XYZ Machine Tools TRAK 2OP M11 Mill, Safety, Installation, Maintenance, Service And Parts List

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XYZ Machine Tools Ltd
TRAK  2
OP
Installation, Maintenance, Service & Part List Manual
3. Move the axes (with the handwheel in fine) in the same direction so that the indicator reads
about 50µm and then back to zero on the indicator. Do not over shoot 0, otherwise start
over.
4. The DRO reading is the backlash value.
5. Enter this value into service code 128.
6. After entering this number, redo the process. The DRO and indicator should now both read 0.
Typical values for backlash should be 80µm or less. Most new machines will show 25µm or less. Larger
values could mean the machine has a mechanical problem.
7.3 Periodic Maintenance
The following table lists the required, periodic maintenance:
Maintenance
Period
Maintenance Activity
Daily 1. Remove swarf from around the axis slide ways, work table and ways covers,
especially between table and ATC.
2. Empty chip tray.
3. Visually check lubrication pump oil level, make sure it is always above the
minimum line.
4. Visual check the coolant level, add if needed.
5. Visually check the air supply filter.
Monthly 1. Remove back ATC and Y axis motor compartment access covers and clean
chips and any other debris. Cleanup any oil or coolant accumulated on the
bottom panel of the machine base. There is a drain plug at the rear of the
machine to drain any fluids.
2. Visually inspect the condition of way and ballscrew covers, clean if showing
chip build up.
3. Check and if needed replace the air regulator filter element.
4. Visually check the tool unclamp oil reservoir level.
5. Check coolant condition (concentration, pH etc). If in doubt about the
condition of the coolant, drain, remove the tank and clean inside, including
the pump screen. Fill with new coolant.
Every 2 months 1. Clean all air filters in the electrical cabinet and drives enclosure.
Yearly 1. Check backlash on each axis and adjust as necessary.
2. Remove all covers and clean swarf and debris that may have built up.
3. Inspect the tool change air cylinder and grease the ATC linear rail bearing
blocks.
4. Inspect machine for any unusual wear and play, check cables and pneumatic
lines for any excessive abrasions or cuts.
8 Drawings