XYZ Machine Tools TRAK 2OP M11 Mill, Safety, Installation, Maintenance, Service And Parts List

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XYZ Machine Tools Ltd
TRAK  2
OP
Installation, Maintenance, Service & Part List Manual
LED Refers to Notes
XZ- X axis Encoder Index pulse (negative signal input)
Should be always on, except when the index mark on the encoder is
triggered.. The motor must be rotated slowly to see these lights update.
HWZ- (handwheel) is not used.
YZ- Y axis
ZZ- Z axis
SPZ- Spindle
XZ+ X axis Encoder Index pulse (positive signal input)
Comes on briefly only when the index mark on the encoder is triggered.
The motor must be rotated slowly to see these lights update. HWZ+
(handwheel) is not used.
YZ+ Y axis
ZZ+ Z axis
SPZ+ Spindle
XA- X axis Encoder Channel A (negative signal input)
Turns on and off as encoder pulses are received, as the motor/handwheel
rotates.
YA- Y axis
ZA- Z axis
SPA- Spindle
HWA- Handwheel
XA+ X axis Encoder Channel A (positive signal input)
Turns on and off as encoder pulses are received, as the motor/handwheel
rotates. Should be off when negative input is on and vice versa.
YA+ Y axis
ZA+ Z axis
SPA+ Spindle
HWA+ Handwheel
XB- X axis Encoder Channel B (negative signal input)
Turns on and off as encoder pulses are received, as the motor/handwheel
rotates.
YB- Y axis
ZB- Z axis
SPB- Spindle
HWB- Handwheel
XB+ X axis Encoder Channel B (positive signal input)
Turns on and off as encoder pulses are received, as the motor/handwheel
rotates. Should be off when negative input is on and vice versa.
YB+ Y axis
ZB+ Z axis
SPB+ Spindle
HWB+ Handwheel
WDT Watchdog Timer This light should be off when the computer is behaving normally and the
software is running. When this light goes on, our software is not
communicating to the hardware or the Operating System is locked up.
5 VDC This LED should be on all the time. Shows status of internal 5v supply. If
off, unplug all cables but the power cable to the computer and see if it
comes on. If it does, there may be a short somewhere. If it does not,
the computer module is bad. Make sure F2 fuse is OK as well.
TP1 Test Point Test LED for internal use only
OEN 1 & 2 Output enable The software enables this if the Watchdog is OK and the E stop is out.
PRG Apps board Blinks if the FPGA on the apps board is operating correctly. If steady,
computer module has a problem and needs replacing.
EN X, Y & Z These LEDs are on once the servos are enabled. Pressing the Servo On
button should turn these LEDs on. These LEDs come on a second or so
after the OEN LEDs come on. The E stop must be out for both sets of
lights to come on.
SHZ-
through
SHA
Not used
On the side of the computer module, there are 15 cable connections. The spare port is used internally and
not applicable to users. The following is a summary of the connections.
1. AC Input: 115VAC input to the computer module.
2. Green connectors 2, green power connectors that provide switched 115VAC to the coolant
and lube pump.
3. X, Y and Z axis ports: Interface to the axes servo amps.