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ThermoFisher Scientific 146iQ, Instruction Manual

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ThermoFisher Scientific 146iQ Instruction Manual Download Page 209

Servicing 

Step POL Board Replacement 

Thermo Scientific 

146iQ Instruction Manual     

7-27

 

 

Use the following procedure to replace the Step POL board. 

Equipment required: 

Torque screwdriver, T15 or Slot screwdriver, 3/16 

1.

 

Turn instrument OFF, unplug power cord, and remove the cover 
(

Figure 2–1

). 

2.

 

Unplug Step POL power cable J4. 

3.

 

Unplug Step POL signal cable J2. 

4.

 

Unplug pump cable J7. 

5.

 

Unfasten captive hardware. 

 

Figure 7–30.

 Unplug and Unfasten Step POL Board 

Step POL Board 

Replacement

Summary of Contents for 146iQ

Page 1: ...146iQ Instruction Manual Multi Gas Calibrator 117633 00 1Sep2019...

Page 2: ......

Page 3: ...ing Options 2 3 Bench Mount 2 3 Rack Mount 2 4 Setup Procedure 2 6 Startup 2 8 Operation 3 1 Instrument Display 3 1 Main Menus and Keypads 3 4 Numeric Keypad 3 5 Alphanumeric Keypad 3 6 Calibration 3...

Page 4: ...intenance History 3 68 File Sharing and Support 3 69 iQ360 3 70 Operation 3 73 Cylinder Setup 3 77 Gas Setup 3 79 Gas Solenoid 1 6 3 80 Ozonator Setup 3 81 Ozonator Setup 3 82 GPT Setup 3 83 Photomete...

Page 5: ...Precautions 5 1 Fan Filter Inspection and Cleaning 5 1 Pump Rebuilding 5 2 Leak Test 5 5 Troubleshooting 6 1 Safety Precautions 6 1 Troubleshooting Guide 6 1 Servicing 7 1 Safety Precautions 7 1 Firm...

Page 6: ...placement 7 60 Mixing Chamber Replacement 7 62 Optional DMC Permeation Oven Solenoid Valve Replacement 7 64 Permeation Oven Replacement 7 66 Permeation Oven Board Replacement 7 69 System Description 8...

Page 7: ...ll Scale Calibration 9 9 Digital I O Board 9 11 Digital Inputs 9 11 Digital Relay Switches 9 13 Valve Driver Outputs 9 15 Ozonator 9 16 Photometer 9 16 Permeation Oven 9 16 Permeation Tube Installatio...

Page 8: ......

Page 9: ...le design simplifies serviceability Each DMC module contains its own microprocessor control enabling functional performance validation at the module level Built in predictive diagnostics and preventiv...

Page 10: ...Instruction Manual Thermo Scientific software allows remote access to the analyzer with a PC The ePort control mirrors the same GUI look and feel as the instrument touchscreen providing a speedy and f...

Page 11: ...olenoid The 146iQ turns on the gas flow controller with the lowest flow rate that can accommodate the requested calculated flow and hence can provide the most accurate flow metering When a flow is req...

Page 12: ...of cell 38 cm C ozone concentration in parts per million ppm I UV light intensity of sample with ozone sample gas Io UV light intensity of sample without ozone reference gas Zero air is supplied to th...

Page 13: ...unt of zero air to enter the permeation tube oven to be heated The major portion of zero air bypasses the oven and is routed to the mixing chamber The solenoids on either side of the permeation tube o...

Page 14: ...Introduction Principle of Operation 1 6 146iQ Instruction Manual Thermo Scientific Figure 1 2 Standard Gas Dilution System Figure 1 3 Standard Gas Dilution System with Gas Phase Titration GPT...

Page 15: ...uction Principle of Operation Thermo Scientific 146iQ Instruction Manual 1 7 Figure 1 4 Standard Gas Dilution System with GPT and Photometer Figure 1 5 Standard Gas Dilution System with Permeation Tub...

Page 16: ...Introduction Principle of Operation 1 8 146iQ Instruction Manual Thermo Scientific Figure 1 6 Standard Gas Dilution System with GPT Photometer and Permeation Tube Oven...

Page 17: ...able Span Gas Ports 6 Purge Functionality Standard Response time as measured at output of manifold to 99 of final value 1 minute 4 minutes for gas phase titration GPT mode Meets or exceeds U S EPA Dyn...

Page 18: ...mber size Accepts permeation tubes up to 9 cm in total length 1 cm in diameter Remote Operation External Solenoid Outputs Up to 8 24 VDC external solenoids can be controlled by 146iQ Analog I O 4 Isol...

Page 19: ...Introduction Dimensions Thermo Scientific 146iQ Instruction Manual 1 11 Figure 1 7 Bench Mount Assembly dimensions in inches mm Dimensions...

Page 20: ...Introduction Dimensions 1 12 146iQ Instruction Manual Thermo Scientific Figure 1 8 Rack Mount Assembly dimensions in inches mm...

Page 21: ...Introduction Dimensions Thermo Scientific 146iQ Instruction Manual 1 13 Figure 1 9 Rack Mount Requirements Figure 1 10 Rack Requirements Part 2...

Page 22: ......

Page 23: ...g container when you receive the instrument notify the carrier immediately and hold for inspection The carrier is responsible for any damage incurred during shipment Use the following procedure to unp...

Page 24: ...the cover Equipment required Phillips screwdriver 2 1 Unfasten the four 8 32 screws securing the cover shipping screws 2 Press in both latches located on top cover and hold while pulling up to remove...

Page 25: ...rument can be installed in the following configurations Bench Mount Rack Mount Positioned on bench includes installing feet See Figure 2 2 Equipment required Slot drive 5 16 inch 1 Fasten feet in posi...

Page 26: ...required Phillips drive 2 1 Start by gripping from the top corners of the front panel and pull outwards Figure 2 3 Removing the Front Panel 2 Unfasten the four 8 32 pan head screws 3 Slide ears outwa...

Page 27: ...Installation and Setup Mounting Options Thermo Scientific 146iQ Instruction Manual 2 5 Figure 2 4 Installing Ears and Handles...

Page 28: ...ble vent The exhaust line should be 1 4 inch OD with a minimum ID of 1 8 inch The length of the exhaust line should be less than 10 feet Verify that there is no restriction in this line 4 Connect a su...

Page 29: ...Installation and Setup Setup Procedure Thermo Scientific 146iQ Instruction Manual 2 7 Figure 2 5 146iQ Rear Panel Figure 2 6 146iQ Rear Panel Valves...

Page 30: ...played on the gas mode button in the title bar and the concentration calculation is turned off To disable warm up go to Settings Configuration 3 Allow 90 minutes for the instrument to stabilize if the...

Page 31: ...e accessed The Home screen has three Main Menu buttons located on the left side which include Calibration Data and Settings while the user interface to the right of the buttons displays the chemical n...

Page 32: ...ive diagnostics and maintenance history Contains controls for operating the instrument communications and sets instrument options Total Flow Displays total flow in sccm as measured by the zero and gas...

Page 33: ...cientific 146iQ Instruction Manual 3 3 the favorites screen press and hold the corresponding button on the favorites screen for 2 seconds Clock Displays current date and time Thermo Scientific Informa...

Page 34: ...Settings Optional Configuration Security Access Levels Health Check Status and Alarms Predictive Diagnostics Maintenance File Sharing and Support iQ360 Firmware Version Advanced Data Data Logging Setu...

Page 35: ...ch as for flow rates temperatures or pressures the keypad screen will automatically display Initially the box above the keypad will display the current value Enter a new value using the keypad and the...

Page 36: ...tomatically display Initially the box above the keypad will display the current value Enter a new value using the keypad and then select the Enter button to set the new value or press the Cancel butto...

Page 37: ...Operation Instrument Display Thermo Scientific 146iQ Instruction Manual 3 7...

Page 38: ...pressure should be chosen prior to MFC calibration to tell the calibration algorithm whether standard or volumetric flows are being entered by the user Ozonator Calibration The user calibrates the ozo...

Page 39: ...ion The MFC Calibration screen contains the following information Across Full Scale sccm Shows the full scale range of the MFC Calibration Allows the user to run a 2 7 point calibration for each of th...

Page 40: ...e ozonator calibration Use the and buttons to move up and down and the and buttons to move left and right Home Screen Calibration Ozonator Calibration Home Screen Calibration MFC Calibration Continue...

Page 41: ...mo Scientific 146iQ Instruction Manual 3 11 Down Auto Cal User initiates auto calibration by pressing Start End Cal User ends auto calibration by pressing Stop If calibration is ended prematurely the...

Page 42: ...libration Home Screen Calibration MFC Calibration Continue to Ozonator Lamp Power to Concentration Screen The Ozonator Lamp Power to Concentration Screen contains the following information Across Ozon...

Page 43: ...Operation Calibration Thermo Scientific 146iQ Instruction Manual 3 13 Down 1 10 Lists ozonator output power calibration points...

Page 44: ...etector if installed Home Screen Calibration Photometer Calibration The Photometer Calibration screen contains the following information Calibrate Background User can automatically calibrate O3 backgr...

Page 45: ...anged and set the averaging time to 300 second averaging Home Screen Calibration Photometer Calibration Calibrate Background The Calibrate Background screen contains the following information Target C...

Page 46: ...changed and set the averaging time to 300 second averaging Home Screen Calibration Photometer Calibration Calibrate Span Coefficient The Calibrate Span Coefficient screen contains the following infor...

Page 47: ...detector See Chapter 4 Calibration for further instructions on how to run a calibration Home Screen Calibration Photometer Calibration Advanced Photometer Calibration The Advanced screen contains the...

Page 48: ...n how to run a Manual Calibration Home Screen Calibration Photometer Calibration Advanced Photometer Calibration Manual Calibration The Manual Calibration screen contains the following information Adj...

Page 49: ...libration Manual Calibration Adjust Background The Adjust Background screen contains the following information Adjust Background User manually adjusts zero background Adjusted Concentration Read only...

Page 50: ...Calibration Adjust Span Coefficient The Adjust Span Coefficient screen contains the following information Adjust Span Coefficient User manually adjusts span coefficient Adjusted Concentration Read on...

Page 51: ...tometer Calibration Advanced Photometer Calibration Photometer Detector Calibration Home Screen Calibration Photometer Calibration Advanced Calibration Continue to Photometer Detector Calibration The...

Page 52: ...ws user to manually calibrate the photometer detector Auto Cal User initiates auto calibration by pressing Start End Cal User ends auto calibration by pressing Stop If calibration is ended prematurely...

Page 53: ...resets default values Down Sensor 1 3 Reading Under the column labeled Reading current reading of each pressure sensor Sensor 1 is connected to the pump vacuum side of the photometer capillary and in...

Page 54: ...the two tubes to the differential pressure sensor so that both sides of the sensor are exposed to atmospheric pressure In this condition the measured differential pressure should be 0 mm Hg Under the...

Page 55: ...Calibration History Note Pressing the Calibration History button responds with Retrieving calibration log data it may take a few seconds The Calibration History screen contains the following informati...

Page 56: ...llowing information View Data Log Last Hour User views last hour of historical data Table shows most recent data on top View Data Log Last 24 Hours User views 24 hour of historical data Table shows mo...

Page 57: ...p and down and the and buttons to move left and right Home Screen Data View Data Log Last Hour Note Pressing the View Data Log Last Hour responds with Retrieving user log data it may take a few second...

Page 58: ...d down and the and buttons to move left and right Home Screen Data View Data Log Last 24 Hours Note Pressing the View Data Log Last 24 Hours responds with Retrieving user log data it may take a few se...

Page 59: ...Time Home Screen Data View Data Log User Defined Time Save Data Logging Start Time The View Data Log User Defined Time screen contains the following information Date Sets date of data logging start ti...

Page 60: ...ation Date Sets date of data logging end time Time Sets time of data logging end time Save Data Logging End Time Pressing the Save Data Logging End Time button saves the end time and follows directly...

Page 61: ...parameters for data logging and streaming data Home Screen Data Advanced Data Setup The Advanced Data Setup screen contains the following information Data Logging Setup User selects the parameters fo...

Page 62: ...riables to log Period User selects how often data is collected by setting the duration between logged data Data Treatment Toggles between Average Current Minimum and Maximum When set to average the av...

Page 63: ...other but contain the same variable selections The list is based on the instrument s configuration Use the and buttons to scroll through the variables Select the variables to log by pressing the corre...

Page 64: ...tup The Streaming Data Setup screen contains the following information Select Streaming Variables User selects which variables to stream Period Sets the time between streamed data Show Labels Toggles...

Page 65: ...other but contain the same variable selections The list is based on the instrument s configuration Use the and buttons to scroll through the variables Select the variables to log by pressing the corr...

Page 66: ...ormation Health Check View instrument status and alarms predictive diagnostics preventive maintenance alerts maintenance history email health check report files and contact Thermo Fisher Scientific te...

Page 67: ...grammed Events Allows the user to set up to 20 different programs each with up to 31 events Manual Operation Allows the user to enable disable manual operation and access manual operation Communicatio...

Page 68: ...s the following information Status and Alarms Allows the user to view the status and alarm menus Menus are broken down according to modules where the user can view instrument readings setpoints and al...

Page 69: ...an active alarm in the module Home Screen Settings Health Check Status and Alarms Home Screen Settings Health Check Status and Alarms More The Status and Alarms screen contains the following informati...

Page 70: ...isplays peripherals support alarms and faults Valve and Pump Resets User can reset valve and pump power Analog I O Displays analog input output alarms and faults Digital I O Displays digital input out...

Page 71: ...rmation Across MFCs This column lists items associated with the MFC s Zero MFC Zero mass flow controller Controls zero air flow Gas 1 MFC Gas 1 mass flow controller Controls gas flow if installed Gas...

Page 72: ...ow condition in the MFC PID Loop in Hold Displays status of PID loop in hold error condition in the MFC ADC Error Displays status of ADC error condition in the MFC PID Exhaust Displays status of PID e...

Page 73: ...erm Oven This column lists items associated with the perm oven Value Displays the current value for each item Low Alarm Displays low alarm for each item High Alarm Displays high alarm for each item Un...

Page 74: ...e readings Alarm limits are not changeable 3 3 V Diagnostics Displays current voltage readings Alarm limits are not changeable 5 0 V Diagnostics Displays current voltage readings Alarm limits are not...

Page 75: ...n lists items associated with the ozonator Value Displays the current value for each item Low Alarm Displays low alarm for each item High Alarm Displays high alarm for each item Units Displays units f...

Page 76: ...nostic Displays current voltage readings Alarm limits are not changeable 3 3 V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0 V Diagnostic Displays current voltage re...

Page 77: ...eter This column lists items associated with the photometer Value Displays the current value for each item Low Alarm Displays low alarm for each item High Alarm Displays high alarm for each item Units...

Page 78: ...erature sensor open status Board Communication Failure Displays OK Fail for communication status Power Supply Displays OK Fail of power supplies Power supply goes red if any voltages are outside their...

Page 79: ...intensity check is visible only if the photometer option is installed Both intensity screens function the same way Therefore the following example of the Reference Gas Intensity screen applies to the...

Page 80: ...3 50 146iQ Instruction Manual Thermo Scientific Reference Gas Intensity Read only Displays the detector intensity on reference gas Reference Gas Noise Read only Displays the calculated detector noise...

Page 81: ...This column lists items associated with the flow and pressure module Value Displays the current value for each item Low Alarm Displays low alarm status for each item High Alarm Displays high alarm st...

Page 82: ...get highlighted 2 5V Diagnostic Displays current voltage readings Alarm limits are not changeable 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Disp...

Page 83: ...owing information Across PSB This column lists items associated with the peripherals support Value Displays the current value for each item Low Alarm Displays low alarm for each item High Alarm Displa...

Page 84: ...mmunication status Power Supply Displays pass fail of power supplies Power supply goes red if any voltages are outside their limits No voltage rows ever get highlighted 2 5V Diagnostic Displays curren...

Page 85: ...gs Thermo Scientific 146iQ Instruction Manual 3 55 5V Step Board 4 Displays current voltage readings Alarm limits are not changeable 24V Step Board 4 Displays current voltage readings Alarm limits are...

Page 86: ...ck Status and Alarms Valve and Pump Resets Home Screen Settings Health Check Status and Alarms Valve and Pump Resets More The Valve and Pump Resets screen contains the following information Zero Solen...

Page 87: ...al internal solenoid Sample Reference Solenoid Reset Resets sample reference solenoid Purge Solenoid Reset Resets purge solenoid Note Solenoids and the pump are distributed among the various step boar...

Page 88: ...ontains the following information Across Analog IO This column lists items associated with the analog I O Value Displays the current value for each item Low Alarm Displays low alarm status for each it...

Page 89: ...o voltage rows ever get highlighted 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current voltage readings Alarm limits are not changeable...

Page 90: ...the following information Across Digital IO This column lists items associated with the digital I O Value Displays the current value for each item Reset Resets item Low Alarm Displays low alarm statu...

Page 91: ...es red if any voltages are outside their limits No voltage rows ever get highlighted 3 3V Diagnostic Displays current voltage readings Alarm limits are not changeable 5 0V Diagnostic Displays current...

Page 92: ...s The Serial Numbers screen contains the following information Instrument Instrument serial number Ozonator Ozonator serial number Permeation Oven Permeation oven serial number Photometer Photometer s...

Page 93: ...ubleshooting time If button is greyed out no maintenance is needed If button is blue maintenance is suggested Note This symbol denotes there is an active maintenance related warning in the module Home...

Page 94: ...Health Check Maintenance Home Screen Settings Health Check Maintenance Advanced Maintenance The Maintenance screen contains the following information Preventive Maintenance Shows suggested service in...

Page 95: ...tenance The Preventive Maintenance screen contains the following information Across Component Device to be routinely serviced or replaced Interval in Months Expected period of time before a component...

Page 96: ...tor lamp heater Permeation Tube Service interval for permeation tube Flow System Service interval for the flow system components Pump Service interval for pump Capillary Pump Service interval for pump...

Page 97: ...diagnostics screen when applicable Home Screen Settings Health Check Maintenance Change Part The Change Part screen contains the following information Select Part User selects part to service from th...

Page 98: ...e and buttons to move up and down and the and buttons to move left and right Home Screen Settings Health Check Maintenance Maintenance History Note Retrieving maintenance history data it may take a fe...

Page 99: ...ive Email Health Check Report File to Technical Support Sends the health report file to technical support and the customer email addresses via email Email Health Check Report to Personal Account Sends...

Page 100: ...gs Health Check iQ360 Get Started Home Screen Settings Health Check iQ360 Status and Renewal Request The iQ360 screen contains the following information Get Started Allows the user to access the menu...

Page 101: ...ck iQ360 Get Started The Get Started screen contains the following information Resend Subscription E mail Allows the user to request another subscription passcode if the email was never received Enter...

Page 102: ...d Renewal Request The Status and Renewal Request screen contains the following information iQ360 Status Informs the user if the subscription is enabled iQ360 Subscription Expiration Date Informs the u...

Page 103: ...flow setpoints Measured Value Displays concentration or flow readings Units Displays units for each item Down Gas Allows selection of the gas Supports up to six external gases Gas 1 through 6 GPT NO2...

Page 104: ...rolled to provide a pre set ozone concentration This concentration is maintained by constantly updating the drive signal to the ozonator lamp based on the measured photometer concentration Note The Pu...

Page 105: ...described above Home Screen Settings Operation Note Operation of the optional permeation oven is accomplished through the Operation Manual Operation and Programmed Events screens similar to an extern...

Page 106: ...Operation Settings 3 76 146iQ Instruction Manual Thermo Scientific Home Screen Settings Operation Zero Span under Setting Home Screen Settings Operation...

Page 107: ...isplays gas name The gas name can be selected from a list of commonly used gases or user defined using an alphanumeric keypad Tank Conc ppm Displays cylinder concentration User settable using numeric...

Page 108: ...s at any given time This feature will ensure accurate mass flow outputs at all times regardless of the gas flowing through the flow controller s In order for the cylinder composition to be utilized in...

Page 109: ...The Gas Setup screen user selects gas solenoid to configure Home Screen Settings Gas Setup The Gas Setup screen contains the following information Gas Solenoid 1 6 Shows gas name based on cylinder se...

Page 110: ...ove left and right Home Screen Settings Gas Setup Gas 1 Across Gas Solenoid 1 This column lists items associated with the gas solenoid 1 Setpoint User selects span concentration or total flow setpoint...

Page 111: ...ations and total flows Use the and buttons to move up and down and the and buttons to move left and right Home Screen Settings Ozonator Setup The Gas Setup screen contains the following information Oz...

Page 112: ...t Home Screen Settings Ozonator Setup Ozonator Setup The Ozonator Setup screen contains the following information Across Ozone Output This column lists items associated with the ozone output Setpoint...

Page 113: ...O tank concentration achievable ozonator outputs and acceptable MFC operation ranges Note The NO tank to be used for GPT should be connected to Solenoid 6 Additionally NO has to be selected as the gas...

Page 114: ...de operation NO2 Span 1 6 Concentration User sets NO2 span concentration for NO2 span operation NO2 Span 1 6 Total Flow User sets NO2 total flow for NO2 span operation NO2 Span 1 6 NO Target User sets...

Page 115: ...wing information Range Defines the concentration range for the analog outputs For example an O3 range of 0 5 000 ppb sets the analog output to concentrations between 0 and 5 000 ppb Pressing Range bri...

Page 116: ...age concentration of the last 10 seconds will be displayed at each update An averaging time of 300 seconds means that the moving average concentration of the last 300 seconds will be the output at eac...

Page 117: ...es to the instrument s photometer output signal due to internal instrument temperature variations The effects of internal instrument temperature changes on the analyzer s subsystems and output have be...

Page 118: ...FC operation ranges Use the and buttons to move up and down and the and buttons to move left and right Home Screen Settings Permeation Oven Setup The Permeation Oven Setup screen contains the followin...

Page 119: ...for the permeation oven The temperature setpoint can be sest to 30 35 or 45 degrees C Undiluted Concentration Displays the calculated permeation oven concentration output based on the user entered par...

Page 120: ...rator events that can be programmed Each event can be assigned solenoid gas span setting ozonator span GPT NO2 span permeation span photometer mode and event duration Home Screen Settings Programmed E...

Page 121: ...grammed Events View Programs The Programmed Events screen contains the following information Across Program Number This column lists the 20 programs Program Allows the user to enable disable individua...

Page 122: ...elect Events screen contains the following information Across Program Events This column lists event numbers Action User enables disables event Duration min Time duration for the event Solenoid User c...

Page 123: ...ne undiluted concentration User will not be able to select preset span concentrations Home Screen Settings More Manual Operation The Manual Operation screen contains the following information Manual O...

Page 124: ...n Across Manual Operation This column lists items associated with manual operation Setting User sets up instrument operation Set Value Displays concentration or flow setpoints Measured Value Displays...

Page 125: ...s to the right under the Measured Value column A lower limit of 4 of the lowest MFC range is enforced for zero flow However the zero MFC can be set to 0 sccm to be able to supply straight tank concent...

Page 126: ...uration Communications Board Analog I O Settings for communicating with the instrument through analog I O settings This is only visible if selected in Settings Configuration Analog I O Digital I O Set...

Page 127: ...abled the static IP address is used Home Screen Settings More Communications Wired TCP DHCP with DHCP enabled Home Screen Settings More Communications Wired TCP DHCP with DHCP disabled The Wired TCP D...

Page 128: ...HCP is disabled Static Netmask Static Netmask of instrument This is settable when DHCP is disabled Static Gateway Static Gateway of instrument This is settable when DHCP is disabled DNS Server Address...

Page 129: ...Home Screen Settings More Communications Serial RS 232 485 The Serial RS 232 485 screen contains the following information Protocol User selects Modbus or Streaming Baud Rate User selectable baud rat...

Page 130: ...on Analog In Allows the user to view and calibrate voltage inputs from external devices Analog Out Voltage Allows the user to view voltage outputs Analog Out Current Allows the user to view current mA...

Page 131: ...Digital I O Home Screen Settings Communications Digital I O The Digital I O screen contains the following information Digital In Allows the user to view digital inputs from external devices Digital Ou...

Page 132: ...l Server SMTP The Email Server SMTP screen contains the following information SMTP Server Address Address of the user s email server From Email Address The email address that goes in the From field in...

Page 133: ...ings Home Screen Settings More Instrument Settings The Instrument Settings screen contains the following information Display Setup Sets touch screen display settings Alarm Setpoints View and set all a...

Page 134: ...ave option Home Screen Settings More Instrument Settings Display Setup The Display Setup screen contains the following information Power Save Minutes before screen times out Toggles enable disable Pow...

Page 135: ...atus and Alarms on page 3 39 Use the and buttons to move up and down and the and buttons to move left and right Home Screen Settings More Instrument Settings Alarm Setpoints The Alarm Setpoints screen...

Page 136: ...r Lamp Temp Photometer lamp temperature alarm Photometer Lamp Current Photometer lamp current alarm Ozonator Lamp Temperature Ozonator lamp temperature alarm Perm Oven Temp Setpoint Permeation oven te...

Page 137: ...iQ Instruction Manual 3 107 The Language screen allows the user to choose from the following languages Home Screen Settings Instrument Settings Language The Language screen contains the following info...

Page 138: ...me zone and time server Home Screen Settings Instrument Settings Clock The Clock screen contains the following information Date User sets date Date Format User selects date format Time User sets time...

Page 139: ...hermo Scientific 146iQ Instruction Manual 3 109 The Date screen allows the user to choose date Use the and buttons to move left and right to select month and year Home Screen Settings Instrument Setti...

Page 140: ...the user to choose from the following formats mm dd yyyy or dd mm yyyy Use the and buttons to select Home Screen Settings Instrument Settings Clock Date Format The Date Format screen contains the foll...

Page 141: ...3 111 The Time screen allows the user to choose from the following formats mm dd yyyy or dd mm yyyy Use the and buttons to select Home Screen Settings Instrument Settings Clock Time The Time screen c...

Page 142: ...nt Settings Clock Time Zone The Time Zone screen contains the following information Date Line West UTC 12 Samoa Time Zone UTC 11 Aleutian Time Zone UTC 10 Alaskan Time Zone UTC 9 Pacific Time Zone UTC...

Page 143: ...European Time UTC 1 Eastern European Time UTC 2 Further Eastern European Time UTC 3 Gulf Standard Time UTC 4 Yekaterinburg Time UTC 5 Omsk Time UTC 6 Indochina Time UTC 7 ASEAN Common Time UTC 8 Japa...

Page 144: ...odic clock updates Home Screen Settings Instrument Settings Clock Time Server The Time Server screen contains the following information Time Server Enables Disables periodic clock updates from an NTP...

Page 145: ...ells Next press the Commit Changes button to save selections Yellow buttons indicate that the variable is selected Home Screen Settings More Configuration The Configuration screen contains the followi...

Page 146: ...ew Only Access The Security Access Levels screen contains the following information Current Security Access Full Access Read only User will be able to change all values Password is needed for full acc...

Page 147: ...Operation Settings Thermo Scientific 146iQ Instruction Manual 3 117 Change Full Access Security Password Full access password can have a blank value or user selected password...

Page 148: ...to View Only Access The Change Security to View Only Access screen contains the following information Set Access Level to View Only Programs the instrument to be in the view only access level where th...

Page 149: ...y Password screen allows the user to set a new password for allowing full access Home Screen Settings More Security Access Levels Change Full Access Security Password Home Screen Settings More Securit...

Page 150: ...t security password Continue Proceeds to next screen Enter New Security Access Password User enters new security password Confirm New Security Access Password User confirms new security password for s...

Page 151: ...ive is inserted into the USB port When a USB drive is inserted the user is prompted to enter the password if a password has been set Home Screen Settings More USB Drive The USB Drive screen contains t...

Page 152: ...om the USB drive Home Screen Settings More USB Drive Firmware Update Via USB Drive The Firmware Update Via USB Drive screen contains the following information Update Firmware User chooses firmware fil...

Page 153: ...Includes a complete listing of data for all variables This is set at the factory Download System Log Consists of system log text files which include a listing of system errors Download Calibration Hi...

Page 154: ...the USB connection 1 Plug a flash drive into the USB connection on the front of the instrument If a USB password has been previously set you will be prompted to enter the USB password to continue Pre...

Page 155: ...ransferring data to the USB drive Note Do not remove the USB drive from the instrument while the data is downloading 6 When the data download is complete the instrument will display a Success message...

Page 156: ...l Thermo Scientific The Change USB Password screen allows the user to set a new password for accessing USB Home Screen Settings More USB Drive Change USB Password Home Screen Settings More USB Drive C...

Page 157: ...rs current USB password Continue Proceeds to next screen Enter New USB Password User enters new USB password Confirm New Security Access Password User confirms new security password for spelling confi...

Page 158: ...found at the screen Health Check File Sharing and Support Home Screen Settings More User Contact Information The User Contact Information screen contains the following information Business Name User N...

Page 159: ...our operating system on power up The bootloader may change to optimize hardware settings or if there are changes to the hardware If the button is blue an update to the bootloader is available If butto...

Page 160: ......

Page 161: ...If the 146iQ is equipped with the optional photometer its performance should be periodically verified and if necessary adjusted against an external transfer standard The inherent linearity of the MFC...

Page 162: ...the flow meter is using standard or volumetric 5 If using measured enter the barometric pressure and ambient temperature as measured by the flow meter or appropriate device under the user defined tem...

Page 163: ...t is also recommended to apply averaging to the flow meter reading if available to obtain the best possible reading 8 Enter the flow meter reading in the Enter Measured Flow field and go back to the p...

Page 164: ...ence photometer is required The procedure to calibrate the ozonator generator with an external photometer is as follows 1 Confirm that the internal photometer if available as an option is set to OFF a...

Page 165: ...time of less than 45 seconds is not accepted by the instrument longer wait times are recommended for a more stable calibration It is recommended that the external reference photometer be set to a suf...

Page 166: ...the Photometer be set to a long averaging time such as 300 seconds See Operation chapter on how to view set Photometer averaging time 4 Proceed to Calibration Ozonator Calibration Continue to Ozonator...

Page 167: ...ter is as follows 1 Connect the external ZERO SPAN source to the bulkhead labeled External Sample on the rear panel 2 Set the Internal Photometer to External mode as shown below in Settings Operation...

Page 168: ...Verification of the 146iQ internal photometer performance assuming the Ozone Generator option is available and enabled can be performed by means of an ozone generator control check with an external re...

Page 169: ...ector Manual Entry cell corresponding to the Detector Cal column The user will be brought to a numeric keypad screen where a new value can be entered It is recommended that the detector gain be adjust...

Page 170: ......

Page 171: ...quipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component For more in...

Page 172: ...nstrument OFF unplug the power cord and remove the cover 2 Mark the position of head parts relative to each other by drawing a line with a pencil This helps avoid incorrect assembly later 3 Undo the f...

Page 173: ...the upper point 9 Screw the new diaphragm with connection rod disc and spacers clockwise onto the connection rod and tighten hand tight 10 Place the intermediate plate on housing in the position indi...

Page 174: ...Maintenance Pump Rebuilding 5 4 146iQ Instruction Manual Thermo Scientific Figure 5 2 Pump Rebuilding...

Page 175: ...Turn instrument OFF unplug the power cord 2 Block the SAMPLE bulkhead on the rear panel with a leak tight cap 3 Connect the vacuum tester tool to the EXHAUST bulkhead on the rear panel 4 Squeeze trigg...

Page 176: ......

Page 177: ...not start LEDs on front panel do not come on and display is blank No power Verify that the power cord is plugged in power is available and that it matches the voltage and frequency configuration of t...

Page 178: ...atus and Alarms Valve and Pump Resets Inspect and refurbish pump If pump motor is damaged replace pump Out of range pressure high upstream flow Too much positive pressure in sample line Regulate line...

Page 179: ...board The cross section of pneumatic lines or connected components are too small or they are restricted The pump is not designed for this condition Alarm board communication failure Internal cables no...

Page 180: ...set properly Contaminated photometer Clean bench and then condition system overnight Flow controller unstable Leak Perform a leak check Defective MFC Replace mass flow controller as needed No Ozone ou...

Page 181: ...ent Photometer Defective heater Replace heater as needed Alarm Lamp Temp Sensor Short Photometer Defective sensor Replace sensor as needed Alarm Lamp Temp Sensor Open Photometer Defective sensor Repla...

Page 182: ...ting Troubleshooting Guide 6 6 146iQ Instruction Manual Thermo Scientific Problem Possible Cause Action Alarm Lamp Short Ozone Defective lamp Replace lamp as needed Defective DMC PCB Replace DMC board...

Page 183: ...pment may be impaired CAUTION If the LCD panel breaks do not let the liquid crystal contact your skin or clothes If the liquid crystal contacts your skin or clothes wash immediately using soap and wat...

Page 184: ...st be worn while handling any internal component For more information about appropriate safety precautions see Safety Note If an antistatic wrist strap is not available be sure to touch the instrument...

Page 185: ...h drive or company website at www thermofisher com For more information on installing new firmware see Installing New Firmware in the iQ Series Communications manual For a complete list of spare parts...

Page 186: ...Servicing Replacement Parts List 7 4 146iQ Instruction Manual Thermo Scientific Figure 7 2 146iQ Component Layout Top View Figure 7 3 146iQ Component Layout Side View...

Page 187: ...following procedure to replace the fuses 1 Turn instrument OFF and unplug the power cord 2 Remove fuse drawer located on the AC power connector 3 If either fuse is blown replace both fuses 4 Insert fu...

Page 188: ...rocedure to replace the filter 1 Turn instrument OFF and unplug the power cord 2 Starting with top right corner pull out to remove fan cover Figure 7 5 Start with Top Right Corner of Fan Cover 3 Repla...

Page 189: ...1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug the fan cable J18 Figure 7 7 Unplugging the Fan Cable 3 Starting with top right corner pull out to remove fan cover 4...

Page 190: ...Servicing Fan Replacement 7 8 146iQ Instruction Manual Thermo Scientific Figure 7 8 Replacing the Fan...

Page 191: ...ocedure to remove and replace the measurement side if necessary Equipment required Phillips drive 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug the fan cable J18 F...

Page 192: ...Q Instruction Manual Thermo Scientific Figure 7 10 Unplugging the DMC Cable 4 Gripping from the top corners of the front panel and pull outwards 5 Remove three 8 32 flat head screws Figure 7 11 Figure...

Page 193: ...Thermo Scientific 146iQ Instruction Manual 7 11 6 Swing arm open 7 Unfasten captive hardware 8 Remove two 8 32 flat head screws 9 Pull measurement side out 10 Replace in reverse order Figure 7 12 Unf...

Page 194: ...le Equipment required Wrench 1 4 1 Turn instrument OFF and unplug the power cord 2 Gripping from the top corners of the front panel and pull outwards 3 Unfasten four nuts Figure 7 13 Figure 7 13 Repla...

Page 195: ...Servicing LCD Module Replacement Thermo Scientific 146iQ Instruction Manual 7 13 Figure 7 14 Remove Electrical Cables from LCD 7 Replace LCD module and reassemble in reverse order...

Page 196: ...Scientific Use the following procedure to replace the I O boards 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Swing arm open Figure 7 15 I O Replacement Arm 3 Pull board u...

Page 197: ...al 7 15 4 During install make sure to align cutout circular to keyway 5 Insert board downwards Figure 7 17 I O Replacement Install 6 Close arm Make sure expansion bracket aligns to the inside of the r...

Page 198: ...re to replace the peripheral support board or system control board 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Pull tab out two per board 3 Pull board out Figure 7 19 Rep...

Page 199: ...flow board Equipment required Hex drive 7 16 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug cables from the pressure and flow board Figure 7 20 Flow Pressure Board D...

Page 200: ...Servicing DMC Pressure and Flow Board 7 18 146iQ Instruction Manual Thermo Scientific Figure 7 21 Flow Pressure Board Screws 5 Replace board and reassemble in reverse order...

Page 201: ...Phillips drive 1 and 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug pump cable from Step POL board J7 3 Twist opposite direction to unlock tube clamps Note Push in...

Page 202: ...placement Optional 7 20 146iQ Instruction Manual Thermo Scientific Figure 7 22 Remove Pump Disconnect and Unfasten 7 Pull pump outwards Note When installing pump make sure the pump keyway opening goes...

Page 203: ...p Replacement Optional Thermo Scientific 146iQ Instruction Manual 7 21 Figure 7 23 Pump Removal Keyway 8 Remove two screws Figure 7 24 Pump replacing Unfasten Screws 9 Replace pump and reassemble in r...

Page 204: ...capillary Equipment required Phillips drive 2 Hex drive 7 64 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Disconnect the plumbing 3 Unfasten captive hardware Figure 7 25...

Page 205: ...r Replacement Thermo Scientific 146iQ Instruction Manual 7 23 Figure 7 26 Capillary Plate Keyway 5 Using 7 64 hex drive remove four 6 32 socket cap head screws 6 Pull apart the capillary blocks Figure...

Page 206: ...ring pick tool 1 Using a metal o ring pick tool remove the o ring Note Be careful in not damaging the o ring walls during this process Refer to Figure 7 27 Use the following procedure to replace the p...

Page 207: ...Servicing Power Supply Replacement Thermo Scientific 146iQ Instruction Manual 7 25 Figure 7 28 Removing Power Supply 5 Pull power supply up 6 Replace power supply and reassemble in reverse order...

Page 208: ...Servicing Power Supply Replacement 7 26 146iQ Instruction Manual Thermo Scientific Figure 7 29 Replacing Power Supply...

Page 209: ...board Equipment required Torque screwdriver T15 or Slot screwdriver 3 16 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug Step POL power cable J4 3 Unplug Step POL sign...

Page 210: ...Slide step board 1 upwards clearing the partition panel keyway 7 If replacing step board 1 make sure switch 1 and 2 are pointed away from ON Figure 7 32 If replacing optional step board 2 make sure s...

Page 211: ...Servicing Step POL Board Replacement Thermo Scientific 146iQ Instruction Manual 7 29 Figure 7 32 Step POL Board 1 Switch Settings Optional Figure 7 33 Step POL Board 2 Switch Settings...

Page 212: ...Servicing Step POL Board Replacement 7 30 146iQ Instruction Manual Thermo Scientific Figure 7 34 Step POL Board 3 Switch Settings Figure 7 35 Step POL Board 4 Switch Settings Optional...

Page 213: ...cedure to service the Photometer DMC and replace the following as necessary Photometer DMC removal Photometer lamp replacement Photometer heater replacement Photometer DMC board replacement Detector b...

Page 214: ...Photometer DMC and replace the board Equipment required Phillips drive 2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug DMC cables 3 Disconnect 2X plumbing Figure 7...

Page 215: ...anual 7 33 Use the following procedure to remove and replace the photometer lamp Equipment required Hex drive 1 16 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug J9 l...

Page 216: ...hotometer DMC 7 34 146iQ Instruction Manual Thermo Scientific Figure 7 39 Lamp Removal pt 2 3 Slide insulation outwards 4 Using a 1 16 hex drive unfasten the 6 32 set screw 5 Replace lamp and reassemb...

Page 217: ...Use the following procedure to remove and replace the photometer lamp heater Equipment required Hex drive 7 64 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug J6 lamp...

Page 218: ...r Removal pt 2 3 Slide insulation outwards 4 Using a 7 64 hex drive unfasten four 6 32 cap head screws 5 Clean off any prior heatsink grease on the entire face 6 Apply a thin and even coat of heatsink...

Page 219: ...to replace the board Equipment required Phillips drive 2 1 Unplug electrical detector 1 bench thermistor lamp heater and lamp 2 Using a 2 Phillips drive unfasten four 6 32 pan head screws Figure 7 42...

Page 220: ...the following procedure to remove the pre amplifier detector assembly Equipment required Hex drive 3 32 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug electrical cabl...

Page 221: ...9 Figure 7 44 Replacing Detector Board 3 Using a 3 32 hex drive unfasten four 4 40 cap head screws to remove the cover 4 Remove detector cover 5 Using a 3 32 hex drive unfasten four 4 40 cap head scre...

Page 222: ...tor Equipment required Wrench 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug J5 bench therm from the photometer DMC board 3 Using a wrench unfasten 1 4 hex nut 4 Pull...

Page 223: ...Lamp replacement Ozonator DMC board replacement Ozonator detector board replacement Ozonator replacement Ozonator DMC reassemble Use the following procedure to remove and replace the ozonator Equipmen...

Page 224: ...ional DMC Ozonator 7 42 146iQ Instruction Manual Thermo Scientific Figure 7 46 Ozone remove pt 1 5 Slide ozonator assembly left Note Make sure ozonator plate clears the edge and stud Figure 7 47 Ozone...

Page 225: ...tor Thermo Scientific 146iQ Instruction Manual 7 43 6 Slide ozonator assembly upwards Note Make sure ozonator plate clears the edge Figure 7 48 Ozone remove pt 3 7 Pull away from the partition panel F...

Page 226: ...nt required Ball end hex drive 3 32 1 Remove the ozonator DMC from the instrument Refer to DMC Ozonator Removal on page 7 41 2 Using a 3 32 ball end hex drive angle alignment of screws unfasten two 4...

Page 227: ...ent required Phillips drive 2 1 Remove the ozonator DMC from the instrument Refer to DMC Ozonator Removal on page 7 41 2 Unplug heater and lamp cable 3 Using a 2 Phillips drive unfasten five 6 32 pan...

Page 228: ...the ozonator Equipment required Phillips drive 2 1 Remove the ozonator DMC from the instrument Refer to DMC Ozonator Removal on page 7 41 2 Unplug heater and lamp cable Figure 7 52 Ozonator replace p...

Page 229: ...Servicing Optional DMC Ozonator Thermo Scientific 146iQ Instruction Manual 7 47 Figure 7 53 Replacing the Ozonator 5 Replace ozonator and reassemble in reverse order...

Page 230: ...downwards Note Make sure ozonator plate slides into bottom pocket Note Make sure ozonator plate goes over the partition panel keyway stud Figure 7 54 Installing the Ozonator DMC 2 Slide ozonator asse...

Page 231: ...Servicing Optional DMC Ozonator Thermo Scientific 146iQ Instruction Manual 7 49 Figure 7 55 Ozone DMC install pt 2...

Page 232: ...c Use the following procedure to replace the valves Equipment required Wrench 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug desired valve Refer to Figure 7 56 Figure...

Page 233: ...Servicing Valve Replacement Thermo Scientific 146iQ Instruction Manual 7 51 Figure 7 57 Valve Replacement pt 2 Figure 7 58 Valve Replacement pt 3...

Page 234: ...Instruction Manual Thermo Scientific 3 Unfasten the appropriate valve nut remove the nut front and back ferrules as shown Figure 7 59 Rear Panel Valves Replacement pt 4 4 Disconnect plumbing to appro...

Page 235: ...Servicing Valve Replacement Thermo Scientific 146iQ Instruction Manual 7 53 Figure 7 60 Valve Replacement pt 5 6 Replace valve and reassemble in reverse order...

Page 236: ...er cord and remove the cover Figure 2 1 2 Unplug zero mix valve Refer to Figure 7 57 and Figure 7 58 3 Using two adjustable wrenches one to hold fitting body and one to loosen the nut disconnect plumb...

Page 237: ...emble in reverse order Note All National Pipe Thread fittings require PTFE tape for sealing Remove the existing PTFE tape and apply new Wrap PTFE tape in the same direction of the thread spiral Wrap a...

Page 238: ...ug power cord and remove the cover Figure 2 1 2 Unplug desired valve Refer to Figure 7 57 and Figure 7 58 3 Using two adjustable wrenches one to hold fitting body and one to loosen the nut disconnect...

Page 239: ...related to the markings on the valve COM NC NO Reassemble in reverse order Note All National Pipe Thread fittings require PTFE tape for sealing Remove the existing PTFE tape and apply new Wrap PTFE ta...

Page 240: ...2 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug desired MFC as shown top of MFC Figure 7 65 MFC Replacement Electrical 3 Using two Adjustable wrenches one to hold fi...

Page 241: ...Replacement Plumbing 6 Using a 9 64 hex drive unfasten two 8 32 soc cap head screws 7 Pull MFC upwards 8 Replace MFC and assemble in reverse order Note Orientation of MFC flow arrow facing towards ca...

Page 242: ...e wrenches one to hold fitting body and one to loosen the nut disconnect plumbing 4X Figure 7 68 Pressure Regulator Replacement Plumbing 3 Using an adjustable wrench unfasten nut 4 Pull pressure regul...

Page 243: ...e order Note All National Pipe Thread fittings require PTFE tape for sealing Remove the existing PTFE tape and apply new Wrap PTFE tape in the same direction of the thread spiral Wrap around approxima...

Page 244: ...OFF unplug power cord and remove the cover Figure 2 1 2 Using two Adjustable wrenches one to hold fitting body and one to loosen the nut disconnect plumbing 3X 3 Using 3 32 hex drive loosen the two s...

Page 245: ...Servicing Mixing Chamber Replacement Thermo Scientific 146iQ Instruction Manual 7 63 Figure 7 71 Mixing chamber Replacement...

Page 246: ...r to servicing 1 Turn the instrument OFF unplug the power cord and remove the cover Figure 2 1 2 Unplug perm valve J5 from Step POL board 4 Figure 7 72 Removing and Replacing the Solenoid Valve pt 1 3...

Page 247: ...ermeation Oven Solenoid Valve Replacement Thermo Scientific 146iQ Instruction Manual 7 65 Figure 7 73 Removing and Replacing the Solenoid Valve pt 2 4 Replace the permeation oven solenoid valve and as...

Page 248: ...ce the permeation oven Equipment required Phillips drive 2 Tube release tool optional CAUTION Allow oven to cool down prior to servicing 1 Turn the instrument OFF unplug the power cord and remove the...

Page 249: ...a Adjust tool size to 1 4 tube as indicated on the back side b Tool edge should be pushed straightforward into the edge of the release button along with the tube in the axial fitting direction c After...

Page 250: ...lease Reverse and fix at the same position as before Applicable tube size is indicated on the back side 6 Disconnect plumbing from inline fitting Note Do not disconnect from valve end 7 Unfasten two c...

Page 251: ...lips drive 2 CAUTION Allow oven to cool down prior to servicing 1 Turn instrument OFF unplug power cord and remove the cover Figure 2 1 2 Unplug all electrical J1 J7 J8 J9 as shown 3 Using 2 Phillips...

Page 252: ......

Page 253: ...module framework including firmware electronics and I O function The 146iQ components include Flow Controllers Zero air dilution gas flow controller Span gas flow controller Span gas flow controller...

Page 254: ...ration gas to be diluted The 146iQ can be configured with a second span gas flow controller to provide a greater operating range of calibration gas output from the 146iQ to the external analyzer The o...

Page 255: ...ow Controller The permeation oven is configured as a DMC module with self contained temperature measurements and heater controls For more information see Permeation Oven as described in Chapter 9 Opti...

Page 256: ...OWER FILTER SWITCH GND SYSTEM CONTROLLER BOARD A C FRONT USB PORT BOARD DISPLAY LEDS MFC 1 TOUCH SCREEN LCD DISPLAY 48V POWER SUPPLY DMC 1 DMC 2 24V POWER 2 POL 1 DATA POL 2 24V POL 1 24V POWER POWER...

Page 257: ...V POWER DMC 1 Pump Fan Fan 24V iQ Series 146 146 Ozonator DMC Lamp Heater Permeation Oven DMC Sensor Heater Lamp Heater Step Pol Module 3 Step Pol Module 4 DMC 2 Perm Oven Sol 2 Perm Oven Sol 1 Gas 2...

Page 258: ...VDC and RS 485 communications within the instrument It hosts the System Controller Board SCB and Peripherals Support Board PSB via direct plug ins and similarly hosts optional I O communication analog...

Page 259: ...andards zero air and other optional components The sample and reference gas flows to the photometer and or the flow to the ozonator are regulated by the use of flow restricting capillaries on each pat...

Page 260: ...mputation The Modbus communication system operates on 1 second intervals Within those intervals data treatment like integration whether analog or digital and servo control are embedded in the module f...

Page 261: ...s available with the following options Several components are available for connecting external devices These connection options consist of three plug in boards Communication Board Analog I O Board Di...

Page 262: ...es a 9 pin serial connector with a bi directional serial interface that can be configured for either RS 232 or RS 485 communication Figure 9 2 RS 232 RS 485 Port Table 9 1 RS 232 RS 485 Port Terminal...

Page 263: ...t devices Figure 9 3 RS 485 External Accessory Port Table 9 2 RS 485 External Accessory Port Terminal Assignment Terminal Number Signal Name 1 EXT_RS485_RX_N 2 EXT_RS485_RX_P 3 5V Fused 0 4A 4 5V Fuse...

Page 264: ...ges 0 1 0 V 0 5 0 V 0 10 V 6 Isolated Analog Current Outputs Two Ranges 0mA 20mA 4mA 20mA Table 9 3 lists the analog voltage inputs are used to monitor four external 0 10V signals Figure 9 4 Analog Vo...

Page 265: ...d through the software control registers to select Voltage Output ranges 0 1 V 0 5 V or 0 10 V as well as Current Output ranges 0 20 mA or 4 20 mA The maximum allowable load for each Current Output is...

Page 266: ...6 18 C V Return 6 The iQ series instruments provide for the ability to calibrate the analog outputs both voltage and current of the instruments The basic procedure for both voltage and current are the...

Page 267: ...ion follow the same procedure by selecting the 4 mA current calibration option Note This adjustment should only be performed by an instrument service technician 1 From the Home screen choose Settings...

Page 268: ...ease Decreases the output by coarse medium or fine amounts Increase Increase and Increase Increases the output by coarse medium or fine amounts Commit Accepts the changes to the analog output levels 5...

Page 269: ...follow the same procedure by selecting the 20 mA current calibration option Note This adjustment should only be performed by an instrument service technician 1 From the Home screen choose Settings Com...

Page 270: ...ase Decrease and Decrease Decreases the output by coarse medium or fine amounts Increase Increase and Increase Increases the output by coarse medium or fine amounts Commit Accepts the changes to the a...

Page 271: ...l Relay Switches 20 pin connector 8 Valve Driver Outputs 16 pin connector The digital inputs are TTL 3 V or 5 V compatible and are pulled high within the instrument The active state can be user define...

Page 272: ...s Terminal Assignment Terminal Number Signal Name COMMON 1 Digital In 1 2 Digital In 2 3 Digital In 3 4 Digital In 4 5 Digital In 5 6 Digital In 6 7 Digital In 7 8 Digital In 8 9 Digital In 9 10 Digit...

Page 273: ...ng External Devices Thermo Scientific 146iQ Instruction Manual 9 13 Table 9 6 lists the digital relay switches Maximum Voltage 300 VDC Maximum Current 500 mA Fuse 800 mA Figure 9 7 Digital Relay Switc...

Page 274: ...Digital Relay Switch Assignment Terminal Number Signal Name 1A Relay 1A 1B Relay 1B 2A Relay 2A 2B Relay 2B 3A Relay 3A 3B Relay 3B 4A Relay 4A 4B Relay 4B 5A Relay 5A 5B Relay 5B 6A Relay 6A 6B Rela...

Page 275: ...nstruction Manual 9 15 Table 9 7 lists the valve driver outputs Actual Output Voltage 22 24 VDC Maximum Current 300 mA Both positive and negative outputs are protected from over voltage and over curre...

Page 276: ...al ozone generator provides easy determination of zero precision and Level 1 span checks The ozone level produced is a function of light intensity at 185 nm and gas flow The light intensity is varied...

Page 277: ...When the permeation oven is not being actively utilized the nominal zero air stream through the permeation oven is maintained in order to precisely regulate temperature with a solenoid directing this...

Page 278: ...Optional Equipment Permeation Oven 9 18 146iQ Instruction Manual Thermo Scientific Figure 9 10 Installing glass tube pt 2...

Page 279: ...Oven Thermo Scientific 146iQ Instruction Manual 9 19 Figure 9 11 Installing glass tube pt 3 3 Insert thermistor assembly into oven tube Make sure it bottoms out 4 Tighten thumb screw to expand o ring...

Page 280: ...following information Note that is assumed that all devices are properly calibrated and that all flows are corrected to 25 C and 1 atm Permeation Tube Q K R ppm Output o Where R permeation rate in ng...

Page 281: ...ous personal injury if the warning is ignored A hazard is present or an unsafe practice can result in serious personal injury if the warning is ignored The hazard or unsafe practice could result in mi...

Page 282: ...rts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with th...

Page 283: ...S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREATED BY THIS...

Page 284: ...ermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the...

Page 285: ...re 2 2 Installing Feet 2 3 Figure 2 3 Removing the Front Panel 2 4 Figure 2 4 Installing Ears and Handles 2 5 Figure 2 5 146iQ Rear Panel 2 7 Figure 2 6 146iQ Rear Panel Valves 2 7 Figure 2 7 Front Pa...

Page 286: ...29 Replacing Power Supply 7 26 Figure 7 30 Unplug and Unfasten Step POL Board 7 27 Figure 7 31 Clear Partition Keyway Step POL Board 7 28 Figure 7 32 Step POL Board 1 Switch Settings Optional 7 29 Fi...

Page 287: ...69 Pressure Regulator Replacement Hardware 7 61 Figure 7 70 Mixing Chamber Replacement Plumbing 7 62 Figure 7 71 Mixing chamber Replacement 7 63 Figure 7 72 Removing and Replacing the Solenoid Valve...

Page 288: ...RS 232 RS 485 Port Terminal Assignment 9 2 Table 9 2 RS 485 External Accessory Port Terminal Assignment 9 3 Table 9 3 Analog Voltage Inputs Assignment 9 4 Table 9 4 Analog Voltage and Current Assignme...

Page 289: ...ary Public License version 2 hence the version number 2 1 Preamble The licenses for most software are designed to take away your freedom to share and change it By contrast the GNU General Public Licen...

Page 290: ...the original version so that the original author s reputation will not be affected by problems that might be introduced by others Finally software patents pose a constant threat to the existence of a...

Page 291: ...he wherewithal to run that program using a modified version of the Library The precise terms and conditions for copying distribution and modification follow Pay close attention to the difference betwe...

Page 292: ...rary You may charge a fee for the physical act of transferring a copy and you may at your option offer warranty protection in exchange for a fee 2 You may modify your copy or copies of the Library or...

Page 293: ...ibrary To do this you must alter all the notices that refer to this License so that they refer to the ordinary GNU General Public License version 2 instead of to this License If a newer version than v...

Page 294: ...nder Section 6 Otherwise if the work is a derivative of the Library you may distribute the object code for the work under the terms of Section 6 Any executables containing that work also fall under Se...

Page 295: ...f the work that uses the Library must include any data and utility programs needed for reproducing the executable from it However as a special exception the materials to be distributed need not includ...

Page 296: ...parties with this License 11 If as a consequence of a court judgment or allegation of patent infringement or for any other reason not limited to patent issues conditions are imposed on you whether by...

Page 297: ...of any later version published by the Free Software Foundation If the Library does not specify a license version number you may choose any version ever published by the Free Software Foundation 14 If...

Page 298: ...library It is safest to attach them to the start of each source file to most effectively convey the exclusion of warranty and each file should have at least the copyright line and a pointer to where...

Page 299: ...terms of your choice provided that i the header files of the Library have not been modified and ii the incorporated material is limited to numerical parameters data structure layouts accessors macros...

Page 300: ......

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Page 302: ...282 0430 Fax 508 520 2800 orders aqi thermofisher com India C 327 TTC Industrial Area MIDC Pawane New Mumbai 400 705 India Ph 91 22 4157 8800 india thermofisher com China 8 F Bldg C of Global Trade C...

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