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Subaru B9 TRIBECA WX 2007, Manual

The 2007 Subaru B9 TRIBECA WX user manual is available for free download on our website. This essential manual provides detailed instructions on how to operate and maintain your vehicle. Get your hands on the manual today to ensure a smooth driving experience with your Subaru B9 TRIBECA WX.

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LAN(diag)-39

Diagnostic Procedure with Diagnostic Trouble Code (DTC)

LAN SYSTEM (DIAGNOSTICS)

F: DTC B1103 IGNITION POWER FAILURE

DTC DETECTING CONDITION:

IGN power supply circuit is open or shorted.

TROUBLE SYMPTOM:

Symptoms such as illuminating the malfunction indicator light or high speed CAN error display “Er HC” may

occur.

WIRING DIAGRAM:

LAN00150

BODY INTEGRATED 

UNIT

A1

A24

MICRO COMPUTER

B1

A8

B72

IGNITION SWITCH

1

B

2

4

ACC

ACC

OFF

IG

ON

B52

B:

3 4

1 2

8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24

5

6 7

B280

B:

B281

C:

5 6 7

8

2

1

9

4

3

10

24

22 23

25

11 12 13 14 15

26

27 28

16 17 18 19

20 21

5

4

6 7

8

2

1

9

3

10

22

23

11 12 13 14 15

24 25

26 27

16 17 18

28 29

19 20

21

30

i84

A:

1 2

3 4

5 6

7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25

26 27 28 29

30 31 32 33

34 35

1 2 3 4

5 6 7 8 9

10 11 12

19 20

13 14 15 16 17 18

i5

A:

A

C

C

 P

OW

E

R

 S

U

P

P

LY

B52

i5

A:

B:

E

MAIN SBF-11

FB-28 No.31

BATTERY

IG

 P

OW

E

R

 S

U

P

P

LY

i84

B280

B:

A:

B281

C:

A21

C9

B22

C8

E

E

FB-37 No.12

B72

1

3

4 5 6

2

FUSE &RELAY BOX

asieps_tobira.book  39 ページ  ２０１２年２月１０日　金曜日　午後３時２６分

Summary of Contents for B9 TRIBECA WX 2007

Page 1: ...used when performing mainte nance repair or diagnosis of Subaru B9 TRIBECA Applicable model 2007MY WX The manuals contain the latest information at the time of publication Changes in the specificatio...

Page 2: ...HOW TO USE THIS MANUALS HU Page 1 How to Use This Manuals 2 asieps_tobira book 1...

Page 3: ...ection consists of SCT that are broken down into SC that are divided into sections for each com ponent The specification maintenance and other information for the components are included and the diagn...

Page 4: ...r to parts catalogue Example HU 00017 14 9 8 7 6 10 4 10 22 11 19 17 15 13 12 18 16 1 2 3 4 5 6 7 8 11 10 9 12 13 19 18 20 17 16 24 10 25 5 4 4 4 3 3 3 2 1 21 15 23 T7 T2 T2 T2 T2 T2 T2 T4 T5 T5 T8 T6...

Page 5: ...vice procedure appropriate reference is provided for each parts Example A Component D Cautions G Tightening torque B Process E Tool number of special tool H Illustration C Reference F Name of special...

Page 6: ...used in these manuals are described in the SI units and conventional units are described in Item SI units Conventional unit Remarks Force N Newton kgf 1 kgf 9 80655 N Mass Weight kg g kg g Capacity 2...

Page 7: ...tral Processing Unit PCV Positive Crankcase Ventilation DOHC Double Overhead Camshaft RH RH Right Hand DVD Digital Versatile Disc Rr Rear ECM Engine Control Module ECM SOHC Single Overhead Camshaft EG...

Page 8: ...SPECIFICATIONS SPC Page 1 B9 TRIBECA 2 asieps_tobira book 1...

Page 9: ...GINE AUTOMATIC TRANSMISSION 1 Emission control label 5 Emission control label FMVSS label U S model CMVSS label Canada model 6 Radio noise label 2 Vehicle identification number VIN 3 Model number labe...

Page 10: ...ENTIAL MODEL NUMBER LABEL 1 Type label ID 00114 1 QNQT QFG QFG FG EQWNGWT 6TKO ICTPKVWTG QFG QFG 6 RG FG 6TCPUOKUUKQP QFGNG FG DQ VGU XKVGUUG PIKPG QFGN 6 RG FGNG QPEGOG RRNKGF QFGNG FG OQVGWT 1RVKQP...

Page 11: ...4S4 Manufacturer body area 4S4 MPV 4 W Car line B9 TRIBECA 5 X Body type X Cross utility vehicle 6 8 Displacement 8 3 0 L AWD 7 2 Grade 2 5ST M 3 5ST E 5 BASE M 6 BASE E 8 D Restraint or GVWR Class D...

Page 12: ...ation Y U S Canada 6 2 Grade 2 5ST M 3 5ST E 5 BASE M 6 BASE E 7 U Transmission fuel feed system U DOHC MFI 5AT TIP Digits Code Meaning Details 1 and 2 EZ Engine type EZ 6 cylinders 3 and 4 30 Displac...

Page 13: ...unroof H Adjustment system of passenger s seat sunroof I Adjustment system of passenger s seat seat heaters sunroof 4 H Option equipment H Satellite compatible high grade audio speakers audio external...

Page 14: ...RECOMMENDED MATERIALS RM Page 1 Recommended Materials 2 asieps_tobira book 1...

Page 15: ...imum performance and maintenance when conducting repairs Subaru FHI will not be responsible for poor performance result ing from the use of parts except for genuine parts 5 PROTECTING VEHICLE UNDER MA...

Page 16: ...e the plate lift whose attachment does not reach the supporting locations 1 Supporting locations 3 Swing arm lift 5 Plate lift 2 Pantograph jack 4 Rigid rack 6 Attachment NT 00130 a a b 1 2 3 4 5 6 6...

Page 17: ...NT 4 Note NOTE A Front B Rear 1 Front crossmember 2 Rear differential NT 00131 1 2 A B asieps_tobira book 4...

Page 18: ...n location Chain direction at tie down condition NOTE Pull the chains LH and RH in the same direction but front and rear side in the counter direction Pull all the chains in a same moment Chain pullin...

Page 19: ...ing vehicles except when the vehicle cannot be driven For models with AWD AT or VTD use a loader instead of towing When towing other vehicles pay attention to the following to prevent hook or vehicle...

Page 20: ...a basic rule for AWD model Rope Check if both front and rear wheels are rotated nor mally Driving speed 30 km h 19 MPH or less Allow driving distance 50 km 31 miles or less Raising the front wheels P...

Page 21: ...nce the power steering does not work be careful for the heavy steering effort When engine is stopped Since the servo brake does not work be careful that the brake is not applied effectively When engin...

Page 22: ...on speedometer tester CAUTION Fix the vehicle using a pulling metal chain or wire to the front and rear towing hooks or tie down hook to prevent the lateral runout of front wheels and springing out o...

Page 23: ...denly accelerate or decelerate while working When an error is indicated during engine drive do not use the motor drive together 1 Set the rigid rack to the specified locations of side sill jack up the...

Page 24: ...IDENTIFICATION ID Page 1 Identification 2 asieps_tobira book 1...

Page 25: ...the key check the trunk lid can be locked or unlocked normally 2 Open and close all doors to check that there are no defective 3 Operate the power door lock switch to check that the door rear gate is...

Page 26: ...on vehicle 3 Check that the navigation system operates normally 4 Check that the rear view camera operates normally 31 Rear entertainment system Check that the rear entertainment system operates norma...

Page 27: ...ischarge If the vehicle is about to be delivered to the customer attach a 20 A fuse A as shown in the figure 4 CHECK DOORS FOR LOCK UNLOCK AND OPEN CLOSE OPERATIONS 1 Using the key lock and unlock the...

Page 28: ...er handles to ensure that doors will open 6 CHECK REAR GATE FOR LOCK UN LOCK AND OPEN CLOSE OPERATIONS 1 Open and close the rear gate several times for smooth movement 2 Operate the rear gate lever an...

Page 29: ...LUID Check that the brake fluid level is normal If the amount is insufficient test the brake line to identify brake fluid leaks and check the brake operation Af ter that refill the brake fluid tank wi...

Page 30: ...Ref to LAN diag 26 OPERATION Read Current Data 1 Fully open all the door windows 2 Remove the key from the ignition switch and close all the doors including rear gate 3 Press the rear gate open button...

Page 31: ...seconds 18 ALARM SYSTEM NOTE The following inspections show the initial settings When the settings are different from the initial set tings use Subaru Select Monitor to check the de tails of each sett...

Page 32: ...does not operate 21 WHEEL ALIGNMENT Check the wheel alignment Ref to FS 7 Wheel Alignment Ref to RS 8 Wheel Alignment 22 TEST MODE CONNECTOR Turn the ignition switch to ON and check that the malfunct...

Page 33: ...in Rear injection position A 72 mm 2 83 in B 70 36 WIPER Check the front and rear wipers for normal opera tions 37 POWER WINDOW OPERATION CHECK Operate the power window switches one by one to check t...

Page 34: ...assenger compart ment Before performing the water leakage test re move anything that may obstruct the operation or which must be kept dry Close all the windows and doors securely Close the hood and tr...

Page 35: ...dirt cracks or blisters NOTE It is better to determine an inspection pattern in order to avoid missing an area since the total in spection area is wide Do not repair the body paint unless absolutely n...

Page 36: ...ng System 12 10 Engine Coolant 13 11 Automatic Transmission Fluid 15 12 Front Rear Differential Gear Oil 17 13 Brake Line 18 14 Brake Fluid 20 15 Disc Brake Pad and Disc 21 16 Parking Brake 22 17 Susp...

Page 37: ...before starting work 6 AIRBAG AND SEAT BELT PRETEN SIONER DISPOSAL To prevent bodily injury from unexpected airbag deployment do not dispose the airbag modules and seat belt pretensioner in the same...

Page 38: ...it 15 HOSE REMOVAL INSTALLATION PROCEDURES 1 Hose Removal Installation Pre Procedures Be careful to inspect hoses so as not to use dam aged or deformed hoses Using such hoses could cause leakage or l...

Page 39: ...onnection of hoses or leakage from hoses Check that hoses are securely fixed by the clamps Inspect the hose clips and clamps according to the following points and replace any parts that are damaged or...

Page 40: ...NOTE NT Page 1 Note 2 asieps_tobira book 1...

Page 41: ...correct perfor mance Unleaded gasoline In order to reduce air pollution use unleaded gas oline for the vehicle equipped with catalytic con verter Using leaded gasoline may damage the catalytic convert...

Page 42: ...emperature Engine oil Rear differential gear oil and AT front differential gear oil Fluid Recommended materials Alternative Remarks Automatic transmission fluid SUBARU ATF HP Idemitsu ATF HP Castrol T...

Page 43: ...materials Item number Alternative Supplementary lubricants Oxygen sensor Bolts etc Spray type lubricant Grease Select lever Multemp AC D Multemp SH W PERMLUB BAN 5 Brake pedal ESA MIC45 A EQUIV Door...

Page 44: ...REE BOND 1217B K0877YA020 Engine oil pressure switch Cylinder head Nipple Camshaft bowl shape plug Rear differential lock nut THREE BOND 1324 004403042 PCV Valve THREE BOND 1105 004403010 DOW CORNING...

Page 45: ...RM 6 Recommended Materials RECOMMENDED MATERIALS asieps_tobira book 6...

Page 46: ...PRE DELIVERY INSPECTION PI Page 1 Pre delivery Inspection 2 asieps_tobira book 1...

Page 47: ...ne Valve arrangement Overhead camshaft Bore stroke mm in 89 2 80 0 3 512 3 150 Displacement cm3 cu in 3 000 183 06 Compression ratio 10 7 Ignition order 1 6 3 2 5 4 Idle speed at Park or Neutral posit...

Page 48: ...arking brake Mechanical on rear brakes Wheel size 18 8JJ Tire size P255 55 R18 104H Type Tubeless Steel belted radial Fuel tank 2 US gal Imp gal 64 16 9 14 1 Engine oil Capacity at overhaul 2 US qt Im...

Page 49: ...seat seat heat ers sunroof navigation system audio external input high grade audio speakers satellite capable Model 5ST M Curb weight C W Front kg lb 1 045 2 304 1 052 2 320 1 052 2 320 1 055 2 325 Re...

Page 50: ...f audio external input satellite compatible radio Adjustment system of passenger s seat seat heater sunroof DVD satellite compatible radio audio external input Adjustment system of passenger s seat le...

Page 51: ...f audio external input satellite compatible radio Adjustment system of passenger s seat seat heater sunroof DVD satellite compatible radio audio external input Adjustment system of passenger s seat le...

Page 52: ...PRECAUTION PC Page 1 Precaution 2 asieps_tobira book 1...

Page 53: ...m 5 5 ft lb 3 SIDE AIRBAG MODULE Tightening torque 6 N m 0 61 kgf m 4 4 ft lb 4 AIRBAG CONTROL MODULE Tightening torque 25 N m 2 5 kgf m 18 1 ft lb CAUTION Do not reuse mounting bolts and nuts 5 FRONT...

Page 54: ...que 8 N m 0 82 kgf m 5 9 ft lb CAUTION Do not reuse mounting bolts and nuts 8 STEERING ROLL CONNECTOR 9 AIRBAG HARNESS 10 CURTAIN AIRBAG MODULE Tightening torque 7 5 N m 0 77 kgf m 5 5 ft lb A Bolt A...

Page 55: ...inside tester When checking use a test harness 1 Damage to connector terminal cause malfunction Do not di rectly apply the tester probe to connector terminal of airbag Do not allow water or oil to co...

Page 56: ...e a deployed airbag module and pre tensioner Do not discard the uninflated airbag or preten sioner When airbag control module front sub sensor side airbag sensor and curtain airbag sensor are removed...

Page 57: ...to perform adjustment of the steering roll connector The removed front seat with airbag module must be kept at least 200 mm 8 in away from walls and other objects 1 200 mm 8 in or more AB 01541 NG NG...

Page 58: ...Do not pile up the airbag module If the airbag inflates for some rea son when an airbag module pad is touching other objects it may cause serious accident C PREPARATION TOOL 1 GENERAL TOOL 1 Driver s...

Page 59: ...IVER S AIRBAG MODULE CURTAIN AIRBAG MODULE AND PRETENSIONER 1 How to disconnect 1 Using a flat tip screwdriver pry the push lock upward to unlock 2 Pull and disconnect the connector from the driver s...

Page 60: ...Then pull it gently to make sure that it is locked 4 SIDE AIRBAG 1 How to disconnect 1 Push the lock arm A 2 With the lock arm A pushed in move the slide lock B in the direction of arrow 3 While hold...

Page 61: ...nd on the outer part Be sure to insert the connector in until it is locked Then pull it gently to make sure that it is locked 6 PASSENGER DETECTION SYSTEM BE TWEEN AIRBAG REAR HARNESS AND SEAT HARNESS...

Page 62: ...ngers seat replace the seat cushion pad and frame assembly with new part if it is de formed or cracked 5 If there are tears or loosening in the passenger side seat cushion cover it may interfere with...

Page 63: ...NSOR If the section of vehicle as shown in the figure is damaged check the following items and replace the damaged parts with new parts Front sub sensor is cracked or deformed Mounting bracket is crac...

Page 64: ...not disas semble Cracks or deformation found in the seat cushion frame or seat cushion pad Scratches cracks or deformation found on the passenger detection system pressure sen sor hoses or passenger...

Page 65: ...bag mod ule Ref to AB 8 PROCEDURE Airbag Connec tor 7 Refer to CAUTION for handling of a removed airbag module Ref to AB 4 CAUTION General Description B INSTALLATION CAUTION Refer to CAUTION of Genera...

Page 66: ...he screws and remove the passen ger s airbag module 7 Refer to CAUTION for handling of a removed airbag module Ref to AB 4 CAUTION General Description B INSTALLATION CAUTION Refer to CAUTION of Genera...

Page 67: ...ule Ref to AB 4 CAUTION General Description Be sure to perform the system calibration for occupant detection system after passenger s seat installation Ref to OD diag 17 SYSTEM CALIBRATION REZEROING O...

Page 68: ...ackrest cover assembly 2 When damage is found by visual check Headrest assembly Bushing Slide rail OUT Driver s side Slide rail IN Driver s side Seat cushion frame assembly Passenger s side Seat hinge...

Page 69: ...lace Be careful not to damage the curtain airbag module during removal Never open the curtain airbag module before deploying it Never reuse the deployed curtain airbag module Make sure that there are...

Page 70: ...emove the instrument panel lower cover Ref to EI 36 REMOVAL Instrument Panel Lower Cov er 6 Remove the glove box Ref to EI 37 REMOV AL Glove Box 7 Remove the audio unit Ref to ET 14 RE MOVAL Audio 8 R...

Page 71: ...outer seat belt Ref to SB 10 OUTER SEAT BELT AS SEMBLY REMOVAL Front Seat Belt 5 Remove the nut and disconnect the airbag con nector to remove side airbag sensor B INSTALLATION CAUTION Do not reuse t...

Page 72: ...Trim 4 Remove the nut and disconnect the airbag con nector to remove the curtain airbag sensor B INSTALLATION CAUTION Do not reuse the bolt and nut Always use new bolts and nuts for them Install in t...

Page 73: ...e roll connector B INSTALLATION 1 Install in the reverse order of removal 2 Before installing steering wheel be sure to ad just the direction of roll connector with steering Ref to AB 22 ADJUSTMENT Ro...

Page 74: ...er 4 Remove the bolt and then detach the front sub sensor 5 Disconnect the connector from front sub sensor B INSTALLATION CAUTION Do not reuse the bolt and nut Always use new bolts and nuts for them I...

Page 75: ...AB 24 Front Sub Sensor AIRBAG SYSTEM asieps_tobira book 24...

Page 76: ...5 Airbag Connector 26 6 Airbag Control Module I O Signal 29 7 Subaru Select Monitor 32 8 Read Diagnostic Trouble Code DTC 38 9 Inspection Mode 39 10 Clear Memory Mode 40 11 Airbag Warning Light Illum...

Page 77: ...Subaru Se lect Monitor cannot be executed normally check the communication circuit Ref to AB diag 34 COMMUNICATION FOR INI TIALIZING IMPOSSIBLE INSPECTION Sub aru Select Monitor 5 Record all DTCs and...

Page 78: ...n year Weather Fine Cloudy Rainy Snowy Others Temperature C F Road condition Flat road Uphill Downhill Gravel road Others Vehicle operation Starting Idling Driving Constant speed Accelerating Decelera...

Page 79: ...t tester Use of an analog circuit tester may cause the airbag to activate incorrectly due to a minimal current inside the tester When checking use a test harness 1 Damage to connector terminal causes...

Page 80: ...e and curtain or the pretensioner The removed front seat with airbag module must be kept at least 200 mm 8 in away from walls and other objects When painting or performing sheet metal work on the fron...

Page 81: ...ill center pillar and front and rear doors remove the side airbag sensors and wiring harness of the air bag system Do not discard undeployed airbag module They could easily cause a serious accident if...

Page 82: ...ng downward Do not place any objects on the airbag module Do not pile airbag modules on top of each other If the airbag inflates for some reason when an airbag module pad is touching other objects it...

Page 83: ...V Specific gravity Above 1 260 C PREPARATION TOOL CAUTION To measure the voltage and resistance of airbag system component be sure to use the specified test harness 1 SPECIAL TOOL ILLUSTRATION TOOL NU...

Page 84: ...NESS D ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299AG060 TEST HARNESS D Used when measuring voltage and resistance of the front seat belt buckle switch 3D 2D 1D ST98299AG060 AB 01068 5 1 2 2 1 6...

Page 85: ...T HARNESS F ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299FC010 TEST HARNESS F Used when measuring voltage and resistance of airbag module harnesses 3F 2F 1F ST98299FC010 AB 00927 3F 3F 2F 1F 2F 1...

Page 86: ...TEST HARNESS H ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299FA030 TEST HARNESS H Used when measuring voltage and resistance of front sub sensor 3H 2H 1H ST98299FA030 AB 00720 3H 3H 2H 1H 2H 1H 4...

Page 87: ...N ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299SA000 TEST HARNESS N Used when measuring voltage and resistance of driver s airbag module curtain airbag module and seat belt pretensioner 2N 1N ST...

Page 88: ...STRATION TOOL NUMBER DESCRIPTION REMARKS 98299SA020 TEST HARNESS P Used when measuring voltage and resistance of driver s airbag module harness and passenger s airbag module harness ST98299SA020 1P 2P...

Page 89: ...DIAGNOSTICS TEST HARNESS Q ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299SA040 TEST HARNESS Q Used when measuring voltage and resistance of driver s airbag module 2Q 1Q ST98299SA040 AB 00929 2Q 1Q...

Page 90: ...G SYSTEM DIAGNOSTICS TEST HARNESS U ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299AG000 TEST HARNESS U Used when measuring voltage and resistance of airbag control module ST98299AG000 1U 2U 4U 3U...

Page 91: ...1U 3U 4U 58 57 56 55 54 53 59 60 61 62 63 64 49 50 51 52 65 66 67 68 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 2 6 5 4 3 1 1 2 1 3 4 5 6 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...

Page 92: ...TOOL NUMBER DESCRIPTION REMARKS 98299AG010 TEST HARNESS V Used when measuring voltage and resistance of side airbag sensor and curtain airbag sensor ST98299AG010 1V 3V 2V AB 00677 3V 2V 1V 3V 8 5 1 4...

Page 93: ...TEM DIAGNOSTICS TEST HARNESS Y ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299AG040 TEST HARNESS Y Used for diagnosing a failure of the seat belt buckle switch ST98299AG040 2Y 1Y 1Y 1Y 2Y 2Y AB 010...

Page 94: ...EST HARNESS AB ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA000 TEST HARNESS AB Used when measuring voltage and resistance of occupant detection system ST98299XA000 OD 00029 1AB 2AB 4 3 2 1 6 5...

Page 95: ...RBAG SYSTEM DIAGNOSTICS TEST HARNESS AC ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA010 TEST HARNESS AC Used for diagnosing a failure of the seat belt ten sion sensor ST98299XA010 OD 00027 A B...

Page 96: ...IAGNOSTICS TEST HARNESS AD ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA020 TEST HARNESS AD Used when measuring voltage and resistance of seat belt tension sensor ST98299XA020 OD 00028 1AD 2AD...

Page 97: ...TEST HARNESS AE ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA030 TEST HARNESS AE Used for diagnosing a failure of the seat belt buckle switch Used together with the test harness Y ST98299XA030...

Page 98: ...REMARKS 98299PA040 AIRBAG RESISTOR Used in replacement of airbag module for which resistance value is same as airbag module TOOL NAME REMARKS Circuit tester Used for measuring resistance voltage and...

Page 99: ...pretensioner LH 20 Buckle switch LH 5 Roll connector 13 Curtain airbag sensor RH 21 Seat position sensor LH 6 Passenger s airbag inflator 14 Curtain airbag sensor LH 22 Buckle switch RH 7 Driver s air...

Page 100: ...e Female Female Female Female Female Male Connector No AB21 AB23 AB24 AB25 AB26 AB28 AB31 AB32 AB33 AB34 AB37 AB38 Pin 2 4 2 2 2 4 2 4 2 4 2 2 Connector color Black Yellow Yellow Yellow Black Yellow B...

Page 101: ...DRIVER S AIRBAG MODULE CURTAIN AIRBAG MODULE AND PRETENSIONER 1 How to disconnect 1 Using a flat tip screwdriver pry the push lock upward to unlock 2 Pull and disconnect the connector from the driver...

Page 102: ...r push it in securely until a clicking sound is heard CAUTION Be sure to insert the connector in until it is locked Then pull it gently to make sure that it is locked 4 SIDE AIRBAG 1 How to disconnect...

Page 103: ...UTION When pulling the slide lock or disconnecting connector be sure to hold the connector not the harness 2 How to connect Holding the connector push it in securely until a clicking sound is heard CA...

Page 104: ...ag control module connector are shown in the figure Airbag warning light illuminates when the connector is removed from airbag control module AB 00937 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2...

Page 105: ...y and communication 1 9 GND 1 20 Ground line GND 1 27 1 28 Passenger s airbag OFF indicator 1 1 Passenger s airbag ON indicator 1 18 Passenger s seat belt warning light integrated module 1 24 Seat bel...

Page 106: ...efer to the WI section wiring diagram Ref to WI 69 WIRING DIAGRAM Airbag System Curtain airbag sensor RH Power supply and communication 3 19 GND 3 20 3 18 3 4 Curtain airbag module RH 3 6 3 5 Occupant...

Page 107: ...n the driver s side 2 Connect the diagnosis cable to data link connector CAUTION Do not connect the scan tools except for Suba ru Select Monitor 4 Turn the ignition switch to ON engine OFF and run the...

Page 108: ...r s seat airbag non operating state NOTE For details concerning operation procedure refer to the SUBARU SELECT MONITOR OPERATION MAN UAL 3 CLEAR MEMORY MODE Clear the DTC stored in the airbag control...

Page 109: ...ween the airbag control module and the Subaru Select Monitor WIRING DIAGRAM E E E 1 7 2 6 5 No 13 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 15 18 19 20 21 22 23 24 25 26 27 28...

Page 110: ...LECT MONITOR COM MUNICATION 1 Turn the ignition switch to OFF 2 Disconnect the airbag control module con nector 3 Turn the ignition switch to ON 4 Check whether communication to other sys tems can be...

Page 111: ...ground Connector terminal 2U No 1 Chassis ground 2U No 6 Chassis ground Is the voltage 10 V or more Go to step 11 Repair the harness betweenthe airbag controlmoduleand the battery Or replace the airba...

Page 112: ...ed on the Subaru Select Monitor For detailed operation procedure refer to Airbag Warning Light Failure Ref to AB diag 42 Airbag Warn ing Light Failure NOTE For detailed operation procedure refer to Ai...

Page 113: ...ostic Trouble Code DTC AIRBAG SYSTEM DIAGNOSTICS 8 Read Diagnostic Trouble Code DTC A OPERATION For details about reading DTCs refer to Subaru Select Monitor Ref to AB diag 32 Subaru Se lect Monitor a...

Page 114: ...AB diag 39 Inspection Mode AIRBAG SYSTEM DIAGNOSTICS 9 Inspection Mode A PROCEDURE Recreate the circumstance by referring to the con ditions described in the checklist asieps_tobira book 39...

Page 115: ...STICS 10 Clear Memory Mode A OPERATION Clear the memory in the following steps after the malfunction is repaired For details concerning DTC clear operation refer to Subaru Select Monitor Ref to AB dia...

Page 116: ...bag Warning Light Illumi nation Pattern A INSPECTION Turn the ignition switch to ON and confirm that the airbag warning light remains on for approx 6 sec onds then go off afterwards 1 Airbag warning l...

Page 117: ...n sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connectors and seat belt pretensioners of the driver...

Page 118: ...he fault has been cleared disconnect the connectors 7U and 8U Does the airbag warning light go off Go to step 4 Go to step 5 4 CHECK GROUND CIRCUIT 1 Turn the ignition switch to OFF disconnect the bat...

Page 119: ...AGNOSTICS 7 CHECK AIRBAG MAIN HARNESS Check the airbag main harness for defect Is there any defect in the airbag main harness Replace the airbag main harness along with bulk head harness Repair the bu...

Page 120: ...ates properly When inspecting the airbag main harness disconnect the airbag module connectors and seat belt pretensioners of the driver s and passenger s seats for safety reasons WIRING DIAGRAM AB1 1...

Page 121: ...ain go to step 4 Go to step 4 4 CHECK AIRBAG WARNING LIGHT CIRCUIT IN COMBINATION METER 1 Turn the ignition switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect...

Page 122: ...AB diag 58 DTC 15 DRIVER S AIR BAG FAILURE Diag nostic Chart with Trouble Code 16 Passenger s Airbag Failure Airbag main harness circuit Passenger s side is shorted to power supply Airbag module harn...

Page 123: ...ystem for details on DTC 2A Ref to OD diag 25 DTC 2A ODS CALIBRATION ERROR Diagnostic Pro cedure with Diagnostic Trouble Code DTC 2B ODS System Erroneous Parts Wrong airbag control module was installe...

Page 124: ...nostic Chart with Trouble Code 39 Seat Belt Warning Failure Airbag control module is faulty Body integrated unit is faulty Harness circuits between body integrated unit and airbag control module are o...

Page 125: ...ag harness LH circuit is faulty Airbag control module is faulty Ref to AB diag 105 DTC 57 CURTAIN AIR BAG SENSOR LH FAIL URE Diagnostic Chart with Trouble Code 58 Curtain Airbag Sensor RH Failure Curt...

Page 126: ...Diag nostic Chart with Trouble Code 76 Passenger s Airbag Failure Airbag main harness circuit Passenger s side is shorted to power supply Airbag module harness circuit Passenger s side is shorted to p...

Page 127: ...minal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and conf...

Page 128: ...test harness N from connec tor AB38 3 Disconnect the test harness Q from connec tor AB37 4 Remove the instrument panel lower cover and disconnect the connector AB7 from AB2 5 Connect the connector 1P...

Page 129: ...resistance more than 1 M Go to step 6 Replace the airbag main harness along with body harness 6 CHECK AIRBAG CONTROL MODULE 1 Connect all the connectors 2 Erase the memory 3 Perform the Inspection Mod...

Page 130: ...ery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the wa...

Page 131: ...20 seconds 2 Disconnect the airbag resistor from the con nectors 2P and 3P of test harness P 3 Remove the instrument panel lower cover and disconnect the connector AB7 from AB2 4 Disconnect the connec...

Page 132: ...AG SYSTEM DIAGNOSTICS 6 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 133: ...e than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light oper...

Page 134: ...isconnect the test harness Q from connec tor AB37 4 Remove the instrument panel lower cover and disconnect the connector AB7 from AB2 5 Connect the connector 1P in the test har ness P to connector AB2...

Page 135: ...spection Mode 4 Read the DTC Is the same DTC displayed Replace the airbag control module Ref to AB 19 Airbag Control Module Go to step 6 6 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Che...

Page 136: ...y and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warn...

Page 137: ...IN HARNESS PASSEN GER S AIRBAG HARNESS 1 Turn the ignition switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the airbag resistor from the con nectors 2P and...

Page 138: ...eplacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly Step Check Yes No 1 CHECK IF DTC 21...

Page 139: ...17 AB26 2 1 AB9 AB10 AB21 1 4 2 1 17 16 13 14 11 10 AB2 AB7 AB37 2 1 1 2 1 2 3 4 AB38 3 2 7 8 6 5 11 12 STEERING ROLL CONNECTOR INFLATOR DRIVER SIDE INFLATOR PASSENGER SIDE PRETENSIONER LH AIRBAG CONT...

Page 140: ...ule Ref to AB 19 Airbag Control Module Driver s airbag module Ref to AB 14 Driver s Airbag Module Passenger s airbag module Ref to AB 15 Passenger s Airbag Module Front sub sensor of both sides Ref to...

Page 141: ...Replace the airbag control module Ref to AB 19 Airbag Control Module Replace the airbag main harness or side air bag harness along with body harness Go to step 2 2 CHECK POOR CONTACTS OF CONNEC TORS A...

Page 142: ...0 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates pro...

Page 143: ...AB 19 Airbag Control Module Go to step 2 2 CHECK FUSE NO 12 IN JOINT BOX 1 Confirm that the ignition switch is turned to OFF 2 Remove the fuse No 12 in joint box and perform visual inspection Is the...

Page 144: ...0 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates pro...

Page 145: ...AB 19 Airbag Control Module Go to step 2 2 CHECK FUSE NO 25 IN JOINT BOX 1 Confirm that the ignition switch is turned to OFF 2 Remove the fuse No 25 in joint box and perform visual inspection Is the f...

Page 146: ...arting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecti...

Page 147: ...ssis ground Is the resistance more than 1 M Replace the pas senger s side warning box Ref to AC 49 REMOVAL Air Vent Grille Repair the bulk head harness Or replace the airbag main harness along with bu...

Page 148: ...le 3 Disconnect the connectors AB59 and AB61 under the passenger s seat 4 Connect the connector 1U in the test har ness U to connector AB18 5 Connect the connector 1AB in the test har ness AB to the c...

Page 149: ...DS SYSTEM WRONG PARTS Diagnostic Procedure with Diagnostic Trouble Code DTC O DTC 2C BELT TENSION SENSOR FAILURE NOTE Refer to Occupant Detection System for details on DTC 2C Ref to OD diag 26 DTC 2C...

Page 150: ...al from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm...

Page 151: ...ector 3U in the test harness U and connector 3H in the test harness H Connector terminal 3U No 7 3H No 5 3U No 9 3H No 6 Is the resistance less than 10 Go to step 3 Replace the airbag main harness alo...

Page 152: ...al from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm...

Page 153: ...ance between connector 3U in the test harness U and connector 3H in the test harness H Connector terminal 3U No 6 3H No 5 3U No 8 3H No 6 Is the resistance less than 10 Go to step 3 Replace the airbag...

Page 154: ...displayed the circuit within the front sub sensor RH is faulty Replace the front sub sensor RH Ref to AB 23 Front Sub Sensor S DTC 34 FRONT SUB SENSOR LH FAILURE DTC DETECTING CONDITION Front sub sens...

Page 155: ...connect the ground terminal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconn...

Page 156: ...nition switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the connector AB24 and AB25 from side airbag module LH 3 Disconnect the connector AB31 from cur tain...

Page 157: ...witch to OFF disconnect the ground terminal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module an...

Page 158: ...connector AB21 from seat belt pretensioner LH 5 Disconnect each connector from airbag control module connect the connector 1U in the test harness U to connector AB17 6 Disconnect the seat belt buckle...

Page 159: ...SYSTEM DIAGNOSTICS 7 CHECK FOR ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish th...

Page 160: ...module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag harness disconnect the each airbag module connector and seat belt pretensioner fo...

Page 161: ...round Is the resistance more than 1 M Replace the body integrated unit Repair the bulk head harness Or replace the airbag main harness along with body harness 3 CHECK THE AIRBAG HARNESS 1 With the con...

Page 162: ...sioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connector...

Page 163: ...B33 from cur tain airbag module RH 4 Disconnect the airbag resistor from test har ness F 5 Disconnect the connector AB18 from air bag control module 6 Connect the connector 1U in the test har ness U t...

Page 164: ...AG SYSTEM DIAGNOSTICS 7 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 165: ...sioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connector...

Page 166: ...1 from cur tain airbag module LH 4 Disconnect the airbag resistor from test har ness 5 Disconnect the connector AB17 from air bag control module 6 Connect the connector 1U in the test har ness U to co...

Page 167: ...AG SYSTEM DIAGNOSTICS 7 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 168: ...roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connectors of dr...

Page 169: ...n switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the connector AB26 from seat belt pretensioner RH 3 Disconnect the connector AB33 from cur tain airbag mo...

Page 170: ...roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connectors of dr...

Page 171: ...n switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the connector AB21 from seat belt pretensioner LH 3 Disconnect the connector AB31 from cur tain airbag mo...

Page 172: ...etensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module conne...

Page 173: ...n the test harness U and connector 3V in the test harness V Connector terminal 4U No 5 3V No 2 4U No 7 3V No 1 4U No 8 3V No 5 4U No 6 3V No 4 Is the resistance less than 10 Go to step 3 Replace the a...

Page 174: ...etensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module conne...

Page 175: ...the test harness U and connector 3V in the test harness V Connector terminal 4U No 3 3V No 4 4U No 1 3V No 5 4U No 2 3V No 1 4U No 4 3V No 2 Is the resistance less than 10 Go to step 3 Replace the ai...

Page 176: ...rbag Sensor AF DTC 55 SIDE CURTAIN AIRBAG FIRING OUTPUT This DTC is displayed when the side airbag module curtain airbag module and seat belt pretensioner are de ployed or when the curtain airbag modu...

Page 177: ...lt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module...

Page 178: ...he con nector 2V in test harness V to connector AB34 8 Measure the resistance between connector 5U in the test harness U and connector 3V in the test harness V Connector terminal 5U No 14 3V No 4 5U N...

Page 179: ...AG SYSTEM DIAGNOSTICS 5 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 180: ...t pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module c...

Page 181: ...con nector 2V in test harness V to connector AB32 8 Measure the resistance between connector 5U in the test harness U and connector 3V in the test harness V Connector terminal 5U No 11 3V No 4 5U No...

Page 182: ...Curtain Airbag Sensor AJ DTC 59 CURTAIN AIRBAG SENSOR LH FAILURE DTC DETECTING CONDITION Curtain airbag sensor LH is faulty If DTC 59 is displayed the circuit within the curtain airbag sensor LH is fa...

Page 183: ...round terminal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part...

Page 184: ...rom side airbag module RH 4 Disconnect the connector AB33 from cur tain airbag module RH 5 Disconnect the connectors AB17 and AB18 from airbag control module 6 Connect the connector 1U in the test har...

Page 185: ...AG SYSTEM DIAGNOSTICS 7 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 186: ...ground terminal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each par...

Page 187: ...ide airbag module LH 4 Disconnect the connector AB31 from cur tain airbag module LH 5 Disconnect the connectors AB17 and AB18 from airbag control module 6 Connect the connector 1U in the test har ness...

Page 188: ...AG SYSTEM DIAGNOSTICS 7 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 189: ...terminal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and...

Page 190: ...switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the airbag resistor from test har ness 3 Disconnect the connector AB24 from side airbag module RH 4 Disconn...

Page 191: ...d terminal from battery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and...

Page 192: ...switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the airbag resistor from test har ness 3 Disconnect the connector AB19 from side airbag module LH 4 Disconn...

Page 193: ...and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warni...

Page 194: ...Disconnect the test harness N from connec tor AB38 3 Disconnect the test harness Q from connec tor AB37 4 Remove the instrument panel lower cover and disconnect the connector AB7 from AB2 5 Connect th...

Page 195: ...sis ground Is the resistance more than 1 M Go to step 6 Replace the airbag main harness along with body harness 6 CHECK AIRBAG CONTROL MODULE 1 Connect all the connectors 2 Erase the memory 3 Perform...

Page 196: ...ery and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the wa...

Page 197: ...ait more than 20 seconds 2 Disconnect the airbag resistor from the con nectors 2P and 3P of test harness P 3 Remove the instrument panel lower cover and disconnect the connector AB7 from AB2 4 Disconn...

Page 198: ...AG SYSTEM DIAGNOSTICS 6 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 199: ...re than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light ope...

Page 200: ...c tor AB38 3 Disconnect the test harness Q from connec tor AB37 4 Remove the instrument panel lower cover and disconnect the connector AB7 from AB2 5 Connect the connector 1P in the test har ness P to...

Page 201: ...spection Mode 4 Read the DTC Is the same DTC displayed Replace the airbag control module Ref to AB 19 Airbag Control Module Go to step 6 6 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Che...

Page 202: ...ry and wait more than 20 seconds before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the war...

Page 203: ...AIN HARNESS PASSEN GER S AIRBAG HARNESS 1 Turn the ignition switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the airbag resistor from the con nectors 2P and...

Page 204: ...before starting to work After replacing the airbag module seat belt pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly Whe...

Page 205: ...t the connector AB24 from side airbag module RH 4 Disconnect the airbag resistor from test har ness F 5 Disconnect the connector AB18 from air bag control module 6 Connect the connector 1U in the test...

Page 206: ...AG SYSTEM DIAGNOSTICS 7 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 207: ...t pretensioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module c...

Page 208: ...the connector AB19 from side airbag module LH 4 Disconnect the airbag resistor from test har ness F 5 Disconnect the connector AB17 from air bag control module 6 Connect the connector 1U in the test h...

Page 209: ...AG SYSTEM DIAGNOSTICS 7 CHECK ANY OTHER DTC ON DISPLAY Is any other DTC displayed Check DTC using List of Diagnostic Trouble Code DTC Ref to AB diag 47 List of Diagnostic Trou ble Code DTC Finish the...

Page 210: ...sioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connector...

Page 211: ...1 Turn the ignition switch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Disconnect the connector AB26 from seat belt pretensioner RH 3 Disconnect the connector AB24 from...

Page 212: ...ioner roll connector control module and sen sor reconnect each part and confirm that the warning light operates properly When inspecting the airbag main harness disconnect the airbag module connectors...

Page 213: ...nd turn the ignition switch to ON Does the airbag warning light illuminate for 6 seconds and go off Replace the cur tain airbag module LH Ref to AB 18 Curtain Airbag Module Go to step 3 3 CHECK AIRBAG...

Page 214: ...or 14 6 Control Module I O Signal 15 7 Subaru Select Monitor 16 8 Read Diagnostic Trouble Code DTC 19 9 Inspection Mode 20 10 Clear Memory Mode 21 11 Airbag Warning Light Illumination Pattern 22 12 Pa...

Page 215: ...eneral Description BODY STRUCTURE 1 General Description A PREPARATION TOOL TOOL NAME REMARKS Tram tracking gauge Used for measuring dimen sion Tape measure Used for measuring dimen sion asieps_tobira...

Page 216: ...refully measure dimensions without letting the tape measure sag or twist Measure the linear dimensions between cores of holes Suffixes RH and LH indicate right hand and left hand Measure at the center...

Page 217: ...lange joint bending angle point Diagnonal dimensions are the actual dimensions between reference points The values in brackets are projected dimensions for reference BS 01612 80 81 83 87 88 91 93 95 8...

Page 218: ...94 Gauge hole symmetrical 95 Gauge hole symmetrical 78 Support sub frame mounting hole symmetrical 86 Gauge hole symmetrical 96 Tank protector mounting hole symmetrical 87 Crossmember mounting hole sy...

Page 219: ...179 7 05 75 RH 75 LH 895 35 24 76 RH 76 LH 876 34 49 77 RH 77 LH 376 14 80 78 RH 78 LH 120 4 72 79 RH 79 LH 868 34 17 80 RH 80 LH 696 27 40 81 RH 81 LH 926 36 46 82 RH 82 LH 862 33 94 83 RH 83 LH 840...

Page 220: ...med horizontal line through the side sill flange joint bending angle point Diagnonal dimensions are the actual dimensions between reference points The left and right dimensions are the actual dimensio...

Page 221: ...hole symmetrical upper side 10 Assemblies hole symmetrical 4 Fender drip bracket mounting hole symmetrical 11 Strut mount mounting hole sym metrical front 18 Front fender mounting hole sym metrical r...

Page 222: ...5 16 1 11 LH 807 31 77 1 14 667 26 26 2 6 RH 550 21 65 2 7 RH 469 18 46 3 3 1 130 44 49 4 4 1 487 58 54 4 LH 10 RH 1 636 64 41 5 5 894 35 20 6 6 858 33 78 6 LH 7 RH 980 38 58 6 RH 8 1 123 44 21 7 7 93...

Page 223: ...other points except for 3 4 8 and 14 are left right symmetrical The dimensions are the actual dimensions between the reference points BS 01627 1 2 F t BS 01629 3 7 F t BS 01628 Ft 6 8 5 BS 01630 19 F...

Page 224: ...cal front 22 Door seal mounting hole symmet rical 28 Rear quarter glass clip mounting hole symmetrical lower 49 Damper mounting hole symmetri cal rear 23 End cover mounting hole sym metrical 40 Hand...

Page 225: ...on mm in 16 LH 20 LH 1 017 40 04 16 LH 22 LH 1 242 48 90 17 LH 21 LH 990 38 98 18 LH 20 LH 1 212 47 72 18 LH 21 LH 997 39 25 18 LH 23 LH 1 771 69 72 20 LH 26 LH 954 37 56 20 LH 27 LH 1 124 44 25 20 LH...

Page 226: ...ns BODY STRUCTURE BS 01633 16 17 18 Ft BS 01635 22 Ft BS 01634 20 25 21 Ft BS 01637 24 23 26 Ft BS 01638 Ft 27 28 BS 01650 BS 01647 Ft 47 43 58 44 BS 01651 Ft 41 BS 01649 Ft 48 49 62 BS 01652 F t 59 a...

Page 227: ...door checker mounting hole symmetrical 30 Harness clip attachment hole symmetrical 32 Harness clip attachment hole symmetrical BS 01615 29 31 33 43 32 30 43 33 32 31 29 30 Point of measurement Datum d...

Page 228: ...E All reference points are left right symmetrical The dimensions are the actual dimensions between the reference points BS 01636 33 Ft BS 01647 Ft 47 43 58 44 BS 01643 36 37 30 Ft BS 01655 29 Ft BS 01...

Page 229: ...metrical 35 Center pillar trim mounting hole symmetrical 39 A pillar pad mounting hole sym metrical 46 Adjuster mounting hole symmetri cal 36 Harness protector mounting hole symmetrical 42 B pillar t...

Page 230: ...Point of measurement Datum dimension mm in 34 RH 36 RH 979 38 54 34 RH 37 RH 1 018 40 08 34 RH 38 RH 871 34 29 34 RH 46 RH 1 154 45 43 35 RH 45 RH 860 33 86 36 RH 39 RH 999 39 33 36 RH 42 RH 941 37 05...

Page 231: ...g hole symmet rical 63 Gauge hole 54 Gauge hole symmetrical 58 Trim mounting hole symmetrical BS 01617 61 61 53 59 57 60 58 56 51 54 52 53 56 55 63 54 48 49 55 Point of measurement Datum dimension mm...

Page 232: ...center while the other points are left right symmetrical The dimensions are the actual dimensions between the reference points BS 01639 55 56 63 F t BS 01649 Ft 48 49 62 BS 01640 54 F t BS 01653 Ft 5...

Page 233: ...BS 20 Datum Dimensions BODY STRUCTURE 5 SUSPENSION MOUNT 49 48 75 99 B A C D 82 75 48 49 99 83 82 11 13 12 E 83 C 13 11 12 48 75 49 99 83 82 11 13 12 BS 01618 asieps_tobira book 20...

Page 234: ...trical rear 13 Strut mount mounting hole sym metrical rear outside 75 Sub frame mounting hole sym metrical 99 Sub frame mounting hole sym metrical Point of measurement Datum dimension mm in Datum line...

Page 235: ...ns are the vertical distances from the gauge point on the assumed horizontal line through the side sill flange joint bending angle point The left and right dimensions are the actual dimensions between...

Page 236: ...RE 3 Body Sealing A SPECIFICATION Used material THREE BOND 4101 004403063 Sealing application locations 1 Front hood 3 Front door 4 Rear door 2 Rear gate Q D H J P K G R C B A E F M N O S L 1 2 3 4 I...

Page 237: ...BS 24 Body Sealing BODY STRUCTURE View A View B BS 01657 Ft BS 01705 asieps_tobira book 24...

Page 238: ...BS 25 Body Sealing BODY STRUCTURE View C View D View E 1 Application not required 2 50 mm 1 97 in 3 Do not block the water drain hole Ft BS 01659 BS 01660 Ft 1 2 2 BS 01661 Upr 3 asieps_tobira book 25...

Page 239: ...BS 26 Body Sealing BODY STRUCTURE View F View G BS 01662 Ft BS 01663 Upr asieps_tobira book 26...

Page 240: ...BS 27 Body Sealing BODY STRUCTURE View H a The holes shall be blocked b The holes shall be blocked LH side one location RH side two locations Ft a a a a b a BS 01712 asieps_tobira book 27...

Page 241: ...BS 28 Body Sealing BODY STRUCTURE View I a The holes shall be blocked BS 01707 Ft a asieps_tobira book 28...

Page 242: ...Y STRUCTURE View J View K 1 Do not block the water drain holes 1 Do not block the water drain holes View L View M View N View O 1 BS 01713 1 BS 01714 BS 01668 Ft BS 01669 F t BS 01670 F t BS 01671 Ft...

Page 243: ...BS 30 Body Sealing BODY STRUCTURE View P View Q View R View S BS 01708 Ft BS 01709 Ft BS 01674 Ft BS 01675 Ft asieps_tobira book 30...

Page 244: ...N Used material Rust stop aerosol K0877YA015 Application area Door Application thickness 20 m or more a Rust stop aerosol 1 Wax application work openings 3 50 mm 1 97 in 4 Application thickness 50 m o...

Page 245: ...STRUCTURE Rear gate Application thickness 15 m or more a Rust stop aerosol 1 Wax application work openings 3 50 mm 1 97 in 4 Application thickness 50 m or more 2 10 mm 0 39 in 1 4 2 2 3 C C C C BS 01...

Page 246: ...t two locations at the top and bottom eight locations in all Rear gate hinge Application thickness 15 m or more Apply around the installation outer circumference plate edges at two locations on the le...

Page 247: ...BS 34 Anticorrosion Wax BODY STRUCTURE Overall view 1 BS 01682 C a A C A D B B A B 7 5 2 11 7 6 7 8 7 9 1 4 2 10 1 3 asieps_tobira book 34...

Page 248: ...oss section B B Application thickness 15 m or more 1 Front panel 7 10 mm 0 39 in 11 Application thickness 50 m or more Reinforcement mating surface 2 Reinforcement 8 50 mm 1 97 in 3 Bulkhead 9 35 mm 1...

Page 249: ...BS 36 Anticorrosion Wax BODY STRUCTURE Overall view 2 a C D F 18 12 13 19 E 14 16 21 17 21 17 15 16 F t F F E E 16 14 20 BS 01716 asieps_tobira book 36...

Page 250: ...to the mating surface between the hood stay bracket and wheel apron upper Application thickness 15 m or more 19 Apply to the side frame welded seam Application thickness 15 m or more 13 Wheel apron u...

Page 251: ...frame side view H Cross section H H Application thickness 20 m or more 22 Apply to the inside of suspension bracket 24 Reinforcement 27 Application thickness 50 m or more 25 Side frame 23 Floor pan 2...

Page 252: ...ther than shown in the figures and to the fol lowing locations High temperature parts related to the exhaust pipe Hoses tubes and harness parts Installation surfaces of rear suspension transmission su...

Page 253: ...TRUCTURE Bottom view a 600 m or more b 600 m or more c 300 m or more 1 Film thickness in this area should be 200 m or more 2 Apply to the grommet a 600 m or more 1 1 2 2 C C c a F b BS 01715 a BS 0168...

Page 254: ...e Cross section C C rotated 90 View D a 300 m or more a 600 m or more b 600 m or more View E LH View E RH a 600 m or more a 600 m or more b Also apply to the grommets b Also apply to the grommets BS 0...

Page 255: ...BS 42 Under Coat BODY STRUCTURE View G LH RH Cross section H H a 600 m or more a 600 m or more b 600 m or more c The holes shall be blocked BS 01694 Ft a b c BS 01695 a asieps_tobira book 42...

Page 256: ...BS 43 Galvanized Sheet Metal BODY STRUCTURE 6 Galvanized Sheet Metal A SPECIFICATION 1 Galvanized on both sides 1 BS 01696 asieps_tobira book 43...

Page 257: ...BS 44 Aluminium Sheet Metal BODY STRUCTURE 7 Aluminium Sheet Metal A SPECIFICATION BS 01697 asieps_tobira book 44...

Page 258: ...VER INFO IDI Page 1 General Description 2 2 Combination Meter System 4 3 Combination Meter 12 4 Speedometer 14 5 Tachometer 15 6 Fuel Gauge 16 7 Engine Coolant Temperature Gauge 17 8 Warning Box 18 as...

Page 259: ...ecting the bat tery ground cable Otherwise the memory is cleared Reassemble the parts in the reverse order of dis assembly procedure unless otherwise indicated Adjust parts to the given specifications...

Page 260: ...ON 1 HORN RELAY Measure the security horn relay resistance be tween terminals indicated in the table below when connecting terminal No 4 to battery positive termi nal and terminal No 3 to battery grou...

Page 261: ...LI 12 REMOVAL Headlight Assembly 3 Remove the horn bracket mounting bolt A 4 Disconnect the harness connector and remove the horn assembly B B INSTALLATION Install in the reverse order of removal C I...

Page 262: ...und cable from the battery 2 Remove the driver s airbag module Ref to AB 14 REMOVAL Driver s Airbag Module B INSTALLATION Install in the reverse order of removal C INSPECTION Measure the resistance be...

Page 263: ...COM 6 Horn Switch COMMUNICATION SYSTEM asieps_tobira book 6...

Page 264: ...12 8 Outer Mirror Assembly 13 9 Outer Mirror 14 10 Remote Control Mirror Switch 15 11 Rear Door Glass 16 12 Rear Regulator and Motor Assembly 17 13 Windshield Glass 18 14 Front Quarter Glass 22 15 Rea...

Page 265: ...General Description A COMPONENT 1 Engine control module ECM 4 Cruise indicator light and cruise set indicator light 5 Transmission control module TCM 2 Cruise control command switch 3 Stop light brak...

Page 266: ...tents before disconnecting the ground cable from battery Otherwise the memory will be cleared Reassemble the parts in the reverse order of dis assembly unless otherwise indicated Adjust the parts to s...

Page 267: ...Control Unit A NOTE The control of cruise control system is carried out in Engine control module ECM B REMOVAL Ref to FU H6DO 33 REMOVAL Engine Control Module ECM C INSTALLATION Ref to FU H6DO 33 INST...

Page 268: ...irbag module connector on back of the airbag module 6 Remove the steering wheel Ref to PS 14 RE MOVAL Steering Wheel 7 Remove the four screws to remove the lower cover from steering wheel 8 Remove one...

Page 269: ...rm the cruise control cancel conditions diagnosis Ref to CC diag 7 CRUISE CON TROL CANCEL CONDITIONS DIAGNOSIS OPERATION Subaru Select Monitor Is DTC displayed Go to List of Diag nostic Trouble Code D...

Page 270: ...on 7 Ref to CC diag 9 DIAG NOSTIC PROCE DURE WITH PHENOMENON Diagnostics with Phenomenon 11 CHECK CRUISE CONTROL RELEASE OP ERATION Check the cruise control release operation Is the cruise control rel...

Page 271: ...rness when servicing the cruise control com mand switch Airbag system wiring harness is routed near the cruise control command switch B PREPARATION TOOL 1 SPECIAL TOOL 2 GENERAL TOOL C INSPECTION Meas...

Page 272: ...GNOSTICS 3 Electrical Component Location A LOCATION 1 Engine control module ECM 4 Cruise indicator light and cruise set indicator light 5 Transmission control module TCM 2 Cruise control command switc...

Page 273: ...ent when brake pedal is depressed Brake switch 2 Stop light switch B28 Battery voltage is present when brake pedal is depressed 0 V is present when the brake pedal is released Main switch B12 0 V is p...

Page 274: ...turned to OFF 2 Real time Diagnosis Real time diagnosis function is used to determine whether or not the input signal system is in good or der according to signal emitted from switches sen sors etc 1...

Page 275: ...l be cleared by turning ignition switch to OFF 3 REAL TIME DIAGNOSIS 1 Connect the Subaru Select Monitor 2 Turn the ignition switch and cruise control main switch to ON 3 Run the Subaru Select Monitor...

Page 276: ...dure with Diagnostic Trouble Code DTC Ref to CC diag 24 DTC 65 Diagnostic Procedure with Diagnostic Trouble Code DTC 2 Check stop light switch and brake switch Ref to CC diag 17 DTC 12 Diagnostic Proc...

Page 277: ...C diag 24 DTC 65 Diagnostic Procedure with Diagnostic Trouble Code DTC 7 Cruise control is not released after CANCEL switch has been pressed Check the CANCEL switch Ref to CC diag 15 DTC 11 Diagnostic...

Page 278: ...ck the cruise indicator light and cruise set indicator light if they illuminate Do the cruise indicator light and cruise set indicator light illumi nate Go to step 2 Replace the meter case assembly Re...

Page 279: ...TC is displayed without operating the can cel switch Ref to CC diag 20 DTC 15 Diagnostic Pro cedure with Diagnostic Trouble Code DTC 16 Ignition switch Ignition switch is turned to OFF and then the cr...

Page 280: ...ag 23 DTC 35 Diagnostic Pro cedure with Diagnostic Trouble Code DTC 41 VDC TCS operation Vehicle dynamics control VDC or TCS is operated dur ing cruise driving or cruise setting Ref to CC diag 23 DTC...

Page 281: ...ON for a long time approxi mately two minutes stuck ON open circuit is detected Ref to CC diag 24 DTC 65 Diagnostic Pro cedure with Diagnostic Trouble Code DTC 66 Cruise Control Calculation Malfunctio...

Page 282: ...STEERING ROLL CONNECTOR 3 1 MAIN SWITCH 5 4 1 B12 C6 B21 1 2 3 4 12 13 14 15 5 6 7 8 16 17 18 19 9 10 11 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 34 37 36 39 38 41 40 43 42 44 45 47 46 49 48 51 5...

Page 283: ...Measure the resistance between switch termi nals when the cruise control command switch is not being pressed Terminals No 2 No 3 Is the resistance approx 4 k Go to step 4 Replace the cruise control c...

Page 284: ...ed WIRING DIAGRAM CC 00372 B65 MAIN SBF SBF 2 F B No 8 B65 4 3 1 2 B28 B20 1 2 3 4 SBF 8 F B No 4 F5 B159 F9 F 9 4 7 6 2 1 5 3 8 B159 F ECM BATTERY STOP LIGHT SWITCH AND BRAKE SWITCH BRAKE SWITCH STOP...

Page 285: ...s ground Connector terminal B65 No 4 Chassis ground Is the voltage 10 V or more Go to step 3 Check fuse No 4 in fuse relay box Check for open or short in the har ness between stop light brake switch a...

Page 286: ...DTC 14 TROUBLE SYMPTOM Cruise control cannot be set WIRING DIAGRAM CC 00373 B136 ECM C31 C B19 B55 TCM B 1 2 3 4 10 11 12 19 20 21 13 5 6 14 15 7 8 9 16 17 18 22 23 24 B55 B C B136 16 10 11 12 13 14...

Page 287: ...is shifted to a range other than the P or N range Replace the ECM Ref to FU H6DO 33 Engine Control Module ECM Go to step 2 2 CHECK TCM OUTPUT VOLTAGE 1 Turn the ignition switch to ON 2 Measure the vo...

Page 288: ...TEM DIAGNOSTICS E DTC 16 TROUBLE SYMPTOM Cruise control cannot be set WIRING DIAGRAM CC 00374 B135 ECM B19 B MAIN SBF F B No 12 SBF 6 BATTERY IGNITION SWITCH B B135 5 6 7 2 1 3 4 29 10 11 12 13 14 15...

Page 289: ...No 19 Chassis ground Is the voltage 10 V or more Check poor con tact of ECM con nector Check fuse No 12 in fuse relay box Check the har ness for open or short circuit between ignition switch and ECM S...

Page 290: ...C is detected when driving for a long period of time at higher speed than appropriate cruise speed by op erating accelerator pedal Release the cruise setting If it is not detected again it is normal M...

Page 291: ...e Ref to CC diag 22 DTC 22 Diagnostic Procedure with Diagnostic Trouble Code DTC U DTC 64 Malfunction related to engine is detected Refer to the Engine Diagnostic Procedure for diagnostic procedure Re...

Page 292: ...t Location 5 4 Immobilizer Control Module I O Signal 6 5 Subaru Select Monitor 7 6 Read Diagnostic Trouble Code DTC 8 7 Clear Memory Mode 9 8 Diagnostics Chart for Security Indicator Light 10 9 List o...

Page 293: ...BR 38 REMOVAL Stop Light Switch B INSTALLATION Install in the reverse order of removal C INSPECTION Measure the resistance of brake switch A and stop light switch B If NG replace the stop light brake...

Page 294: ...2 General Description 4 3 Electrical Component Location 5 4 Engine Control Module ECM I O Signal 6 5 Subaru Select Monitor 7 6 Diagnostics with Phenomenon 9 7 List of Diagnostic Trouble Code DTC 12 8...

Page 295: ...y ground cable Otherwise the memory is cleared Reassemble the parts in the reverse order of dis assembly procedure unless otherwise indicated Adjust parts to the given specifications Connect the conne...

Page 296: ...air them A specific speaker does not operate 1 Check the speaker 2 Check the output circuit between audio and speaker Audio generates noise with engine is running 1 Check the audio ground 2 Check the...

Page 297: ...t Accessory Power Supply Socket System ENTERTAINMENT 3 Front Accessory Power Sup ply Socket System A WIRING DIAGRAM Ref to WI 129 WIRING DIAGRAM Front Acces sory Power Supply Socket System asieps_tobi...

Page 298: ...ar Accessory Power Supply Socket System ENTERTAINMENT 4 Rear Accessory Power Supply Socket System A WIRING DIAGRAM Ref to WI 130 WIRING DIAGRAM Rear Acces sory Power Supply Socket System asieps_tobira...

Page 299: ...en 6 Check that the display changes according to each operation ON Normal NG Check the circuit when the display does not change 5 CHECK THE GPS ANTENNA NOTE When checking the GPS antenna perform the c...

Page 300: ...navigation system or the navigation monitor may not operate normally 5 Touch the monitor to change maker pattern NOTE Adjust the marker so that the marker laps over the tape or is placed outside of th...

Page 301: ...Fault cause CHECK_DISK During playback it was not possible to read data from the CD due to scratches on the CD etc Disc inserted upside down cannot detect disc Because of a focus error cannot read dis...

Page 302: ...her the DVD ROM is set in the rear entertain ment system whether the correct side is set type of the DVD ROM the existence of any scratches etc If there are no problems on the DVD ROM the main body is...

Page 303: ...Remove the ring indicator A and console front panel B 3 Remove the instrument ornament on passen ger s seat and inner panels on driver s seat 4 Remove the screws and remove the control panel B INSTALL...

Page 304: ...the POWER 8 FM AM 12 SAT 14 CD 11 RSE AUX 13 switches Pressing these switches will disengage the self diagnosis mode 1 SEEK UP switch 7 SCAN switch 13 RSE AUX switch 2 SEEK DOWN switch 8 PUSH POWER sw...

Page 305: ...ay section of the control panel When the switch is pressed is 88 8 displayed at the TEMP display section Go to step 4 Go to step 5 4 CHECK THE COMMUNICATION STATUS Was the display in step 3 on the lef...

Page 306: ...play RH Switch TEMP display LH TEMP display RH TUNE TRACK TR UP TONE BAL TO TUNE TRACK TR DW 1 Preset P1 SEEK FLDR SK UP 2 Preset P2 SEEK FLDR SK DW 3 Preset P3 SCAN SC 4 Preset P4 RPT RP 5 Preset P5...

Page 307: ...ver s seat 4 Remove the screws and pull out the front con trol panel 5 Disconnect the harness connectors and remove the front control panel 6 Remove the screws and partially pull the audio out from ce...

Page 308: ...und cable from the battery 2 Remove the front door trim Ref to EI 35 RE MOVAL Door Trim 3 Remove the front speaker mounting screws 4 Disconnect the harness connector and remove the front speaker B INS...

Page 309: ...ctor duct 4 Remove the tweeter mounting screws 5 Remove the tweeter 2 REAR 1 Disconnect the ground cable from the battery 2 Remove the rear quarter trim Ref to EI 45 REMOVAL Rear Quarter Trim 3 Discon...

Page 310: ...ound cable from the battery 2 Remove the rear door trim Ref to EI 35 RE MOVAL Door Trim 3 Remove the rear speaker mounting screws 4 Disconnect the harness connector and remove the rear speaker B INSTA...

Page 311: ...le from the battery 2 Remove the quarter trim Ref to EI 45 RE MOVAL Rear Quarter Trim 3 Remove the woofer bracket mounting screws 4 Disconnect the harness connector and detach the woofers B INSTALLATI...

Page 312: ...inger To locate the broken point move the probe along antenna wire B REPAIR 1 Clean the antenna wire and surrounding area with a cloth dampened by alcohol 2 Paste a thin masking film on the glass alon...

Page 313: ...nect the harness connectors and termi nals 4 Remove the screws and detach the antenna am plifier B INSTALLATION Install in the reverse order of removal C INSPECTION Measure the resistance of antenna a...

Page 314: ...ound cable from the battery 2 Remove the rear gate trim Ref to EI 51 RE MOVAL Rear Gate Trim 3 Disconnect harness connector from noise sup pressor 4 Remove the screws and detach the noise sup pressor...

Page 315: ...ground cable from the battery 2 Remove the upper grille Ref to AC 49 UP PER GRILL REMOVAL Air Vent Grille 3 Remove the warning box 4 Remove the screws and then remove the navi gation display B INSTAL...

Page 316: ...m the battery 2 Slide the driver s seat to the forward position 3 Remove the cover attachment bolts and remove the cover 4 Disconnect the connector 5 Remove the bolts and then remove the naviga tion u...

Page 317: ...EMOVAL 1 Disconnect the ground cable from the battery 2 Remove the control panel Ref to ET 10 RE MOVAL Control Panel 3 Remove the screws and then remove the navi gation switch B INSTALLATION Install i...

Page 318: ...bination Meter 3 Remove the audio Ref to ET 14 REMOVAL Audio 4 Remove the navigation display Ref to ET 22 REMOVAL Navigation Display 5 Remove the screw to remove the GPS bracket 6 Remove the GPS anten...

Page 319: ...I 51 REMOVAL Rear Gate Trim 3 Detach the license light assembly Ref to LI 27 REMOVAL License Plate Light Assembly 4 Remove the bolt from the license light assembly and remove the rear view camera B IN...

Page 320: ...left rear quarter lower trim Ref to EI 45 REMOVAL Rear Quarter Trim 3 Remove the nut disconnect the connector and remove the control unit B INSTALLATION Install in the reverse order of removal NOTE M...

Page 321: ...28 Multi function Display MFD ENTERTAINMENT 24 Multi function Display MFD A REMOVAL Ref to ET 22 REMOVAL Navigation Display B INSTALLATION Install in the reverse order of removal asieps_tobira book 2...

Page 322: ...ET 29 Multi function Switch ENTERTAINMENT 25 Multi function Switch A REMOVAL Ref to ET 24 REMOVAL Navigation Switch B INSTALLATION Install in the reverse order of removal asieps_tobira book 29...

Page 323: ...oof brace B INSTALLATION 1 Attach the temporary clip and temporary screw to the rear entertainment system body NOTE When installing a new rear entertainment system a clip is supplied on the unit and s...

Page 324: ...quarter trim lower Ref to EI 45 REMOVAL Rear Quarter Trim 3 Remove the AUX input terminal from the rear quarter trim 2 AUDIO INPUT TERMINAL 1 Disconnect the ground cable from the battery 2 Remove the...

Page 325: ...RE MOVAL Console Box 3 Disconnect the harness connector and remove the accessory power supply socket NOTE The socket can be pulled out by unlocking the ac cessory socket lock in 2 locations and turni...

Page 326: ...EI 45 REMOVAL Rear Quarter Trim 3 Disconnect the harness connector and remove the accessory power supply socket NOTE The socket can be pulled out by unlocking the ac cessory socket lock in 2 locations...

Page 327: ...airbag modules mounted always re fer to Airbag System when performing airbag module service Ref to AB 14 INSPECTION Driver s Airbag Module 4 Remove the steering wheel Ref to PS 14 RE MOVAL Steering Wh...

Page 328: ...CHECK MODE SWITCH CONTINUITY 1 Press the MODE switch 2 Measure the resistance between satellite switch connector terminals Terminals No 1 No 2 Is the resistance approx 330 Go to step 4 Replace the sa...

Page 329: ...ET 36 Steering Satellite Switch ENTERTAINMENT asieps_tobira book 36...

Page 330: ...COMMUNICATION SYSTEM COM Page 1 General Description 2 2 Horn System 3 3 Horn 4 4 Horn Switch 5 asieps_tobira book 1...

Page 331: ...hood panel to Headlight 3 5 1 0 mm 0 14 0 04 in C Headlight to Front bumper 3 0 1 0 mm 0 12 0 04 in D Headlight to Front fender panel 1 5 0 7 mm 0 06 0 03 in E Front bumper to Front fender panel E1 0...

Page 332: ...EB 3 General Description EXTERIOR BODY PANELS 2 SIDE A B E D 1 2 3 6 7 8 8 8 9 C2 C1 C I C E C A B F D D H G EB 00318 asieps_tobira book 3...

Page 333: ...anel to Front door panel 4 0 1 0 mm 0 16 0 04 in C Door sash to Roof panel C1 5 0 1 0 mm 0 20 0 04 in C2 4 0 1 0 mm 0 16 0 04 in D Door garnish to Side sill garnish 8 0 1 5 mm 0 31 0 06 in E Front doo...

Page 334: ...EB 5 General Description EXTERIOR BODY PANELS 3 REAR EB 00272 A B E D 4 9 5 3 7 10 3 7 1 7 A B E D J C I H F G C asieps_tobira book 5...

Page 335: ...te panel to Rear quarter panel 4 0 1 0 mm 0 16 0 04 in D Rear finisher light to Rear combination light 4 0 1 0 mm 0 16 0 04 in E Rear quarter panel to Rear combination light 1 5 0 7 mm 0 06 0 03 in F...

Page 336: ...hood release handle ASSY Tightening torque N m kgf m ft lb 2 Front hood insulator 7 Front grille weatherstrip T1 7 5 0 76 5 5 3 Front hood hinge T2 20 2 04 14 5 4 Front hood damper T3 24 5 2 5 18 1 5...

Page 337: ...EB 8 General Description EXTERIOR BODY PANELS 2 FRONT FENDER PANEL Tightening torque N m kgf m ft lb T 7 4 0 75 5 5 EB 00274 T T T T asieps_tobira book 8...

Page 338: ...L 1 Front door panel 6 Lower hinge Tightening torque N m kgf m ft lb 2 Sealing cover T1 7 4 0 75 5 5 3 Front door weather strip T2 24 5 2 5 18 1 4 Checker T3 29 4 3 0 21 7 5 Upper hinge T4 32 3 3 3 23...

Page 339: ...EL 1 Rear door panel 6 Lower hinge Tightening torque N m kgf m ft lb 2 Sealing cover T1 7 4 0 75 5 5 3 Rear door weather strip T2 24 5 2 5 18 1 4 Checker T3 29 4 3 0 21 7 5 Upper hinge T4 32 3 3 3 23...

Page 340: ...ion EXTERIOR BODY PANELS 5 REAR GATE PANEL 1 Rear gate damper stay Tightening torque N m kgf m ft lb 2 Hinge T1 16 1 63 11 5 3 Rear gate panel T2 20 2 04 14 5 T3 25 2 6 18 4 EB 00277 3 T3 T3 T1 T2 2 1...

Page 341: ...lts using assistance devices such as a support jack will help support the pan el Be careful not to lose small parts D PREPARATION TOOL 1 SPECIAL TOOL 2 GENERAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTIO...

Page 342: ...e force the weather strip may be damaged Be sure to use clip remover to remove 3 FRONT HOOD DAMPER 1 Remove the mounting bolts and remove the damper stay 2 Remove the mounting bolt of front hood dampe...

Page 343: ...order of removal NOTE Be careful not to catch the window washer hose in Tightening torque Refer to COMPONENT of General Descrip tion Ref to EB 7 FRONT HOOD COMPO NENT General Description C ADJUSTMENT...

Page 344: ...ly 5 Remove the mud guard Ref to EI 19 RE MOVAL Mud Guard 6 Remove the cowl panel side 7 Remove the bolt and remove the front fender panel B INSTALLATION 1 Install in the reverse order of removal 2 In...

Page 345: ...Ref to SL 35 REMOVAL Front Door Latch and Door Lock Actuator Assembly 10 Remove the front outer handle Ref to SL 34 REMOVAL Front Outer Handle 11 Remove the front door weather strip NOTE If the weathe...

Page 346: ...Tightening torque Refer to COMPONENT of General Descrip tion Ref to EB 9 FRONT DOOR PANEL COM PONENT General Description C ADJUSTMENT 1 Using the ST loosen the body side bolts of up per and lower hing...

Page 347: ...ets broken replace it with a new part B INSTALLATION 1 Install in the reverse order of removal 2 When replacing the sealing cover use the butyl tape 3 Press the butyl tape applied area firmly to pre v...

Page 348: ...ef to SL 39 RE MOVAL Rear Door Latch and Door Lock Actuator Assembly 9 Remove the rear outer handle Ref to SL 38 REMOVAL Rear Outer Handle 10 Remove the rear door inner weather strip NOTE If the weath...

Page 349: ...NT of General Descrip tion Ref to EB 10 REAR DOOR PANEL COM PONENT General Description C ADJUSTMENT 1 Open the rear door loosen the door side bolts of upper and lower hinges to align the position for...

Page 350: ...fer to the front sealing cover Ref to EB 18 REMOVAL Front Sealing Cover B INSTALLATION Refer to the front sealing cover Ref to EB 18 IN STALLATION Front Sealing Cover C INSPECTION Refer to the front s...

Page 351: ...VAL Rear Gate Latch Assembly 7 Detach the roof spoiler Ref to EI 31 REMOV AL Roof Spoiler 8 Remove the roof trim and disconnect connector from the rear gate harness connector Ref to EI 50 REMOVAL Roof...

Page 352: ...hey contain gas 1 Before removing the rear gate damper stay pre vent the rear gate from closing using prop or the like CAUTION If the prop comes off operators may get injured and vehicle may get damag...

Page 353: ...ng torque Refer to COMPONENT of General Descrip tion Ref to EB 11 REAR GATE PANEL COMPO NENT General Description C DISPOSAL 1 REAR GATE DAMPER STAY CAUTION Gas is colorless odorless and harmless How e...

Page 354: ...CRUISE CONTROL SYSTEM CC Page 1 General Description 2 2 Cruise Control Unit 4 3 Cruise Control Command Switch 5 4 Stop Light Brake Switch 6 asieps_tobira book 1...

Page 355: ...ption EXTERIOR INTERIOR TRIM 1 General Description A COMPONENT 1 UNDER COVER 1 Front lower cover 2 Under cover Tightening torque N m kgf m ft lb T1 7 5 0 76 5 4 T2 17 5 1 78 12 7 EI 01248 T2 T1 1 2 as...

Page 356: ...Description EXTERIOR INTERIOR TRIM 2 UNDER PROTECTOR 1 Fuel tank protector RH 2 Fuel tank protector LH Tightening torque N m kgf m ft lb T 9 0 0 92 6 6 T 17 5 1 78 12 9 T2 T1 T2 2 1 EI 01566 asieps_t...

Page 357: ...RONT BUMPER 1 Bumper face 4 Bumper beam reinforcement Tightening torque N m kgf m ft lb 2 Front upper cover 5 Towing hook cover T1 7 5 0 76 5 4 3 Energy absorber foam 6 Front grille T2 33 3 4 24 EI 01...

Page 358: ...PER 5 MUD GUARD 1 Bumper face 3 Bumper beam reinforcement Tightening torque N m kgf m ft lb 2 Energy absorber foam T1 7 5 0 76 5 4 T2 33 3 4 24 1 Front mud guard 2 Rear mud guard LH 3 Rear mud guard R...

Page 359: ...PANEL 7 ROOF SPOILER 1 Weather strip 3 Cowl panel LH 4 Cowl panel side 2 Cowl panel RH 1 Roof spoiler 3 Washer nozzle Tightening torque N m kgf m ft lb 2 High mounted stop light T 4 5 0 46 3 32 EI 012...

Page 360: ...neral Description EXTERIOR INTERIOR TRIM 8 ROOF MOLDING 1 Roof molding 3 Clip Tightening torque N m kgf m ft lb 2 Roof carrier attachment 4 Rivet T 10 1 0 7 23 EI 01255 T T 2 3 4 3 3 1 2 asieps_tobira...

Page 361: ...cription EXTERIOR INTERIOR TRIM 9 SIDE GARNISH 1 Front fender garnish 3 Rear door garnish 5 Rear quarter garnish 2 Front door garnish 4 Side sill garnish 6 Garnish end cover EI 01256 1 2 3 6 4 5 asiep...

Page 362: ...1 Front door trim 5 Weather strip 9 Power window main switch ASSY 2 Gusset cover 6 Power window switch cover 10 Rear door trim 3 Defroster duct 7 Door lock switch 4 Tweeter 8 Power window sub switch...

Page 363: ...el cover 2 Lid hinge 8 Console frame 12 Console lower pocket 3 Console lower lid 9 Console rear panel 4 Console front panel 10 Rear panel cover with rear cooler Tightening torque N m kgf m ft lb 5 Con...

Page 364: ...ver 8 Meter stay 14 Air vent duct 3 Combination meter ASSY 9 Instrument panel upper ASSY 15 Passenger s airbag stay 4 Meter visor 10 Upper control switch 16 Passenger s airbag module ASSY 5 Air vent c...

Page 365: ...ower cover upper 8 Console side panel upper RH 15 Steering support beam ASSY 9 Console side panel lower RH 16 Steering support beam bracket 4 Instrument panel lower cover under 10 Garnish RH 11 Glove...

Page 366: ...im 10 Rear quarter lower trim 2 Center pillar upper trim 7 Rear scuff plate 3 Front pillar lower trim 8 Rear door scuff plate Tightening torque N m kgf m ft lb 4 Front scuff plate 9 Rear quarter upper...

Page 367: ...tion EXTERIOR INTERIOR TRIM 14 REAR GATE TRIM 1 Rear gate panel upper trim 3 Luggage floor end cover 5 Rear gate panel lower trim 2 Rear gate panel pillar trim 4 Luggage floor mat EI 01541 2 3 4 1 5 a...

Page 368: ...R TRIM 15 ROOF TRIM 16 HEAT SHIELD COVER 1 Roof trim 2 Sun visor 3 Assist rail 1 Front heat shield cover 3 Rear heat shield cover RH 4 Rear heat shield cover LH 2 Center heat shield cover EI 01260 3 2...

Page 369: ...rame 3 Side frame Tightening torque N m kgf m ft lb 2 Center frame 4 Cover T1 13 1 33 9 4 T2 33 3 37 23 9 T3 53 5 4 38 3 TOOL NAME REMARKS Clip remover Used for removing trim Clip clamp pliers Used fo...

Page 370: ...s then remove the un dercover 2 Remove the clips and bolts then remove the front lower cover B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Desc...

Page 371: ...ank Protector A REMOVAL 1 Remove the bolts A and nuts B and then re move the fuel tank protector B INSTALLATION Install in the reverse order of removal Tightening torque Bolt 17 5 N m 1 78 kgf m 12 9...

Page 372: ...ERIOR TRIM 4 Mud Guard A REMOVAL 1 Remove the wheels 2 Loosen the screws and clips to remove mud guard Front mud guard Rear mud guard B INSTALLATION Install in the reverse order of removal EI 01266 EI...

Page 373: ...IM 5 Front Grille A REMOVAL 1 Remove the front bumper Ref to EI 21 RE MOVAL Front Bumper 2 Remove the screws and remove the front grille from bumper face B INSTALLATION Install in the reverse order of...

Page 374: ...face side from guide bracket A CAUTION Do not pull forcefully It can damage the notch on the bumper face side NOTE Lifting the bumper face upward and removing in the order of B 1 5 of the fender side...

Page 375: ...d lift the whole bumper beam a little to remove it from vehicle body B INSTALLATION 1 FRONT BUMPER FACE 1 Mount the bumper face securely in the gap be tween guide bracket A and fender B 2 Install in t...

Page 376: ...nt Hardener PB Thinner T 301 Mixture ratio Main agent hardener 4 1 Viscosity 10 13 sec 20 C 68 F Film thickness 35 45 Spraying pressure 245 343 kPa 2 5 3 5 kg cm2 36 50 psi Use section block paint for...

Page 377: ...lled part can be removed Process No Process name Job contents 1 Cleaning Clean the area to be repaired using water 2 Sanding Grind the repairing area with 500 sand paper in a feathering motion 3 Finis...

Page 378: ...t NRM No 900 Precleno white gasoline or alcohol etc 5 Cutting If the damage is a crack or a hole cut a guide slit of 20 to 30 mm 0 79 to 1 18 in in length along the crack or hole up to the bumper base...

Page 379: ...clean the entire coated area using solvent similar to that used in Procedure 4 13 Primer coating Apply a coat of primer to the repaired surface and its surrounding areas Mask these areas if necessary...

Page 380: ...C 68 F for at least 10 minutes until the topcoat area is half dry NOTE Be careful to keep dust or dirt from coming in contact with the affected area 21 Top coat II Not required Apply a clear coat thr...

Page 381: ...rear bumper 4 Remove the rear bumper from vehicle body CAUTION Do not pull with a excessive force Otherwise the bracket installation area may be damaged NOTE When removing the bumper face from bracke...

Page 382: ...ve the nuts and remove the bumper beam assembly from vehicle body B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion Ref to EI 5 REAR B...

Page 383: ...r strip clip is removed with excessive force the weather strip may be damaged Be sure to use a clip remover to remove 3 Remove the clip and remove the cowl panel side 4 Pull and remove the cowl panel...

Page 384: ...OVAL Rear Gate Trim 2 Disconnect the connector of high mounted stop light and the washer hose of rear washer 3 Remove the nuts 4 Remove the clips and remove the roof spoiler B INSTALLATION Install in...

Page 385: ...he clip using a clip remover NOTE To optimize the effect of solvent slide the thread along body without removing the double sided tape on the surface of body and spoiler If it is difficult to remove t...

Page 386: ...letely removing the double sided tape detach the masking tape and clean the surface using a cotton cloth damped with white gasoline 3 Remove the front fender garnish and rear quar ter garnish 4 Remove...

Page 387: ...4 Remove the nuts and remove the roof carrier at tachment B INSTALLATION 1 Install the roof carrier attachment Tightening torque 10 N m 1 0 kgf m 7 23 ft lb 2 Remove each clip from the roof molding an...

Page 388: ...andle 4 Remove the screw to remove the power window switch assembly Front door Rear door 5 Remove the gusset cover Front door Rear door 6 Remove the clip and disconnect the each con nector to remove t...

Page 389: ...e instrument panel side cover LH 3 Remove the clips and remove the console side panel lower LH 4 Remove the clips and remove the instrument panel lower cover under 5 Remove the clips and hooks disconn...

Page 390: ...ove the glove box lower cover 5 Remove the screws A and hooks B and dis connect the connector and then remove the glove box assembly 6 Remove the clips A left and right stoppers of glove box lid B and...

Page 391: ...easily removed by insert ing the clip remover or equivalent into the positions indicated by arrows 2 Remove the screws 3 Remove the bolts inside the upper pocket 4 Pull out the console lower pocket a...

Page 392: ...cover Ref to EI 36 REMOVAL Instrument Panel Lower Cov er 3 Remove the glove box Ref to EI 37 REMOV AL Glove Box 4 Remove the console box Ref to EI 38 RE MOVAL Console Box 5 Remove the screws and clips...

Page 393: ...ENT PANEL UPPER 1 Disconnect the ground cable from battery and wait for at least 20 seconds before starting work 2 Remove the console box Ref to EI 38 RE MOVAL Console Box 3 Remove the instrument pane...

Page 394: ...and wait for at least 20 seconds before starting work 2 Remove the console box Ref to EI 38 RE MOVAL Console Box 3 Remove the instrument panel lower cover Ref to EI 36 REMOVAL Instrument Panel Lower...

Page 395: ...sided tape Use strong double sided adhesive tape Install locations 2 STEERING SUPPORT BEAM 1 Temporarily tighten the steering support beam with bolts and then route the harness 2 Make sure that there...

Page 396: ...e the front door scuff plate 2 Remove the scuff plate outer 3 FRONT PILLAR LOWER TRIM 1 Front door scuff plate 2 Remove the clip and remove the front pillar trim 4 REAR DOOR SCUFF PLATE 1 Remove the c...

Page 397: ...move the rear door scuff plate 4 Remove the center pillar lower trim 5 Turn over the floor mat to remove the seat belt lower anchor bolt 6 Disconnect the connector of belt tension sensor on passenger...

Page 398: ...floor mat and utility box 5 Remove the luggage floor end cover 6 Remove the cover and remove the bolts inside 7 Remove the rear quarter lower trim 8 Remove the rear quarter top trim 9 Remove the lowe...

Page 399: ...remove the bolts in side 13 Remove the cap A on the upper side of pillar trim and remove the bolt inside 14 Disconnect each connector and remove the rear quarter upper trim B INSTALLATION Install in t...

Page 400: ...pillar lower trim 7 Remove the remote opener cover Ref to SL 44 REMOVAL Remote Openers 8 Remove the navigation unit Ref to ET 23 RE MOVAL Navigation Body 9 Remove the clips then remove the front floor...

Page 401: ...ing screws and remove the sun visor 2 Disconnect the connector Model with vanity mirror light 3 While pressing the A on the both side using flat tip screwdriver pull the sun visor hook to remove it B...

Page 402: ...clockwise to remove 3 Remove the roof trim Ref to EI 50 REMOV AL Roof Trim 4 Remove the bolts and remove the assist grip bracket B INSTALLATION Install in the reverse order of removal CAUTION Be sure...

Page 403: ...r Ref to EI 48 REMOV AL Sun Visor 5 Remove the assist grip Ref to EI 49 REMOV AL Assist Grip 6 Remove the front pillar upper trim and center pil lar upper trim Ref to EI 43 REMOVAL Side Trim 7 Remove...

Page 404: ...and claws A and remove the rear gate upper trim 3 Remove the cover in the inner handle and loos en the inside screw 4 Turn over the weather strip and remove the clips 5 Remove the clips A and remove t...

Page 405: ...A 2 Remove the rear gate garnish B INSTALLATION Use new double sided tapes and install in the re verse order of removal NOTE Refer to the installing procedure of side garnish Tightening torque 4 5 N m...

Page 406: ...r 2 CENTER HEAT SHIELD COVER 1 Remove the fuel tank protector Ref to EI 18 REMOVAL Fuel Tank Protector 2 Remove the nut and bolt to remove center heat shield cover 3 REAR HEAT SHIELD COVER 1 Remove th...

Page 407: ...rame CAUTION The trailer hitch main frame is heavy Be careful when removing 3 Remove the bolts and then remove the center frame 4 Remove the side frame from the vehicle B INSTALLATION Install in the r...

Page 408: ...XTERIOR BODY PANELS EB Page 1 General Description 2 2 Front Hood 13 3 Front Fender 15 4 Front Door 16 5 Front Sealing Cover 18 6 Rear Door 19 7 Rear Sealing Cover 21 8 Rear Gate 22 asieps_tobira book...

Page 409: ...Windshield glass 6 Spacer 10 Fastener 2 Dam rubber 7 Fastener 11 Rear quarter glass 3 Molding front 8 Seal 12 Rear gate glass 4 Rearview mirror mount 9 Front quarter glass 13 Glass clip pin 5 Locating...

Page 410: ...GLASS WINDOWS MIRRORS 2 FRONT DOOR GLASS 1 Glass 4 Regulator ASSY Tightening torque N m kgf m ft lb 2 Door sash 5 Motor ASSY T 7 4 0 75 5 5 3 Glass run rubber 6 Weather strip 3 2 5 1 6 T T T 4 GW 005...

Page 411: ...OWS MIRRORS 3 REAR DOOR GLASS 1 Glass 4 Regulator ASSY Tightening torque N m kgf m ft lb 2 Door sash 5 Motor ASSY T1 4 4 0 45 3 3 3 Glass run rubber 6 Weather strip T2 7 4 0 75 5 5 3 2 1 6 T2 T1 5 T2...

Page 412: ...GENERAL TOOL 1 Outer mirror 4 Side turn signal light Tightening torque N m kgf m ft lb 2 Mirror 5 Rearview mirror T 2 0 2 1 5 3 Scalp cap 6 Mount TOOL NAME REMARKS Circuit tester Used for checking vo...

Page 413: ...r order All power windows do not operate 1 Fuse SBF 4 2 Power window circuit breaker 3 Power window relay 4 Wiring harness 5 Body integrated unit Particular window does not operate 1 Power window main...

Page 414: ...ct the ground cable from the battery 2 Peel the cover inside the hand grip and remove the screw 3 Remove the power window switch cover assem bly 4 Disconnect the connector 5 Detach the claw and remove...

Page 415: ...al No Standard Passenger s side UP 13 and 6 5 and 7 Less than 1 OFF 5 and 6 5 and 7 Less than 1 DOWN 13 and 7 5 and 6 Less than 1 Switch position Terminal No Standard Rear RH seat UP 13 and 16 5 and 1...

Page 416: ...ove the door glass from the glass run rubber 5 Remove the door glass CAUTION Since the gear may be disengaged do not turn regulator in the closing direction after re moving glass Avoid impact and dama...

Page 417: ...ure the arm correctly Otherwise the regulator arm moves with the force of balancing spring B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descri...

Page 418: ...ntrol Mirror System B INSPECTION Symptom Repair order All function does not operate 1 Fuse F B No 6 2 Mirror switch 3 Wiring harness One side of the mirror motor does not operate 1 Mirror switch 2 Mir...

Page 419: ...3 Pull the scalp cap frontward of outer mirror re move the upper side clips A and lower side hooks B and then remove the scalp cap 4 Insert the lower hooks B of scalp cap to outer mirror and push the...

Page 420: ...he screws to remove outer mirror as sembly B INSTALLATION Install in the reverse order of removal C INSPECTION Check that the rearview mirror moves properly when the battery voltage is applied to term...

Page 421: ...move hooks B 4 Disconnect the mirror heater connector from side of the mirror Model with mirror heater 5 Catch the hooks B and install clips A CAUTION When removing the mirror be careful not to damage...

Page 422: ...ach po sition and check continuity between terminals Change over switch R Change over switch L Replace the remote control mirror switch if defec tive GW 00486 L R OFF OFF Switch position Terminal No S...

Page 423: ...the position on rear door as shown in the figure 7 Detach the rear part of door glass from sash 1 and move it backward 2 Tilt the door glass in ward and move it upward to remove 3 CAUTION Since the ge...

Page 424: ...to remove motor assembly B INSTALLATION 1 Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion Ref to GW 4 REAR DOOR GLASS COMPONENT General Descriptio...

Page 425: ...onded to the corners of glass Use piano wire to disconnect the pins 2 USING PIANO WIRE 1 Remove the cowl panel Ref to EI 30 RE MOVAL Cowl Panel 2 Remove the molding front 3 Tape the body side of the c...

Page 426: ...ded tape B uniformly on the side section of glass 6 Apply the seal 2 to terminal section of front re inforce side panel 1 and the intersection point 3 of front reinforce side panel and front pillar ou...

Page 427: ...utomotive ESSEX U 400HV or equivalent 1 Application of primer 2 Glass side 3 Body side GW 00561 3 2 1 1 10 mm 0 39 in 2 9 mm 0 35 in GW 00494 1 2 2 60 1 Locating pin 5 Dam rubber 9 9 mm 0 35 in 2 Glas...

Page 428: ...the door glass first and then open close it carefully Move the vehicle slowly For minimum drying time and vehicle standing time before driving after bonding follow instruc tions or instruction manual...

Page 429: ...irst and then open close it carefully Move the vehicle slowly For minimum drying time and vehicle standing time before driving after bonding follow instructions or in struction manual from the adhesiv...

Page 430: ...n the body 2 Install the dam rubber 3 Cut off the cartridge nozzle tip as shown and set it in sealant gun 4 Apply adhesive in the same procedure as for windshield glass Ref to GW 19 INSTALLA TION Wind...

Page 431: ...time and vehicle standing time before driving after bonding follow instruc tions or instruction manual from the adhesive man ufacturer When a vehicle is returned to the user tell him or her that the...

Page 432: ...tomized on the Subaru Select Monitor Symptom Repair order Rear window defogger does not operate 1 Fuse M B No 10 F B No 22 2 Rear defogger relay 3 Defogger switch 4 Rear defogger condenser 5 Defogger...

Page 433: ...eter to positive terminal of heat wire and move tester probe of negative lead along the heat wire up to the negative terminal end If voltage changes from zero to several volts during movement of teste...

Page 434: ...or white gasoline 2 Mask both side of wire with thin film 3 Apply the conductive silver composition DU PONT No 4817 to the broken portion 4 After repair check the wire 1 Broken portion 2 Thin film 3...

Page 435: ...open close it carefully Move the vehicle slowly For minimum drying time and vehicle standing time before driving after bonding follow instructions or in struction manual from the adhesive manufacture...

Page 436: ...nroof Glass GLASS WINDOWS MIRRORS 19 Sunroof Glass A REMOVAL Ref to SR 5 REMOVAL Glass Lid B INSTALLATION Ref to SR 5 INSTALLATION Glass Lid C ADJUSTMENT Ref to SR 5 ADJUSTMENT Glass Lid asieps_tobira...

Page 437: ...ce Be careful not to damage the windshield glass B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion Ref to GW 5 MIRROR COMPONENT Genera...

Page 438: ...urned off after 15 min Ambient temperature at 5 C 41 F or more continues for 10 sec Malfunction occurs on ambient sensor Vehicle speed below 15 km h 9 MPH continues 15 min Malfunction occurs in CAN co...

Page 439: ...r switch if faulty GW 00486 L R OFF OFF Step Check Yes No 1 CHECK INPUT SIGNAL TO BODY INTE GRATED UNIT Check the input signal when the wiper deicer switch is operated using Subaru Select Monitor 1 Co...

Page 440: ...BODY STRUCTURE BS Page 1 General Description 2 2 Datum Dimensions 3 3 Body Sealing 23 4 Anticorrosion Wax 31 5 Under Coat 39 6 Galvanized Sheet Metal 43 7 Aluminium Sheet Metal 44 asieps_tobira book 1...

Page 441: ...rt be confirmed Repair the mal function part in accordance with each diagnostic chart Go to step 3 3 CHECK COMPARTMENT TEMPERATURE 1 Turn on the A C switch 2 Turn the temperature control dial at maxi...

Page 442: ...gnosis check the follow ing items which might affect A C system problems 1 BATTERY 1 Measure the battery voltage and specific gravity of electrolyte Standard voltage 12 V Specific gravity Above 1 260...

Page 443: ...trol dial to the right fully and set to 32 C 85 F maximum hot posi tion Outlet air temperature HOT Blower fan HI AUTO Outlet opening HEAT Inlet opening FRESH AUTO Compressor AUTO 3 Defroster switch Pr...

Page 444: ...ntrol No Point to check Switch operation Judgment standard 1 Roof grill Turn the FAN switch Front A C ON compressor operating COOL Front A C OFF compressor not operating Blower ON No Point to check Sw...

Page 445: ...VAC SYSTEM AUTO A C DIAGNOSTICS 3 Electrical Component Location A LOCATION 1 ENGINE COMPARTMENT 1 A C compressor 3 Pressure switch 4 Ambient sensor 2 A C relay AC 01325 4 2 3 1 AC 01326 1 AC 00815 2 A...

Page 446: ...sensor 4 Blower motor 7 Mode door actuator 2 Passenger s side air mix door actuator 5 Sunload sensor 8 In vehicle sensor 6 Intake door actuator 9 Driver s side air mix door actuator 3 Auto A C contro...

Page 447: ...n switch ON Battery voltage A10 A C cut signal Ignition switch ON Battery voltage When pressure SW is operating 0 V A12 Driver s side air mix door actuator position signal Air mix door Maximum cool po...

Page 448: ...more 2 When switching air mix door from COOL HOT Less than 1 V 2 B10 Inlet opening motor FRESH side FRESH Less than 1 V RECIRC Battery voltage B11 Driver s seat heater Driver s seat heater ON 3 stage...

Page 449: ...trol panel and the other that checks the whole control system sensor actuator blower motor etc Perform the self diagnosis for control panel first and then perform the self diagnosis for control system...

Page 450: ...ntrol dial and check the relative screen display and indicators illuminate Ref to AC diag 12 SWITCH CHECK TABLE OPERATION Diagnostic Chart for Self diagnosis Does the screen display related to each sw...

Page 451: ...switch 3 Air flow control switch 9 Driver s side temperature control dial Right rotation 11 Left rotation 12 FRESH RECIRC 13 Passenger s side temperature control dial Right rotation 5 Left rotation 1...

Page 452: ...y the defective sensor according to the sensor check table Ref to AC diag 14 SENSOR CHECK TABLE OPERATION Diag nostic Chart for Self diagnosis Are other codes except 20 displayed Repair the defec tive...

Page 453: ...Blink Evaporator sensor Open 23 AUTO Blink Short 24 AUTO Blink Engine coolant temperature sensor Sensor trouble or communication failure 25 Blink Sunload sensor Open 2 25 AUTO Blink Short 26 AUTO Bli...

Page 454: ...s system does not operate WIRING DIAGRAM AC 01461 A1 A9 A2 A16 B282 A B283 B M B No 7 F B No 22 F B No 31 MAIN SBF SBF 6 B282 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A E ACC i88 1 5 B19 B18 3 7 10 1 1...

Page 455: ...round after turning the ignition switch to OFF Connector terminal B282 No 1 Chassis ground Is the voltage more than 10 V Go to step 6 Check open or short circuit of har ness between auto A Ccontrolmod...

Page 456: ...IAGNOSTICS 10 CHECK POOR CONTACT Check poor contact of auto A C control module connector Is there poor contact in connec tor Repair the connec tor Replace the auto A C control mod ule Ref to AC 33 REM...

Page 457: ...HI WIRING DIAGRAM AC 01336 B2 B3 B16 B419 B87 B86 MB 33 FUSE NO 15 F B NO 22 SBF 3 MAIN SBF SBF 6 5 3 2 1 2 3 5 2 1 B87 B86 3 4 1 2 B283 B E M 3 1 2 BLOWER MOTOR AUTO A C CONTROL MODULE BATTERY IGNIT...

Page 458: ...the blower motor relay 3 Connect the battery positive terminal to terminal No 2 of blower motor relay and nega tive terminal to terminal No 3 4 Measure the resistance between terminals No 1 and No 5 T...

Page 459: ...RELAY B282 B10 A B143 B360 F109 F108 B F37 A F35 F27 C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 2 3 1 4 2 3 4 5 6 7 8 9 11...

Page 460: ...ctor terminal and chassis ground Connector terminal B10 No 2 Chassis ground Is the voltage more than 10 V Go to step 4 Check for open or short circuit in the harness between fuse and pressure switch 4...

Page 461: ...UTO switch to OFF 2 Turn the ignition switch to ON 3 Measure the voltage between ECM connec tor terminal and chassis ground Connector terminal B136 No 9 Chassis ground Is the voltage more than 10 V Go...

Page 462: ...nect the harness connector of mag net clutch Connector terminal F24 No 2 Chassis ground 3 Connect the battery positive terminal to terminal No 1 of the magnet clutch and nega tive terminal to the comp...

Page 463: ...E DOOR ACTUATOR TROUBLE SYMPTOM FRESH RECIRC mode is not changed WIRING DIAGRAM AC 01338 B91 MAIN SBF SBF 6 F B No 22 7 3 1 B283 B23 B10 B B91 1 2 3 4 5 6 7 AUTO A C CONTROL MODULE INTAKE DOOR ACTUATO...

Page 464: ...the resistance less than 1 Go to step 3 Repair the harness between auto A C controlmoduleand intake door actua tor 3 CHECK OPERATION OF INTAKE DOOR AC TUATOR 1 Connect the intake door actuator connect...

Page 465: ...SYMPTOM Air flow outlet is not changed WIRING DIAGRAM AC 01339 B77 3 4 1 2 8 9 10 11 12 13 14 15 16 5 6 7 B282 A B283 B282 B77 B20 1 7 6 A15 B7 B A 5 3 A8 A3 1 2 3 4 5 MODE DOOR ACTUATOR AUTO A C CONT...

Page 466: ...sis ground Is the voltage 8 V at normal temperature Go to step 4 Replace the auto A C control mod ule 4 CHECK HARNESS BETWEEN AUTO A C CONTROL MODULE AND MODE DOOR AC TUATOR 1 Turn the A C and ignitio...

Page 467: ...ge WIRING DIAGRAM AC 01340 B235 3 4 1 2 8 9 10 11 12 13 14 15 16 5 6 7 B282 A B283 B282 B235 6 7 B A 5 1 1 3 4 5 7 2 6 AUTO A C CONTROL MODULE PASSENGER S AIR MIX DOOR ACTUATOR B390 7 6 5 3 DRIVER S A...

Page 468: ...33 REMOVAL Control Unit Auto A C Model 3 CHECK POWER SUPPLY FOR AIR MIX DOOR ACTUATOR Measure the voltage between auto A C control module connector and chassis ground after turning the temperature co...

Page 469: ...between maximum COOL and maximum HOT Connector terminal Driver s side B282 No 12 B282 No 15 Passenger s side B282 No 4 B282 No 15 Does the voltage change between 1 V Max HOT and 4 V Max COOL Go to ste...

Page 470: ...4 13 B26 B25 C3 C10 F108 B361 B280 B281 B C 5 4 6 7 8 2 1 9 3 10 22 23 11 12 13 14 15 24 25 26 27 16 17 18 28 29 19 20 21 30 B280 B B281 5 6 7 8 2 1 9 4 3 10 24 22 23 25 11 12 13 14 15 26 27 28 16 17...

Page 471: ...n switch to OFF 2 Disconnect the connector from body inte grated unit 3 Measure the resistance of harness between body integrated unit and ambient sensor Connector terminal F78 No 1 B281 No 10 Is the...

Page 472: ...ICLE SENSOR TROUBLE SYMPTOM Blower fan speed outlet port and inlet port do not change after turning the AUTO switch to ON WIRING DIAGRAM AC 01342 A B282 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 i55 A B2...

Page 473: ...terminals of auto A C control module Connector terminal B282 No 5 B282 No 15 Is the voltage approx 5 V Go to step 4 Go to step 6 4 CHECK HARNESS BETWEEN AUTO A C CONTROL MODULE AND IN VEHICLE SEN SOR...

Page 474: ...or Sensors HVAC SYSTEM AUTO A C DIAGNOSTICS C EVAPORATOR SENSOR WIRING DIAGRAM AC 00831 A13 A15 B88 1 2 EVAPORATOR SENSOR B88 B282 A AUTO A C CONTROL MODULE 1 2 1 2 3 4 1 2 8 9 10 11 12 13 14 15 16 5...

Page 475: ...rol module Connector terminal B282 No 13 No 15 Is the voltage approx 5 V Go to step 4 Go to step 6 4 CHECK HARNESS CONNECTOR BETWEEN AUTO A C CONTROL MODULE AND EVAP ORATOR SENSOR 1 Turn the ignition...

Page 476: ...hen A C system is controlled to HOT side NOTE When the sunload sensor check is performed indoors or in the shade it could be diagnosed as having an open circuit Always check the sunload sensor with th...

Page 477: ...rolmoduleand sunload sensor 3 CHECK HARNESS CONNECTOR BETWEEN AUTO A C CONTROL MODULE AND SUN LOAD SENSOR Measure the resistance of harness between auto A C control module and sunload sensor Connector...

Page 478: ...onnector Poor contact Auto A C control module Intake door actuator Unable to switch blow vents Connector Poor contact Auto A C control module Mode door actuator The compartment temperature does not ri...

Page 479: ...In vehicle sensor ambient sensor evaporator sensor and sunload sensor In vehicle sensor aspirator hose Aspirator body Radiator fan does not rotate during A C operation Radiator fan motor Radiator fan...

Page 480: ...cations After a Collision 11 4 Driver s Airbag Module 14 5 Passenger s Airbag Module 15 6 Side Airbag Module 16 7 Curtain Airbag Module 18 8 Airbag Control Module 19 9 Side Airbag Sensor 20 10 Curtain...

Page 481: ...water and inlet air 65 C 149 F Hot water flow rate 360 2 95 1 US gal 79 2 Imp gal h Air flow rate 340 m3 11 301 cu ft h Heat mode FRESH FULL HOT at 12 5 V Max air flow rate 550 m3 16 245 cu ft h Tempe...

Page 482: ...n valve Type Box time external pressure equalizing type Evaporator Type Single tank Dimensions W H T 293 1 211 38 mm 11 54 8 31 1 50 in Blower fan Fan type Sirocco fan Outer diameter width 165 70 mm 6...

Page 483: ...st 177 cc 10 80 cu in rev Max permissible speed 6 000 rpm Magnet clutch Type Dry single disc type Power consumption 35 W Type of belt V belt 6 PK Pulley dia effective dia 115 mm 4 53 in Pulley ratio 1...

Page 484: ...ON MPFI model 800 100 rpm Triple switch Pressure switch Low pressure switch working pressure ON OFF 196 20 kPa 2 00 0 20 kg cm2 28 4 2 9 psi OFF ON 225 25 29 kPa 2 29 0 25 0 30 kg cm2 32 6 3 6 4 2 psi...

Page 485: ...AC 6 General Description HVAC SYSTEM HEATER VENTILATOR AND A C B COMPONENT 1 HEATER COOLING UNIT AC 01268 12 11 10 9 8 7 15 16 18 14 13 17 20 3 6 1 21 2 5 19 T T 4 asieps_tobira book 6...

Page 486: ...pipe clamp 3 Mode door RR 11 Pipe cover 19 Heater core cover 4 Mode door FR 12 Drain hose 20 Air mix door actuator LH 5 Air mix door LH 13 Air mix door actuator RH 21 Aspirator 6 Air mix door RH 14 Ex...

Page 487: ...C 2 BLOWER MOTOR UNIT Front 1 Upper case 5 Filter cover Tightening torque N m kgf m ft lb 2 Blower plate 6 Control unit Auto A C model T 7 5 0 76 5 5 3 Lower case 7 Intake door actuator 4 Blower moto...

Page 488: ...ATER VENTILATOR AND A C Rear 1 Inner case 5 Blower motor Tightening torque N m kgf m ft lb 2 Evaporator 6 Expansion valve T 7 5 0 76 5 5 3 Outer case 7 Expansion tube 4 Blower resistor 8 Cover AC 0131...

Page 489: ...VENTILATOR AND A C 3 CONTROL PANEL Rear cooler model 1 Audio ASSY 3 Center duct RH 5 Navigation MFD control switch 2 Control panel 4 Center duct LH 1 Dial 2 Control panel 3 Blower switch 1 2 3 4 5 AC...

Page 490: ...CONDITIONING UNIT 1 Condenser 5 Compressor Tightening torque N m kgf m ft lb 2 Hose High pressure 6 O ring T1 7 5 0 76 5 5 3 Hose Low pressure 7 Clamp T2 10 1 0 7 4 4 Bracket 8 Tube T3 5 0 5 3 7 4 T2...

Page 491: ...SYSTEM HEATER VENTILATOR AND A C 5 COMPRESSOR 1 Compressor upper bracket Tightening torque N m kgf m ft lb 2 Compressor T1 26 5 2 95 21 3 3 Compressor lower bracket T2 36 3 7 26 6 AC 01273 1 2 3 T1 T...

Page 492: ...ntilation duct LH 5 Upper duct LH 9 Side defroster duct RH 2 Side ventilation duct RH 6 Upper duct RH 10 Rear heater duct LH 3 Center ventilation duct 7 Center duct RH 11 Rear heater duct RH 4 Center...

Page 493: ...ed in a HFC 134a A C system HFC 134a refrigerant also can not be used in a CFC 12 A C system If an incorrect or no refrigerant is used it will re sult in poor lubrication and the compressor itself may...

Page 494: ...stallation Apply compressor oil to grooves of the tube After tightening use a clean cloth to remove ex cess compressor oil from the connections and any oil which may have run on the vehicle body or o...

Page 495: ...PTION REMARKS 73499XA00A S T REMOVER PD Used to disconnect the connector for a quick joint type air conditioner piping high pressure side 73499XA01A S T REMOVER PS Used to disconnect the connector for...

Page 496: ...se fittings Applicator bottle A small APPLICATOR BOTTLE is recommended to apply compressor oil to the various parts It can be available at a hardware or drug store Manifold gauge set A MANIFOLD GAUGE...

Page 497: ...a refrigerant supplier or an automotive equipment supplier Can tap A CAN TAP for the 397 g 14 oz can is available from an automotive equipment supplier Thermometer A pocket THERMOMETER is available e...

Page 498: ...VENTILATOR AND A C Scale A WEIGHT SCALE such as an electronic charging scale or a bath room scale with digital display will be needed if a 13 6 kg 30 lb refrig erant container is used ILLUSTRATION Nam...

Page 499: ...r Clogged condenser fin Too much refrigerant Air inside the system Defective receiver dryer Replace the fan motor Clean the condenser fin Discharge refrigerant Replace the receiver dryer After evacuat...

Page 500: ...operation manual attached to the refrigerant recovery system 1 Perform the compressor oil return operation Ref to AC 26 PROCEDURE Compressor Oil 2 Stop the engine 3 Make sure the valves on low high p...

Page 501: ...set with the vacuum pump 4 Carefully open the valves on the low high pres sure sides to activate the vacuum pump 5 After the low pressure gauge reaches 100 0 kPa 750 mmHg 29 5 inHg or higher evacuate...

Page 502: ...the center hose connection on the manifold gauge set if applicable press a purge valve on the manifold gauge set for a few seconds to discharge the air in the center hose by the refrig erant pressure...

Page 503: ...t ON OFF cycles a few times to prevent initial compressor damage 22 Set up the vehicle as follows A C switch ON Engine running at 1 500 rpm Blower setting speed HI For models with rear coolers also tu...

Page 504: ...ut 3 g 0 1 oz per year This is not a problem 8 Starting from the connection between low pres sure pipe and evaporator check the system for leakage along the low pressure side through the compressor Th...

Page 505: ...CIRC position 5 Turn the blower control switch to HI For models with rear coolers also turn the rear cooler fan switch to HI 6 Leave in this condition for 10 minutes B REPLACEMENT NOTE If a component...

Page 506: ...e A C control module intake door actuator blower motor power transistor and blower resistor 4 Lift the floor mat 5 Loosen the bolt and nut to remove blower motor unit assembly B INSTALLATION Install i...

Page 507: ...VAL Glove Box 3 Disconnect the connector of the blower motor 4 Loosen the screw to remove the blower motor B INSTALLATION Install in the reverse order of removal C INSPECTION Connect the battery posit...

Page 508: ...o A C Model A REMOVAL 1 Remove the glove box lower cover on the pas senger s side Ref to EI 37 REMOVAL Glove Box 2 Disconnect the power transistor connector 3 Remove the two screws and remove the powe...

Page 509: ...ect the blower resistor connector 3 Remove the lock A and rotate it to the right to remove the blower resistor B INSTALLATION Install in the reverse order of removal C INSPECTION Measure the blower re...

Page 510: ...the refrigerant re covery unit Ref to AC 21 PROCEDURE Refrig erant Recovery Procedure 3 Remove the heater and cooling unit Ref to AC 36 REMOVAL Heater and Cooling Unit 4 Remove the screws and remove t...

Page 511: ...passengers side inner panels 4 Remove the screws and pull out the control panel 5 Disconnect the harness connectors and remove the front control panel 2 REAR 1 Disconnect the ground cable from the bat...

Page 512: ...t Auto A C Model A REMOVAL 1 Disconnect the ground cable from the battery 2 Remove the glove box Ref to EI 37 REMOV AL Glove Box 3 Remove the screw disconnect the connector and remove the control unit...

Page 513: ...nnect the ground cable from the battery 5 Remove the V belts Ref to ME H6DO 40 REMOVAL V belt 6 Remove the generator Ref to SC H6DO 19 REMOVAL Generator 7 Remove the bolt and remove the low pressure h...

Page 514: ...compressor oil to the compres sor Ref to AC 26 REPLACEMENT Compressor Oil B INSTALLATION 1 Install in the reverse order of removal CAUTION Replace the O rings on hoses or pipes with new parts and then...

Page 515: ...27 REMOVAL Blower Motor Unit Assem bly 8 Disconnect the actuator connector 9 Remove the bolt and nuts and remove the heat er and cooling unit 2 REAR 1 Disconnect the ground cable from the battery 2 Us...

Page 516: ...ansion valve 6 Remove the screws and pull out the evaporator 7 Remove the pipe cover from the evaporator 8 Remove the bolt which holds the pipe to evapo rator and remove the evaporator CAUTION When re...

Page 517: ...be from the evaporator CAUTION When replacing the evaporator add an appro priate amount of compressor oil to the evapora tor Ref to AC 26 REPLACEMENT Compressor Oil B INSTALLATION Install in the rever...

Page 518: ...ove the low pressure hose from vehicle 8 Remove the high pressure hose attaching bolt D 9 Disconnect the high pressure hose from com pressor 10 Disconnect the high pressure hose from con denser 11 Rem...

Page 519: ...the remover 2 and separate the tube 3 from the quick connector 1 5 Pull up the stopper C and remove the remover 2 and quick connector 1 from the tube 6 Disconnect the quick connector 1 from the re mo...

Page 520: ...the disconnected hose with a plug or vi nyl tape to prevent foreign matter from enter ing 1 Install in the reverse order of removal 2 Charge refrigerant Ref to AC 22 PROCE DURE Refrigerant Charging Pr...

Page 521: ...1 Joint box 2 Main fuse box 3 Blower motor unit 4 Rear cooler unit E 1 2 A B D C AC 01483 3 4 F G AC 01484 Main fan relay 1 A Main fan relay 2 B Sub fan relay C A C relay D A C Fuse E Front blower re...

Page 522: ...3 and 4 check continuity between 1 and 2 If no continuity exists replace the relay with a new part 3 4 Continuity exists 1 2 Continuity does not exist 3 5 Continuity does not exist 1 4 Continuity exis...

Page 523: ...an output by judging high load low load in normal pressure range Low pressure switch turns the compressor magnet clutch to OFF judging as low refrigerant level when the refrigerant pressure becomes ex...

Page 524: ...OR ACTUATOR Disconnect the connector remove the screw and then remove the intake door actuator from the blower motor unit 3 AIR MIX DOOR ACTUATOR AUTO A C MODEL Disconnect the connector remove the scr...

Page 525: ...L 1 Disconnect the ground cable from the battery 2 Disconnect the ambient sensor connector 3 Remove the ambient sensor from the radiator lower panel B INSTALLATION Install in the reverse order of remo...

Page 526: ...e ground cable from the battery 2 Disconnect the connector and remove the sun load sensor CAUTION Be careful not to damage the interior trims when removing the sensor B INSTALLATION Install in the rev...

Page 527: ...e Ref to EI 36 REMOVAL Instru ment Panel Lower Cover 3 Disconnect the connector and aspirator hose remove the catch hook and remove the interior temperature sensor from the knee guard plate CAUTION Be...

Page 528: ...nnect the ground cable from the battery 2 Remove the front control panel Ref to AC 32 FRONT REMOVAL Control Panel 3 Remove the screw and remove the center grill 3 SIDE GRILLE Remove the catch in 2 loc...

Page 529: ...detach the front heater duct A 2 REAR HEATER DUCT 1 Remove the heater cooling unit Ref to AC 36 REMOVAL Heater and Cooling Unit 2 Remove the front seats Ref to SE 7 REMOV AL Front Seat 3 Remove the f...

Page 530: ...and detach the center vent duct A 3 Remove the screws and detach the side vent duct B 4 Remove the screws and detach the side defrost er duct C 2 ROOF DUCT Remove the roof trim Ref to EI 50 REMOVAL R...

Page 531: ...strument panel lower cover Ref to EI 37 REMOVAL Glove Box 2 Remove the 2 clips and the damper string 3 Remove the glove box 4 Remove the service hole cover 5 Remove the A C filter 6 Install in the rev...

Page 532: ...noise V belt Magnet clutch Compressor Belt tensioner Cold air not emitted Refrigerant V belt Magnet clutch Compressor Pressure switch Expansion valve A C switch Blower switch Wiring harness Heater duc...

Page 533: ...C Air is not emitted from the rear A C Rear cooler blower Rear cooler blower resistor Rear A C switch Wiring harness Cold air is not emitted from the rear A C A C switch Compressor Rear A C switch Rea...

Page 534: ...ion 3 3 Electrical Component Location 6 4 Auto A C Control Module I O Signal 8 5 Diagnostic Chart for Self diagnosis 10 6 Diagnostics for A C System Malfunction 15 7 Diagnostic Procedure for Actuators...

Page 535: ...Diagnostic Proce dure Check the DTC display body inte grated unit Go to step 7 5 CHECK ENGINE START Turn the ignition switch to START Does the starter operate Go to step 6 Check the LAN communication...

Page 536: ...s in a key holder remove it from the holder before carrying out diagnosis When repeatedly turning the ignition switch to ON or OFF while diagnostic items are being checked it should be switched in cyc...

Page 537: ...OL 1 SPECIAL TOOL 2 GENERAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 1B020XU0 SUBARU SELECT MONITOR KIT Troubleshooting for the electrical system TOOL NAME REMARKS Circuit tester Used for mea...

Page 538: ...al Component Location IMMOBILIZER DIAGNOSTICS 3 Electrical Component Location A LOCATION 1 Antenna 3 Body integrated unit 4 Transponder 2 Security indicator light LED bulb IM 00140 SECURITY 1 2 4 3 as...

Page 539: ...ag 6 Immobilizer Control Module I O Signal IMMOBILIZER DIAGNOSTICS 4 Immobilizer Control Module I O Signal A WIRING DIAGRAM 1 IMMOBILIZER Ref to WI 75 WIRING DIAGRAM Immobilizer System asieps_tobira b...

Page 540: ...agnostic Trouble Code DTC 3 COMMUNICATION LINE CHECK NOTE The communication line between ECM and body integrated unit can be checked in System Opera tion Check Mode This is referred to as Commu nicati...

Page 541: ...d operation procedure refer to the SUBARU SELECT MONITOR OPERATION MANUAL For detailed concerning DTC refer to the List of DTC Ref to IM diag 14 LIST List of Diagnostic Trouble Code DTC 2 BODY INTEGRA...

Page 542: ...olenoid valve must be initialized To exe cute this procedure turn the ignition switch to ON Wait for 3 seconds before starting the engine For detailed operation procedure refer to the SUBARU SELECT MO...

Page 543: ...8 SBF 8 B22 i84 A B280 B B281 C 5 6 7 8 2 1 9 4 3 10 24 22 23 25 11 12 13 14 15 26 27 28 16 17 18 19 20 21 B281 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31...

Page 544: ...ignition switch 4 CHECK BODY INTEGRATED UNIT POWER SUPPLY CIRCUIT 1 Turn the ignition switch to OFF 2 Measure the voltage between body inte grated unit harness connector terminal and chassis ground C...

Page 545: ...ILIZER DIAGNOSTICS 2 CHECK KEY SWITCH CIRCUIT WIRING DIAGRAM IM 00078 B350 KEY WARNING SWITCH B281 BODY INTEGRATED UNIT BATTERY M B No 14 C7 3 4 C 5 6 7 8 2 1 9 4 3 10 24 22 23 25 11 12 13 14 15 26 27...

Page 546: ...g switch 3 CHECK KEY WARNING SWITCH 1 Remove the ignition key from ignition switch 2 Measure the resistance between key warn ing switch terminals Connector terminal No 3 No 4 Is the resistance 1 M or...

Page 547: ...c Trouble Code DTC P1572 IMM Circuit Failure Except Antenna Circuit Communication failure between body integrated unit and ECM Ref to IM diag 20 DTC P1572 IMM CIR CUIT FAILURE EXCEPT ANTENNA CIR CUIT...

Page 548: ...nit and combination meter Ref to IM diag 23 DTC P1578 METER FAILURE Diag nostic Procedure with Diagnos tic Trouble Code DTC P1578 B1402 Immobilizer Key colla tion NG Incorrect immobilizer key Use of u...

Page 549: ...ISTRATION MAN UAL FOR IMMOBILIZER Is the teaching operation for all keys completed END Replace the igni tion keys including transponder which cannot be registered Go to step 2 2 PERFORM TEACHING OPERA...

Page 550: ...BILIZER DIAGNOSTICS B DTC P1570 ANTENNA DTC DETECTING CONDITION Faulty antenna WIRING DIAGRAM IM 00110 C20 C21 B351 1 2 1 2 B281 C B351 5 6 7 8 2 1 9 4 3 10 24 22 23 25 11 12 13 14 15 26 27 28 16 17 1...

Page 551: ...ngine OFF 2 Measure the voltage between harness con nector and chassis ground Connector terminal B281 No 21 Chassis ground Is the voltage 0 V Go to step 5 Repair the har ness 5 CHECK ANTENNA CIRCUIT M...

Page 552: ...fer to the REG ISTRATION MAN UAL FOR IMMOBILIZER Step Check Yes No 1 PERFORM TEACHING OPERATION OF IG NITION KEY Perform teaching operation on all keys of the vehicle Refer to the REGISTRATION MAN UAL...

Page 553: ...ED UNIT POWER SUPPLY CIRCUIT 1 Turn the ignition switch to ON Engine OFF 2 Measure the voltage between body inte grated unit harness connector terminal and chassis ground Connector terminal i84 No 1 C...

Page 554: ...Turn the ignition switch to ON engine OFF 2 Measure the voltage between body inte grated unit harness connector terminal and chassis ground Connector terminal B280 No 18 No 28 Chassis ground Is the vo...

Page 555: ...ing tran sponder Execute the registration procedure next Refer to the REG ISTRATION MAN UAL FOR IMMOBILIZER Replace the body integrated unit Ref to SL 51 Body Integrated Unit and replace all the ignit...

Page 556: ...een replaced be sure to perform the registration procedure of immobiliz er Step Check Yes No 1 PERFORM TEACHING OPERATION OF IG NITION KEY Perform teaching operation on all keys of the vehicle Refer t...

Page 557: ...IM diag 24 Diagnostic Procedure with Diagnostic Trouble Code DTC IMMOBILIZER DIAGNOSTICS asieps_tobira book 24...

Page 558: ...nt Location 7 5 Control Module I O Signal 9 6 Subaru Select Monitor 12 7 Read Diagnostic Trouble Code DTC 24 8 Clear Memory Mode 25 9 Read Current Data 26 10 Function Setting Customize 27 11 List of D...

Page 559: ...ferential oil temperature warning light Vehicle dynamics control VDC warning light Vehicle dynamics control VDC indicator light Daytime running light indicator light Turn signal indicator light HI bea...

Page 560: ...ter op erates normally Use gloves to avoid damage and getting finger prints on the glass surface and meter surfaces Do not apply an excessive force on the printed circuit Do not drop or otherwise appl...

Page 561: ...trip knob three times NOTE Perform the steps described in 2 and 4 within 10 seconds after the ignition switch is turned to ON When pressing the odo trip meter knob four times the display changes to DT...

Page 562: ...ght at the highest bright ness Not beep Step 1 2 Press the trip knob trip knob input is not accepted till the meter indicator needle reaches the highest position sweep complete AT select lever positio...

Page 563: ...ayed in the trip meter 8 is dis played Blinks with buzzer Light at the highest bright ness SPORT shift buzzer beeps Step 4 2 Press the trip knob Check the VDC indicator light Model with VDC All meter...

Page 564: ...f to IDI 9 CHECK VDCCM INSPECTION Combination Meter System Tachometer does not operate 1 ECM 2 Harness 3 Combination meter Ref to IDI 9 CHECK ENGINE CONTROL MODULE ECM INSPECTION Combi nation Meter Sy...

Page 565: ...for open or short between the igni tion switch and combination meter 2 CHECK POWER SUPPLY FOR COMBINA TION METER Measure the voltage between combination meter connector and chassis ground Connector t...

Page 566: ...e between VDCCM harness connector and combination meter har ness connector Connector terminal B310 No 33 i10 No 27 Is the resistance less than 10 Check the VDCCM Ref to VDC diag 2 Basic Diagnostic Pro...

Page 567: ...float is in FULL or EMPTY position Terminals No 1 No 2 Is the resistance 1 0 to 3 0 FULL and 61 to 63 EMPTY Go to step 4 Replace the fuel sub level sensor 4 CHECK HARNESS BETWEEN FUEL SUB LEVEL SENSO...

Page 568: ...cuit Ref to IDI 11 COMMUNICA TION ERROR DIS PLAY INSPECTION CombinationMeter System Go to step 2 2 CHECK ENGINE COOLANT TEMPERATURE SENSOR Check the engine coolant temperature sensor Ref to EN H6DO di...

Page 569: ...7 Remove the meter hood 8 Remove the screws of combination meter two for upper side two for lower side and pull the com bination meter 9 Disconnect the connector in the rear side of combination meter...

Page 570: ...knob Be sure not to touch the meter indicator needle Disengage the claw A and remove the visor assembly and meter case cover B and cover glass C from the meter panel assembly D 1 BULB REPLACEMENT LED...

Page 571: ...STRUMENTATION DRIVER INFO 4 Speedometer A SPECIFICATION Since the meter case assembly cannot be disas sembled do not remove or inspect the speedome ter alone Do not remove the cover on the back side a...

Page 572: ...NSTRUMENTATION DRIVER INFO 5 Tachometer A SPECIFICATION Since the meter case assembly cannot be disas sembled do not remove or inspect the tachometer alone Do not remove the cover on the back side asi...

Page 573: ...STRUMENTATION DRIVER INFO 6 Fuel Gauge A SPECIFICATION Since the meter case assembly cannot be disas sembled do not remove or inspect the fuel gauge as alone Do not remove the cover on the back side a...

Page 574: ...RUMENTATION DRIVER INFO 7 Engine Coolant Temperature Gauge A SPECIFICATION Since the meter case assembly cannot be disas sembled do not remove or inspect the temperature gauge alone Do not remove the...

Page 575: ...VAL Air Vent Grille 3 Remove the screws of warning box 1 and pull out the warning box 4 Disconnect the connector in the rear side of warning box to remove the warning box B INSTALLATION Install in the...

Page 576: ...SEATS SE Page 1 General Description 2 2 Front Seat 7 3 Second Row Seats 13 4 Third Row Seats 18 5 Seat Heater System 20 6 Power Seat System 21 asieps_tobira book 1...

Page 577: ...nt that might influence the body control prob lem normal Go to step 3 Repair or replace each component 3 CHECK INDICATION OF DTC 1 Read DTC of all systems Ref to LAN diag 12 READ DIAGNOSTIC TROUBLE CO...

Page 578: ...is running ON After starting Engine engine is at a standstill Timing Immediately after turning the ignition to ON Immediately after turning the ignition to START Display in combination meter a Displa...

Page 579: ...h MPH Accelerating Acceleration km h MPH to km h MPH Decelerating With braking Deceleration km h MPH to km h MPH Decelerating Without braking Deceleration km h MPH to km h MPH Flat road Uphill Downhil...

Page 580: ...t the wires us ing soldering and protect it with insulating tape etc B INSPECTION Before performing diagnostics check the following item which might affect body integrated unit mal functions 1 Measure...

Page 581: ...1 SPECIAL TOOL 2 GENERAL TOOL ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 1B020XU0 SUBARU SELECT MONITOR KIT Used for troubleshooting the electrical system TOOL NAME REMARKS Circuit tester Used for...

Page 582: ...9 VDCCM H U In engine compartment 2 Engine control module ECM 3 Auto A C control module 7 Combination meter 10 Odo trip meter 4 Keyless entry control module Antenna 8 Steering angle sensor 11 Yaw rat...

Page 583: ...LAN diag 8 Electrical Component Location LAN SYSTEM DIAGNOSTICS LAN00182 6 1 LAN00183 2 3 LAN00184 4 LAN00185 7 10 LAN00186 7 8 LAN00187 9 LAN00188 11 asieps_tobira book 8...

Page 584: ...and audio illumination Illumination volume Vi1 i84 10 4 5 5 5 V Small light ON Illumination volume Vi2 i84 2 0 5 4 5 V Illumination volume Vi3 i84 25 0 V Ground circuit Illumination output i84 5 10 1...

Page 585: ...Rear defogger relay output B281 16 0 V Rear defogger relay ON Shift switch ON B281 26 0 V At Manual mode Shift switch UP B281 15 0 V At Manual mode UP Shift switch DOWN B281 25 0 V At Manual mode DOW...

Page 586: ...r operating TPMS registration check signal input B281 4 0 V When inputting registration check signal Keyless communication i84 9 Serial communication At keyless entry signal received High speed CAN ci...

Page 587: ...tools except for Suba ru Select Monitor 4 Turn the ignition switch to ON engine OFF and run the Subaru Select Monitor 5 On the Main Menu display screen select the Each System Check 6 On the System Se...

Page 588: ...evel voltage 0 8 V Body integrated unit input value Ignition switch ON Fuel level resistance 0 102 3 Body integrated unit input value Ignition switch ON key lock solenoid V 6 12 V Body integrated unit...

Page 589: ...en shift lever lock button is operated Economy Switch ON OFF Body integrated unit input value Not supported by North American specifications Tiptronic Mode Switch ON OFF Body integrated unit input val...

Page 590: ...lamp output ON OFF Body integrated unit output value On when keyless lock unlock signal is received when keyless switch connector is removed key illumi lamp o p ON OFF Body integrated unit output valu...

Page 591: ...an specifications Small light SW ON OFF Body integrated unit input value On when small light is illuminated Headlamp ON OFF Body integrated unit output value Not supported by North American specificat...

Page 592: ...rican specifications Unlock request ON OFF Body integrated unit input value Not supported by North American specifications Center display failure OK NG CAN data input value NG when there is a center d...

Page 593: ...period of time from reception of the keyless lock signal OFF Monitor after reception of the keyless lock signal Lockout prevention ON OFF Not supported by North American specifications Impact Sensor Y...

Page 594: ...the REGISTRATION MANUAL FOR IMMOBILIZER Do not install or register an immobilizer relat ed module of other registered vehicles in order to diagnose failures or inspect functions 1 Turn the ignition sw...

Page 595: ...g unit mode 3 Select the OK after the information of body in tegrated unit type is displayed 4 On the Integ Unit mode failure diag display screen select the Clear Memory 5 When Done is shown on the di...

Page 596: ...tch is turned to OFF Wiper deicer op mode 15 min 15 min Automatically stops in 15 minutes after switch is turned to ON Continuous Repeats active condition for 15 minutes and inactive condition for 2 m...

Page 597: ...ed mode Set Ans back Buzzer to OFF in model without answer back buzzer Auto locking ON ON Vehicle is controlled in auto locking equipped mode Not supported by North American specifications OFF Vehicle...

Page 598: ...fer to the SUBARU SELECT MONITOR OPERATION MAN UAL 10 FUNCTION CHECK In order to check the body integrated unit function inspect the body integrated unit and actuator using Sub aru Select Monitor with...

Page 599: ...SYSTEM DIAGNOSTICS 7 Read Diagnostic Trouble Code DTC A OPERATION For details concerning DTC reading procedure re fer to Subaru Select Monitor Ref to LAN diag 12 READ DIAGNOSTIC TROUBLE CODE DTC OPERA...

Page 600: ...Mode LAN SYSTEM DIAGNOSTICS 8 Clear Memory Mode A OPERATION For details concerning DTC clear operation refer to Subaru Select Monitor Ref to LAN diag 20 CLEAR MEMORY MODE OPERATION Subaru Select Monit...

Page 601: ...display screen select the Current Data Display Save 4 On the Data Display Menu screen select the 12 Data Display 5 Using the scroll key scroll the display screen up or down until the desired data is s...

Page 602: ...IAGNOSTICS 10 Function Setting Customize A OPERATION For detailed procedures of function setting ECM customizing refer to SUBARU SELECT MONI TOR Ref to LAN diag 21 FUNCTION SET TING ECM CUSTOMIZING OP...

Page 603: ...nostic Procedure with Diagnostic Trouble Code DTC B1106 Shift Lock Circuit Failure Ground short of shift lock circuit Ref to LAN diag 43 DTC B1106 SHIFT LOCK CIRCUIT FAILURE Diagnostic Procedure with...

Page 604: ...ode DTC U1313 CAN LS Monitor Data Abnormal Received error data from monitor Ref to LAN diag 77 DTC U1313 CAN LS MONITOR DATA ABNORMAL Diagnostic Procedure with Diagnostic Trouble Code DTC U1321 CAN LS...

Page 605: ...y U1222 Ref to LAN diag 61 DTC U1222 CAN HS TCM NO RECEIVE DATA Diagnostic Procedure with Diagnostic Trouble Code DTC U1222 P0600 C0057 Er HC It is possible that the TCM is faulty U1223 Ref to LAN dia...

Page 606: ...agnosis of top one DIAGNOSIS Subaru Select Monitor communication line is open or shorted TROUBLE SYMPTOM Not communicable with Subaru Select Monitor WIRING DIAGRAM 10 A1 B19 B402 i84 A B280 B i84 A B2...

Page 607: ...onnector and chassis ground Connector terminal B402 No 10 Chassis ground Is the resistance more than 1 M Go to step 7 Repair the harness and connector between each con trol unit and Sub aru Select Mon...

Page 608: ...ed unit and ground 12 CHECK POOR CONTACT OF CONNEC TORS Is there poor contact at control unit ground and Subaru Select Monitor Repair the poor contact of connec tor Replace the body integrated unit Re...

Page 609: ...integrated unit Ref to SL 51 Body Integrated Unit Go to step 3 3 CHECK DTC Turn the ignition switch to OFF and read the DTC again Is the DTC displayed a current malfunction Replace the body integrated...

Page 610: ...RING DIAGRAM LAN00149 SYSTEM CONTROL POWER SUPPLY BACK UP POWER SUPPLY BODY INTEGRATED UNIT B7 C2 A21 C9 B22 C8 MICRO COMPUTER C24 B13 i84 B52 B280 R168 C B B A 1 2 3 4 5 6 7 8 9 10 11 12 19 20 13 14...

Page 611: ...t 2 Measure the voltage between body inte grated unit connector and chassis ground Connector terminal B281 No 2 Chassis ground Is the voltage 10 V or more Go to step 3 Repair the harness for open or s...

Page 612: ...integrated unit may fail to operate WIRING DIAGRAM LAN00149 SYSTEM CONTROL POWER SUPPLY BACK UP POWER SUPPLY BODY INTEGRATED UNIT B7 C2 A21 C9 B22 C8 MICRO COMPUTER C24 B13 i84 B52 B280 R168 C B B A 1...

Page 613: ...t 2 Measure the voltage between body inte grated unit connector and chassis ground Connector terminal B280 No 7 Chassis ground Is the voltage 10 V or more Go to step 3 Repair the harness for open or s...

Page 614: ...TCH 1 B 2 4 ACC ACC OFF IG ON B52 B 3 4 1 2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5 6 7 B280 B B281 C 5 6 7 8 2 1 9 4 3 10 24 22 23 25 11 12 13 14 15 26 27 28 16 17 18 19 20 21 5 4 6 7 8 2...

Page 615: ...gnition switch to ON 3 Measure the voltage between body inte grated unit connector and chassis ground Connector terminal i84 No 1 Chassis ground Is the voltage 10 V or more Go to step 3 Repair the har...

Page 616: ...3 4 1 2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5 6 7 B280 B B281 C 5 6 7 8 2 1 9 4 3 10 24 22 23 25 11 12 13 14 15 26 27 28 16 17 18 19 20 21 5 4 6 7 8 2 1 9 3 10 22 23 11 12 13 14 15 24 25...

Page 617: ...he ignition switch to ON 3 Measure the voltage between body inte grated unit connector and chassis ground Connector terminal i84 No 24 Chassis ground Is the voltage 10 V or more Go to step 3 Repair th...

Page 618: ...B 28 M B FUSE NO 34 B FB 3 F B FUSE NO 8 B E F9 F5 3 4 A24 C23 C1 A1 i84 A B280 B B281 C B159 F BODY INTEGRATED UNIT B116 SHIFT LOCK SOLENOID JOINT FUSE BOX STOP LIGHT SWITCH 3 2 B65 LAN00190 1 2 3 4...

Page 619: ...olenoid connec tor 2 Measure the internal resistance of shift lock solenoid Connector terminal B116 No 3 No 4 Is the resistance between 10 30 Go to step 4 Replace the shift lock solenoid 4 CHECK GROUN...

Page 620: ...14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14 15 25 24 30 9 8 7 17 18 19 20 28 21 22 23 29 32 31 1 2 3 4 5 6 27 26 33 34 35...

Page 621: ...0 No 30 Is the resistance between 55 65 Go to step 6 Go to step 9 6 CHECK HARNESS 1 Disconnect the TCM connector B54 2 Connect the tester to vehicle side connec tor and measure the resistance Connecto...

Page 622: ...ine Control Module ECM 16 CHECK HARNESS 1 Connect the control module connectors except body integrated unit 2 Connect the tester to vehicle side harness 3 Turn the ignition switch to ON and measure th...

Page 623: ...C diag 15 READ DIAGNOS TIC TROUBLE CODE DTC OPERATION Sub aru Select Moni tor 22 CHECK CONTROL MODULE 1 Connect the steering angle sensor connec tor 2 Using the Subaru Select Monitor perform the clear...

Page 624: ...18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14 15 25 24 30 9 8 7 17 18 19 20 28 21 22 23 29 32 31 1 2 3 4 5 6 27 26 33 34 35 LAN00207 TC...

Page 625: ...20 CLEAR MEMORY MODE OPERATION Sub aru Select Monitor 3 Read DTC of body integrated unit Is DTC U1202 displayed Go to step 6 Replace the steer ing angle sensor Ref to VDC 20 REPLACEMENT Steering Angl...

Page 626: ...le ECM 14 CHECK HARNESS 1 Disconnect the body integrated unit connec tor B280 2 Measure the resistance between body inte grated unit connector and chassis ground Connector terminal B280 No 20 Chassis...

Page 627: ...34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14 15 25 24 30 9 8 7 17 18 19 20 28 21 22 23 29 32 31 1 2 3 4 5 6 27 26 33 34 35 LAN00207 TCM B54 A A3 A4 B402 B359 1 2 3 4 5 B20 B30 BODY NT...

Page 628: ...F and read the DTC again Is the DTC displayed a current malfunction Replace the body integrated unit Ref to SL 51 REMOVAL Body Integrated Unit Go to step 4 4 CHECK CURRENT DATA On the Subaru Select Mo...

Page 629: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14 15 25 24 30 9 8 7 17 18 19 20 28 21 22 23 29 32 31 1 2 3 4...

Page 630: ...to OFF and read the DTC again Is the DTC displayed a current malfunction Replace the body integrated unit Ref to SL 51 REMOVAL Body Integrated Unit Go to step 4 4 CHECK CURRENT DATA On the Subaru Sele...

Page 631: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14 15 25 24 30 9 8 7 17 18 19 20 28 21 22 23 29 32 31 1 2 3 4...

Page 632: ...ition switch to OFF and read the DTC again Is the DTC displayed a current malfunction Replace the body integrated unit Ref to SL 51 REMOVAL Body Integrated Unit Go to step 4 4 CHECK CURRENT DATA On th...

Page 633: ...30 ECM B136 27 35 TWISTED PAIR LINE B310 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14 15 25...

Page 634: ...ta values match A temporary poor contact has occurred Perform the Clear Memory operation Go to step 5 5 CHECK HARNESS 1 Disconnect the body integrated unit connec tor B280 2 Measure the resistance bet...

Page 635: ...ness connector and chassis ground Connector terminal B136 No 27 Chassis ground B136 No 35 Chassis ground Is the resistance less than 10 Repair the short circuit of harness or replace har ness Go to st...

Page 636: ...16 17 18 28 29 19 20 21 30 ECM B136 27 35 TWISTED PAIR LINE B310 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136...

Page 637: ...tegrated Unit Go to step 4 4 CHECK CURRENT DATA On the Subaru Select Monitor display engine speed and vehicle speed at the ECM TCM VDC ABS and body integrated unit under the same conditions and compar...

Page 638: ...20 21 30 ECM B136 27 35 TWISTED PAIR LINE B310 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 B136 16 10 11 12 13 14...

Page 639: ...resistance between 55 65 Read the DTC of VDCCM and per form the diagnosis according to DTC Go to step 6 6 CHECK HARNESS 1 Disconnect the harness connector of body integrated unit 2 Measure the resista...

Page 640: ...20 B310 No 29 B280 No 30 Is the resistance less than 10 Go to step 11 Main wiring har ness is open Repair the open circuit of harness or replace har ness 11 CHECK VDCCM 1 Connect all the connectors 2...

Page 641: ...20 21 30 B280 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B283 i10 COMBINATION METER BODY INTEGRATED UNIT AUTO A C CONTROL MODULE 1 2 3 4 LAN00...

Page 642: ...the body integrated unit Is OK displayed Go to step 6 Repair or replace the center display or MFD Ref to ET 22 REMOVAL Navigation Dis play 6 CHECK HARNESS 1 Disconnect the CAN junction connector i141...

Page 643: ...ground B280 No 26 Chassis ground i84 No 26 Chassis ground i84 No 27 Chassis ground Is the voltage 6 V or more Repair the short circuit of harness or replace har ness Go to step 11 11 CHECK AUTO A C Pe...

Page 644: ...7 18 28 29 19 20 21 30 B280 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B283 i10 COMBINATION METER BODY INTEGRATED UNIT AUTO A C CONTROL MODULE...

Page 645: ...e body integrated unit Is OK displayed Go to step 6 Repair or replace the center display or MFD Ref to ET 22 REMOVAL Navigation Dis play 6 CHECK AUTO A C CONTROL MODULE 1 Display the current data of b...

Page 646: ...auto A C control mod ule Ref to AC 33 REMOVAL Control Unit Auto A C Model 11 CHECK COMBINATION METER Perform the self diagnosis for combination meter system Ref to IDI 4 SELF DIAGNO SIS INSPECTION Com...

Page 647: ...29 19 20 21 30 B280 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B283 i10 COMBINATION METER BODY INTEGRATED UNIT AUTO A C CONTROL MODULE 1 2 3 4...

Page 648: ...integrated unit Is OK displayed Go to step 6 Repair or replace the center display or MFD Ref to ET 22 REMOVAL Navigation Dis play 6 CHECK AUTO A C CONTROL MODULE 1 Display the current data of body in...

Page 649: ...A C control mod ule Ref to AC 33 REMOVAL Control Unit Auto A C Model 11 CHECK COMBINATION METER Perform the self diagnosis for combination meter system Ref to IDI 4 SELF DIAGNO SIS INSPECTION Combina...

Page 650: ...18 28 29 19 20 21 30 B280 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B283 i10 COMBINATION METER BODY INTEGRATED UNIT AUTO A C CONTROL MODULE 1...

Page 651: ...L 51 REMOVAL Body Integrated Unit Go to step 3 3 CHECK DTC Turn the ignition switch to OFF and read the DTC again Is U1311 a current malfunc tion Ref to LAN diag 76 DTC U1311 CAN LS METER UNIT DATA AB...

Page 652: ...18 28 29 19 20 21 30 B280 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B283 i10 COMBINATION METER BODY INTEGRATED UNIT AUTO A C CONTROL MODULE 1...

Page 653: ...ep 2 Refer to MFD or navigation display Ref to ET 22 REMOVAL Navi gation Display Ref to ET 28 REMOVAL Multi function Display MFD 2 CHECK NAVIGATION 1 Display the current data of body integrated unit u...

Page 654: ...14 15 24 25 26 27 16 17 18 28 29 19 20 21 30 B280 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B283 i10 COMBINATION METER BODY INTEGRATED UNIT AU...

Page 655: ...No 1 to 4 i10 No 30 i142 No 1 to 4 i84 No 27 i141 No 1 to 4 i84 No 26 i142 No 1 to 4 Is the resistance less than 10 Go to step 4 Repair or replace the open circuit of harness 4 CHECK HARNESS Measure...

Page 656: ...perly or the terminal has poor crimping TROUBLE SYMPTOM Door lock does not operate with keyless WIRING DIAGRAM LAN00192 TO POWER SUPPLY CIRCUIT FB 10 M B FUSE NO 28 P 1 4 3 7 A9 A4 5 BODY INTEGRATED U...

Page 657: ...ess Go to step 3 3 CHECK HARNESS 1 Turn the ignition switch to ON 2 Measure the voltage between harness con nector and chassis ground Connector terminal i84 No 9 Chassis ground Is the voltage 6 V or m...

Page 658: ...Engine coolant temperature Check the current data display of ECM TCM and body integrated unit Three data value are the same Same values Inspect LAN system If engine coolant tempera ture sensor is not...

Page 659: ...antenna If the antenna is OK replace the body integrated unit Brake SW When brake pedal is depressed it turns to ON Turns to ON Inspect the brake switch Shift lock solenoid The shift lock releases wh...

Page 660: ...as sembling inspection and adjustment of components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual fully to ensure complete repair work for satisfying our...

Page 661: ...asieps_tobira book 2...

Page 662: ...4 21 Power Seat System 87 22 Seat Belt Warning System 90 23 Seat Heater System 91 24 Headlight System 92 25 Front Fog Light System 95 26 Back up Light System 96 27 Stop Light System 97 28 Clearance Li...

Page 663: ...Sunroof Control System 148 53 Keyless Entry System 149 54 Security System 153 55 Rear Differential Oil Temperature Warning Light System 156 56 Harness Components Location 157 57 Front Wiring Harness 1...

Page 664: ...ellow Do not use the electrical test equipment on these circuits Be careful not to damage the airbag system wiring harness when servicing electrical parts and switches C PREPARATION TOOL 1 GENERAL TOO...

Page 665: ...ween terminals 3 TAIL AND ILLUMINATION RELAY Connect terminal No 4 to the battery positive termi nal and terminal No 3 to the battery ground termi nal and measure the resistance between tail and illum...

Page 666: ...3 to battery positive terminal and terminal No 5 to battery ground terminal and measure the daytime running light relay resistance between terminals Continuity Terminal No Standard Yes 1 and 2 Less th...

Page 667: ...resistance between front fog light switch terminals Ref to LI 10 INSPECTION Combination Switch Light 2 FRONT FOG LIGHT RELAY Connect terminal No 4 to battery positive terminal and terminal No 3 to bat...

Page 668: ...SIGNAL SWITCH Ref to LI 10 INSPECTION Combination Switch Light 2 HAZARD SWITCH Measure the resistance between hazard switch ter minals 3 TURN SIGNAL AND HAZARD MODULE Connect the battery and turn sign...

Page 669: ...Light System B INSPECTION 1 BACK UP LIGHT RELAY Measure the resistance between headlight relay terminals when connecting terminal No 4 to the battery positive terminal and terminal No 3 to the battery...

Page 670: ...WI 97 WIRING DIAGRAM Stop Light System B INSPECTION 1 STOP LIGHT SWITCH Measure the resistance between stop light switch terminals Switch position Terminal No Standard When brake pedal is depressed 2...

Page 671: ...nals 3 REAR GATE LIGHT SWITCH Measure the resistance between rear gate light switch terminals Switch position Terminal No Standard When door is opened 1 and 3 Less than 1 When door is closed 1 M or mo...

Page 672: ...n combination switch terminals 1 LIGHTING SWITCH 2 DIMMER PASSING SWITCH 3 TURN SIGNAL SWITCH 4 FRONT FOG LIGHT SL 00258 LI 00331 OFF OFF Switch position Terminal No Standard OFF 1 M or more Tail 14 a...

Page 673: ...ve the three screws 7 Disconnect the connector and remove the com bination base switch assembly B INSTALLATION 1 Install in the reverse order of removal 2 Before installing steering wheel be sure to a...

Page 674: ...t beam level If it is necessary to inspect the beam level do not turn on the light for more than two minutes NOTE Before checking the headlight beam level be sure of the following Check the area aroun...

Page 675: ...LI 13 Headlight Assembly LIGHTING SYSTEM A Bulb center marking B 3 m 10 ft LI 00453 H h H h B A h mm in at 3 m 10 ft 21 0 83 asieps_tobira book 13...

Page 676: ...ble from the battery 2 Remove the air intake duct When removing the headlight bulb RH 3 Remove the battery When removing the head light bulb LH 4 Disconnect the harness connector 5 Remove the bulb ass...

Page 677: ...rn the socket A and remove the front turn signal light bulb B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visually check the bulb for blow out 2 Check the bulb specification Re...

Page 678: ...t Bulb A SPECIFICATION The parking light bulb is integrated into the front turn signal light bulb as a unit therefore refer to Front Turn Signal Light Bulb for the removal pro cedure Ref to LI 15 REMO...

Page 679: ...rn the socket A and remove the front turn signal light bulb B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visually check the bulb for blow out 2 Check the bulb specification Re...

Page 680: ...y scratches damage or other type of deformation Make sure that the vehicle is parked on a level surface Make sure that the inflation pressure of tires are correct Check that the vehicle fuel tank is f...

Page 681: ...d 3 Disconnect the harness connector 4 Remove the back cover 5 Remove the spring retainer A then detach the fog light bulb B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visuall...

Page 682: ...ve the 3 mounting screws and then remove the side turn signal light assembly B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Install the side turn signal light assembly and check...

Page 683: ...2 Remove the cover 3 Remove the two bolts and then detach the rear combination light by pulling it to the rear side of ve hicle 4 After turning the sockets of the tail stop light bulbs and rear turn s...

Page 684: ...e socket and remove the bulb 2 FINISHER LIGHT 1 Remove the bulb inspection cover of the rear gate trim 2 Turn the socket and remove the bulb B INSTALLATION Install in the reverse order of removal C IN...

Page 685: ...o LI 21 REMOVAL Rear Combination Light Assembly 2 Turn the socket and remove the bulb B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visually check the bulb for blow out 2 Check...

Page 686: ...ker Light Bulb A SPECIFICATION The rear side marker light bulb is integrated into the tail stop light as a single unit therefore refer to the section on tail stop light bulbs for the removal pro cedur...

Page 687: ...Assembly A REMOVAL 1 Remove the bulb inspection cover of the rear gate trim 2 Disconnect the harness connector 3 Remove the mounting nuts and detach the rear finisher assembly B INSTALLATION Install...

Page 688: ...the rear gate trim 2 Turn the socket and remove the bulb B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visually check the bulb for blow out 2 Check the bulb specification Ref t...

Page 689: ...ish 2 Disengage the clips and disconnect the connec tors and then detach the license light assembly NOTE If the model of the vehicle is one with rear view monitor disconnect the rear view camera conne...

Page 690: ...screw A and then remove the lens B 2 Remove the bulb B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visually check the bulb for blow out 2 Check the bulb specification Ref to L...

Page 691: ...high mounted stop light B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Install the high mounted stop light to test if it illu minates normally 2 If the high mounted stop light d...

Page 692: ...connectors and remove the spot map light B INSTALLATION Install in the reverse order of removal C INSPECTION 1 SPOT MAP LIGHT BULB 1 Visually check the bulb for blow out 2 Check the bulb specificatio...

Page 693: ...fore refer to Rear Entertainment System for the removal proce dure Ref to ET 30 REMOVAL Rear Entertain ment B INSTALLATION Install in the reverse order of removal C INSPECTION 1 ROOM LIGHT BULB 1 Visu...

Page 694: ...e order of removal C INSPECTION 1 LUGGAGE ROOM LIGHT BULB 1 Visually check the bulb for blow out 2 Check the bulb specification Ref to LI 2 SPECIFICATION General Description 3 If NG replace the bulb w...

Page 695: ...ll in the reverse order of removal C INSPECTION 1 REAR GATE LIGHT BULB 1 Visually check the bulb for blow out 2 Check the bulb specification Ref to LI 2 SPECIFICATION General Description 3 If NG repla...

Page 696: ...EI 37 REMOV AL Glove Box 3 Disconnect the harness connector 4 Remove the glove box light B INSTALLATION Install in the reverse order of removal C INSPECTION 1 Visually check the bulb for blow out 2 Ch...

Page 697: ...or Trim 3 Disconnect the harness connector 4 Remove the mounting screw from the rear side of trim and remove the door step light B INSTALLATION Install in the reverse order of removal C INSPECTION 1 V...

Page 698: ...ation C Immobilizer antenna connector Step Check Yes No 1 CHECK THE IGNITION SWITCH ILLUMINA TION Make sure the ignition switch illumination illumi nates when driver s side door is open Does the ignit...

Page 699: ...asher System 5 3 Combination Switch Wiper 6 4 Wiper Blade 10 5 Washer Tank and Motor 12 6 Wiper Relay Unit 14 7 Front Wiper Arm 15 8 Front Wiper Motor and Link 16 9 Front Washer Nozzle 17 10 Rear Wipe...

Page 700: ...the Subaru Se lect Monitor cannot be executed normally check the communication circuit Ref to OD diag 18 COMMUNICATION FOR INI TIALIZING IMPOSSIBLE INSPECTION Sub aru Select Monitor 5 Record all DTCs...

Page 701: ...avel road Others Vehicle operation Starting Idling Driving Constant speed Accelerating Decelerating Turning Others Details of problem Airbag warning light operation Normal After turning the ignition s...

Page 702: ...generat ed in the generator and this voltage may damage electronic parts such as occupant detection control module 5 Before disconnecting the connectors of each sensor and control module be sure to t...

Page 703: ...s 1 SPECIAL TOOL TEST HARNESS D ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 1B020XU0 SUBARU SELECT MONITOR KIT Used for troubleshooting for the electrical sys tem ILLUSTRATION TOOL NUMBER DESCRIPTION...

Page 704: ...TECTION SYSTEM DIAGNOSTICS TEST HARNESS U ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299AG000 TEST HARNESS U Used when measuring voltage and resistance of airbag control module ST98299AG000 1U 2U...

Page 705: ...3U 5U 1U 3U 4U 58 57 56 55 54 53 59 60 61 62 63 64 49 50 51 52 65 66 67 68 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 2 6 5 4 3 1 1 2 1 3 4 5 6 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

Page 706: ...ON SYSTEM DIAGNOSTICS TEST HARNESS Y ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299AG040 TEST HARNESS Y Used for diagnosing a failure of the seat belt buckle switch ST98299AG040 2Y 1Y 1Y 1Y 2Y 2Y...

Page 707: ...TICS TEST HARNESS AB ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA000 TEST HARNESS AB Used when measuring voltage and resistance of occupant detection system ST98299XA000 OD 00029 1AB 2AB 4 3 2...

Page 708: ...IAGNOSTICS TEST HARNESS AE ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA030 TEST HARNESS AE TEST HARNESS Y ADAPTER HARNESS Used for diagnosing a failure of the seat belt buckle switch ST98299XA...

Page 709: ...DETECTION SYSTEM DIAGNOSTICS TEST HARNESS AC ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA010 TEST HARNESS AC Used for diagnosing a failure of the seat belt ten sion sensor ST98299XA010 OD 000...

Page 710: ...LLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 98299XA020 TEST HARNESS AD Used when measuring voltage and resistance of seat belt tension sensor TOOL NAME REMARKS Circuit tester Used for measuring resist...

Page 711: ...cal Component Location A LOCATION 1 Occupant detection control mod ule 3 Airbag ON OFF indicator light Warning box 5 Seat belt tension sensor 2 Occupant detection sensor 4 Buckle switch Passenger s se...

Page 712: ...ock A in moved po sition disconnect the connector CAUTION When pulling the slide lock or disconnecting connector be sure to hold the connector not the harness 2 How to connect Holding the connector A...

Page 713: ...ut Output value Remarks IG power supply 9 9 16 V When ignition switch ON Airbag control module communication COM 10 Open collector terminal Communication line Airbag control module communication GND 5...

Page 714: ...Menu display screen select the Each System Check 2 On the System Selection Menu display screen select the Airbag System 3 On the Airbag System display screen select the Status Data The following table...

Page 715: ...nt 5 See service manual And check vehicle condi tion for successfully completing the rezeroing is displayed Check the following to adjust the condi tion of the vehicle Adjust the seat backrest to be v...

Page 716: ...s referring to List of Diag nostic Trouble Code Ref to AB diag 32 OPER ATION Subaru Select Monitor Ref to AB diag 47 LIST List of Diagnostic Trouble Code DTC B INSPECTION 1 COMMUNICATION FOR INITIALIZ...

Page 717: ...DTC OCCUPANT DETECTION SYSTEM DIAGNOSTICS 8 Read Diagnostic Trouble Code DTC A OPERATION For details about reading of DTCs refer to Airbag System Diagnosis Subaru Select Monitor Ref to AB diag 32 Suba...

Page 718: ...D diag 20 Inspection Mode OCCUPANT DETECTION SYSTEM DIAGNOSTICS 9 Inspection Mode A PROCEDURE Recreate the circumstance by referring to the con ditions described in the checklist asieps_tobira book 20...

Page 719: ...GNOSTICS 10 Clear Memory Mode A OPERATION Clear the memory in the following steps after the malfunction is repaired For details to clear DTC refer to Airbag System Diagnosis Subaru Select Monitor Ref...

Page 720: ...11 Airbag Warning Light Illumi nation Pattern A INSPECTION Turn the ignition switch to ON and confirm that the airbag warning light remains on for approx 6 sec onds then go off afterwards 1 Airbag war...

Page 721: ...ndicator Light Illumination Pattern A INSPECTION 1 Passenger s airbag ON indicator light 4 Ignition switch 9 Adult 5 Light OFF 10 OFF 2 Passenger s airbag OFF indicator light 6 Light ON 11 ON 7 Empty...

Page 722: ...TENSION SENSOR FAILURE Diagnostic Procedure with Diagnostic Trouble Code DTC 27 ODS Communication Error Occupant detection control module and airbag con trol module communication is faulty Airbag rear...

Page 723: ...tch to OFF disconnect the battery ground cable and wait more than 20 seconds 2 Replace the passenger s seat frame assem bly Ref to SE 7 REMOVAL Front Seat Ref to SE 10 PASSENGER S SEAT DISAS SEMBLY Fr...

Page 724: ...t tension sensor is faulty Airbag main harness circuit is open or shorted Occupant detection control module is faulty WIRING DIAGRAM OD 00022 GOr FB 47 F B FUSE No 25 IG TO POWER SUPPLY CIRCUIT OCCUPA...

Page 725: ...and wait more than 20 seconds 2 Disconnect the test harness AC from the belt tension sensor connector AB56 3 Connect the test harness AD 1AD to the connector AB56 4 Disconnect the airbag harness conne...

Page 726: ...een the occupant detection control module and airbag control module Is there poor contact Reconnect the connector If the fault is not fixed replace the airbag harness Go to step 2 2 CHECK DIAGNOSTIC T...

Page 727: ...eplace the airbag harness Go to step 2 2 CHECK THE BUCKLE SWITCH 1 Turn the ignition switch to OFF disconnect the battery ground terminal and wait for 20 sec onds 2 Disconnect the buckle switch connec...

Page 728: ...OD diag 30 Diagnostic Procedure with Diagnostic Trouble Code DTC OCCUPANT DETECTION SYSTEM DIAGNOSTICS asieps_tobira book 30...

Page 729: ...SB Page 1 General Description 2 2 Pretensioner Connector 6 3 Inspection Locations After a Collision 7 4 Seat Belt Warning System 8 5 Front Seat Belt 10 6 Second Seat belt 12 7 Third Seat belt 14 asie...

Page 730: ...anchor ASSY 5 Center pillar upper trim Tightening torque N m kgf m ft lb 2 Shoulder anchor 6 Inner seat belt ASSY T1 30 3 1 22 3 Outer seat belt ASSY 7 Belt tension sensor passenger s side only T2 38...

Page 731: ...RH ASSY Tightening torque N m kgf m ft lb 2 Shoulder seat belt center ASSY 6 Shoulder seat belt center buckle ASSY T1 30 3 1 22 3 Outer seat belt LH ASSY T2 38 3 9 28 4 Inner seat belt LH ASSY 7 Adjus...

Page 732: ...THIRD SEAT BELT 1 Outer seat belt RH ASSY 4 Inner seat belt LH ASSY Tightening torque N m kgf m ft lb 2 Outer seat belt LH ASSY T1 30 3 1 22 3 Inner seat belt RH ASSY T2 38 3 9 28 SB 00305 T1 T1 T1 1...

Page 733: ...er Do not use a circuit tester to check resistance of the pretensioner Do not disassemble or attempt to repair the pre tensioner If it is dented cracked or deformed re place it with a new part Do not...

Page 734: ...SB 6 Pretensioner Connector SEAT BELT SYSTEM 2 Pretensioner Connector A PROCEDURE Refer to airbag connectors in the airbag section Ref to AB 8 PROCEDURE Airbag Connector asieps_tobira book 6...

Page 735: ...EAT BELT SYSTEM 3 Inspection Locations After a Collision A INSPECTION Check for the following and replace with new parts if necessary Center pillar lower trim is discolored or cracked Wiring harness a...

Page 736: ...iver s seat belt 2 Read the data of driver s seat belt switch using Subaru Select Monitor Is the seat belt switch display ON Go to step 5 Go to step 7 5 CHECK SEAT BELT WARNING LIGHT Read the data of...

Page 737: ...warning buzzer beep Go to step 15 Replace the body integrated unit 15 CHECK SEAT BELT WARNING SYSTEM Connect the driver s seat belt buckle in the step 13 condition seat belt warning light repeat illu...

Page 738: ...hor assembly 6 Disconnect connector A of the pretensioner and remove the lower anchor bolt and seat belt re tractor 7 On the passenger side disconnect connector of the belt tension sensor CAUTION Do n...

Page 739: ...NFORMATION OPERATION Sub aru Select Monitor Improper buckle switch op eration may cause airbag system malfunction Inner seat belt assembly harness 1 must be routed securely as shown in the figure as i...

Page 740: ...ar quarter trim Ref to EI 45 REMOVAL Rear Quarter Trim 2 Remove the cover A from roof trim and then insert it to the inside of roof trim 3 Remove the clips and then lower the roof trim end CAUTION Whe...

Page 741: ...SEAT REMOVAL Sec ond Row Seats 2 Remove the bolt from the back of the seat cush ion and then detach the inner belt assembly B INSTALLATION Install in the reverse order of removal CAUTION When install...

Page 742: ...emove the third row seats Ref to SE 18 REMOVAL Third Row Seats 2 Remove the bolt and then detach the inner seat belt assembly B INSTALLATION Install in the reverse order of removal CAUTION When instal...

Page 743: ...14 Front Side Marker Light Bulb 17 15 Front Fog Light Assembly 18 16 Front Fog Light Bulb 19 17 Side Turn Signal Light Assembly 20 18 Rear Combination Light Assembly 21 19 Tail Stop Light Bulb 22 20 R...

Page 744: ...lock bushing 17 Seat side cover outside 6 Side airbag module 18 Hinge inner cover LH 7 Cover frame 19 Inner seat belt ASSY Tightening torque N m kgf m ft lb 8 Backrest back cover 20 Slide rail ASSY T1...

Page 745: ...Seat cushion pad and frame ASSY 5 Headrest lock bushing Tightening torque N m kgf m ft lb 6 Side airbag module 15 Rear leg cover outside T1 6 0 61 4 43 7 Cover frame 16 Hinge inner cover RH T2 17 6 1...

Page 746: ...er 10 Seat backrest latch cover 4 Backrest pad 11 Hinge outer cover Tightening torque N m kgf m ft lb 5 Seat cushion cover 12 Hinge inner cover T1 40 4 08 28 9 6 Seat cushion pad 13 Cup holder T2 52 5...

Page 747: ...lb 2 Headrest lock bushing 8 Seat cushion cover T1 10 1 01 7 23 3 Hinge lever ASSY 9 Seat cushion pad T2 52 5 30 37 6 4 Backrest back cover 10 Hinge plate T3 53 5 40 38 3 5 Backrest frame 11 Inner hi...

Page 748: ...on frames are com bined from those of other vehicles or other sets the passenger detection system may not operate prop erly If the seat cushion cover is removed make sure to replace the wire on the se...

Page 749: ...Description 1 Remove the headrest 2 Tilt the backrest forward and move the seat for ward 3 Remove the rear leg cover and remove the bolt at the rear side of the slide rail 4 Move the seat backward re...

Page 750: ...er seat Seat belt 4 Remove the screw A and clips B and then disconnect the seat switch connector to remove seat side cover outside 5 Remove the TORX bolt and then remove the inner seat belt assembly 6...

Page 751: ...f seat 12 Remove the hog rings 13 Remove the cover frame A 14 Pull out the backrest frame assembly 15 Remove the side airbag module 16 Remove the two bolts on each left and right side and then remove...

Page 752: ...BRATION REZEROING OPERATION Subaru Select Monitor Failure to do so may cause improper activation of passenger s airbag The passenger detection system passenger seat only control unit passenger detecti...

Page 753: ...CAUTION Make sure to adhere to the following rules when assembling the passenger seat Improper work procedures can cause the passenger detection system to not operate properly If the seat cushion cove...

Page 754: ...mble each harness inner belt assembly and each cover in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion Ref to SE 2 COMPONENT General Description E INSPECTION...

Page 755: ...Remove the seat from vehicle B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT of General Descrip tion Ref to SE 2 COMPONENT General Description NOTE Tighten...

Page 756: ...ard from inside of the seat to remove 12 Pull out the frame from the backrest 13 Remove the hog rings A of backrest and then remove the backrest cover from backrest 14 Remove the hooks and hog rings A...

Page 757: ...rest 8 Remove the nut then remove the armrest rear board and arm rest 9 Remove the seat backrest latch cover 10 Remove the hog rings A on the front face of the backrest and then remove the backrest c...

Page 758: ...s securing the reclining lever cover 11 Remove the reclining lever cover 12 Remove the headrest lock bushing NOTE Push outward from inside of the seat to remove 13 Pull out the frame from the backrest...

Page 759: ...nge bolts in the order of 1 through 4 to an extent that the seat backrest assembly is not locked 4 Use the reclining lever to place the backrest in the most upright position and check the first lock p...

Page 760: ...ning torque Refer to COMPONENT of General Descrip tion Ref to SE 2 COMPONENT General Description C DISASSEMBLY 1 Remove the 3rd seat Ref to SE 18 REMOV AL Third Row Seats 2 Remove the headrest 3 Pull...

Page 761: ...the hog ring using hog ring pliers Install the hog rings to the specified points securely and make sure that no wrinkle or twist ing on backrest cover Assemble in the reverse order of disassembly 1 A...

Page 762: ...f to OD diag 17 SYSTEM CALIBRATION REZEROING OPERATION Subaru Select Monitor Failure to do so may cause improper activation of passenger s airbag C INSPECTION 1 WIRING DIAGRAM Ref to WI 87 WIRING DIAG...

Page 763: ...k the following items after replacing the memory equipped seat or the memory module 1 Memory feature is restored after turning the ignition switch to ON and shifting to P range 2 Memory feature is not...

Page 764: ...setting is impossible Ref to SE 32 INITIALIZA TION IS IMPOSSIBLE INSPECTION Power Seat System Power seat harness Memory module Symptom Criteria All function fails to operate Ref to SE 33 ALL FUNC TION...

Page 765: ...check that each power seat function operates normally Does all function fails to oper ate Go to step 2 Check the motor which does not operate Ref to SE 24 SOME OF THE MOTOR DO NOT OPERATE DRIVER S SE...

Page 766: ...13 R190 No 13 R190 No 14 Does the motor rotate nor mally Check for tempo rary poor contact or mechanical trouble in slide rail Slide motor prob lem Replace the slide rail assembly Step Check Yes No 1...

Page 767: ...rary poor contact or mechanical trouble in lifter mechanism Lifter motor prob lem Replace the slide rail assembly Step Check Yes No 1 CHECK SWITCH 1 Disconnect the connector of power seat switch assem...

Page 768: ...ance between memory mod ule harness connector and chassis ground Connector terminal R196 No 14 Chassis ground R196 No 12 Chassis ground Is the resistance less than 10 Go to step 5 Check body har ness...

Page 769: ...he power seat switch assem bly 3 CHECK HARNESS 1 Disconnect the power seat switch connector and slide motor connector 2 Measure the resistance between the mem ory module connector and power seat switc...

Page 770: ...CK HARNESS 1 Disconnect the power seat switch connector and tilt motor connector 2 Measure the resistance between the mem ory module connector and power seat switch connector Connector terminal R195 N...

Page 771: ...CK HARNESS 1 Disconnect the power seat switch connector and lifter motor connector 2 Measure the resistance between the mem ory module connector and power seat switch connector Connector terminal R195...

Page 772: ...sem bly 3 CHECK HARNESS 1 Disconnect the power seat switch connector and reclining motor connector 2 Measure the resistance between the mem ory module connector and power seat switch connector Connect...

Page 773: ...connec tor Connector terminal R195 No 13 R199 No 3 R195 No 14 R199 No 2 R195 No 15 R199 No 8 Is the resistance less than 10 Go to step 3 Check power seat harness 3 CHECK COMBINATION METER Turn the ig...

Page 774: ...NATION METER Turn the ignition switch to ON and check the indicator inside the meter while the select lever is in P position Does the indicator display P Go to step 5 Check the combi nation meter Ref...

Page 775: ...200 No 8 Chassis ground Is the resistance less than 10 Replace the power seat switch assem bly Check body har ness Step Check Yes No 1 CHECK SWITCH 1 Disconnect the connector of power seat switch asse...

Page 776: ...pulse out put from the encoder within the specified period of time although the switch is being operated NOTE When the following conditions are met the initializ ing operation is cancelled even though...

Page 777: ...uter Handle 38 11 Rear Door Latch and Door Lock Actuator Assembly 39 12 Rear Door Lock Actuator 40 13 Rear Gate Release Switch 41 14 Rear Gate Latch Assembly 42 15 Front Hood Lock Assembly 43 16 Remot...

Page 778: ...Tightening torque N m kgf m ft lb 2 Front door latch and door lock actuator ASSY T1 6 5 0 66 4 8 7 Door outer handle cover T2 7 5 0 76 5 5 3 Door outer handle 8 Door outer handle spacer T3 18 1 8 13 3...

Page 779: ...eral Description SECURITY AND LOCKS 2 REAR GATE LOCK 1 Rear gate actuator 3 Striker Tightening torque N m kgf m ft lb 2 Rear gate latch T1 18 1 8 13 3 T2 25 2 5 18 4 SL 00437 T2 1 2 3 T1 asieps_tobira...

Page 780: ...ood 1 Front hood lock ASSY 6 Pull handle ASSY Tightening torque N m kgf m ft lb 2 Cable ASSY front hood 7 Hood operation lever T1 33 0 3 36 24 3 3 Cable ASSY fuel T2 7 5 0 76 5 5 4 Pull lever T3 4 5 0...

Page 781: ...SL 5 General Description SECURITY AND LOCKS 4 IMMOBILIZER SYSTEM 1 Antenna 3 Body integrated unit 4 Transponder 2 Security indicator light LED bulb SL 00439 2 4 1 3 asieps_tobira book 5...

Page 782: ...ndicated Adjust the parts to the specifications described in this manual if so designated Connect the connectors securely during reas sembly After reassembly ensure the functional parts op erate smoot...

Page 783: ...ULLER Used for removing trim clip TOOL NAME REMARKS Circuit tester Used for measuring resistance and voltage Drill Used for replacing ignition key lock Clip remover Used for removing trim Clip clamp p...

Page 784: ...or lock actuator does not operate Check the door lock actuator and circuit Ref to SL 10 CHECK DOOR LOCK ACTUA TOR CIRCUIT INSPECTION Door Lock Con trol System Step Check Yes No 1 CHECK FUSE Remove and...

Page 785: ...onnector terminal and chassis ground when the door lock switch is moved to UNLOCK Connector terminal i84 No 29 Chassis ground Is the resistance less than 10 The door lock switch is OK Go to step 4 4 C...

Page 786: ...round of body integrated unit when moving the door lock switch to UNLOCK Connector terminal Driver s side i84 No 23 Chassis ground Except for driver s side i84 No 8 Chassis ground Is the voltage 10 V...

Page 787: ...stem B ELECTRICAL SPECIFICATION 1 KEYLESS ENTRY CONTROL MODULE SL 00228 4 3 2 1 8 7 6 5 i96 To Description Terminal No Measuring condition Body integrated unit 3 OUTPUT Battery voltage cannot be measu...

Page 788: ...ton Driver s side power window main switch door lock switch Passenger s side door lock switch A15 0 V is present when pressing the door lock switch to the LOCK side A29 0 V is present when pressing th...

Page 789: ...switch Ref to SL 18 CHECK KEY WARN ING SWITCH INSPECTION Keyless Entry System 2 Check the door lock switch signal Ref to SL 21 CHECK DOOR LOCK SWITCH INSPECTION Keyless Entry System 3 Check the igniti...

Page 790: ...Entry System 2 Check the hazard light operation Ref to SL 19 CHECK HAZARD LIGHT OPERATION INSPECTION Keyless Entry System 3 Check the body integrated unit Ref to LAN diag 2 Basic Diagnos tic Procedur...

Page 791: ...p 3 Due to vehicle mal function continue the keyless entry system diagnosis 3 CHECK KEYLESS TRANSMITTER BAT TERY Register the keyless transmitter of inspection target vehicle to the another vehicle wh...

Page 792: ...than 10 Go to step 4 Repair the har ness 4 CHECK KEYLESS ENTRY CONTROL MOD ULE CIRCUIT 1 Disconnect the harness connector of body integrated unit i84 2 Measure the resistance between harness connecto...

Page 793: ...No 31 Chassis ground Rear gate i84 No 17 Chassis ground Is the voltage more than 10 V when each door or rear gate is closed The door switch is OK Go to step 3 3 CHECK DOOR SWITCH 1 Disconnect the doo...

Page 794: ...ector terminal and chassis ground Connector terminal B281 No 7 Chassis ground Is the voltage 0 V The key warning switch is OK Go to step 4 4 CHECK KEY WARNING SWITCH 1 Disconnect the key warning switc...

Page 795: ...nk Go to step 2 Check the hazard light circuit 2 CHECK OUTPUT TO HAZARD LIGHT 1 Turn the ignition switch to OFF 2 Disconnect the key warning switch harness connector 3 Connect the Subaru Select Monito...

Page 796: ...body integrated unit Ref to LAN diag 2 Basic Diagnostic Proce dure 2 CHECK THE CIRCUIT OF REAR GATE RE LEASE ACTUATOR 1 Disconnect the harness connector of body integrated unit i84 2 Disconnect the r...

Page 797: ...resistance less than 10 Go to step 3 Go to step 4 3 CHECK DOOR LOCK SWITCH CIRCUIT Measure the resistance between the harness connector terminal and chassis ground when the door lock switch is moved...

Page 798: ...e between body inte grated unit harness connector terminal and ignition switch illumination harness connector terminal Connector terminal B280 No 4 B414 No 1 Is the resistance less than 10 Replace the...

Page 799: ...s when LOCK or OPEN button of keyless remote con trol key is pressed Does the keyless buzzer sound Keyless buzzer is normal Go to step 3 3 CHECK FOR POWER SUPPLY OF KEYLESS BUZZER 1 Turn the ignition...

Page 800: ...Disconnect the ignition switch harness con nector B72 2 Measure the voltage between harness con nector terminal and chassis ground Connector terminal B72 No 3 Chassis ground Is the voltage 10 V or mo...

Page 801: ...opening the front door RH Security indicator light A33 INPUT Battery voltage is present when the alarm operation is activated Horn relay B11 OUTPUT Battery voltage is present when the alarm operation...

Page 802: ...o to step 4 4 CHANGE THE SETTING OF SECURITY SYS TEM Change the setting of security system to ON Ref to SL 28 SECURITY SYSTEM ON OFF SETTING INSPECTION Security System Is setting change completed corr...

Page 803: ...unds Hazard light blinks Security indicator light illumi nates Go to step 9 Check horn Ref to SL 31 CHECK HORN INSPECTION Security System Check the haz ard light Ref to SL 32 CHECK HAZARD LIGHT OPERAT...

Page 804: ...indicator light flashes twice for 0 5 sec at intervals of 2 seconds 5 Disconnect the ground cable from the battery 6 Connect the battery ground cable to the battery 7 Check that the security indicator...

Page 805: ...32 R9 No 1 front door RH i84 No 31 R22 No 1 rear door LH i84 No 18 R16 No 1 rear door RH Is the resistance less than 10 Go to step 3 Repair the har ness 3 CHECK THE GROUND CIRCUIT OF DOOR SWITCH 1 Dis...

Page 806: ...Connector terminal i84 No 17 D140 No 3 Is the resistance less than 10 Go to step 3 Repair the har ness 3 CHECK REAR GATE LATCH SWITCH GROUND CIRCUIT 1 Disconnect the rear gate latch switch har ness co...

Page 807: ...n the warning box harness connector terminal and security control unit harness connector terminal Connector terminal i116 No 2 i84 No 33 Is the resistance less than 10 Replace the warn ing box Ref to...

Page 808: ...Disconnect the harness connector of body integrated unit B280 3 Disconnect the turn signal and hazard unit harness connector B32 4 Measure the resistance between harness connector terminals Connector...

Page 809: ...d 2 and remove the inner remote B INSTALLATION Install in the reverse order of removal NOTE Make sure the inner remote works correctly after in stallation C INSPECTION 1 Check the cable of the remote...

Page 810: ...nt outer handle forward and detach the front outer handle CAUTION Do not apply excessive force to remove the handle from door panel not to deform the door panel 8 Remove the outer side spacer and slid...

Page 811: ...Remove the door sash Ref to GW 9 REMOV AL Front Door Glass 7 Remove the connection rod of the key cylinder lever Driver s side only 8 Remove the three screws 9 Remove the front door latch and actuato...

Page 812: ...front door latch and door lock actuator and then remove the door lock actuator B INSTALLATION Install in the reverse order of removal NOTE Make sure lock and unlock works correctly after in stallation...

Page 813: ...TION Install in the reverse order of removal NOTE Make sure the inner remote works correctly after in stallation C INSPECTION 1 Check the cable of the remote handle and lock knob for deformation When...

Page 814: ...wice 6 Remove the outer handle cover 7 Remove the outer side spacer move the rear outer handle forward backward and remove the rear outer handle CAUTION Do not apply excessive force to remove the hand...

Page 815: ...f to GW 17 RE MOVAL Rear Regulator and Motor Assembly 7 Pull out the cable from the cable clamp of the outer handle 8 Remove the three screws and one bolt 9 Disconnect the connectors and then remove t...

Page 816: ...e rear door latch and door lock actuator and then remove the door lock actuator B INSTALLATION Install in the reverse order of removal NOTE Make sure lock and unlock works correctly after in stallatio...

Page 817: ...r gate release switch hook and re move the rear gate release switch B INSTALLATION Install in the reverse order of removal NOTE Make sure the rear gate latch assembly works after installation C INSPEC...

Page 818: ...y 4 Remove the two screws 5 Remove the rear gate latch assembly B INSTALLATION Install in the reverse order of removal NOTE Make sure the lock works correctly after installa tion C INSPECTION 1 Discon...

Page 819: ...LATION Install in the reverse order of removal NOTE Apply grease to the movable part Make sure the cable works correctly after instal lation C ADJUSTMENT Loosen the bolt and adjust the lock assembly w...

Page 820: ...ear quarter trim Ref to EI 45 REMOVAL Rear Quarter Trim 5 Turn over the floor mat to remove the clips se curing the cable 6 Remove the cover 7 Remove the bolt and nut and then detach the pull handle a...

Page 821: ...the instrument panel lower cover 2 Remove the lower column cover 3 Unfasten the fixing clip which secures harness and then disconnect the connector of the ignition switch from body harness 4 Turn the...

Page 822: ...AL Door Trim 3 Remove the sealing cover 4 Remove the plug at the rear end of the panel 5 Loosen bolt 1 to remove the rod clamp 6 Remove the key cylinder all together with the handle cover 7 Remove th...

Page 823: ...OCKS 19 Security Control Unit A NOTE The control of security system is carried out in body integrated unit B REMOVAL Ref to SL 51 REMOVAL Body Integrated Unit C INSTALLATION Ref to SL 51 INSTALLATION...

Page 824: ...move the key from ignition switch 2 Close all windows 3 Close all doors and the rear gate Leave open the front hood 4 Press the LOCK button of the keyless transmit ter from outside of vehicle 5 Check...

Page 825: ...A REMOVAL 1 Disconnect the ground cable from the battery 2 Remove the glove box Ref to EI 37 REMOV AL Glove Box 3 Remove the nut then disconnect the connector to remove the keyless entry control modul...

Page 826: ...ery 2 Remove the keyless buzzer installed to the backside of radiator bracket B INSTALLATION Install in the reverse order of removal C INSPECTION Install the keyless buzzer to another vehicle which op...

Page 827: ...ntegrated unit CAUTION Be careful to keep water and other foreign materials away from body integrated unit Do not install or register an immobilizer relat ed module of other registered vehicles in ord...

Page 828: ...tration and press the YES key 4 Input the 8 digit ID number attached to the plas tic bag of the keyless transmitter or inside the trans mitter from left to right Press the Enter key NOTE Select the on...

Page 829: ...LOCKS 25 Immobilizer Control Module A NOTE The control of immobilizer system is carried out in body integrated unit B REMOVAL Ref to SL 51 REMOVAL Body Integrated Unit C INSTALLATION Install in the r...

Page 830: ...er 4 Disconnect the immobilizer antenna connector A and ignition switch lighting connector B 5 Loosen the screw and release the lock D at op posite side using flat tip screwdriver 1 and then detach th...

Page 831: ...NROOF T TOP CONVERTIBLE TOP SUNROOF SR Page 1 General Description 2 2 Sunroof Control System 4 3 Glass Lid 5 4 Sunroof Assembly 6 5 Sunroof Motor 7 6 Sunroof Switch 9 7 Sunshade 10 asieps_tobira book...

Page 832: ...OF 1 General Description A COMPONENT 1 Glass lid 5 Drain tube Tightening torque N m kgf m ft lb 2 Weather strip 6 Motor ASSY T1 4 5 0 46 3 3 3 Cover 7 Frame ASSY T2 6 0 0 61 4 4 4 Sunshade 8 Deflector...

Page 833: ...necting the bat tery ground cable in order to prevent memory dele tion Reassemble the parts in the reverse order of dis assembly unless otherwise indicated Adjust parts to the given specifications Con...

Page 834: ...5 seconds pass the position detecting function is can celled 5 Initialize operation is completed Symptom Inspection order Water leakage 1 Check roof panel and glass lid for improper or poor sealing 2...

Page 835: ...height between glass lid and roof panel L 2 0 1 0 mm 0 079 0 039 in D FORCED DRIVE If glass lid dose not operate or is not supplied with power move the glass lid using the hexagon wrench L shape unive...

Page 836: ...assembly 6 Remove the bolts and then detach the frame as sembly B INSTALLATION Install in the reverse order of removal CAUTION Be careful not to snag the harness NOTE Be sure to connect the harness c...

Page 837: ...sunroof motor after remov ing it 1 Completely close the glass lid 2 Disconnect the ground cable from the battery 3 Remove the spot map light Ref to LI 30 RE MOVAL Spot Map Light 4 Disconnect the harne...

Page 838: ...up position release the switch for the moment 4 Keep pressing the tilt up switch within 5 sec onds from releasing the switch glass lid auto matically performs the tilts down slides open slides close...

Page 839: ...screws B 3 Disconnect the harness connector and then re move the sunroof switch B INSTALLATION Install in the reverse order of removal C INSPECTION Measure the sunroof switch resistance Switch positi...

Page 840: ...rder of removal C INSPECTION 1 CHECK FOR MOVING LOAD OF SUN SHADE 1 Attach a spring scale to sunshade edge using a cloth 2 Pull the spring scale to measure moving load of the sunshade Moving load of s...

Page 841: ...ler 31 10 Side Garnish 32 11 Roof Molding 34 12 Door Trim 35 13 Instrument Panel Lower Cover 36 14 Glove Box 37 15 Console Box 38 16 Center Console 39 17 Instrument Panel Assembly 40 18 Side Trim 43 1...

Page 842: ...12 V 42 W or less Front washer motor Pump type Centrifugal Input 12 V 36 W or less Rear washer motor Pump type Centrifugal Input 12 V 36 W or less 1 Wiper rubber 5 Wiper motor ASSY Tightening torque...

Page 843: ...D WASHER SYSTEMS 2 REAR WIPER 1 Wiper rubber 4 Wiper arm cover Tightening torque N m kgf m ft lb 2 Wiper blade ASSY 5 Cap T1 7 0 0 71 5 2 3 Wiper arm 6 Wiper motor ASSY T2 8 0 0 82 5 9 T1 5 1 T2 2 3 4...

Page 844: ...e must be taken when connecting the hoses to pipes so that there are no bends or blockage If even a small amount of silicon oil or grease enters tank and washer fluid passages an oil film will be form...

Page 845: ...motor assembly 4 Wiring harness 5 Wiper relay unit 6 Body integrated unit rear wiper only Wipers do not operate in LO or HI 1 Combination switch 2 Wiper motor assembly 3 Wiring harness 4 Wiper relay u...

Page 846: ...Remove the screws which secure the switch then remove the combination switch B INSTALLATION Install in the reverse order of removal C INSPECTION 1 COMBINATION SWITCH 1 Inspect the continuity between e...

Page 847: ...l switch If operation is not as specification replace the wiper switch assembly 3 Inspect the vehicle speed response With the wiper switch installed on the vehicle 1 Operational check Position the fro...

Page 848: ...l Go to step 2 Check the rear wiper switch Ref to WW 6 INSPEC TION Combina tion Switch Wiper 2 CHECK OUTPUT OF BODY INTEGRATED UNIT When the rear wiper switch is operated check the output using the Su...

Page 849: ...or terminal D43 No 3 Chassis ground Is the resistance less than 10 Go to step 3 Repair the open circuit of the rear wiper motor ground circuit 3 CHECK HARNESS BETWEEN BODY INTE GRATED UNIT AND REAR WI...

Page 850: ...arm and causing damage 1 FRONT While pushing the locking clip to the direction of the arrow pull out and remove the blade from the arm 2 REAR Turn the blade in the direction of arrow A and re move it...

Page 851: ...2 Insert the wiper rubber until its top end protrudes approx 20 mm 0 79 in from stopper D 3 Insert the wiper rubber into claw A E INSPECTION 1 When the wiper does not operate properly in spect the fol...

Page 852: ...s not leak from installa tion area of motor E INSPECTION 1 WASHER MOTOR Apply battery voltage to the connector terminal of the washer motor and make sure the motor oper ates 2 WASHER FLUID LEVEL SENSO...

Page 853: ...the resistance of the washer fluid level sensor 6 When measurement value is different from the specification replace the washer fluid level sensor along with the washer tank Terminal No Amount of wash...

Page 854: ...STALLATION Install in the reverse order of removal CAUTION Do not reuse the clips Always replace them with new parts Make sure the connector connection and clip insertion is secure and confirm the con...

Page 855: ...s side wiper blade to hit the passenger s side wiper arm and cause damage 1 Remove the cap 2 Remove the nut and remove the wiper arm B INSTALLATION 1 Install in the reverse order of removal 2 Operate...

Page 856: ...Descrip tion Ref to WW 2 FRONT WIPER COMPO NENT General Description C INSPECTION 1 When the battery is connected to the terminal of connectors confirm that the wiper motor operates at low speed 2 Whe...

Page 857: ...hose from the washer noz zle B INSTALLATION Install in the reverse order of removal C INSPECTION Make sure the nozzle and hose are not clogged Make sure the hose is not bent While the vehicle is at a...

Page 858: ...n the reverse order of removal 2 Operate the rear wiper once 3 Align the blade with the marking A of the glass Tightening torque Refer to COMPONENT of General Descrip tion Ref to WW 3 REAR WIPER COMPO...

Page 859: ...vot cap with the arrow mark facing up as shown in the figure Tightening torque Refer to COMPONENT of General Descrip tion Ref to WW 3 REAR WIPER COMPONENT General Description C INSPECTION 1 Connect th...

Page 860: ...ver or equivalent and remove the washer nozzle B INSTALLATION Install in the reverse order of removal C INSPECTION Make sure the nozzle and hose are not clogged Make sure the hose is not bent While th...

Page 861: ...Speaker 15 12 Tweeter 16 13 Rear Speaker 17 14 Woofer 18 15 Antenna 19 16 Antenna Amplifier 20 17 Noise Suppressor 21 18 Navigation Display 22 19 Navigation Body 23 20 Navigation Switch 24 21 GPS Ant...

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