5MT-76
Shifter Fork and Rod
MANUAL TRANSMISSION AND DIFFERENTIAL
4) Align the holes in the rod and the fork, and drive
the new straight pin into these holes using the ST.
NOTE:
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3rd-4th
fork rod side.
ST 398791700
STRAIGHT PIN REMOVER
5) Install the interlock plunger onto the 3-4 fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6) Install the 3rd-4th fork rod into the 3rd-4th shifter
fork through the hole on the rear of transmission
case.
7) Align the holes in the rod and the fork, and drive
the new straight pin into these holes.
NOTE:
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installa-
tion) is on the reverse fork rod side.
ST 398791700
STRAIGHT PIN REMOVER
8) Install the 5th shifter fork onto the rear of reverse
fork rod. Align the holes in the two parts and drive
new straight pin into the specified place.
ST 398791700
STRAIGHT PIN REMOVER
9) Position the balls, checking ball springs and new
gaskets into 3-4 and 1-2 rod holes, and install
plugs.
10) Install the differential assembly. <Ref. to 5MT-
66, INSTALLATION, Front Differential Assembly.>
11) Install the main shaft assembly.
<Ref. to 5MT-51, INSTALLATION, Main Shaft As-
sembly for Single-range.>
12) Install the drive pinion shaft assembly. <Ref. to
5MT-57, INSTALLATION, Drive Pinion Shaft As-
sembly.>
13) Install the transmission case. <Ref. to 5MT-49,
INSTALLATION, Transmission Case.>
14) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-36, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
15) Install the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
16) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-26, INSTALLATION, Manual
Transmission Assembly.>
C: INSPECTION
1) Check the fork and rod for damage. Replace if it
is damaged.
2) Gearshift mechanism
Repair or replace the gearshift mechanism if ex-
cessively worn, bent or defective in any way.
3) Inspect the clearance between 1st, 2nd driven
gear and reverse driven gear. If any clearance is
not within specifications, replace the shifter fork as
required.
Clearance (a) and (b):
9.5 mm (0.374 in)
(A) 5th shifter fork
(B) Reverse fork rod
(C) Straight pin
MT-00311
( C )
( A )
( B )
MT-00366
(A) 1st driven gear
(B) Reverse driven gear
(C) 2nd driven gear
1st-2nd shifter fork
Part number
Mark
Remarks
32804AA060
1
Approaches 1st gear by
0.2 mm (0.008 in).
32804AA070
—
Standard
32804AA080
3
Moves away from 2nd
gear by 0.2 mm (0.008 in).
MT-00999
(A)
(a)
(b)
(B)
(C)
asieps_tobira.book 76 ページ 2009年10月26日 月曜日 午前9時16分
Summary of Contents for 2006 Legacy
Page 6: ...RECOMMENDED MATERIALS RM Page 1 Recommended Materials 2 asieps_tobira book 1...
Page 17: ...NT 12 Note NOTE asieps_tobira book 12...
Page 18: ...IDENTIFICATION ID Page 1 Identification 2 asieps_tobira book 1...
Page 20: ...HOW TO USE THIS MANUALS HU Page 1 How to Use This Manuals 2 asieps_tobira book 1...
Page 24: ...NOTE NT Page 1 Note 2 asieps_tobira book 1...
Page 32: ...SPC 16 OUTBACK SPECIFICATIONS asieps_tobira book 16...
Page 33: ...PRECAUTION PC Page 1 Precaution 2 asieps_tobira book 1...
Page 38: ...RM 6 Recommended Materials RECOMMENDED MATERIALS asieps_tobira book 6...
Page 39: ...PRE DELIVERY INSPECTION PI Page 1 Pre delivery Inspection 2 asieps_tobira book 1...
Page 68: ...SPECIFICATIONS SPC Page 1 LEGACY 2 2 OUTBACK 9 asieps_tobira book 1...
Page 675: ...asieps_tobira book 2...
Page 676: ...FUEL INJECTION FUEL SYSTEMS FU H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 699: ...FU H4SO 60 Fuel System Trouble in General FUEL INJECTION FUEL SYSTEMS asieps_tobira book 60...
Page 749: ...IN H4SO 10 Resonator Chamber INTAKE INDUCTION asieps_tobira book 10...
Page 871: ...SP H4SO 4 Accelerator Pedal SPEED CONTROL SYSTEMS asieps_tobira book 4...
Page 902: ...LUBRICATION LU H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 904: ...INTAKE INDUCTION IN H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 906: ...COOLING CO H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 1233: ...EN H4SO U5 diag 328 General Diagnostic Table ENGINE DIAGNOSTICS asieps_tobira book 328...
Page 1468: ...asieps_tobira book 2...
Page 1478: ...MECHANICAL ME H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 1480: ...SPEED CONTROL SYSTEMS SP H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 1482: ...EXHAUST EX H4SO U5 Page 1 General Description 2 asieps_tobira book 1...
Page 1575: ...EN H4DOTC diag 322 General Diagnostic Table ENGINE DIAGNOSTICS asieps_tobira book 322...
Page 1856: ...EX H4DOTC 14 Muffler EXHAUST asieps_tobira book 14...
Page 1897: ...FU H4DOTC 64 Fuel System Trouble in General FUEL INJECTION FUEL SYSTEMS asieps_tobira book 64...
Page 2180: ...asieps_tobira book 2...
Page 2192: ...STARTING CHARGING SYSTEMS SC H4DOTC Page 1 General Description 2 asieps_tobira book 1...
Page 2327: ...LU H4DOTC 26 Engine Lubrication System Trouble in General LUBRICATION asieps_tobira book 26...
Page 2328: ...SPEED CONTROL SYSTEMS SP H4DOTC Page 1 General Description 2 asieps_tobira book 1...
Page 2341: ...CO H6DO 26 Engine Cooling System Trouble in General COOLING asieps_tobira book 26...
Page 2366: ...EC H6DO 16 PCV Valve EMISSION CONTROL AUX EMISSION CONTROL DEVICES asieps_tobira book 16...
Page 2742: ...EX H6DO 10 Muffler EXHAUST asieps_tobira book 10...
Page 2788: ...FU H6DO 60 Fuel System Trouble in General FUEL INJECTION FUEL SYSTEMS asieps_tobira book 60...
Page 3034: ...asieps_tobira book 2...
Page 3049: ...IG H6DO 8 Ignition Coil IGNITION asieps_tobira book 8...
Page 3050: ...STARTING CHARGING SYSTEMS SC H6DO Page 1 General Description 2 asieps_tobira book 1...
Page 3054: ...IN H6DO 10 Resonator Chamber INTAKE INDUCTION asieps_tobira book 10...
Page 3077: ...SPEED CONTROL SYSTEMS SP H6DO Page 1 General Description 2 asieps_tobira book 1...
Page 3277: ...4AT 124 Transmission Control Device AUTOMATIC TRANSMISSION asieps_tobira book 124...
Page 3384: ...5AT 106 Transmission Control Device AUTOMATIC TRANSMISSION asieps_tobira book 106...
Page 3675: ...asieps_tobira book 2...
Page 3723: ...5MT 80 General Diagnostic Table MANUAL TRANSMISSION AND DIFFERENTIAL asieps_tobira book 80...
Page 3798: ...CS 42 General Diagnostic Table CONTROL SYSTEMS asieps_tobira book 42...
Page 3926: ...BR 9 General Description BRAKE 6 BRAKE BOOSTER 1 Brake booster BR 00443 1 asieps_tobira book 9...
Page 3986: ...FS 26 General Diagnostic Table FRONT SUSPENSION asieps_tobira book 26...
Page 4000: ...PB 10 General Diagnostic Table PARKING BRAKE asieps_tobira book 10...
Page 4063: ...asieps_tobira book 2...
Page 4065: ...asieps_tobira book 4...
Page 4091: ...RS 24 General Diagnostic Table REAR SUSPENSION asieps_tobira book 24...
Page 4139: ...TC 14 Transfer Clutch Pressure Test TRANSFER CASE asieps_tobira book 14...
Page 4298: ...WT 14 General Diagnostic Table WHEEL AND TIRE SYSTEM asieps_tobira book 14...