Subaru 2006 Legacy, Manual

Page: 3741 / 4302

5MT-3
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
4. DRIVE PINION ASSEMBLY
Preload adjustment of thrust bearing
Starting torque:
0.3 — 0.8 N·m (0.03 — 0.08 kgf-m, 0.2 — 0.6 ft-
lb)
5. REVERSE IDLER GEAR
Adjustment of reverse idler gear position
Reverse idler gear to transmission case (LH)
wall clearance:
6.0 — 7.5 mm (0.236 — 0.295 in)
After installing a suitable reverse shifter lever, ad-
just the clearance using washers.
Reverse idler gear to transmission case wall
clearance:
0 — 0.5 mm (0 — 0.020 in)
6. SHIFTER FORK AND ROD
Select a suitable shifter fork so that both the cou-
pling sleeve and reverse driven gear are positioned
in the center of their synchromesh mechanisms.
Rod end clearance:
A: 3rd-4th — 5th
0.5 — 1.3 mm (0.020 — 0.051 in)
B: 1st-2nd — 3rd-4th
0.4 — 1.4 mm (0.016 — 0.055 in)
Adjusting washer No. 1
Part number Thickness mm (in)
803025051 3.925 (0.1545)
803025052 3.950 (0.1555)
803025053 3.975 (0.1565)
803025054 4.000 (0.1575)
803025055 4.025 (0.1585)
803025056 4.050 (0.1594)
803025057 4.075 (0.1604)
Adjusting washer No. 2
Part number Thickness mm (in)
803025059 3.850 (0.1516)
803025054 4.000 (0.1575)
803025058 4.150 (0.1634)
Reverse shifter lever
Part number Mark Remarks
32820AA070 7 Further from case wall
32820AA080 8 Standard
32820AA090 9 Closer to the case wall
Washer (20.5 × 26 × t)
Part number
Thickness
mm (in)
Part number
Thickness
mm (in)
803020151 0.4 (0.016) 803020154 1.9 (0.075)
803020152 1.1 (0.043) 803020155 2.3 (0.091)
803020153 1.5 (0.059) — —
1st-2nd shifter fork
Part number Mark Remarks
32804AA060 1
Approaches 1st gear
by 0.2 mm (0.008 in).
32804AA070 No mark Standard
32804AA080 3
Approaches 2nd gear
by 0.2 mm (0.008 in)
3rd-4th shifter fork
Part number Mark Remarks
32810AA061 1
Approaches 4th gear
by 0.2 mm (0.008 in).
32810AA071 No mark Standard
32810AA101 3
Approaches 3rd gear
by 0.2 mm (0.008 in)
5th shifter fork (Non-turbo model)
Part number Mark Remarks
32812AA201 7
Approaches 5th gear
by 0.2 mm (0.008 in).
32812AA211 No mark Standard
32812AA221 9
Moves away from 5th
gear by 0.2 mm (0.008
in).
5th shifter fork (Turbo model)
Part number Mark Remarks
32812AA231 7
Approaches 5th gear
by 0.2 mm (0.008 in).
32812AA241 No mark Standard
32812AA251 9
Moves away from 5th
gear by 0.2 mm (0.008
in).
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