Subaru 2006 Legacy, Manual

Page: 3788 / 4302

5MT-73
Reverse Idler Gear
MANUAL TRANSMISSION AND DIFFERENTIAL
1 8 .Reverse Idler Gear
A: REMOVAL
1) Remove the manual transmission assembly
from the vehicle. <Ref. to 5MT-24, REMOVAL,
Manual Transmission Assembly.>
2) Remove the back-up light switch and the neutral
position switch. <Ref. to 5MT-33, REMOVAL,
Switches and Harness.>
3) Remove the transfer case together with the ex-
tension case assembly. <Ref. to 5MT-36, REMOV-
AL, Transfer Case and Extension Case
Assembly.>
4) Remove the transmission case. <Ref. to 5MT-
57, REMOVAL, Drive Pinion Shaft Assembly.>
5) Remove the drive pinion shaft assembly. <Ref.
to 5MT-57, REMOVAL, Drive Pinion Shaft Assem-
bly.>
6) Remove the main shaft assembly.
<Ref. to 5MT-51, REMOVAL, Main Shaft Assembly
for Single-range.>
7) Remove the differential assembly. <Ref. to 5MT-
66, REMOVAL, Front Differential Assembly.>
8) Remove the shifter forks and rods. <Ref. to 5MT-
75, REMOVAL, Shifter Fork and Rod.>
9) Pull out the straight pin, and remove the idler
gear shaft, reverse idler gear and washer.
10) Remove the reverse shifter lever.
B: INSTALLATION
1) Install the reverse shifter lever, reverse idler
gear and reverse idler gear shaft, and secure them
with the straight pin.
NOTE:
Be sure to install the reverse idler shaft from rear
side.
2) Check and adjust clearance between the re-
verse idler gear and the timing case wall surface.
<Ref. to 5MT-73, INSTALLATION, Reverse Idler
Gear.> <Ref. to 5MT-74, ADJUSTMENT, Reverse
Idler Gear.>
3) Install the shifter forks and rods. <Ref. to 5MT-
75, INSTALLATION, Shifter Fork and Rod.>
4) Install the differential assembly. <Ref. to 5MT-
66, INSTALLATION, Front Differential Assembly.>
5) Install the main shaft assembly.
<Ref. to 5MT-51, INSTALLATION, Main Shaft As-
sembly for Single-range.>
6) Install the drive pinion shaft assembly. <Ref. to
5MT-57, INSTALLATION, Drive Pinion Shaft As-
sembly.>
7) Install the transmission case. <Ref. to 5MT-49,
INSTALLATION, Transmission Case.>
8) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-36, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
9) Install the back-up light switch and neutral posi-
tion switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
10) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-26, INSTALLATION, Manual
Transmission Assembly.>
(A) Straight pin
(B) Reverse idler gear shaft
(C) Reverse idler gear
(D) Washer
MT-00303
(A)
(B)
(C)
(D)
(A) Reverse shifter lever
(B) Reverse idler gear
(C) Reverse idler gear shaft
(D) Straight pin
MT-00304
(A)
(B)
(D)
(C)
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