Smiley Lifting Solutions SPYDERCRANE PC094 Operator'S Manual Download Page 7

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GENERAL INFORMATION

Using This Manual

Organization

Chapter 1, General Information

This chapter covers the theory of operations and technical data for the

SPYDERCRANE PC094.

Chapter 2, Operator Instructions

This chapter includes all of the instructions for PC094 Operators.

Chapter 3, Troubleshooting

This chapter includes instructions for troubleshooting the PC094.

Chapter 4, Preventative Maintenance

This chapter contains preventative maintenance instructions for PC094

Maintainers.

Identifying Hazards

Throughout this manual, potential hazards will be identified and classified.

WARNING

Warnings

•

These are hazards that can cause bodily injury and/or damage, or complete

destruction, of the SPYDERCRANE PC094 and/or its attached load.

•

Warnings/Cautions are identified by an orange

bordered text box with

WARNING

symbol.

DANGER

Dangers

•

These are potential hazards that could result in death, or severe bodily inju-

ry.

•

Dangers are identified by a red

bordered text box with a

DANGER

symbol.

Summary of Contents for SPYDERCRANE PC094

Page 1: ...Operator s Manual SPYDERCRANE PC094 Published July 2020...

Page 2: ...ith your PC094 this manual is intended to show you how to safely operate your PC094 in all respects as well as transport and service it If the procedures in this manual are followed you can expect sev...

Page 3: ...Uses 22 Technical Data SPYDERCRANE PC094 23 External Features 25 Chapter 2 Operating Instructions Features and Indicators of the Crane Control Group 36 Features of the Travel Control Group 41 Chargin...

Page 4: ...avel 67 Crane Does Not Turn 68 No Hydraulic Response 69 Chapter 4 Preventative Maintenance Introduction 71 Breaking in the PC094 71 Maintenance Intervals and Lubricants 72 Hook Lubrication 72 Grease F...

Page 5: ...5 Chapter 1 GENERAL INFORMATION...

Page 6: ...unclear or incorrect contact Smiley Lifting Solutions immediately This manual MUST BE read by the following personnel Personnel who will be operating the PC094 Operators Personnel who will be servicin...

Page 7: ...tenance This chapter contains preventative maintenance instructions for PC094 Maintainers Identifying Hazards Throughout this manual potential hazards will be identified and classified WARNING Warning...

Page 8: ...ed array engineered specifically for optimum safe use DO NOT attempt to modify or alter the batteries or charging components of the PC094 Hydraulic System The PC094 uses a high pressure hydraulic syst...

Page 9: ...derneath the boom NEVER side pull the attached load winch loads straight up and down NEVER use the PC094 to strike push or pull objects NEVER leave the PC094 unattended with an attached and suspended...

Page 10: ...s PC094 Maintainer is thoroughly familiar with accident prevention rules and proper procedures PC094 Maintainers must also have good manual dexterity and mechanical skills While not required to be qua...

Page 11: ...operating system is a 12VDC and 48VDC battery electric The PC094 is designed to be zero emission and low noise The power system of the PC094 is perfect for enclosed structures with limited ventilation...

Page 12: ...rminating the Wire Rope CAUTION Hydraulic Oil High Temperature CAUTION Tie Down Point CAUTION Tie Down Tie Back Point CAUTION 15 20A Electrical Loading Limits CAUTION Hook Store NOTICE Do Not Pressure...

Page 13: ...13 1 Part Hook 1 900 lbs...

Page 14: ...14...

Page 15: ...that are nested in size and attached to hydraulic cylinders so that they can be telescoped in and out to increase or decrease the overall length of the boom Traveling self propulsion To move the entir...

Page 16: ...d allowing full crane functionality The A2B Weight is attached around the wire rope that holds the hook block If the hook block rises to the point that it hits and lifts the A2B Weight the A2B Switch...

Page 17: ...d Capacity The PRCI will always indicate load percentage based on the currently indexed Lifting Profile When the PRCI is GREEN the PC094 s PRC is LESS THAN 80 When the PRCI is YELLOW the PC094 s PRC i...

Page 18: ...lifting functions will be disabled When the Stabilizers are EXTENDED and the boom is in Stage 1 or Stage 2 the HW Lifting Profile is indexed by the PC094 When the Stabilizers are EXTENDED and the boom...

Page 19: ...peed When the TSI is YELLOW and the PRCI is also YELLOW the PC094 can be traveled at 25 speed When the TSI is RED the PC094 travel function has been disabled Minimum Wire Rope Safety The Minimum Wire...

Page 20: ...Speed Percent of Rated Capacity Indicator PRCI Percent of Rated Capacity Lifting Stored Stored Green 100 Red 100 No Working Stored 1 2 3 Medium Green 50 Green 80 Yes Working Stored 1 2 3 Medium Red 0...

Page 21: ...21 GENERAL INFORMATION PC094 Travel and Lifting Performance Flowchart...

Page 22: ...equipped with the Capacity Limiting System CLS which is designed to assist the PC094 Operator in protecting the PC094 from stability based overloading The CLS however DOES NOT exonerate the operator...

Page 23: ...si Overall Length of Crane with Boom Stored 7 8 feet Overall Height of Crane with Boom Stored 5 7 feet Maximum Width Stabilizers Stored Maximum Width Stabilizers Deployed 2 5 feet 6 8 feet Height of C...

Page 24: ...bs Cold Cranking Amps 1595 68 F 1360 32 F 1100 0 F Discharge Rate minutes 390 25A 680 15A 1375 8A Maximum Rated Capacity 1 990 lbs Winching Speed at 5th layer 103 feet minute Type IWRC 6 x WS 25 Grade...

Page 25: ...ight Side Travel Mode 1 Tiller Handle 6 Lift Cylinder 2 Tiller 7 Tie Back Rear Tie Down Point right side 3 Winch Gear Box 8 Right Drive Wheel 4 Lift Point right side 9 Right Stabilizer Release Lever 5...

Page 26: ...the PC094 can be lifted by another lifting system at the Lift Points 5 Boom Tip The terminal end of the PC094 s boom The Boom Tip contains the Boom Tip Sheave Assembly which includes the Boom Tip Shea...

Page 27: ...ft Side Travel Mode 1 Sheave Pin 6 1 Part Hook Block 2 Lift Point left side 7 Tie Back Rear Tie Down Point left side 3 Hinge Pin 8 Left Stabilizer 4 Crane Control Levers 3 9 Left Drive Wheel 5 Wire Ro...

Page 28: ...draulic control levers that are used to command the boom angle boom length and winch of the PC094 5 Wire Rope Drum exposed The steel drum that is connected to the winch gear and holds the stored wire...

Page 29: ...Boom raised to 0 Hook Block removed 1 Lift Point right side 6 Front Tie Down Point right side 2 Lift Point left side 7 Front Tie Down Point left side 3 Winch Gear Box 8 Right Drive Wheel 4 Minimum Wi...

Page 30: ...Shackle Located below the Hood of the PC094 is the Hook Storage Shackle When the PC094 is configured to Travel Mode the hook block is attached to this shackle 5 Front Tie Down Point right side One of...

Page 31: ...the PC094 Rear Travel Mode 1 Travel Control Group Tiller Handle 5 Tie Back Rear Tie Down Point left side 2 Crane Control Group 6 Tie Back Rear Tie Down Point right side 3 Hydraulic filter inside 7 Idl...

Page 32: ...located on the back of the PC094 below the Tiller Handle 3 Tie Back Rear Tie Down Point left side One of two tie back tie down points for the rear of the PC094 When fitted with a properly rated shack...

Page 33: ...lock Storage 1 Hood opened and transparent 4 Hydraulic Oil Tank with cap 2 Storage Cup with stored 1 Part Hook Block 5 Hydraulic Oil Sight Glass 3 Storage Compartment The Hydraulic Oil Tank and Storag...

Page 34: ...sconnected 1 Part Hook Block of the PC094 3 Storage Compartment The Storage Compartment of the PC094 is used to hold and protect the Operator s Manual related paperwork and small accessory items for t...

Page 35: ...35 Chapter 2 OPERATOR INSTRUCTIONS...

Page 36: ...the crane functions of the SPYDERCRANE PC094 are located within the Crane Control Group CCG 1 Battery Level Indicator 6 Winch Control Lever 2 Keyed Ignition Switch 7 Boom Angle Control Lever 3 Keyed S...

Page 37: ...LED is lit the PC094 MUST be plugged in 2 Keyed Ignition Switch The PC094 Ignition Key has a weather resistant rubber boot and a short lanyard that connects to the Safety Override Key To start the PC0...

Page 38: ...telescope the boom in BOOM IN pull the lever BACK 6 Winch Control Lever Untouched the lever will reset to the center neutral position To command the winch to lower the hook block WINCH DOWN push the l...

Page 39: ...ged in The Battery Charger Status Panel has a number of elements and indicators AC Indicator The orange LED next to the graphic of a waving line will light up solid if the Battery Array is receiving a...

Page 40: ...e Charge Complete Indicator The green LED next to the graphic of a fully charged battery is the Charge Complete Indicator When the battery array completes the Absorption Phase of charging 90 capacity...

Page 41: ...oup The Travel Control Group TCG All of the controls and indicators used to travel the SPYDERCRANE PC094 1 Tiller not fully pictured 4 Safety Horn Button 2 Tiller Handle Pin 5 Auto Forward Switch 3 Ti...

Page 42: ...Handle is installed at the end of the Tiller and it used by the PC094 to con trol the PC094 for traveling The Tiller Handle has two handles that the PC094 Opera tor will grasp when turning the Tiller...

Page 43: ...the Accelerator is rolled from its center position the more power is applied to the Drive Wheels and the faster the PC094 will travel WARNING Unusual Conditions For the Accelerator and Auto Forward S...

Page 44: ...pes NO less than 16AWG commonly referred to as gauge IF 16AWG the cord can be no longer than 25 feet IF 14AWG the cord can be no longer than 50 feet IF 10AWG the cord can be no longer than 100 feet Pl...

Page 45: ...damage Check the Auto Forward Switch on the tiller by driving slowly in reverse and then pressing the button The PC094 should immediately stop and begin traveling forward Check the holding valve the p...

Page 46: ...cleared of obstacles To start the PC094 Insert the Ignition Key and rotate it clockwise until the PC094 stops To stop the PC094 Rotate the Ignition Key counterclockwise and until the PC094 stops Remo...

Page 47: ...d to simply move the PC094 from one location to another without an attached load In Travel Mode the SPYDERCRANE PC094 s hook block and boom are both stored The boom is in stored condition when it has...

Page 48: ...hook block are out of their stored conditions and a load is being carried by the PC094 In PC Mode the maximum travel speed of the PC094 is automatically limited based on the length of the boom whethe...

Page 49: ...uring Travel When traveling the PC094 forwards you should adjust your position so that you can see past the PC094 s left or right side When traveling the PC094 backwards you should hold the Tiller Han...

Page 50: ...obstacles and hazards and ensure the PC094 is running 2 Rotate and lock the Tiller Handle to Crane Mode 3 SLOWLY command a WINCH DOWN just enough to relieve pressure on the Hook Storage Shackle 4 Un h...

Page 51: ...securely rigged to the hook block command a WINCH UP to lift the load off the ground lift no higher than needed around six inches is a good rule of thumb 7 SLOWLY maneuver the attached load using all...

Page 52: ...d lock the Tiller Handle into the Travel Setting 5 Sound the Safety Horn to warn bystanders that the PC094 is moving 6 Travel slowly and deliberately to minimize swinging the attached load The Stabili...

Page 53: ...it is a good technique to extend the stabilizers EVERY TIME you are operating the PC094 in PC Mode with an attached load To extend the stabilizers 1 Ensure that the PC094 is stopped on level ground an...

Page 54: ...egrees The MAXIMUM fore and aft travel angle limit WITH AN ATTACHED LOAD is 5 degrees The MAXIMUM side side travel angle limits WITHOUT AN ATTACHED LOAD is 5 degrees The MAXIMUM side side travel angle...

Page 55: ...ttempt to travel onto an inclined surface at anything other than a 90 degree angle straight on Traveling onto an inclined surface while the PC094 is at an acute less than 90 degree angle WILL de stabi...

Page 56: ...es the Heavy Weight Lifting Profile If the boom is in Stage 1 or Stage 2 and the Stabilizers are STORED the PC094 indexes the Medium Weight Lifting Profile If the boom is in Stage 3 or 4 and the Stabi...

Page 57: ...ad Capacity they only need to know how many sections have been extended Extended simply means that the boom sec tion is no longer nested inside of the larger boom section if even an inch of the Boom S...

Page 58: ...drive wheels of the PC094 and on a line at 90 degrees from the wheel face parallel with the PC094 s boom The Hook Center is the vertical axis that passes through the center of gravity of the hook of...

Page 59: ...he boom is raised and lowered the chart which is line up with the long axis of boom will rotate while the Boom Angle Indicator will swing from its swivel and always points down When the boom is maneuv...

Page 60: ...is 5 negative 5 feet as the Hook Center is in between the front wheels and the base of the boom When the boom is extend ed to Stage 4 the working radius increases to 12 feet When the boom is left at S...

Page 61: ...ith your PC094 s Boom Stage 2 Once you have selected the correct Load Table find the Working Radius value that matches the one you learned from the PC094 s Boom Angle Indicator If the Working Radius y...

Page 62: ...CHING UP to remove the slack from the wire rope and ensure the hook block is holding tightly against the Hook Storage Shackle Release the Safety Override Key 5 Store the stabilizers 6 Rotate the Tille...

Page 63: ...unit to fall during the hoisting operation NEVER attempt to lift the PC094 while it is in PC Mode or has any loads attached to it DO NOT attempt to use the PC094 or perform maintenance on it while it...

Page 64: ...ood condition 5 When transporting the PC094 stop after ten miles and check the tie downs to confirm that they have not loosened retighten as needed WARNING Tying Down the PC094 Use the designated tie...

Page 65: ...65 Chapter 3 TROUBLESHOOTING...

Page 66: ...66 Troubleshooting Crane Controls are Unresponsive AND Percent Rated Load Indicator is RED...

Page 67: ...67 Troubleshooting Crane Does Not Travel...

Page 68: ...68 Troubleshooting Crane Does Not Turn...

Page 69: ...69 Troubleshooting No Hydraulic Response...

Page 70: ...70 Chapter 4 PREVENTATIVE MAINTENANCE...

Page 71: ...drive wheels and the rear idle wheels 3 During the first 20 hours of use check all fittings in the hydraulic system and tighten as needed 4 After the first 100 hours replace the hydraulic oil filter l...

Page 72: ...NLGI No 1 in very cold climates Every 40 hours of operation or 3 months Wear Pads Molybdenum Grease NLGI No 2 in most cases NLGI No 1 in very cold climates Replace wear pads if silver streaks begin to...

Page 73: ...ylinder Lower Pivot requires removing the side panels 4 Boom Hinge Pin 5 Steering Shaft 6 Steering Pivot Bearing Boom Grease 1 Completely extend the boom 2 Lower it to 0 3 Apply grease with a roller t...

Page 74: ...ed The bevel should face downward and towards the outside edge of the boom 8 Install the retaining plate bolts 9 Raise the boom 10 Install the retaining bolts on the top of the boom section Ensure the...

Page 75: ...isconnect the wiring 3 Place a catch container capable of holding at least 0 5 gallons under the oil filter 4 Use a strap wrench to remove the oil filter 5 Apply a thin coat of oil to the seal on a ne...

Page 76: ...76 Chapter 5 WARRANTY INFORMATION...

Page 77: ...nd components considered normal wear item are not covered by this warranty Examples of routine maintenance and wear item include but are not limited to Gaskets seals fluids filters hoses and O rings O...

Page 78: ...uments to make sure the warranty process runs smooth and to assist SPYDERCRANE in approving warranty claims faster Only written claims received within 30 days from the date the parts were determined d...

Page 79: ...before the warranty repair was started The maximum allowed charge for troubleshooting is one 1 labor hour Repair agents are encouraged to contact the SPYDERCRANE service department to help diagnose an...

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