ROJ PCS 200 Original Instructions Manual Download Page 106

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Maintenance and Troubleshooting

- 4.4 -

PCS 200 Kit

Code

Description

Ref. on wiring diagram

54T01068

PCS200 ECU

58G00074

HMI GT4 AGRIMATE

1.406.601

PCS MD-O

54T01099

DMD2 MOTOR 4.5Nm 80 RPM LED (ROJ)

56C00646

PCS SDB 12+12

56C00651

PCS SDB 3+3

05R01310

B- / BAT- CABLE

05R01311

B+ / BAT+ CABLE

05R01313

B- / SDB- CABLE L=1600

05R01350

B-/SDB- CABLE L = 2000

05R01312

BAT+ / SDB+ CABLE L=2000

05R01349

BAT+/SDB+ CABLE L = 1500

05R01386

BATTERY DISCONNECT CABLE

11B

05R01379

ECU 18P CABLE PCS

05R01377

DMD CABLE - DISTRIBUTOR (TE) L = 1000

05R01384

DMD CABLE - DISTRIBUTOR (TE) L = 1300

05R01374

DMD CABLE - SEEDER (TE) L = 1300

05R01375

DMD CABLE - SEEDER (TE) L = 1700

05R01376

DMD CABLE - SEEDER (TE) L = 2300

05R01387

DMD CABLE - SEEDER (TE) L = 3500

05R01474

DMD 2 CABLE - HOPPER L=1300

05R01475

DMD 2 CABLE - SEEDER L=1700

05R01494

DMD 2 CABLE - SEEDER L=2500

50A00174

HALL EFFECT SPEED SENSOR GS102301

05R01422

MECHANICAL SWITCH SENSOR

05R01404

DMD DISTRIBUTION CABLE 3 POS

05R01372

DMD DISTRIBUTION CABLE 6 POS

05R01373

DMD DISTRIBUTION CABLE 7 POS

05R01333

PE BRAID FLAT 50MM^2 M10

05R01381

CAN TERMINATION (DEUTSCH) DEMETER

05R01400

GS102301 SPEED SENSOR CABLE L=1500mm

05R01334

ECU PLUG 30C

05R01380

ECU 30P CABLE PCS

05A00173

PRESSURE SENSOR

04C00142

BATTERY FUSE 125A

14A00073

BATTERY DOUBLE POLE

Summary of Contents for PCS 200

Page 1: ...PCS 200 Installation Operation Maintenance ORIGINAL INSTRUCTIONS ...

Page 2: ... the contents of this manual without notice For any technical or commercial problem please contact your local ROJ dealer or call directly the ROJ customer service center We will be glad to meet your needs Thank you for your trust and we wish you all the best in your work The PCS 200 is a patented equipment which employs exclusive and high tech solutions ...

Page 3: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Edition October 2019 Revision 3 0 Direction and Plant ROJ Via Vercellone 11 13900 Biella BI Tel 39 015 84 80 111 Fax 39 015 84 80 209 E mail comm roj com www roj it ...

Page 4: ......

Page 5: ...NERAL INFORMATION ABOUT SAFETY 1 7 1 4 1 Design criteria 1 7 1 4 2 Safety Devices and Solutions 1 8 1 4 3 Warning about residual risks 1 9 1 4 4 Warnings and Behaviour rules for the Operator 1 9 1 4 5 Noise levels 1 10 1 4 6 Proper and improper use 1 10 1 4 7 Reliability of the safety related control systems 1 10 2 INSTALLATION 2 1 2 1 DMD0 e DMD2 MD GEARED MOTORS FEATURES 2 1 2 2 MOTORS MD INSTAL...

Page 6: ... 3 4 1 Machine configuration 3 5 3 4 2 Addressing 3 6 3 5 MACHINE CONFIGURATION 3 9 3 6 SEEDING SETTINGS 3 14 3 7 HOME 3 29 3 7 1 Rows exclusion 3 31 3 7 2 Summary information about the seeding job 3 32 3 7 3 Synoptic Tab 3 33 3 7 4 Seeding job 3 37 3 8 ALARMS 3 38 3 9 SOFTWARE UPDATE AND PROTOCOL CHANGE 3 45 3 10 STATISTICS 3 52 3 11 TERMINAL 3 57 3 12 TEST 3 60 4 MAINTENANCE AND TROUBLESHOOTING ...

Page 7: ...parately to the Customer 3 The ROJ Use and Maintenance manuals contain the information deemed as important and necessary by the Manufacturer in order to Correctly understand the functioning principles of the machine Carry out all the handling mounting installation power sources cabling in Safe conditions keeping into account the possible dangers related to the above activities and giving direction...

Page 8: ...n Limits defined by the EN ISO 14982 2009 Harmonized Standard for Industrial Environments The ROJ User and Maintenance Manuals contain the updated list of the harmonized standards applied during the design stage to guarantee the compliance with the Essential Safety Requirement Listed on Annex I of 2006 42 EC Directive while the design and implementation details are described on the Technical File ...

Page 9: ...EN ISO13849 2 2012 EN ISO 4254 1 2013 EN 14018 2010 EN ISO 14982 2009 The equipment complies with the requirements of the 2014 30 EU Directive Note 2 relating to Electromagnetic Compatibility The person authorized to draw up the Technical Documentation is Ing Luca Bagatin luca bagatin roj com ROJ complied with the following EHSRs Essential health and safety requirements Annex 1 of the Machinery Di...

Page 10: ...S 200 system components In the event that after an accurate assessment the complaint is deemed admissible ROJ may at its sole discretion replace or repair the defective components Other warranty terms ROJ guarantees the quality and reliability of the equipment that has been designed and manufactured to provide optimal performance The warranty does not cover any damages or indirect costs due to mac...

Page 11: ...the system and to set up the various operating parameters according to the user s requirements How to carry out the preventive maintenance under safe conditions 1 1 3 How to Use this Manual The manual is divided into four sections Section 1 shows the structure and the components of the system and provides notes and safety warnings in addition to the technical data of the units that are included in...

Page 12: ...uropean Union and to those countries where a separate collection of waste is in force This symbol on the product or its packaging indicates that the product should not be treated as a normal household waste but must be handed over to an appropriate collection point for the recycling of electrical and electronic equipment By ensuring that this product is properly disposed of you will help prevent p...

Page 13: ... both the basic settings and the real time information needed for sowing and fertilizing MD Motor integrated drive used to move the seeding disc or to rotate the distributor of fertilizer and microgranular fertilizer o An MD is associated to each seeding element in order that the discs speeds are fully independent o One or more MDs for the distributors of fertilizer o One or more MDs for the distr...

Page 14: ...e and DOES NOT include the ISOBUS connection foreseen for the coming versions 1 2 4 Acronyms used EHSR Essential Health and Safety Requirement of Annex I of Machinery Directive PL Performance Level level of reliability of the safety functions according to EN 13849 1 AD Analog Digital Converter CAN Controller Area Network BUS ECU Electronic control unit ISOBUS Communication standard for tractors an...

Page 15: ...d power 80 W Rated speed 3000 rpm 2 ECU Electronic Control Unit Processor 80 Mhz Flash memory 2 5 Mb RAM 128 Kb NVRAM 8 Kb CAN Bus lines 3 IP69K protection 3 HMI Graphic display 7 TFT color display Resolution 800 x 400 18 bpp Resistive touchscreen 4 SDB Sub distribution board Power sub distribution board with fuses 5 ALT Alternator Not included in the kit 6 BAT Battery Not included in the kit ...

Page 16: ...neral information 1 6 PCS 200 Kit MD Geared motor for the seeding elements and the distributors of fertilizer granular fertilizer ECU Electronic Control Unit HMI Graphic display SDB Sub distribution board ...

Page 17: ...y Test methods and acceptance criteria The compliance with the applicable paragraphs of the above listed standards allowed us to eliminate or reduce risks in the best possible way during normal operation and during maintenance and or adjustment tasks for the entire life cycle of the machine All components have been carefully selected among those available on the market and the materials used in ma...

Page 18: ...n guards conditions This safety measure is not foreseen for the distributors of fertilizer microgranular fertilizer since the open guard condition does not pose any risk for the operator The components of the integrated drive inside the geared motor can only be accessed using suitable tools and exclusively by skilled and authorized staff when the machine is stopped and disconnected from any power ...

Page 19: ...ur rules herein listed ROJ will assume no liability for any damages to people and or properties arising from the non observance of these warnings Operators shall be properly trained to make best use of the equipment so to avoid risks and must have read and understood the instructions and warnings given in this manual All personnel in charge for the installation and maintenance of the machine must ...

Page 20: ...y of the machine manufacturer and or the end user to determine the A weighted sound pressure level generated by the whole machine 1 4 6 Proper and improper use The PCS 200 system has been designed to be incorporated into seeders The use of the PCS 200 for different purposes may result in damage to persons or the equipment itself and is therefore considered as an Improper Use for which the Manufact...

Page 21: ...ctly aligned coupling between the disk distributor shaft and the reducer outlet hollow shaft In the absence of a perfect alignment radial forces may occur on the bearings causing an increase of the necessary torques and a reduction of the device life In order to relieve tension on the bearings it is possible to use rubber bushes supplied with the motor and or an elastic joint This one is not suppl...

Page 22: ...s Figure 2 1 Outlet shaft dimensions For further information make reference to the file 1061 cid a pdf 2 3 3 Fixing flange features Please refer to 1061 cid a pdf 2 3 4 Mounting angle limits The gearbox must operate with the axis parallel to the horizontal plane In order to grant a suitable lubrication of the reduction phase it is necessary not to exceed the maximum tilting indicated below Figure ...

Page 23: ...ld be removed before the installation Figure 2 3 Plug with exhaust valve 2 3 6 Fastening For a correct fastening of the geared motors 6 special aluminium bushings have been provided Fix the geared motor to the flange using the bushings the M8x80 bolts and standard M8 washers as illustrated in the following figure We suggest locking the bolts with a thread locker Tightening torque 10 Nm 0 Figure 2 ...

Page 24: ...shaft 54T01099 Built in driver for the brushless motor 2 digital inputs Axial load allowed 100N Radial load allowed 200N 2 4 2 Overall dimensions of the geared motor and dimensions of the outlet shaft The geared motor outlet has got a shaft aligned with the fast shaft of the electric motor The dimensions are shown in the technical drawing below Figure 2 5 Outlet shaft dimensions For further inform...

Page 25: ...d motor fastening This kind of geared motors can be easily fastened by fixing the reduction gear in the desired position The fixing flange must be suited to bear an approx weight of 1 5 Kg and 4 M4 screws are needed Figure 2 5 Particulars for the geared motor fastening ...

Page 26: ...ive from the tractor PTO For machine configurations up to 12 rows we suggest an Iskra alternator type AAN 150A 14V Nominal current 150A Reference drawing ott_11204254_50034_pre_aan8166_14v_150a_mtz pdf 2 5 1 Pulleys and rotation direction The pulleys PTO and alternator side should be chosen in order to reach a speed of 3000 rpm at the PTO nominal speed The shaft should rotate clockwise when observ...

Page 27: ... one as a moving element to adjust the chain tensioning The radial loads created by the belt on the alternator shaft should be checked with the alternators manufacturer A reference value not to be exceeded in order to grant the requested lifetime is 1000N Rotation speed of the alternator axis 3000 rpm Rotation direction Clockwise see Figure 2 6 Alternator rotation direction Power required by PTO 4...

Page 28: ...ong time we recommend you to disconnect both battery poles in order to prevent the battery from being discharged 2 7 SPEED SENSOR 2 7 1 Single cogwheel sensor The speed sensor is implemented using a hall effect speed sensor type Cherry GS102301 P N ROJ 50A00174 and relevant cable P N ROJ 05R01400 This sensor detects the speed of a phonic wheel connected to the machine drive wheel The sensor must b...

Page 29: ... ensure a precise count The following procedure can be applied if you want to control the proper operation while checking the machine overall operation 2 7 2 Wheel sensor check On the graphic display select and press the Start calibration button see paragraph 3 6 Carry out 2 complete wheel turns and check whether the number of counted pulses is correct for example if the teeth number 45 the result...

Page 30: ...e sensor must be fastened to the machine frame in such a way that in seeding position when the machine is lowered the sensor is deactivated the rod is in rest position in transfer position i e when the machine is lifted the sensor is activated The sensor must be connected to the ECU cabling connector indicated by PROXY MACHINE The following procedure can be applied if you want to control the prope...

Page 31: ... The ECU housing should be preferably mounted in a sheltered position on the machine with the cable output facing downwards For a proper fixing of the signal communication cables on the control unit use a wrench and tighten the cables on the relative front panel Figure 2 11 ECU positioning Both connectors should be plugged to the front panel in order to avoid water and dust penetration even if the...

Page 32: ...on and central to the machine in order to make the cables routing easier 2 11 WIRING DIAGRAM Figure 2 12 Wiring diagram of the system with alternator The codes of the various elements are listed in the following pages The items referred as 5 alternator 8 battery and 10 battery disconnect switch are not included in the kit ...

Page 33: ...Installation PCS 200 Kit 2 13 Figure 2 Wiring diagram of the system without alternator ...

Page 34: ...SOLE 2 1406 601 PCS MD O 3 54T01099 DMD2 80rpm 3 56C00646 PCS SDB 12 12 4 56C00651 PCS SDB 3 3 2 11 2 ECU connection Code Description Ref on wiring diagram 05R01379 ECU 18P CABLE PCS 12 05R01334 ECU PLUG 30C 20 05R01380 ECU 30P CABLE PCS 21 50A00174 HALL EFFECT SPEED SENSOR GS102301 14 05R01400 GS102301 SPEED SENSOR CABLE L 1500mm 19 05R01422 MECHANICAL SWITCH SENSOR 15 05A00173 PRESSURE SENSOR 22...

Page 35: ...Installation PCS 200 Kit 2 15 Figure 2 14 ECU wiring diagram ...

Page 36: ...orresponding to two or four cable lead through on the SDB junction boxes o The red conductors positive of the 05R01372 and or 05R01373 cables should be connected to the Wago spring terminals of the corresponding dial o The black conductors negative of the 05R01372 and or 05R01373 cabling should be connected to the Wago spring terminals in the area indicated by the black rectangle shown in the foll...

Page 37: ...CABLE L 2000 11 05R01349 BAT SDB CABLE L 1500 05R01313 B SDB CABLE L 1600 9 05R01350 B SDB CABLE L 2000 05R01333 PE BRAID FLAT 50MM 2 M10 17 05R01386 BATTERY DISCONNECT CABLE 11B 04C00142 BATTERY FUSE 125A 23 14A00073 BATTERY DOUBLE POLE 24 14A00072 BATTERY INSULATORS BORDEAUX NUTS 25 05R01385 CAN TERMINATION MOLEX SDB 26 05R01412 BAT SOCKET ISO12369 27 05R01433 SDB IF CABLE 27 The quantity and ty...

Page 38: ...the CAN socket corresponding to the dial Yellow rectangle in Figure 15 and Figure 16 The unused sockets on the distribution cables should be secured with element no 05R01381 2 9 4 ECU connection It is possible to connect the geared motors to the system using the cables indicated by the codes of the following table Connect one cabling side 18 poles black CINCH connector to the MD and the 8 poles gr...

Page 39: ... DMD CABLE SEEDER TE L 2300 05R01377 DMD CABLE DISTRIBUTOR TE L 1000 05R01384 DMD CABLE DISTRIBUTOR TE L 1300 05R01387 DMD CABLE SEEDER TE L 3500 Table 2 2 MD cables codes DMD2 Code Description Ref on wiring diagram Without seed sensor3 13 05R01474 DMD 2 CABLE HOPPER L 1300 05R01475 DMD 2 CABLE SEEDER L 1700 05R01494 DMD 2 CABLE SEEDER L 2500 Table 2 3 MD cables codes The CAN on SDB yellow rectang...

Page 40: ... contact this condition is shown by the symbol or a high reliability electromagnetic sensor e g SICK RE11 SA03 or equivalent In order to grant the required safety level Performance Level c see paragraph 1 4 7 you should foresee a safety switch having the following characteristics B10d 2 x 10e6 see note below The safety switch is not supplied with the kit as it must be chosen according to the dimen...

Page 41: ...Installation PCS 200 Kit 2 21 This page is intentionally left blank ...

Page 42: ... To turn the machine on press the relative button on the top right of the display unit Approx 4 seconds later the following screen appears on the HMI display Once the loading phase is finished the Home screen indicated by the top left icon is immediately displayed ...

Page 43: ... Logo and name of the active window 2 It allows to quickly return to the home screen 3 It allows to return to the previous screen 4 It allows to access the active alarms window 5 It allows to access the complete console menu 6 Selected tab 7 Not selected tabs 1 2 3 4 5 6 7 ...

Page 44: ...der manufacturer The default password is different for each manufacturer and can be changed by the manufacturer himself ROJ Service This access level is foreseen for the ROJ technical support Administrator It is the highest access level which allows to access all system functions and is reserved to the ROJ R D personnel This access level can be modified at any time by entering the Terminal menu an...

Page 45: ...zer 1 Fertilizer 2 Micro 1 etc the physical position of the motor on the machine The addressing procedure requires the operator s intervention and is automatically activated on the first power up of the machine It is also possible to force this operation by opening the following window and clicking the 1 button Path Machine Tab Field Description 1 Activation button for the addressing procedure 1 ...

Page 46: ...w is opened where it is possible to read the MD numbers of Seeding discs Fertilizer spreaders and Microgranulators MD addressing window Field Description 1 It allows to modify the machine configuration 2 If this button is pressed the real addressing session starts 3 To exit from the addressing window 2 3 1 ...

Page 47: ...us phase is displayed MD addressing window Field Description Motor not yet addressed flashing Motor to be addressed Addressed motor Closing the protection switch see figure for the cable corresponding to the flashing one on the synopsis the logic address corresponding to the flashing icon is assigned to the motor A beep sound indicates that the motor has been correctly addressed and the icon turns...

Page 48: ...or press the motor symbol in order to display the dialog Unaddress MD which allows to cancel the address of one a group or all motors MD addressing window Field Description Motor not yet addressed flashing Motor to be addressed Addressed motor ...

Page 49: ... window is displayed as shown below and it is possible to exit by pressing the 3 button MD addressing window Field Description 1 It allows to modify the machine configuration 2 If this button is pressed the real addressing session starts 3 To exit from the addressing window 2 3 1 ...

Page 50: ...arkers The following operation modes are available OFF Trameline Described in Setup Foldable machine Plot seeding 2 It enables the push pull sensors 3 It allows to select the machine speed sensor Single sensor phonic wheel Double sensor phonic wheel index Radar If selected the user is asked to turn off and restart the system from the main disconnect switch battery disconnect switch 4 When selectin...

Page 51: ...without using the information from the seeding sensor for ex the disc rotates of about 270 before stopping 1 5 Number of seeds which should be detected in order to end the disc Prefill phase 4 0 100 The percentage indicated a fraction of the angle between two holes of the seeding disc for ex 50 indicates half of the angle between two holes Each time a seed falls an angular window is taken into acc...

Page 52: ... 2889 The minus sign indicates rotation direction opposite to the standard one 3 It enables the hoppers level sensor if present 4 It allows to associate the motors corresponding to the hoppers to the seeding rows It is possible to carry out an arbitrary association of the seeding rows as shown in the following example For ex 4 MDs for the seeding rows 2 MDs for the fertilizers MD of rows Fertilise...

Page 53: ...o be used for example with an anti slug product allowing to spread at the same time two different products with different quantities per hectare Field Values range Description 1 0 8 Number of motors for the fertilizer spreader hoppers 2 10000 10000 Reduction gear ratio multiplied by 100 for example reduction gear 28 89 1 2889 The minus sign indicates rotation direction opposite to the standard one...

Page 54: ...orresponding to the hoppers to the seeding rows It is possible to carry out an arbitrary association of the seeding rows as shown in the following example For ex 4 MDs for the seeding rows 2 MDs for the A B Microgranulators MD of rows Micro A1 or B1 2 Micro A2 or B2 2 Or MD of rows Micro A1 or B1 1 Micro A2 or B2 3 ...

Page 55: ...w 3 15 400 Distance of two close rows in the machine 4 1 255 If the machine is foldable in whichever way it indicates the number of foldable rows in the machine 5 If sensors are present on the foldable parts of the machine it is possible to enable the automatic shut off of the allocated motors and of the relative motors on the fertilizers and microgranulators hoppers 6 It enables the sprayer mode ...

Page 56: ... will pop up In order to calibrate the sensor you need to trace a target line exactly 100m far from the actual tractor position and to travel this 100m section at a moderate speed 5 9 km h The number of wheel pulses will appear on the screen In this operating condition it is possible to go back to the seeding job in order to optimize time and efficiency Once the distance has been covered it is pos...

Page 57: ...ivity 4 max sensitivity 6 0 16 km h Maximum speed limit imposed only by the seeding discs settings Warning This is not necessarily the most binding limitation it is possible that the fertilizer spreaders and or microgranulators settings impose stricter limitations to the maximum seeding speed 7 1 32 It shows the number of effectively used rows for the seeding and the calculation of the sown hectar...

Page 58: ...n which enables the Extra Seeding Disk This tab allows to individually set the disk holes as well as the seeding distance for each row by directly selecting the parameters of the row you want to modify Field Values range Description 1 3 101 Number of holes on the seeding disk 2 2 100 cm Seeding distance expressed in cm 1 2 3 ...

Page 59: ...uantity of product used per hectare 3 0 1000 cm turn Auger distributor dimension in cm It is possible to calculate this volume by pushing the 6 button See below 4 0 16 km h Maximum speed limit imposed only by the fertilizer spreaders settings Warning This is not necessarily the most binding limitation it is possible that the seeding discs and or the microgranulators settings impose stricter limita...

Page 60: ...e to calculate this volume by pushing the 6 button See below 4 0 16 km h Maximum speed limit imposed only by the only fertilizer spreaders settings Warning This is not necessarily the most binding limitation it is possible that the seeding discs and or the microgranulators settings impose stricter limitations to the maximum seeding speed 5 It allows to measure the density of the product to be used...

Page 61: ...o calculate by experimentation the density of the product in use When pressing the button for the first time the following screen is displayed It is possible to select the motor to be calibrated as well as the prefill speed to be used After pressing the prefill button for at least 3 complete turns of the auger it will be possible to start the density measurement The following screen is displayed ...

Page 62: ... time and resume it later The following screen will be displayed Input the weighted value and press Confirm The value will be updated by the system in the Density field How to measure the Volume per turn Press the 6 button in the fertilizer and microgranulator configuration page to calculate by experimentation the product quantity to be released by the hopper through the auger The following pop up...

Page 63: ...y dividing it by the number of turns and if different from 1kg dm even by the density i e Volume per turn 1000 x Measured quantity Density turns cm turn Tramline Tab This page allows to manage the advanced function called Tramline i e the automatic row exclusion function The manual function is already available in the HOME page by using the buttons you can find under the column of each seeding row...

Page 64: ...ameters setting is based on the row unit and not on the dimensions in meters for ex the width of the weeding bar and so on this happens because the row separation system requires in any case that the minimum unit which can be considered for the row separation is the single row It is therefore obvious that the length of the sequence to be repeated is defined as the number of rows In our example 32 ...

Page 65: ...the following figure The sequence changes i e The vector corresponding to the seeder moves along the sequence vector each time there is a transition of the following signals Machine lifted lowered PROX_MACH Left row marker ROW_L Right row marker ROW_R Basic example In order to better understand how the tramline works let s analyze a real case covering most of the operation conditions on the field ...

Page 66: ...right row marker is lowered and the machine is lowered in working position When the end of the field is reached the right row marker is lifted and the machine is lifted too After the new positioning of the machine for the second passage at the end of the field the left row marker will be lowered and the machine itself will be lowered in working position the sequence will therefore be increased of ...

Page 67: ...ded and there isn t any indication of excluded rows on the machine In the third passage three rows are excluded and the system highlights both the dark grey columns and the red columns with the machine rows numbers as shown below Going on with the sequence and moving forward the row markers and the lifted lowered machine in the right way the following condition will be displayed ...

Page 68: ...h the machine lifted lowered right row marker and left row marker functions If the preset sequence is not followed you could encounter unforeseen behaviours for example The sequence moves backwards There is no progression in the sequence The tractor driving direction is confused Use the following buttons to carry out any correction If pressed you can go back of one of more steps in a sequence alre...

Page 69: ... the seeding quality easily access the rows switch off function Path Overview of the complete seeding system Field Values range Description 1 Value in ha It shows the partial ha counter in relation to the actual or just finished seeding job 2 Value in cm Medium seeding distance 3 Value in 1000seeds ha Medium investment 4 Value in km h Here you can see the real time system speed as detected by the ...

Page 70: ...s working with the battery and the alternator Row markers It shows the row markers status This icon is updated in real time Machine status Machine lifted Machine lowered Indications of the seeding job Active job Inactive job Job paused When the seeding job is active the motor output shaft and the connected transmissions will rotate according to the movement of the machine as detected by the speed ...

Page 71: ...ast complete cup seeding disc turn Nominal value it represents the nominal level corresponding to the number of holes which have been set Background this part of the chart is in background to the bar The bar colour and the background indicate the row status Green row OK Yellow row switched off through the row exclusion button Red row alarm error Grey excluded row not active 2 Value in cm Tramline ...

Page 72: ...as possible 3 7 2 Summary information about the seeding job Field Description 1 Unique progressive number assigned to the seeding job 2 Seeding job starting date and time 3 Seeding job date and time 4 Time worked 5 Tags related to the seeding job name 6 Average working speed in km h 7 Maximum working speed in km h 8 Total ha counter of the machine 1 2 4 3 6 7 8 5 ...

Page 73: ...w OK Yellow row switched off through the row exclusion button Red row alarm error Grey excluded row not active 2 Fertilizers status icons The icon color indicates the device status Green distributor OK Red distributor error Grey distributor excluded not active 3 Status icons micro granulator A The icon color indicates the device status 4 Status icons micro granulator B The icon color indicates the...

Page 74: ...ers setup menu Path Field Description 1 Indication of the device status OK no active alarms Disabled device excluded not active 2 By pressing this button a Setup menu window is opened see chapter SEEDING SETTINGS on the Tab corresponding to the selected seeding discs 3 This button closes the window 4 This button enables disables the device 5 Navigation buttons allowing to select the device you wan...

Page 75: ...n case of machines where it is possible to vary the elements number Warning the elements number is not changed in case some rows are excluded so that the disabled elements will keep their address even if they are not used for the seeding activity see following figures Example 1 9 rows machine All seeding discs enabled row distance 45cm Active rows 9 45cm 45cm 45cm 45cm 45cm 45cm 45cm 45cm Example ...

Page 76: ...tatus OK no active alarms Disabled device excluded not active Alarm device alarm 2 By pressing this button the Setup menu window activates see SEEDING SETTINGS chapter on the Tab corresponding to the selected device For ex if the pop up window has been opened pressing the Fertilizer spreader 1 button the Fertilizer spreader Tab opens In case of changes the settings will remain valid for all device...

Page 77: ...ers are reset at the beginning of the seeding activity Press the button to resume a seeding job which you had previously paused In this case a Prefill is carried out only in case the PTO had been switched off during the pause The partial ha counter and the seeds counter restart from the value indicated before the pause Press the Pause button to temporarily interrupt the seeding job without resetti...

Page 78: ...s Description Unrecoverable emergency Red 5 continuously repeated bips Manual pressing the alarm acknowledgment button It is not possible to go on seeding The system must be disconnected from the power supply Recoverable emergency It is not possible to go on seeding The system must be disconnected from the power supply Standard error 1 bip It is possible to go on seeding but the device showing an ...

Page 79: ...User Manual 3 38 PCS 200 Kit Field Description 1 Alarm code 2 Alarm description Alarm category 3 Alarm acknowledgment button 4 Active alarm which has already been acknowledged grey text 2 1 3 4 ...

Page 80: ...lure Check connection of pressure sensor 1611 Pressure out of range Adjust PTO speed so that vacuum pressure is within the range 1612 Pressure range min max Check min and max limit setting of pressure so that min max 1701 MD protocol error Update DMD with latest SW and check that addressing procedure has been correctly completed 1703 Configuration and setup parameters lost Machine configuration pa...

Page 81: ... temperature Let motor cool down Check mechanical arrangement to check that there aren t unwanted frictions damaged bearings etc 1xx02 High voltage Check PTO speed to be according to specifications Check alternator voltage Check battery connection and fuses 1xx03 Low voltage Check PTO speed to be according to specifications Check alternator voltage Check battery connection and fuses 1xx04 PCB high...

Page 82: ... of seed selector Verify that seed selector cam is fitted properly on seed selector motor shaft From the menu Diagnostic Test Seed Selector press Homing button to perform the homing procedure 1xx30 Generic Recoverable emergency 1xx80 High number of doublets Check at every single turn adjust the seed selector position to a lower set value 1xx81 High number of missings Check at every single turn adj...

Page 83: ...fy that seed selector cam is fitted properly on seed selector motor shaft From the menu Diagnostic Test Seed Selector press Homing button to perform the homing procedure 1 1xx80 High number of doublets Adjust the seed selector position to a lower set value 1 1xx81 High number of missings Adjust the seed selector position to a higher set value 1 1xx82 Deviation from theoretical investment Check see...

Page 84: ...e following order 1 ECU 2 HMI 3 DMD The Protocols function allows to switch from the ROJ machine therefore from the ECU system with standard HMI Agrimate to the ISOBUS ARAG systems controlled by a proprietary control unit called iBX100 Planter In the following screen you can choose whether updating the various devices softwares or changing the MDs communication protocol The accessible submenus on ...

Page 85: ...ows the user to decide which part of the system should be updated Field Description 1 It allows to update the HMI software 2 It allows to update the ECU board software 3 It allows to update the motors software 4 It allows to update the PSB for the HMI only ROJ service 1 2 4 3 ...

Page 86: ...too 2 After the ECU software update it is possible that one ore more errors are displayed according to the previously installed software version as follows Configuration and setup parameters lost Invalid configuration or MD address Data checksum Invalid checksum In that case follow the procedure described in the next paragraph in order to confirm the addressing and to restore the parameters How to...

Page 87: ...dow Menu Terminal and press the Access button 6 Select OEM Service from the list Enter the password for the OEM service access and confirm by double clicking on the green check mark 7 Access the window Menu USB Parameters 8 Select the PAR_ date_time file If one or more files are present select the most recent one 9 Press Load If the loading has been successful the Parameters loaded message will be...

Page 88: ...S 200 Kit 3 47 HMI software update Path Selecting the desired SW from the list and pressing the 1 button it is possible to update the HMI After the update the console shuts off automatically and the system reboots 1 ...

Page 89: ...om the list and pressing the 1 button the following pop up window is displayed where it is possible to choose the motor and therefore the elements seeding unit fertilizers or micro granulators to be updated If you press the 1 button after the selection the selected MDs update starts 1 1 ...

Page 90: ...G machine Through this action all MDs will be assigned an address 7F 2 It allows to switch from the ARAG machine to the ROJ machine Through this action all MDs will be assigned an address 20 3 It allows to reset all MDs addresses The reset address can be chosen from the 4 case 4 It allows to select the reset address 1 2 3 4 ...

Page 91: ...stics related to the active seeding job and the system event log Path Field Description 1 Chart function only accessible by ROJ Service 2 Statistics relative to the seeding elements 3 Distributors statistics fertilizer spreader and micro granulators 4 System events log 5 Events and statistics storage 2 3 5 4 1 ...

Page 92: ...total Total number of seeds single detected by the seed sensor during the active seeding job Doublets total Total number of doublets detected by the seed sensor during the active seeding job Missings total Total number of missings detected by the seed sensor during the active seeding job Theoretical seeds total Total number of seeds which should have theoretically been sown during the active seedi...

Page 93: ... fertilizer spreaders and microgranulators both individual Seeding disc columns and total All column Path Field Description Quantity kg Quantity of product spread during the active seeding job Partial ha Partial ha counter it is reset at the beginning of each new seeding job Total ha Partial ha counter for the machine ...

Page 94: ... alarms parameters change start and stop of the seeding job etc Path Field Description 1 Event time and date 2 Unique identifier for the seeding job 3 Event name and icon 4 Detailed event description 5 Press this button to save the Event Log you will need a USB stick 1 2 3 5 4 ...

Page 95: ... Pressing the Job archive button you can save an archive containing detailed information about the seeding jobs 3 The MD log button opens a selection window where it is possible to select the MDs for which you need to download some information This operation can take about 30 seconds for each MD 4 Press the Local event log button to display some debug information 5 The Parameters button allows you...

Page 96: ... terminal language 2 Select the access level see also the chapter ACCESS LEVELS 3 Touchscreen calibration function 4 Date and Time setting for the HMI terminal 5 To set up the day night backlight levels The slider controls allow to independently adjust the light levels in case of day night setup To select the night light slider control tick the Night view check mark 1 2 3 4 5 ...

Page 97: ...e Home page return function delay If enabled in case of activity once the set time has expired the terminal will come back to the Home screen 2 Here it is possible to enable and set up the screensaver function delay If enabled in case of activity the screen backlight is reduced to a minimum 1 2 ...

Page 98: ...In this page it is possible to regulate the sound intensity of the console built in buzzer The values range from 50 to 1000 A check mark on Legacy Buzzer allows you to make the updated software compatible with the old console hardware versions ...

Page 99: ...seeds count the hectares count and so on will be active just like the machine was working on a real field Field Description 1 If this option is selected it enables the simulation of a real tractor speed profile data detected on the field In this case the Speed and Target acceleration fields will be used 2 If this option is selected it enables the simulation The speed increases until the target spe...

Page 100: ...1 Selection of the MD to be monitored 2 Select this case to activate the torque monitoring function The torque value is sampled each 200 ms The window is refreshed every 1sec with new samples 3 Update button if pressed the samples values are refreshed Insert a USB stick into the console slot clear the Enable check box and press Refresh to store all the data on the USB drive The file name will be T...

Page 101: ...ractor speed When using the Speed tab all functions i e seeds count hectares count and so on are disabled You can use this window for the motors running This test mode is only available when the seeding job is inactive or paused Field Description 1 The selected MDs start 2 All MDs start 3 All MDs are stopped 4 Tractor speed expressed in km h 5 Motors selection window 1 2 3 5 4 ...

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Page 103: ... and of the equipment Prior to start the maintenance works thoroughly clean the relevant zone Do not use solvents After any maintenance task all materials having an impact on the environment such as for example lubricants dirty clothes filter elements etc must be disposed of properly in accordance with the applicable regulations Ensure that unauthorized personnel DO NOT access the working area dur...

Page 104: ...IZED PERSONNEL Operation Frequency Notes Check the safety devices operation At the beginning of each season This control can be carried out by putting the motors into service through the test functions described in paragraph 3 11 and verifying that when each MD safety switch opens the motor is stopped ...

Page 105: ...Maintenance and Troubleshooting PCS 200 Kit 4 3 4 4 SPARE PARTS ...

Page 106: ...DISTRIBUTOR TE L 1300 05R01374 DMD CABLE SEEDER TE L 1300 05R01375 DMD CABLE SEEDER TE L 1700 05R01376 DMD CABLE SEEDER TE L 2300 05R01387 DMD CABLE SEEDER TE L 3500 05R01474 DMD 2 CABLE HOPPER L 1300 05R01475 DMD 2 CABLE SEEDER L 1700 05R01494 DMD 2 CABLE SEEDER L 2500 50A00174 HALL EFFECT SPEED SENSOR GS102301 14 05R01422 MECHANICAL SWITCH SENSOR 15 05R01404 DMD DISTRIBUTION CABLE 3 POS 16 05R01...

Page 107: ...Maintenance and Troubleshooting PCS 200 Kit 4 5 14A00072 BATTERY INSULATORS BORDEAUX NUTS 25 05R01385 CAN TERMINATION MOLEX SDB 26 ...

Page 108: ...sconnect the faulty MD cable from the MD side using a wrench 3 Remove the screws which fix the motor to the support and remove the faulty motor from the seeding disc shaft or the distributor shaft 4 Fix the new motor mechanically and connect the MD cable 5 Power up the system via the battery disconnect switch 6 After the system has been started an alarm 1 1801 Invalid configuration or MD address i...

Page 109: ...sconnect the faulty MD cables from the MD to be exchanged using a wrench 3 Remove the screws which fix the two motors and extract them from the seeding disc shaft or the distributor shaft 4 Exchange their position fix the motor in the new position and reconnect the cables 5 Power up the system via the battery disconnect switch 6 Make sure that no seeding job is active in that case press STOP 7 Pre...

Page 110: ...tegrity of the CAN connection towards and from the faulty MD 3 If the problem persists disconnect the system from the power supply via the battery disconnect switch 4 Remove the fuse for the faulty MD but do not unplug the cable from the MD as it is used to keep the CAN connection towards the other motors 5 Power up the system via the battery disconnect switch 6 After the system has been started a...

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Page 112: ...Vercellone 11 13900 Biella BI Tel 39 015 84 80 111 Fax 39 015 84 80 209 E mail comm roj com www roj it REV 2 0 I 03 2016 ISO 9001 Certificates by DNV from 1996 ISO 9001 2008 Certificates in 2009 DISTRIBUTOR ...

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ROJ PCS 200, Original Instructions Manual

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