IX
IX.5
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
System Overview ................................................. 6.4
Troubleshooting ................................................. 6.46
R
Radiator................................................................ 3.18
Removal ............................................................ 3.18
Radiator / Grill Screen ............................................ 2.27
Rear Suspension Assembly.................................... 5.37
Reflash Authorization............................................. 4.44
Regulator / Rectifier Location................................ 10.31
Reprogramming Authorization ................................ 4.44
S
SETTING TDC (TOP-DEAD-CENTER) ................... 3.39
Shift Linkage
Inspection ............................................................ 8.7
Maintenance ...................................................... 2.22
Spark Plug
Service .............................................................. 2.34
Special Tools.............................................. 1.5, 2.3, 3.4
Body & Steering ................................................... 5.2
Brakes................................................................. 9.4
Clutching ............................................................. 6.3
EFI ...................................................................... 4.7
Electrical ........................................................... 10.3
Final Drive ........................................................... 7.2
Speed Sensor .................................................. 10.20
Transmission ....................................................... 8.2
Specifications
Body and Steering Torque Values .......................... 5.2
Brake Component Service Limits........................... 9.3
Brake Component Torque Values .......................... 9.3
Brake Disc Service Limit ..................................... 9.33
Brake Disc Thickness ......................................... 9.33
Brake Pad Thickness.......................................... 9.25
Camshaft........................................................... 3.42
Clutching Torques ................................................ 6.3
Cooling System.................................................. 3.15
Cylinder Head Warp ........................................... 3.45
Differential Solenoid Resistance ........................ 10.20
Differential Solenoid Torque .............................. 10.20
Engine................................................................. 3.7
Engine Lubrication .......................................3.4, 3.37
Engine Oil and Filter ........................................... 2.16
Engine Oil Pressure.............................................. 3.5
Final Drive Torque Values ..................................... 7.2
Front Gearcase Lubrication Type/Capacity ............. 7.2
Speed Sensor Bolt Torque ................................ 10.20
Transmission Silent Chain Length........................ 8.18
Valve Seat Contact Width.................................... 3.47
Valve Spring ...................................................... 3.44
Valve Stem Diameter .......................................... 3.46
Valve Stem Guide I.D.......................................... 3.46
Speed Sensor ..................................................... 10.20
Speedometer ........................................................ 10.6
Standard Bolt Torque Specification ......................... 1.12
Starter
Clutch One Way ................................................. 3.70
One-Way Clutch Inspection................................. 3.68
Starter Assembly
Exploded View ................................................. 10.27
Starter Motor
Installation ....................................................... 10.26
Removal .......................................................... 10.26
Starter Solenoid
Operation ........................................................ 10.27
Test ................................................................. 10.27
Starter System Flow Chart.................................... 10.28
Stator
Housing Removal............................................... 3.68
Installation ......................................................... 3.71
Removal ............................................................ 3.71
Steering
A-Arm Exploded View......................................... 5.33
Exploded View (EPS Models).............................. 5.30
Handlebar Block Installation Procedure................ 5.26
Inspection.......................................................... 2.36
Lock Exploded View ........................................... 5.25
Post Assembly ................................................... 5.26
Post Removal .................................................... 5.26
Toe Alignment .................................................... 2.37
Torque Values ...................................................... 5.2
Suspension
A-Arm Exploded View......................................... 5.33
A-Arm Replacement ........................................... 5.34
Front Ball Joint Replacement .............................. 5.34
Inspection.......................................................... 2.37
Rear.................................................................. 5.37
Strut Assembly................................................... 5.37
Strut Cartridge Replacement ............................... 5.39
Torsion Bar ........................................................ 5.36
T
T-MAP Sensor....................................................... 4.22
Tap/Drill Sizes ....................................................... 1.13
TDC ..................................................................... 3.39
Thermostat
Replacement ..................................................... 3.19
Throttle
Cable Maintenance ............................................ 2.12
Inspection.......................................................... 2.12
Throttle Position Sensor (TPS) ............................... 4.29
Throttle Release Switch
Adjustment ........................................................ 2.12
Tie Rod
Inspection.......................................................... 2.36
Timing, Balance Shaft ............................................ 3.85
Tire
Inspection.......................................................... 2.29
Pressure............................................................ 2.28
Torque Specifications
Engine................................................................. 3.9
Engine Mounts ................................................... 3.38
Transmission
Assembly........................................................... 8.18
Control Arm Bracket Mounts ................................. 8.6
