8.20
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
5.
With the gearcase on it’s side, hold the gear cluster
assembly and output assembly together. Carefully
install each shaft into their respective recess in the
gearcase.
6.
With all the components in the correct position,
install the (4) output gear assembly retaining screws.
Apply Loctite 242® to the threads of the screws.
Torque the screws to specification.
NOTE: If the transmission is in gear, place the
transmission in Neutral.
Output Gear Retaining Screws:
8-12 ft-lbs (11-16 Nm)
7.
Install the oil deflector shield into the gearcase.
Apply Loctite 242® to the threads of the screws.
Torque the screws to specification.
Oil Deflector Retaining Screws:
20-30 in-lbs (2.3-3.4 Nm)
8.
Install the rear drive differential and drive chain,
following these precautions:
• The case half rear output seal should be removed
prior to installation of the differential, as seal
damage can occur with seal installed due to the
angle of entry.
• Install the differential sliding geardog onto the shift
fork arms at the same time the silent chain is
installed.
• The differential gear bearing may be lightly tapped
into place. The output seal can be installed once
the assembly is in place.
TRANSMISSION
