6
6.31
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
2.
Insert Adapter Reducer (#9) (PN 5010279) onto the
puller, sliding it inside the main adapter.
3.
Remove ramp buttons from moveable sheave.
4.
Using a heat gun, apply heat directly on bushing until
tiny smoke tailings appear. This loosens the thread
locking agent, allowing for fastener removal.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear heat resistant insulated gloves for the rest
of the removal process.
5.
Working from the top, install Driven Clutch Bushing
Removal Tool (#5) (PN 5020631) into the center of
clutch sheave with smaller diameter toward bushing
to be removed. See illustration.
6.
Install sheave onto puller.
7.
Install nut onto puller rod and tighten by hand. Turn
puller barrel for further tension if needed.
8.
Turn clutch sheave counterclockwise until bushing is
removed. Repeat Steps 5 - 8 for other bushing.
9.
Remove nut from puller rod and set aside.
10. Remove adapters from puller.
11. Remove bushing and removal tool from adapters.
Discard bushing.
CLUTCHING
