6
6.11
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Assembly
1.
Inspect PVT inner cover-to engine seal. Replace if
cracked or damaged.
2.
Place a new foam seal on transmission input shaft.
3.
Apply RTV silicone sealant to outside edge of inner
cover-to-engine seal, to ensure a water tight fit
between the seal and the cover. Surfaces must be
clean to ensure adhesion of silicone sealant.
4.
Reinstall cover and tighten rear cover bolts just
enough to hold it in place.
5.
Fit lip of inner cover seal (2) to engine. Install
Panduit® to seal and tighten until secure.
6.
Install clutch alignment washer (s) on transmission
input shaft.
7.
Clean splines inside driven clutch and on the
transmission input shaft.
8.
Apply a light film of grease to the splines on the
shaft.
9.
Install the driven clutch, washer, lock washer, and
retaining bolt. Torque to specification.
10. Clean end of taper on crankshaft and the taper bore
inside drive clutch.
11. Install drive clutch and torque the
NEW
retaining bolt
to specification.
12. Reinstall drive belt noting direction of rotation. If a
new belt is installed, install so numbers can be easily
read.
13. Replace PVT outer clutch cover rubber gasket.
14. Reinstall PVT outer clutch cover and secure with
screws. Torque to specification.
15. Install the PVT cover inlet / outlet ducts and tighten
the clamps. Torque to specification.
Inner Cover Bolt (Rear):
12 ft-lbs (16.6 Nm)
Outer Cover Bolt:
4 ft-lbs (5.4 Nm)
Driven Clutch Retaining Bolt:
13 ft-lbs (17 Nm)
Drive Clutch Retaining Bolt:
47 ft-lbs (64 Nm)
CLUTCHING
