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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Handlebar Block Installation Procedure
1.
The pin (A) on the bottom side of the top handlebar
block faces down and to the front of the ATV.
2.
The bottom handle bar block has a side with 3 holes,
the side with 3 holes faces up and to the front of the
ATV.
3.
Align the pin (A) in the top block with the middle hole
(B) in the bottom block for proper installation. The pin
(A) and middle hole (B) should face the front of the
ATV.
4.
Install the pin side bolts first and evenly tighten the
bolts down. Evenly torque the 2 front bolts to
specification.
Handle Bar Bolt:
14 ft-lbs (19 Nm)
5.
Install the rear bolts and tighten evenly. Evenly
torque the 2 rear bolts to specification.
NOTE: There will be a slight gap on the backside
of the blocks after the procedure is performed.
Steering Post Removal
1.
Remove the front cab.
2.
Remove the handle bar pod.
3.
Remove the handle bar.
4.
Remove the fuel tank bracket assembly.
5.
Remove the steering tie rod ends from the steering
bracket. Note the orientation of the fasteners and
bracket on the steering assembly.
6.
Remove the steering post nuts at the mount plate.
7.
Remove the top steering bracket.
8.
Remove the steering post.
Steering Post Assembly
1.
Install the steering post.
2.
Install the steering post nuts at the mount plate.
3.
Install the top steering bracket.
4.
Torque all fasteners to specification.
5.
Install the steering tie rod ends from the steering
bracket, noting the orientation of the fasteners and
bracket on the steering assembly.
6.
Install the fuel tank bracket, handle bar and pod.
Torque fasteners to specification.
7.
Check the steering, the handle bars must move
freely and easily from full left to full right without
binding.
8.
Install front cab.
BODY / STEERING / SUSPENSION
