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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
5.
Fully install the Freewheel gear (starter gear) onto
the crankshaft as shown.
6.
Align the flywheel keyway with flywheel key on the
crankshaft.
7.
By hand, lightly press the flywheel inward while
rotating the freewheel gear counter clock-wise. Fully
install the flywheel until seated on the crankshaft
taper.
8.
Install the flywheel washer.
9.
Hold flywheel with commercially available strap
wrench.
10. Torque
new
flywheel nut (3) to specification.
Flywheel Retaining Nut:
133 ft-lbs (180 Nm)
11. Install starter idler gear and shaft (4).
Stator Removal
NOTE: Test stator wire continuity before removing it
from the housing.
1.
Remove the stator cover as outlined in the ”Water
Pump Mechanical Seal / Oil Seal Replacement”
procedure” in this chapter.
CAUTION
The flywheel contains powerful magnets. Use caution
when removing the stator cover.
DO NOT place fingers between cover and crankcase at
any time during the removal process or injury could
result.
2.
Remove and discard the stator cover gasket.
CAUTION
Be sure engine coolant does not contaminate the
engine oil during stator cover service.
3.
Remove the 3 bolts (C) that secure the stator to the
stator cover.
4.
Remove the 2 bolts that secure the stator wire
routing bracket (D) to the stator cover.
5.
Remove the stator (E) from the stator cover.
Stator / Stator Cover Installation
1.
Clean and degrease screws and threads in stator
housing.
2.
Clean mounting surfaces of stator and housing.
ENGINE
