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Omron ZW-7000 Series, User Manual

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Omron ZW-7000 Series User Manual Download Page 82

Wiring

80

ZW-8000/7000/5000 

User's Manual

Parallel 
input

ZERO input

This is used to execute and clear a zero reset.

RESET input

This resets all executing measurements and outputs.
While a RESET is being input, judgment output conforms to the non-measurement setting.
If this RESET input switches ON while the hold function is used, the state in effect before 
the hold function was set will be restored.

TIMING input

This is a signal input from an external device that is used to time the hold function with the 
continuous measurement function enabled.
This is a signal input from an external device that is used to time the measurement with the 
trigger measurement function enabled.

LIGHT OFF input

This LIGHT-OFF signal puts out the white LED used for measuring.
While LIGHT-OFF is being input, the analog output, binary output, and judgment output 
conform to the non-measurement setting.

BANK_SEL input

This is used for switching banks.
Specify the bank number in combinations of BANK_SEL1, 2 and 3.
However, if the bank mode is set to “JUDGMENT”, the bank cannot be switched at the 
external signal input because the number of banks increases to 32.

LOGGING input

This is used to start and end internal logging.

SYNC/TRIG input

In the internal/PDO synchronized mode, this is a signal input (SYNC input) used in order 
for the multiple ZWs to perform synchronization of measurements (image capture) at the 
same time. 
In the external synchronous measurement mode, this is a signal input (TRIG input) used in 
order to decide the measurement (image capture) timing.

Class

Name

Description

Bank Number BANK_SEL1

BANK_SEL2

BANK_SEL3

BANK1

OFF

OFF

OFF

BANK2

ON

OFF

OFF

BANK3

OFF

ON

OFF

BANK4

ON

ON

OFF

BANK5

OFF

OFF

ON

BANK6

ON

OFF

ON

BANK7

OFF

ON

ON

BANK8

ON

ON

ON

Summary of Contents for ZW-7000 Series

Page 1: ...nspoint Parkway Suite 200 Hoffman Estates IL 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON Corporation Industrial Automation Company C...

Page 2: ...ZW 8000 7000 5000 Series When using the ZW 8000 7000 5000 Series be sure to observe the following The ZW 8000 7000 5000 Series must be operated by personnel knowledgeable in electrical engineer To ensure correct use please read this manual thoroughly to deepen your understanding of the product ing Please keep this manual in a safe place so that it can be referred to whenever necessary ...

Page 3: ...lease Read Basic configuration Installation and Connections Operation during RUN Mode Settings for Function Convenient Functions Offline Settings Sensor controller operations Confocal Fiber Type Displacement Sensor ZW 8000 7000 5000 Series Troubleshooting APPENDICES ...

Page 4: ...Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in w...

Page 5: ...pplication requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specificat...

Page 6: ...n minor or moderate injury or may result in serious injury or death Additionally there may be signif icant property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage Indicates general prohibitions for which there is no specific symbol Indicates a potentially hazardous situation which if not avoided may result in min...

Page 7: ...ce connections to control systems and equipment via networks to prevent access from untrusted devices Install firewalls to shut down unused communications ports and limit communications hosts and isolate control systems and equipment from the IT network Use a virtual private network VPN for remote access to control systems and equipment Adopt multifactor authentication to devices with remote acces...

Page 8: ... Take adequate measures such as restricting physical access to network devices by means such as locking the installation area When using a device equipped with the SD Memory Card function there is a security risk that a third party may acquire alter or replace the files and data in the removable media by removing the removable media or unmounting the removable media Please take sufficient measures...

Page 9: ... 10 Reverse connection of the power supply is not allowed Unstable voltage may cause unexpected operation of the sensor controller If such condition is anticipated use an UPS Uninterruptible Power Supply Recommended UPS S8BA Series OMRON Open collector outputs should not be short circuited Keep the load current at or below the specification value High voltage lines and power lines must be wired se...

Page 10: ... not insulated from the internal circuits When grounding the positive terminal of the 24 VDC power supply do not connect the Sensor Controller s frame ground terminal or PLC s frame ground terminal to ground 1 2 The PC housing may be internally connected to the SG 0 V in which case current will flow through the path shown below and may cause seizure If there is no PC or specifically there is no SG...

Page 11: ... up the body Dispose of this product as industrial waste Use exclusive devices including a sensor head Calibration ROM fiber cable or RS 232C cable to connect or ignition burst false operation or breakdown may be caused Do not cut fiber cable Glass at the cut section may cause injury Also if cut it will not work normally anymore Whenever any trouble including strange odor smelled the body overheat...

Page 12: ...ly remove it need to repair ZW XF80 R is suitable for the ZW 8000 series ZW XF70 R is suitable for the ZW 7000 series and ZW XF50 R for the ZW 5000 series Only one cable can be extended Be sure to use a Sensor Head and Calibration ROM with the same serial number A pair with different serial numbers cannot operate normally Use the configuration software with the combination specified in this manual...

Page 13: ...ts with a large curvature excessively inclined objects target objects with a thin film on the surface etc 6 Effect caused by peripheral lights Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if an object has a shiny surface the light from the lighting will be reflected and a malfunction may occur In such a case prevent re...

Page 14: ...rosoft Corporation Other system names and product names that appear in this manual are the trademarks or registered trademarks of the respective companies Notice Photocopying duplication or copying of all or part of this manual without permission is prohibited Please understand that the specifications and other contents of this manual are subject to change for improvement without notice Every effo...

Page 15: ...ormation on the Sysmac Studio Purpose of use Manual ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Overview of ZW 8000 7000 5000 series Setup and Wiring Basic Operation Function Setting Offline Setting Confirm the Menu List Connecting to the Sensor Controller C...

Page 16: ...00 5000 series User s Manual This manual Z362 ZW 8000 ZW 7000 ZW 5000 To learn how to set up of Con focal Fiber Type Displacement Sensor of ZW 8000 7000 5000 series Describes how to set up of Confocal Fiber Type Displacement Sensor of ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor ZW 8000 7000 5000 series User s Manual for Communication Settings Z363 ZW 8000 ZW 7000 ZW 5000 To le...

Page 17: ...ttaching the Strap to Protective Cap 34 Connecting the sensor controller and sensor head 35 Connection of Fiber Cable and Sensor Controller 36 Connection of Calibration ROM and Sensor Controller 38 Remove the Fiber cable 39 24 V input terminal block 42 Connecting to a Personal Computer 44 Starting Up Sysmac Studio Measurement Sensor Edition 47 Calibrating Sensor Head 48 Monitoring the Measurement ...

Page 18: ...ement Sensor Edition 86 Entering project information 87 2 7 Explanation of Screen Sections 88 PC tool 88 2 8 Saving a project 93 Saving a project 93 Exporting a project 93 Importing a project 93 3 Operation during RUN Mode 3 1 Setting the Measurement Start Timing 96 Internal Processing of Sensor Controller 96 Measurement Mode and Measurement Start Timing 97 3 2 Switching operation modes 98 3 3 Dis...

Page 19: ...urfaces 128 Setting Light Exposure Time Control Mode 129 Setting the Measurement Area 130 4 2 Setting Measurement Items 138 What is a Measurement Item 138 Measuring the Height 138 Measuring the Thickness 140 Performing Calculations 141 4 3 Setting the Output Conditions 143 Setting Scaling 143 Setting Filters 152 Setting Hold 160 Setting the Zero Reset 169 4 4 Setting Threshold Value 174 Threshold ...

Page 20: ... Mode 203 6 3 Changing between Online and Offline 204 6 4 Offline Debugging of the Sensor Control Program and Sensor Opera tion 206 7 Sensor controller operations 7 1 Basic Operation 210 7 2 Search from Menu Tree 212 FUNC adjustment Mode Menu 212 RUN operation Mode Menu 221 7 3 Functions of Operating Keys 222 7 4 Digital Displays 223 7 5 Functions and Operations during Measurement 224 Switching th...

Page 21: ... Calibrating Sensor Head 270 Initializing Settings 271 Setting the Synchronous Measurement Mode 272 Setting the extension fiber cable length 273 7 12 Connecting Parallel I O 274 7 13 Connecting with EtherCAT 275 7 14 Connecting with EtherNet IP 276 7 15 Connecting by No protocol Communications 277 8 Troubleshooting 8 1 Error Messages 280 Errors Common to All Communication States 280 8 2 Troublesho...

Page 22: ...20 ZW 8000 7000 5000 User s Manual Index 329 Revision History 332 ...

Page 23: ...ZW 8000 7000 5000 User s Manual 1 21 ...

Page 24: ...ntrol Mode p 129 p 232 Measuring the Height p 138 p 237 Measuring the Thickness p 140 p 238 Calculating p 141 p 239 Setting the Filter p 152 p 242 Setting the Scaling p 143 p 246 Setting the Hold p 160 p 251 Setting the Zero Reset p 169 p 256 Changing the Bank Mode p 188 p 261 Copying the Bank System Settings p 186 p 262 Bank Settings only Saving the Bank System Settings p 185 p 263 Clearing the B...

Page 25: ...1 Basic configuration Basic configuration 1 1 ZW 8000 7000 5000 Series Displacement Sensors 24 1 2 Basic Operation Flow 25 1 3 Basic Operations for Displaying Measurement Results 29 ...

Page 26: ...are the following 3 types of sensor heads Sensor head type Series Model Square shaped straight type Pen shaped straight type Pen shaped right angle type ZW S Series ZW SP Series ZW SPR Series ZW S80 S70 S50 ZW SP80 SP70 SP50 ZW SPR80 SPR70 SPR50 Sensor head Sensor Controller PC tool Personal computer Detects a target to measure Performs measurements and outputs the result Allows making advanced se...

Page 27: ...t conditions such as scaling hold and zero reset Setting the Output Conditions Saving the setting data 1 Save the set data Setting measurement items Select task s from TASK1 to TASK4 and set measurement items including height thickness and calculation Setting Sensing 4 2 Setting Measurement Items Setting the Output Conditions Installation and Connections Section 2 Installation and Connections Sect...

Page 28: ...Ethernet RS 232C Communications Setting the Banks Setting the System Environment 4 4 Setting Threshold Value Section 2 Parallel I O connection Section 3 EtherCAT Connection Section 4 EtherNet IP Connection Section 5 No protocol Connection 3 9 Bank Switching 3 4 Perform the Zero Reset 4 7 Saving The Settings 4 6 Setting the System Section 4 Settings for Functions Section 4 Settings for Functions 7 ...

Page 29: ...calculation for each task Height TASK1 Surface fluctuation TASK2 Measurement processing flow in TASK1 Analog output Select one TASK that you want to output Judgment output Select one TASK that you want to output Serial output Ethernet RS 232C Allows output of four data of the following Results of TASK1 to TASK4 exposure time peak value of received light Fieldbus output EtherCAT EtherNet IP Allows ...

Page 30: ...Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 Sensing Filter Threshold value BANK The sensing settings for measurement are held as one bank Output I O Sensing Filter Threshold value Output I O BANK8 BANK3 BANK2 BANK1 BANK8 BANK3 BANK1 BANK2 BANK1 TASK1 TASK4 Sensing Filter Threshold value Output I O I O Sensing F...

Page 31: ...he PC tool Sysmac Studio to calibrating the Sensor Head through to monitoring the measurement results For details refer to the description of their respective chapters Installation of Sensor Head Installation procedure ZW S Series 1 Place the Sensor Head with an appropriate distance from the target to measure fixing it by tightening four M3 screw inserted into their respective installation holes T...

Page 32: ...ead to 2 Place the sensor head an appropriate distance from the target to measure and then fix it by tight ening four accessory screws M2 10 inserted into their respective installation holes Tightening torque 0 15 N m This installation method can be used to install sensor heads next to each other For the location of screw holes check the external dimensions in the appendices M2 screw 4 ZW SP Serie...

Page 33: ...recommended installation jig Misumi SHMPS12 series 2 Fix it by tightening the M4 fixing screws Tightening torque 1 2 N m Fix the recommended jig within the shaded area in the figure below Prepare screws as they are not supplied with Misumi installation jigs When installing with customer manufactured jig M4 screw 2 ZW SP Series ZW SPR Series M4 screw 2 ZW SP Series ZW SPR Series 6 5 38 1 19 5 44 1 ...

Page 34: ...as a mirror or wafer visual check may be difficult Additionally the measurement value which set out of the measurement region may be output Basic precautions for installation Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if an object has a shiny surface the light from the lighting will be reflected and a malfunction may...

Page 35: ...00 User s Manual 33 1 Basic configuration Attaching the strap to the Calibration ROM 2 Attach the Calibration ROM to the fiber cable of the Sensor Head 1 Attach the supplied strap to the Calibration ROM Calibration ROM Strap ZW 7000 Series ZW 5000 Series ZW 8000 Series ...

Page 36: ... Attach the supplied protective cap to the fiber cable When attaching the protective cap with its strap to the fiber cable be careful so as the protective cap or strap do not catch when you thread it When removing the fiber cable from the Sensor Controller make sure its protective cap is attached Leaving the cable unprotected can let dirt get on the end surface and cause performance deterioration ...

Page 37: ... 7000 5000 User s Manual 35 1 Basic configuration Connecting the sensor controller and sensor head Connect the fiber connector of Sensor Head to the fiber adapter of Sensor Controller 1 Remove the Protective cap of Fiber cable ZW 7000 Series ZW 8000 5000 Series ...

Page 38: ...ler fiber adapter Make sure to grasp the bushing section of the fiber connector when you connect to the Fiber cable If you grasp the bushing section of fiber connector it cannot be connected correctly When install the Fiber cable Grasp the black part of the fiber connector Mate the convex of the fiber connector with the groove on the fiber adapter and insert Groove of fiber adapter Fiber adapter B...

Page 39: ...f the Fiber cable when you connect to the Fiber cable If you grasp the fiber connector it cannot be connected correctly When install the Fiber cable Grasp the bushing section of Fiber adapter Mate the Convex of fiber connector with the groove on the fiber adapter and insert Groove of fiber adapter Fiber adapter Fiber cable Bush section Fiber connector Convex of fiber connector Convex of fiber conn...

Page 40: ... ROM make sure that the Sensor Controller s power supply is turned OFF The Sensor Controller may break down if the Calibration ROM is connected while the power is ON Use with the Calibration ROM always connected If the Calibration ROM is not connected the error message SYSERR is shown in the main digital and NO ROM is shown in the sub digital where measurement is not possi ble Errors Common to All...

Page 41: ...ted the previous time the Sensor Controller was launched For the initialization method see below Initializing Settings p 187 Initializing Settings p 271 Remove the Fiber cable For ZW 8000 7000 Series If you have the bush section of Fiber cable that part may be out of place Make sure to have the fiber connector section 1 When you remove the fiber cable make sure to have the black part of the connec...

Page 42: ...d connection Do not touch the end surface of a fiber cable or the cable may be degraded in performance Should the end surface be touched or soiled wipe the dirt away using a commercially available cleaner exclusive for fiber or dry and soft cloth Do not use a cloth moistened with alcohol or the dirt may be reattached Use the optional ZW XCL or a commercially available fiber cleaner when cleaning t...

Page 43: ...protective cap If you do not attach it it is possible that some contaminants may have adhered and may cause degradation of performance Calibrate the Sensor Head after removing and inserting a fiber cable Calibrating Sensor Head p 48 For checking the fiber is broken confirm the followings Confirm by looking the Sensor head is lighting with connecting to Sensor Controller To put the diffraction i e ...

Page 44: ...pply separate from other devices Wiring together with other devices or using the same duct could cause a false operation or damage the sensor Do not turn off the power during initial processing immediately after the Sensor Controller power is turned on as the memory inside the Sensor Controller is being accessed This may corrupt the data Securely fasten the terminal block to prevent injury when yo...

Page 45: ...iver make sure to tightly secure to the terminal block Do not use 24V power terminal board which is used inZW CE series 2 Installation and Connections p 53 2 Insert the wire into the terminal hole When you use a wire attached rod terminal you can in sert just with Push IN When using single wire or stranded wire Insert the wire deeply in to the terminal hole while pushing the release button on the ...

Page 46: ...ontroller and a personal computer set the IP address which is different from the Network address of Sensor Controller 1 Insert one end of the Ethernet cable into the Ethernet connector of the controller 2 Insert another end of the Ethernet cable into the Ethernet connector of the external device By default the Sensor Controller has an IP address of 192 168 250 50 and a subnet mask of 255 255 255 0...

Page 47: ...ontrol Panel from the start menu The Control Panel dialog box appears 2 Click Network and Internet and View net work status and tasks 3 Click Change adapter settings 4 Right click Local Area Connection and se lect Properties from the displayed menu The Local Area Connection Properties dialog box appears Select Ethernet for Windows 10 ...

Page 48: ...nternet Protocol Version 4 TCP IPv4 Prop erties dialog box appears 6 Click the Use the following IP address option and enter an IP address and subnet mask Example When matching the computer settings to the Sen sor controller s network address and setting the following values IP address 192 168 250 2 Subnet mask 255 255 255 0 7 Click OK to complete the configuration ...

Page 49: ...roject 2 8 Saving a project p 93 3 Select the Specify a sensor radio button to specify the IP address of the Sensor Con troller to be connected Click the Confirm button to confirm the infor mation of the Sensor Controller When connection with Sensor Controller is suc cessful Sensor Controller information is dis played Click OK button the Sensing monitor window appears Sensing monitor pane p 90 Whe...

Page 50: ...in 20mm of the measurement range or with the tip of the Sensor Head shielded from light with an object with diffuse reflection Correct calibration is not possible with a transparent object semi transparent object or mirror 2 Select the cable length of the extension fiber cable 1 Set the operation mode to FUNC mode 3 2 Switching operation modes p 98 Multi View Explore Device Group Sensor Name Syste...

Page 51: ...ns it is possible that some contaminants may have adhered to the Sensor Head part or the fiber connector of the Sensor Controller Clean the fiber cable or fiber connector referring to p 70 After cleaning the fiber or fiber connector be sure to calibrate the Sensor Head again 3 Click Execute sensor head calibration The sensor head calibration window appears 4 With no object in the measuring range o...

Page 52: ...ic Operations for Displaying Measurement Results 50 ZW 8000 7000 5000 User s Manual Calibrating Sensor Head can also be set by the operating keys on the Sensor Controller Calibrating Sensor Head p 270 Note ...

Page 53: ...xplore Device Group Sensor Name right click 5 Convenient Functions p 191 8 Troubleshooting p 279 1 Select Sensing Monitor Open the sensing monitor window If the displayed measurement results are incor rect refer to Chapter 8 Troubleshooting If the resolution of PC is low the light reception wave might not be displayed In this case close displayed items which are infrequently used such as display i...

Page 54: ...Basic Operations for Displaying Measurement Results 52 ZW 8000 7000 5000 User s Manual MEMO ...

Page 55: ...ation and Connections 2 1 System Configuration 54 2 2 Part Names and Functions 57 2 3 Installation 63 2 4 Wiring 78 2 5 Installing the Sysmac Studio 85 2 6 Launching a project 86 2 7 Explanation of Screen Sections 88 2 8 Saving a project 93 ...

Page 56: ...45 Other EtherCAT slaves Special EtherCAT Cable RJ45 RJ45 Other EtherCAT slaves General purpose USB Cable General purpose Ethernet Cable Industrial EtherNet IP Ethernet Switching Hub Sysmac Studio Standard Edition NX NJ series Machine Automation Controller NX NJ series Machine Automation Controller EtherCAT Master EtherCAT Master Parallel Cable Parallel Cable Parallel Cable I O control PLC Trigger...

Page 57: ... licences This is the setup application It is part of the Sysmac Studio Package and it runs on Windows The Sysmac Studio comes in two different editions Sysmac Studio Standard Edition The Sysmac Studio provides an integrated development environment for the NX NJ series Controllers and other Machine Automation Controllers and EtherCAT Slaves It supports setup programming debugging operation and mai...

Page 58: ...Hub W4S1 03B 3 ports type W4S1 05B W4S1 05C 5 ports type The Switching Hub connects multiple Sensors to one Touch Finder or one computer running PC Tool EtherCAT Junction Slave GX JC03 3 ports type GX JC06 6 ports type Used to connect multiple sensors or PLCs using EtherCAT Product Model Application ...

Page 59: ... number Serial number Only a Calibration ROM with the same serial number is available 3 Fiber interface Interfaces the Sensor Head and optical fiber Do not remove this fiber interface If you remove it repair may be needed 4 Fiber Cable Sends or receives light signals to from the Sensor Controller 5 Fiber Connector Couples the Sensor Controller and fiber cable 1 2 3 4 5 1 2 3 4 5 ZW S70 ZW S50 1 2 ...

Page 60: ...n in the main digital and NO ROM is shown in the sub digital where measurement is not possible Errors Common to All Communication States p 280 If the Calibration ROM is lost or broken as a provisional measure the measurement can be resumed using the data of the previously read Calibration ROM For the operating procedure refer to page p 195 5 3 Recovering Calibration ROM data p 195 No Names Functio...

Page 61: ... 29 28 13 14 8 7 1 2 3 4 5 6 27 25 9 10 11 17 12 15 22 26 23 24 21 20 19 16 18 30 29 28 13 14 8 7 1 2 3 4 5 6 27 25 9 10 11 17 12 15 22 26 23 24 21 20 19 16 18 30 29 28 13 14 8 7 31 32 ZW 8000 Rear view Front View Front View Front View Display Control Panel Connectors terminals ZW 7000 Display Control Panel Connectors terminals ZW 5000 Display Control Panel Connectors terminals Bottom view ...

Page 62: ...shows additional information for measured values or setting values for functions 9 RUN indicator green The RUN indicator is lit in the RUN mode and goes out in the FUNC mode 10 THRESHOLD L indicator orange The LOW threshold value indicator is lit when the Sub display indicates a LOW threshold value 11 THRESHOLD H indicator orange The HIGH threshold value indicator is lit when the Sub display indic...

Page 63: ... recommended EtherCAT cable 24 EtherCAT input output connector This connector is used to connect to EtherCAT compatible devices Use the recommended EtherCAT cable 25 24 V input terminal block This connector is used to connect to Sensor Controller 24 VDC power supply The length of Cables should be less than 30 m 26 32 pole extension connector This connector connects the following output and input s...

Page 64: ...ions data error Double flash Application WDT timeout ON PDI WDT timeout L A IN indicator Green OFF Link not established in physical layer Flickering In operation after establishing link ON Link established in physical layer L A OUT indicator Green OFF Link not established in physical layer Flickering In operation after establishing link ON Link established in physical layer The timing of the flash...

Page 65: ...essed as 0 with the NEAR side as and the FAR side as 1 With the ZW 8000 7000 series the measurement area differs depending on the measurement cycle Measurement center distance NEAR side Measuring center 0 mm FAR side 1 Measuring range ZW S series Measurement center distance NEAR side Measuring center 0 mm FAR side 1 Measuring range Measurement center distance NEAR side Measuring center 0 mm FAR si...

Page 66: ... 0 7 mm 0 56 mm 80 μs 80 0 5 mm 0 3 mm 1 mm 0 6 mm 2 mm 1 2 mm 0 3 mm 0 18 mm 0 7 mm 0 42 mm 70 μs 70 0 5 mm 0 2 mm 1 mm 0 4 mm 2 mm 0 8 mm 0 3 mm 0 12 mm 0 7 mm 0 28 mm 60 μs 60 0 5 mm 0 1 mm 1 mm 0 2 mm 2 mm 0 4 mm 0 3 mm 0 06 mm 0 7 mm 0 14 mm Sensor Head Model ZW S7010 ZW S7020 ZW S7030 ZW S7040 ZW SP SPR7007 ZW SP SPR7010 Measure ment cycle Near Far Near Far Near Far Near Far Near Far Near Fa...

Page 67: ...sing two or more Sensor Heads in opposition to each other mutual interference will not occur if other beam spots are outside the areas in the following diagrams 6 7 mm 0 6 mm 1 6mm 9 3 mm 1 4 mm 2 8mm 9 5 mm 1 mm 1 2 mm ZW S 030 ZW S 040 ZW S 010 ZW S 020 19 mm 2 mm 1 7 mm 28 mm 4 mm 2 4 mm 37 mm 6 mm 3 mm ...

Page 68: ...sor Controller clear by 30 mm or more on its top and by 10 mm or more from either side To secure the Sensor Head and cables connected safely keep the front of the Sensor Controller clear by 65 mm or more If more than one Sensor Controller must be placed in parallel place them 10 mm or more apart each other keep them clear by 30 mm or more on their top and 30 mm or more under them Do everything pos...

Page 69: ...installing the Sensor Controller make sure that it is securely fixed Removal procedure 1 Hook the upper edge of the Sensor Controller s back slot onto the upper edge of the DIN track 2 Push the Sensor Controller down onto the DIN track until the DIN track attachment hook is locked Push in until you hear a click sound 1 Pull DIN track attachment hook downwards using a slotted screwdriver or an equi...

Page 70: ...oller on its bottom 1 Drill four installation holes on the base For the location installation holes see the external dimensions 9 1 Specifications and External Dimensions p 288 2 Tighten four M4 screws to fix the Sensor Controller on the base Tightening torque 1 2 N m Sensor Controller thread depth 6 mm Important M4 screw 4 ...

Page 71: ...ap Attaching the Strap to Protective Cap p 34 Connection of Fiber Cable and Calibration ROM Connecting the sensor controller and sensor head p 35 Connection of Fiber Cable and Sensor Controller Connection of Fiber Cable and Sensor Controller p 36 Connection of Calibration ROM and Sensor Controller Connection of Calibration ROM and Sensor Controller p 38 Remove the Fiber cable Remove the Fiber cabl...

Page 72: ... the top of the cleaner and take one cleaner from the package 2 Cleaning the fiber connector face of the Controller side For ZW 8000 Series Insert the cleaner end into the fiber connector or connection adapter then turn it in the same direction about 3 times while pressing it against the side surface and end surface of the optical connector ...

Page 73: ...hutter of the fiber connector and then wipe the fiber s face around three reciprocating For ZW 5000 Series Insert the cleaner end into the fiber connector or connection adapter then turn it in the same direction about 3 times while pressing it against the side surface and end surface of the optical connector ...

Page 74: ... the fiber cable For ZW 8000 Series Remove the cap from the fiber connector and wipe the fiber s face with about 3 passes For ZW 7000 Series Remove the cap from the fiber cable and wipe the entire end surface of the fiber connector with about 3 passes Clean around the 2 guide pins as well ...

Page 75: ...aner may result in dirt or scratches on the end surface causing malfunctions or measurement errors Discard after use When using a fiber cleaner be sure to use the cloth white end surface on the cleaning section to clean For ZW 5000 Series Remove the cap from the fiber connector and wipe the fiber s face with about 3 passes Important ...

Page 76: ...Connecting adapter option The connection adapter comes packed together with the extension fiber cable Model Length ZW XF8002R 2m ZW XF8005R 5m ZW XF8010R 10m ZW XF8020R 20m ZW XF8030R 30m Model ZW XFCS Important Extension fiber cable ZW XF8 R 2m 5m 10m 20m 30m Sensor Head fiber cable Connection adaptor ZW XFCS Nameplate Convex section Fiber connector Fiber bush part Groove When connecting the fibe...

Page 77: ...packed together with the extension fiber cable Model Length ZW XF7002R 2m ZW XF7005R 5m ZW XF7010R 10m ZW XF7020R 20m ZW XF7030R 30m Model ZW XFCM Extension fiber cable ZW XF70 R 2m 5m 10m 20m 30m Sensor Head fiber cable Connection adaptor ZW XFCM Nameplate Groove When connecting the fiber cable grasp by the bushing part of fiber Align the convex section of fiber cable to the groove of the adapter...

Page 78: ...W XF5020R 20m ZW XF5030R 30m Model ZW XFC2 Extension fiber cable ZW XF50 R 2m 5m 10m 20m 30m Sensor Head fiber cable Connection adaptor ZW XFC2 Convex section Mate the convex section of the fiber connector with the groove on the connection adapter and turn the threaded section clockwise while pushing in When the fiber insertion fixing screw is not completely tightened as is the case in the No good...

Page 79: ...e of the Sensor Head It may cause a degrading of its efficiency If you mistakenly touch or otherwise get dirt on the face lightly wipe off the part using the following Optional item ZW XCL Commercially available fiber cleaner A dry soft cloth Do not use a cloth dampened with alcohol Re adhesion of dirt may occur For cleaning the fiber connector of the Sensor Controller use the optional item ZW XCL...

Page 80: ...olor Color 1 Signal name No 2 Signal name Color 1 Blue COM_IN1 B16 A16 COM_IN2 Blue Green TIMING B15 A15 SYNC TRIG Green Yellow RESET B14 A14 NC Yellow Orange ZERO B13 A13 NC Orange Red LIGHT OFF B12 A12 NC Red Brown COM_OUT1 B11 A11 COM_OUT3 Brown Black HIGH B10 A10 STABILITY Black White PASS B9 A9 LOGERR White Gray LOW B8 A8 LOGSTAT Gray Purple ALARM B7 A7 SYNCFLG TRIGBUSY Purple Blue BUSY B6 A6...

Page 81: ...LG This turns ON when measurement synchronization processing is executed by SYNC input and the state changes to one where normal measurement values can be output In the external synchronous measurement mode this output operates as TRIGBUSY This turns ON while a measurement by TRIG input is being performed The next TRIG input cannot be turned ON until this turns OFF STABILITY output This turns ON w...

Page 82: ...IGHT OFF is being input the analog output binary output and judgment output conform to the non measurement setting BANK_SEL input This is used for switching banks Specify the bank number in combinations of BANK_SEL1 2 and 3 However if the bank mode is set to JUDGMENT the bank cannot be switched at the external signal input because the number of banks increases to 32 LOGGING input This is used to s...

Page 83: ...tput is not possible under the following combination of conditions Measurement cycle is less than 40 µs EtherCAT output is enabled Make sure to fix the terminal block to prevent be injure when pushing the release button with a screw driver Class Name Description Analog output OUT V This outputs the measured value from 10 V to 10 V as the voltage value When measurement not possible Approx 10 8 V de...

Page 84: ...When using single wire or stranded wire Insert the wire deeply in to the terminal hole while push ing the release button on the side of terminal hole using a screwdriver After the connection has been established pull the wire gently to make sure that the connection has been made securely Being careful not to accidently be injured when pushing the release button with a screwdriver make sure to tigh...

Page 85: ...idth of input signal filter 5µs to 1000µs to prevent incorrect input due to chattering Always use non contact relays SSR PLC transistor output for input signals If contact relays are used contact bounding may turn ON a TIMING input again during measuring Item Specifications Model ZW 8000 7000 5000 Input type 1 For NPN connection For PNP connection Input voltage 24 VDC 10 21 6 to 26 4 VDC 24 VDC 10...

Page 86: ... specification value could cause damage to the output circuit Item Specifications Model ZW 8000 7000 5000 Output type 1 For NPN connection For PNP connection Output voltage 21 6 to 30 VDC 21 6 to 30 VDC Load current 50 mA max 50 mA max ON residual voltage 2 V max 2 V max ON leakage current 0 1 mA max 0 1 mA max Internal circuit diagram 2 Terminal name COM_OUT1 COM_OUT2 COM_OUT3 Output signal name ...

Page 87: ...s Manual 85 2 5 Installing the Sysmac Studio The PC Tool used to set up ZW 8000 7000 5000 Series Displacement Sensors is installed from the Sysmac Studio Installer Refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 for the system requirements and installation procedure ...

Page 88: ...f the methods below Directly specify the IP address of the sensor to connect Check the Specify a sensor box Directly enter the IP address Click Confirm and then click OK When not connected with the sensor offline When setting a project offline without connecting to the actual sensor check Enter the type to select Then select the sensor model and software version to use and click OK Chapter 6 Offli...

Page 89: ...iew explore Device Group right click Add ZW Entering project information Comments about the project can be entered Multi View Explore Device Group Sensor Name double click Edit pane General Settings icon 1 Enter comments for the project in the Comment field 4 After the sensor is connected the following window appears Sensing monitor window appears on the Edit pane The sensor starts up in RUN mode ...

Page 90: ...re ZW model name double click No Name Description 1 Menu bar Menu items that can be used with this tool is displayed 2 Toolbar Tool functions that can be used with this tool is displayed with icons 3 Multi View Explore Displays the data hierarchy of the sensor with a hierarchy tree Double clicking each data displays Main pane Bank data edit pane and System data edit pane on the Edit pane 4 Edit pa...

Page 91: ...ensor to the project Rename Changes the device group name Sensor model Edit Displays the main pane as the Edit pane Delete Deletes a sensor from the project Copy Copies a sensor RUN Switches the sensor to RUN mode FUNC Switches the sensor to FUNC mode Online Switches the connection status with the sensor to online Offline Switches the connection status with the sensor to offline Sensing monitor Di...

Page 92: ...item can be edited 3 Guidance The description of the focused setting item is displayed 4 Measurement value monitor The selected measurement results or output values are displayed 5 LED light The status of each LED light is displayed when online 6 I O input The status of I O signals can be switched when online 7 Line bright monitor The line bright is displayed 7 5 6 4 2 2 4 2 1 3 Main pane Bank dat...

Page 93: ...tching the operation mode 1 area 2 area and setting exposure time and measurement areas can be performed Task 1 Allows you to perform setting to calculate the feature amounts of height thickness and calculation using scaling filter and hold processes Settings can be made individually for the task 1 to 4 I O Allow you to make settings for judgment output and analog output System data setting pane S...

Page 94: ... Show configuration Displays the logging condition setting window Show data table Displays the data window to be logged Show Analog Chart Displays the analog chart window The measurement value is displayed The display can be turned on and off by pressing the but ton Show Digital Chart Displays the digital chart window The status of the control signal is displayed The display can be turned on and o...

Page 95: ...select Exporting a project A project data smc can be exported The exported data can be used by importing with the other personal computer s PC tool Importing a project The exported data from other personal computers can be imported as project data Configuration data Description Project information Information on the sensor registered in this project Entire sensor information Entire sensor informat...

Page 96: ...Saving a project 94 ZW 8000 7000 5000 User s Manual MEMO ...

Page 97: ...es 98 3 3 Displaying Measured Values and Received Light Waveform 99 3 4 Perform the Zero Reset 100 3 5 Displaying measured values in graphs 103 3 6 Saving measured values in a file 109 3 7 Displaying saved measured values 113 3 8 Performing internal logging 114 3 9 Bank switching 119 3 10 Operating with Sensor Controller 120 ...

Page 98: ...s specified When the light power is 100 exposure starts when the measurement starts but when the light power is less than 100 there is a period with no exposure after the measurement starts The exposure starts when the measurement starts and ends when the measurement cycle ends Logical beam exposure Measure according to the light reception waveform Measurement results output Measurement cycle Logi...

Page 99: ...xternal PDO synchronous measurement mode or outside of the Internal synchronous measurement mode so separate settings by mode is possible Item Setting item Setting value Description Sensor settings Measurement mode Internal synchronous measurement mode initial value The measurement start timing is automatically determined according to the set measurement cycle intervals Use this mode to perform me...

Page 100: ...roup Sensor Name double click Edit pane Online icon When operating the Sysmac Studio regardless of its operation mode RUN or Setup always set the operation mode of the Sensor Controller to RUN Item Setting item Mode Description Online Operation mode RUN Switches to RUN operation mode Normal operation mode FUNC Switches to FUNC mode Mode for setting the measurement conditions 1 Select the operation...

Page 101: ...ght None Amount of received light in a specified area Amount of emitted light Amount of emitted light in a specified area Measurement value TASK1 TASK2 TASK3 TASK4 μm mm Measurement value of a specified TASK Judgment upper limit value μm mm Judgment upper limit value of a specified TASK Judgment lower limit value μm mm Judgment lower limit value of a specified TASK Resolution μm mm Resolution of a...

Page 102: ...ut as a positive or negative deviation tolerance from the set reference value 0 Example 1 Use the height of the sensing object as a reference value and the deviation is the measured value Example 2 Use the measured value according to the height of the sensing object set 10 as an offset value 0 5 HIGH threshold value 0 5 LOW threshold value Sensor head 0 reference value Sensing object 10 10 5 HIGH ...

Page 103: ...lows setting the reference value to the hold value for a hold measurement or any value other than zero Setting the Zero Reset p 169 p 256 Executing Zero Reset 1 Place the reference sensing object in position 2 Press the key The ZERO indicator illuminates and the current measured value is registered as 0 Sensor head Zero reset executed Zero reset executed Zero reset executed Direction of movement T...

Page 104: ...Z363 The Zero Reset function can also be executed by turning ON the EtherCAT ZERO input signal 3 1 EtherCAT Connection described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 Canceling Zero Reset The Zero Reset function can also be executed by supplying a ZERO signal to the 32 pole extension connector 32 pole ...

Page 105: ...nterval is short can miss the measurement value depending on the loaded condition Multi View Explore ZW model name double click Edit pane Online icon Online setting window Monitoring Trend monitor start 1 Click Trend monitor start The Trend Monitor window starts up 2 Add the data to monitor the trend for Add the data to monitor the trend for to the list Click the logging target data display icon t...

Page 106: ... assigned to OUT3 OUT4 Measurement results assigned to OUT4 TIMING TIMING input signal parallel I O ZERO ZERO input signal parallel I O BUSY BUSY output signal parallel I O ENABLE ENABLE output signal parallel I O HIGH HIGH output signal parallel I O PASS PASS output signal parallel I O LOW LOW output signal parallel I O TASKSTAT TASKSTAT output signal parallel I O LOGGING LOGGING input signal par...

Page 107: ...red value is inside the range the start trigger is issued Data window Out Sets the change in the measured values for Out1 to Out4 as the start condition When the measured value is outside the range the start trigger is issued Trigger end conditions I O Specify parallel I O TIMING ZERO BUSY ENABLE HIGH PASS LOW TASKSTAT LOGGING LOGSTAT LOGERR STABILITY RESET LIGHT_OFF BUFFER_ERR as the trigger cond...

Page 108: ... LOGGING LOGGING input signal parallel I O LOGSTAT LOGSTAT output signal parallel I O LOGERR LOGERR output signal parallel I O STABILITY STABILITY output signal parallel I O RESET RESET output signal Parallel I O LIGHT_OFF LIGHT_OFF input signal parallel I O BUFFER_ERR Turn ON when dropping occurs Dropping may occur depending on the load factor of PC when acquiring data from ZW 8000 7000 5000 seri...

Page 109: ...gger condition is considered to have been met When the measurement results are less than or equal to the judgment value the trigger condition is considered to have been met Judgment 999 999999 to 999 999999 mm This is the judgment value for the measurement results Item Setting item Range Description Trigger condition Judgment value 1 999 999999 to 999 999999 mm When the measurement results are gre...

Page 110: ...graph automatically according to the measurement values For the graph display of measurement values you can adjust the scale of the vertical axis distance in a graph automatically according to the maximum and minimum values of measurement values 2 Click the Start icon to start the sampling When the sampling starts the sampled data is displayed in the graph Item Setting item Range Description Trigg...

Page 111: ...sampling interval 500µs Measuring cycle 1 rounded up to nearest integer to 100000µs Measuring cycle 1 rounded down to nearest integer This sets the interval to save the file If 0 is set the file is saved in each cycle Save in This is the folder to save the files in File prefix This is the prefix for the name of the file saved Samples per file 100 to 10000000 This is the number of samples saved in ...

Page 112: ... trigger start condition For data window in out indicates the upper limit TriggerStartDelay 999 999999 to 999 999999 mm Indicates the delay time for the trigger start condition TriggerEnd True False Indicates whether the trigger end condition is Enabled or Disabled TriggerEndType IO DataSlope DataWindowIn DataWindowOut DataSize Indicates the trigger end condition IO I O result DataSlope Data slope...

Page 113: ...ates the judgment value for the trigger end condition For data window in out indicates the upper limit TriggerEndDelay 999 999999 to 999 999999 mm Indicates the delay time for the trigger end condition DataPointsvalue 1 to 2147483647 Indicates the data number of Trigger end condition ExternalFileStorage Output destination of file Indicates the save destination of file absolute path MaxSamplesPerFi...

Page 114: ...itions EqualTo TriggerStartValue1 1 1 TriggerStartValue2 TriggerStartDelay 0 TriggerEnd True TriggerEndType DataWindowIn TriggerEndObject OUT1 TriggerEndConditions TriggerEndValue1 0 5 TriggerEndValue2 0 5 TriggerEndDelay 0 DataPointsValue 0 ExternalFileStorage FALSE MaxSamplesPerFile 4500 TargetDirectory C Omron Data DataTrace FilePrefix Index DataName1 DataName2 1 1 21314 1 21314 2 1 22098 1 220...

Page 115: ...graph Multi view Explore ZW model name double click Edit pane Online icon Online setting window Monitoring Trend monitor start 1 Select Trend monitor start The Trend Monitor window starts up 2 Click the import icon 3 Select the file to import The file is imported and a graph displayed The file of measurement values that are obtained from the internal logging function can be imported as well 3 8 Pe...

Page 116: ... command Specify end timing Stops automatically after the specified number of logging data has been saved LOGGING input OFF Send LE command Terminate logging After pressing the Logging Start button press the displayed Terminate button LOGGING input OFF LE command Output logging data Press the Save to file Sensor PC button Send LO LG command Send LO LG command Clear logging data Automatically clear...

Page 117: ...her to store the measurement results for OUT1 OUT2 OFF ON Set whether to store the measurement results for OUT2 OUT3 OFF ON Set whether to store the measurement results for OUT3 OUT4 OFF ON Set whether to store the measurement results for OUT4 Logging start when logging is cleared OFF ON Set whether to clear previously logged data when logging starts 2 Click the Logging start button to start inter...

Page 118: ...on A CSV format file in the following format is output Unit of each output values are the following Measure value nm Amount of emitted light 0 01 0 01 to 100 00 Amount of received light Luminance level 0 to 4095 LoggingMode Internal Index OUT1 OUT2 OUT3 OUT4 0 1938 2823 9437 2147483648 1 1939 2764 9401 2147483648 2 1940 2773 9355 2147483648 3 1940 2807 9523 2147483648 4 1941 2794 9442 2147483648 5...

Page 119: ...e used at the same time 2 Set the output conditions of internal logging data Set the conditions for the external output using the non procedural command LO Item Setting item Setting value Description Internal logging setting Number of logging data 0 to 2000000 default value 100000 Set the number of data to save for each internal logging output data Internal logging settings 0 to 1000 default value...

Page 120: ...format refer to following page 5 1 Connecting by No protocol Communications described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 For the details of command specifications see the manual below 5 1 Connecting by No protocol Communications described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fibe...

Page 121: ...ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 1 Double click to open the bank group in the Multi View Explore 2 Select the bank data to switch and double click or right click it to select the Edit menu The bank in the Bank data edit pane that is active on the Edit pane becomes the current bank Switching Banks can also be set by the ...

Page 122: ... s Manual 3 10 Operating with Sensor Controller Other than using PC tools ZW 8000 7000 5000 Series can also be operated using the operation keys on the Sensor Controller For details on how to operate with operation keys see 7 Sensor controller operations p 209 ...

Page 123: ... Settings for Function 4 1 Setting Sensing 122 4 2 Setting Measurement Items 138 4 3 Setting the Output Conditions 143 4 4 Setting Threshold Value 174 4 5 Setting I O 176 4 6 Setting the System 183 4 7 Saving The Settings 185 ...

Page 124: ...he maximum value Item Setting item Setting value Description RUN mode Measurement Cycle Refer to the table below Set the measurement cycle Sensor Controller type Extension fiber cable length Minimum value 1 area mode µs Minimum value 2 area mode µs Maximum value µs Initial value µs ZW 8000 none 60 150 7500 1000 2 m 6500 900 5 m 4500 800 10 m 3500 700 20 m 2500 600 30 m 1500 500 ZW 7000 none 20 40 ...

Page 125: ... of the rear surface is extremely large compared to the top surface area 2 can be set to include only the light reception waveform of the rear surface so that the rear surface can be stably measured This makes it possible to set the optimal exposure time for the rear surface 1 Set Area Mode When the 2 area mode is selected Measurement area 2 is added to the setting items for sensing setting In the...

Page 126: ...al number is one of the following or later ZW 5000 0645817 to ZW 7000 0825817 to Serial number format 1 2 3 4 5 6 7 Software Firmware version is 2 1 or later Digit Meaning Displayed characters 1 Sequential number from 0001 0001 to 9999 2 3 4 5 Month of manufacture 1to 9 X October Y November Z December 6 Year of manufacture Last 2 digits of western year 00 to 99 7 ...

Page 127: ...efault value A measurement can be performed at specific linearity regardless of the type of target to measure Usually select this setting Mirror This setting allows for high linearity measurement if the surface of the object gives a mirror like reflection such as with glass wafer or metallic luster objects Rough Selecting the mode when the surface is diffusing possible to acquire the high linearit...

Page 128: ...plore Bank Group Bank Data Name double click Edit pane Sensing setting icon Sensing settings window Operating mode Item Setting item Setting value Description Operation mode Noise cut level 0 to 1500 Gradation default value 300 ZW 8000 100 ZW 7000 5000 Set the number of gradations when noise is cut from the line bright 1 Set Noise cut level Noise Noise can be cut ...

Page 129: ...nk Data Name double click Edit pane Sensing setting icon Sensing settings window Operating mode Reducing the smoothing size may deteriorate measurement stability If that happens change the measurement surface setting or noise cut level Item Setting item Setting value Description Operation mode Smoothing size 1 3 5 7 9 pixels Default value 5 Set the pixel size to be used as the unit when smoothing ...

Page 130: ...ue Description Operation mode Start direction of count measurement surfaces NEAR default value Measurement surfaces are counted from NEAR side FAR Measurement surfaces are counted from FAR side The setting of start direction of count measurement surfaces can also be set by the operating keys on the Sensor Controller Setting Start Direction of Count Measurement Surfaces p 231 Example NEAR 1 surface...

Page 131: ...alue for the amount of emitted light The amount of emitted light is set on the assumption that Measurement cycle 3 μs is taken as 100 Amount of emitted light minimum 0 01 default value to 100 00 When Auto is selected for light exposure control mode set the lower limit value for the amount of emitted light The amount of emitted light is set on the assumption that Measurement cycle 3 μs is taken as ...

Page 132: ...e of Sensor Controller 0 1 μs The minimum value of control resolution is 0 1 μs When the amount of emitted light maximum 100 for the measurement cycle μs is set to fall below 10μs the actual control amount of emitted light maximum is 10μs Item Setting item Setting value Description Measurement area 1 Measurement area start Measuring range of Sensor Head mm Set the measurement start position for th...

Page 133: ...edge is set as the 2nd edge When the workpiece is near the measurement center When the workpiece is on the NEAR side When the workpiece is on the FAR side Area 1 Area 2 Area 1 Area 2 Transparent workpiece Using the 1st edge as a reference the Area 2 measurement area is automatically set so that only the 2nd edge is included Area 1 Area 2 After Area 2 is automatically set even if the workpiece vibr...

Page 134: ...line Follows the upper line and lower line of Area 2 Reference edge Edge1 Edge2 Edge3 Edge4 peak Initial value Edge1 Select the measurement surface of measurement area 1 to be used as the reference for automatic tracking The peak is the surface of all measurement surfaces having the highest received light amount Following edge Edge1 Edge2 Edge3 Edge4 peak Initial value Edge2 Select the measurement...

Page 135: ...annot be used with ZW 7000 5000 Example When measuring target with multiple layers 4 edges When not using EdgeTracks Multiple layers Transparent target 1 sur face 2 sur face 3 sur face 4 sur face Measure value time Incident level of edge 1 is low and unstable 1 surface 2 surface 3 surface 4 surface 1 surface 2 surface 3 surface Edge not detected The incident level of edge 1 is low and unstable so ...

Page 136: ...ack area 4 surface Incident level of edge 1 is low and unstable 1 surface 2 surface 3 surface 4 surface 1 surface 2 surface 3 surface 4 surface The function recognizes the edge found inside the edge 1 track area as edge 1 and the edge found inside the edge 2 track area as edge 2 Edges 3 and 4 are matched to track areas in the same way and their edge numbers are recognized Stable measurement values...

Page 137: ...izes the edge inside the track effective width as edge 1 after Area Teach is executed Edge2 track width 0 000 to 65 535 mm Sets track effective width mm of edge 1 Recognizes the edge inside the track effective width as edge 2 after Area Teach is executed Edge3 track width 0 000 to 65 535 mm Sets track effective width mm of edge 1 Recognizes the edge inside the track effective width as edge 3 after...

Page 138: ...occurs When no surfaces are detected When there are duplicate track areas If the following conditions occur after Area Teach is executed the measurement value for each track area becomes the clamp value When multiple surfaces are detected in one track area If the following conditions occur after Area Teach is executed a track area error occurs and the measurement value becomes the clamp value unti...

Page 139: ...smac Studio sensing monitor window within the green boxes are no longer displayed When no surfaces are detected When there are duplicate track areas Example When the FAR side figure 1 for the edge 1 track area and the NEAR side figure 2 for the edge 2 track area overlap the edge 1 track area and edge 2 track area become track area errors 1 2 ...

Page 140: ...r Head first default value Measuring the Height The count direction for measurement surfaces can be changed Setting Start Direction of Count Measurement Surfaces p 128 Sensor head Edge 1st Edge 2nd Edge 3rd Edge 4th Note The setting for common height measurements as shown in the following diagram is registered for TASK1 in advance In such a case this setting is not required Set this item when meas...

Page 141: ...alue The measurement surface targeted for measurement can be switched The peak is the surface of all measurement surfaces having the highest received light amount 1 Select Height in Measurement mode 2 Select the measurement surface targeted for measurement from Measurement surface Height measurement can also be set by the operating keys on the Sensor Controller Measuring the Height p 237 For the s...

Page 142: ...nt surface 1 and Measurement surface 2 set the height measurement of each surface to two tasks and calculate the difference Item Setting item Setting value Description Thickness settings Measurement surface 1 Edge1 Edge2 Edge3 Edge4 Peak default value The measurement surface top surface targeted for measurement can be switched The peak is the surface of all measurement surfaces having the highest ...

Page 143: ...Setting value Description Calculation Parameter X OFF default value TASK1 to TASK4 The task to be calculated can be switched When the TASK1 is selected TASK1 is not displayed in the setting item Parameter Y OFF default value TASK1 to TASK4 The task to be calculated can be switched When the TASK1 is selected TASK1 is not displayed in the setting item Parameter K 999 999999 to 999 999999 default val...

Page 144: ...iming of the measurement result of reference TASK Example TASK1 Height Edge1 TASK2 Height Edge1 TASK3 Calculation X TASK1 Y TASK2 M 1 9 K 0 0 Measurement count TASK1 TASK2 TASK3 1st 0 200 0 100 0 000 2nd 0 310 0 110 0 100 Calculates using 1st result of TASK1 and TASK2 3rd 0 420 0 120 0 200 Calculates using 2nd result of TASK1 and TASK2 4th 0 530 0 130 0 300 Calculates using 3rd result of TASK1 and...

Page 145: ...e and thickness scaling that automatically sets the correction value of a placed sensing object transparent object The Zero reset p 100 settings return to the default settings when scaling is set If scaling is set perform a zero reset as necessary Performing Manual Scaling Set the scaling by entering the correction value Item Setting item Setting value Description Scaling Manual scaling Scaling OF...

Page 146: ... Span and Offset Fixed scaling can also be executed by the operating keys on the Sensor Controller Performing Manual Scaling p 246 Item Setting item Setting value Description Actual scaling one point Set value 999 999999 to 999 999999 mm Correct the measured value and set the value to display Scaling direction Inverse change Far side is positive The FAR side becomes a plus value Forward change Nea...

Page 147: ...played at Current value 4 Click STOP to fix the Current value set Set value and click Next The Scaling popup menu display changes to Direction settings 5 Set the change direction and click Next The Scaling popup menu display changes to Confirm the scaling parameters and the span and offset values are displayed 6 Click OK 1 point scaling can also be executed by the operating keys on the Sensor Cont...

Page 148: ... mm 0 01 0 01 mm as the measuring range is 1 mm 0 5 mm Multi View Explore Bank Group Bank Data Name double click Edit pane Task Settings icon Task Settings window Scaling Item Setting item Setting value Description Actual scaling two points Set value 1st point 999 999999 to 999 999999 mm Correct the measured value of the 1st point and set the value to display Set value 2nd point 999 999999 to 999 ...

Page 149: ...he same way set correction of the 2nd point When the change direction is set and Next is clicked the Scaling popup menu display changes to Confirm the scaling parameters and the span and offset values are displayed 6 Click OK 2 point scaling can also be executed by the operating keys on the Sensor Controller Performing 2 point Scaling p 248 The current measured value is displayed at Current value ...

Page 150: ... 1 of the rated measuring range for the connected Sensor Head For example for the ZW S8010 the two measured points must be separated by at least 1 mm 0 01 0 01 mm as the measuring range is 1 mm 0 5 mm Item Setting item Setting value Description Scaling Multi point scaling Scaling points n 2 to 10 point Set the points on which to execute scaling Set value 1st point 999 999999 to 999 999999 mm Corre...

Page 151: ...s checked 2 Select Scaling Numerous Sections and click Next The Scaling popup menu display changes to Settings 3 Set correction of the 1st point Click STOP to fix the Current value set Setting value and click Next The Scaling popup menu display changes to Settings 4 In the same way set correction of Point2 to Point n Click STOP to fix the Current value and set Setting value Click End to end correc...

Page 152: ...ured value is displayed at Current value and is refreshed at 100 ms cycles When STOP is clicked refreshing of the Current value display stops Clicking the STOP button again resumes display refreshing 5 Click OK Multi point scaling can also be executed by the operating keys on the Sensor Controller Multi point scaling ZW 8000 only p 249 The set correction values can be exported by clicking Numerous...

Page 153: ... to OFF 2 Click Auto setting The Scaling popup menu appears 3 Select Thickness scaling and click Next The Scaling popup menu display changes to Thickness settings 4 Click STOP to fix the Current value set Set value and click Next The Scaling popup menu display changes to Confirm the scaling parameters and the span and offset values are displayed 5 Click OK Thickness scaling can also be executed by...

Page 154: ...er setting 0 Median filter MEDIAN Average filter AVE Differ filter DIFFER Frequency filter FREQ Waveform when filter is not set Lowpass filter LOPASS Highpass filter HIPASS Bandpass filter BDPASS Displacement Smooth Spike like changes are removed Displacement Changes are smoothed out Changes are extracted to eliminate displacement value Sudden changes are removed Gradual changes are removed A give...

Page 155: ...ting value Description Medial filter Filter mode OFF default value Median filter is not used 3 Outputs the intermediate value of the last three measurements 9 Outputs the intermediate value of the last nine measurements 15 Outputs the intermediate value of the last 15 measurements 31 Outputs the intermediate value of the last 31 measurements 1 Select how many of the latest intermediate values to o...

Page 156: ...d and output until the measured values have been sampled for the preset average count Item Setting item Setting value Description Average number of times Average Internal synchronous measurement mode 1 2 4 8 16 32 64 128 256 512 1024 default value 2048 4096 8192 16384 times Switches the average count External PDO synchronous measurement mode 1 default value 2 4 8 16 32 64 128 256 512 1024 2048 409...

Page 157: ...d leave only sudden fluctuations Bandpass filter Detects the frequency components between the cut off frequency lower limit and the cut off frequency upper limit Cutoff frequency Refer to the table below Set this item when a low pass filter or a high pass filter is selected Cutoff frequency Upper limit Set this item when a band pass filter is selected Cutoff frequency Lower limit Sensor Controller...

Page 158: ...60 30 m 213 638 23725 11862 213 ZW 5000 none 16 319 5931 5931 16 2 m 16 319 5931 5931 16 5 m 16 319 5931 5931 16 10 m 19 319 5931 5931 19 20 m 29 319 5931 5931 29 30 m 40 319 5931 5931 40 Sensor Controller type Extension fiber cable length Lower limit value 1 area mode Lower limit value 2 area mode Upper limit value 1 area mode Upper limit value 2 area mode Initial Value ZW 8000 none 4 170 7909 31...

Page 159: ...425 2 m 4 170 7909 3164 425 5 m 6 170 7909 3164 425 10 m 8 170 7909 3164 425 20 m 11 170 7909 3164 425 30 m 17 170 7909 3164 425 ZW 7000 none 64 638 23725 11862 1275 2 m 64 638 23725 11862 1275 5 m 64 638 23725 11862 1275 10 m 102 638 23725 11862 1275 20 m 160 638 23725 11862 1275 30 m 213 638 23725 11862 1275 ZW 5000 none 16 319 5931 5931 319 2 m 16 319 5931 5931 319 5 m 16 319 5931 5931 319 10 m...

Page 160: ... value within the limit Frequency filter is applicable the measurement result executed TRIG input Sync0 signal even if select the External PDO synchronous measurement mode In this case the sampling interval of measured result is used the measurement cycle value which has been set and executed external TRIG input Sync0 signal The value is not dependent on the interval which is actually executed TRI...

Page 161: ...r Filter mode OFF default value ON Set the differentiation filter ON OFF Differentiation cycle Internal synchronous measurement mode 0 02 default value to 5000 ms Set the interval time which performs comparison with the current value External PDO synchronous measurement mode 1 default value to 50000 measurement count Set the interval measurement count which performs comparison with the current val...

Page 162: ... and then this state is held until the next sampling ends Peak to Peak Holds the difference between the maximum value and the minimum value of the sampling period Mainly select this when detecting vibration for example The current measurement value is output after Sampling and then this state is held until the next sampling ends Auto Peak Holds the maximum value of the measurement result Output th...

Page 163: ...ling ends Sampling Holds the measured value the moment that control enters the sampling period The current measurement value is output after Sampling and then this state is held until the next sampling is started Through default value The hold function is not used The measured value is always output 1 Select the hold mode from Hold mode Setting items for required parameters are displayed depending...

Page 164: ...n measurement setting 2 1 Parallel I O connection described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 When the hold value is reset the clamp level is output until the next hold value is applied The mode is switched between the FUNC mode and RUN mode FUNC mode RUN mode Sampling Sampling Hold value Measureme...

Page 165: ...e sampling period Hold measurement can be performed without a synchronous input When a delay time is set the timing that the measured value falls below the self trigger level and the sampling period end are not synchronized End timing is after the sampling period has elapsed Selfdown trigger The period in which the measured value falls below the preset self trigger level is taken to be the samplin...

Page 166: ...es is after the sampling period passed Trigger level 999 999999 to 999 999999 mm default value 0 Set the self trigger level when SELF UP or SELF DOWN are selected at Trigger method Trigger hysteresis 0 to 999 999999 mm default value 0 05 of measuring range Set the hysteresis width for the self trigger when SELF UP or SELF DOWN are selected at Trigger method 1 Set the hold mode Setting the Hold Mod...

Page 167: ... exposure The data of which exposure has been completed while TIMING input was ON is sampled Since measurement values of the intended locations on the measurement target can be obtained with TIMING input this is suitable for performing shape measurements while moving the Sensor Head or measurement target 1 Set the TIMING input mode Exposure 1 Exposure process TIMING input signal Example of when th...

Page 168: ...pane Sensor Settings icon Item Setting item Setting value Description Sensor settings Timing Reset key input OFF default value ON Enables TIMING and RESET key inputs from the Sensor Controller 1 Set the operating mode to the FUNC mode 3 2 Switching operation modes p 98 2 Select ON OFF from Key input mode Timing and Reset The timing reset key input can also be set by the operating keys on the Senso...

Page 169: ...nal synchronous measurement mode 0 02 default value to 5000 ms Sets the period time between when turns ON TIMING input and starts sampling External PDO synchronous measure ment mode 1 default value to 50000 count Measures the measuring count between when turns ON TIMING input and starts sampling Sampling time Internal synchronous measurement mode 0 02 to 5000 ms 100 default value Set the time when...

Page 170: ...y time sampling time elapses the TIMING input that is input later is ignored and is not reflected in sampling The delay time and sampling time is rounded up by the measurement cycle unit When 2 area mode is selected the minimum values of the delay time and sampling time are twice as long as the measurement cycle The trigger delay can also be set by the operating keys on the Sensor Controller Setti...

Page 171: ...s is set for each task Multi View Explore Bank Group Bank Data Name double click Edit pane Task Settings icon Task Settings window Zero reset Item Setting item Setting value Description Zero reset Status OFF ON default value Turn Zero reset ON OFF 1 Select ON OFF from Status The status can also be set by the operating keys on the Sensor Controller Setting the Status p 256 Important Note ...

Page 172: ...pane Task Settings icon Task Settings window Zero reset Item Setting item Setting value Description Zero reset Offset 999 999999 to 999 999999 mm default value 0 Set the offset value 1 Set Status to ON Setting the Status p 169 Offset can be set only when Status is set to ON 2 Enter an offset value at Zero reset Offset The offset can also be set by the operating keys on the Sensor Controller Settin...

Page 173: ...old value Sets the measured value hold value when a zero reset is executed to zero This is enabled when hold measurement is performed 1 Set Status to ON Setting the Status p 169 The zero reset type can be set only when Status is set to ON 2 Select the zero reset type from Type The zero reset type can also be set by the operating keys on the Sensor Controller Setting the Zero Reset Mode p 258 Measu...

Page 174: ...ensor Controller each time that a zero reset is performed The EEPROM can be written a maximum of 1 000 000 times Pay attention to the maximum number of writing allowed when this is set to ON Even if zero reset memory is disabled the zero reset level will be held also when the setting is saved In this instance the zero reset will also be continued after a restart Item Setting item Setting value Des...

Page 175: ...Explore System double click Edit pane Sensor Settings icon 1 Set the operating mode to the FUNC mode 3 2 Switching operation modes p 98 2 Select ON OFF from Zero Reset Memory mode The zero reset mode can also be set by the operating keys on the Sensor Controller Setting the Zero Reset Memory p 259 Note ...

Page 176: ...LOW is output A judgment result appears on the Sensor Controller as follows When the judgment result is HIGH HIGH indicator lights up When the judgment result is PASS PASS indicator lights up When the judgment result is LOW LOW indicator lights up HIGH ON OFF ON OFF ON OFF LOW PASS Measured value LOW threshold value HIGH threshold value Output ON when Measurement result HIGH threshold value ON whe...

Page 177: ... Sensor User s Manual for Communications Settings Z363 Threshold values can also be adjusted by directly entering values in the RUN mode This helps you to make fine adjustments without shutting down the system Changing Threshold Values p 228 Item Setting item Setting value Description Judgment LOW threshold 999 999999 to 999 999999 mm Factory default differs depending on the con nected Sensor Head...

Page 178: ...pping occurs in the measurement values at the end of the target The measurement value before the execution of filter processing is set to the clamp value Amount of displacement Direction of workpiece movement Sensor Head Amount of displacement Workpiece Setting the non measurement conditions 1 2 1 2 Condition when the spot is half on the target the incident level decreases and the measurement valu...

Page 179: ... Reflective power threshold 1 to 1000 Set the reflection power threshold value Reflection power is the strength of light returning from the workpiece Number of Edge ON OFF When set to ON if the set edge number condition is not met the measurement value is set to the clamp value Condition for number of Edge surface 2 surface 3 surface 4 surface Edge 5 or more Set the edge number condition Compariso...

Page 180: ...lue Settings can also be set by the operating keys on the Sensor Controller 7 10 Setting Threshold Value p 265 The edge number can be confirmed on the sensing monitor Example When measuring glass 2 surfaces are detected as shown by the 2 arches shown below Note ...

Page 181: ...og output the preset clamp value abnormal value is output All judgment outputs become OFF Keep The measured value before the non measurement state was entered is held and output Keep count specification flag ON Specifies the keep count and restore from clamp value count The mode setting is enabled during keeping This setting cannot be used with ZW 7000 5000 OFF The immediately preceding measuremen...

Page 182: ...s not possible can also be set with key operations on the Sensor Controller Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual Z362 6 1 Connecting Parallel I O Item Setting item Setting value Description Analog output Clamp output When the analog output destination is set to current MIN approx 3 4mA 4 to 20mA 1mA increments MAX default value approx 2...

Page 183: ...it pane I O Settings icon I O Setting Screen Digital output 1 Set the operating mode to the FUNC mode 3 2 Switching operation modes p 98 2 Select the output value at Output value when clamp 3 Select the output value at Output value when clamp Clamp values can also be set with key operations on the Sensor Controller Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Senso...

Page 184: ...example the 1st bit lowest bit is 0 and the 2nd bit is 1 2 b10 The measurement state at this time does not meet the edge number comparison condition and is less than the reflection power threshold Multi View Explore Bank Group Bank Data Name double click Edit pane I O Settings icon I O Setting Screen Digital output Item Setting item Setting value Description Digital output Output target OUT None T...

Page 185: ...y lock setting menu or moving between menu hierarchies are possible even when the key lock function is ON by the operating keys on the Sensor Controller Multi View Explore System double click Edit window Sensor Settings icon Item Display Item Setting value Description Sensor settings Key lock OFF Initial value Cancels the key lock function ON Turns the key lock function ON 1 Set the operating mode...

Page 186: ... click Edit pane Sensor Settings icon Item Setting item Setting value Description Sensor settings The number of decimal places 0 Digit to 5 Digit default value 4 Digits Set the number of digits displayed past the decimal point for when numerical values are displayed on the Sensor Controller 1 Set the operating mode to the FUNC mode 3 2 Switching operation modes p 98 2 Select the number of digits d...

Page 187: ... OFF without saving the data 1 Set the operating mode to the FUNC mode 3 2 Switching operation modes p 98 Multi View Explore ZW model name double click Edit pane Online icon Online setting window Save data 2 Select Save data Sensor internal memory Bank system settings are saved to Sensor internal memory Settings can also be saved by selecting and right clicking a ZW model from the Multi View Explo...

Page 188: ...n modes p 98 2 Copy the bank data or system data Select the copy source bank data or system data from the Multi View Explore and select Copy from the right click menu 3 Paste the bank data or system data Select the copy destination bank data or system data from the Multi View Explore and select Paste from the right click menu The bank settings can also be copied by the operating keys on the Sensor...

Page 189: ...cted bank number Multi View Explore ZW model name double click Edit pane Tool icon 1 Click Sensor setup Initialize sensor Initialization is executed Settings can also be initialized by selecting and right clicking a ZW model option from the Multi View Explore and selecting Initialize sensor from the right click menu Operating key of Sensor Controller is allowable to initialize Information for Sens...

Page 190: ... from the Multi View Explore and select Initialize from the right click menu The bank settings can also be cleared by the operating keys on the Sensor Controller Initializing Settings p 271 Item Setting item Setting value Description Sensor settings Bank mode Normal default value Sensing setting measurement setting and I O setting that are set in the FUNC mode are regarded as bank data The number ...

Page 191: ...ttings ZW 8000 7000 5000 User s Manual 189 4 Settings for Function 2 Select the bank mode from Bank mode The bank mode can also be set by the operating keys on the Sensor Controller Changing the Bank Mode p 261 Note ...

Page 192: ...Saving The Settings 190 ZW 8000 7000 5000 User s Manual MEMO ...

Page 193: ...nsor 192 5 2 Storing the light reception wave form in a file 193 5 3 Recovering Calibration ROM data 195 5 4 Printing the contents of settings 196 5 5 Control input signal with PC tool 198 5 6 Viewing the Energization Time 199 5 7 Selecting Measured Values to be Externally Output 200 ...

Page 194: ...e Sensor Controller Sensor Controller type Displays the model information of the Sensor Controller Software Version Displays the version information of the software of the Sensor Controller Sensor head model Displays the model information of the Sensor Head Sensor serial No Displays the serial No of the Sensor Head MAC address Displays the MAC address that is set Energization time Displays the ene...

Page 195: ...ew Explorer Device Group Sensor Name double click Edit Window Online Monitoring Sensing monitor start Item Output items Description RegionNo Area1 Area2 Indicates the measurement area Area1 Measurement Area 1 Area2 Measurement Area 2 StartPosition 3 750 to 3 750 Indicates the start position mm for the measurement area EndPosition 3 750 to 3 750 Indicates the end position mm for the measurement are...

Page 196: ...ount of light received 2 3 Pixel 3 position mm Amount of light received 3 254 Pixel 254 position mm Amount of light received 254 255 Pixel 255 position mm Amount of light received 255 RegionNo Area1 Area2 StartPosition Measurement area start EndPosition Measurement area end Position pix Position mm Value 0 Pixel 0 position mm Amount of light received 0 1 Pixel 1 position mm Amount of light receive...

Page 197: ...ted using the last loaded Calibration ROM data according to the following procedure Operating procedures Hold the button while NO ROM is displayed on the sub digital Press the ZERO SET key after OK CAN is displayed Note Confirm that the serial number of the Calibration ROM which is loaded is the same as the serial number of the Sensor Head by checking the Controller Information If the serial numbe...

Page 198: ...sor information The sensor information is printed Bank Group The bank group data Banks 1 through 8 is printed Bank Data The specified bank data is printed System Data The system data is printed Bank number 1 to 8 If bank data is selected as target data specify the bank number to print the data for 1 Select Print The Print window is displayed on the Edit pane 2 Select the data to print From Target ...

Page 199: ...the file name to save it to the desired folder The parameters are opened and output to the file Item Property Name Target Data Sensor information General settings Name ZW 7 Sensor Controller model name ZW7000 Version 1 2 Head model name 0 Head serial No 00 00 00 00 00 00 MAC address Comment Bank group BANK 1 1 Sensing Operation mode 1 area Area mode Normal Material 100 tones Background removal lev...

Page 200: ...oring Sensing monitor start 1 I O input is opened 2 If each button is clicked the Sensor Controller is controlled as corresponding input signal is turned ON While the button is clicked corresponding input signal is status ON If the button is clicked again the input signal is turned OFF Some adjustments can only be made while in FUNC mode When in RUN Mode I O input is not displayed Button Effect LI...

Page 201: ...er With ZW 8000 ZW 5000 this function is available for all versions When the firmware has been updated from the version 2 100 or earlier or when the energization time cannot be recorded due to a non volatile memory hardware malfunction is displayed in the Energization time field Items Specification Display unit hour Update interval 1 hour 1 The Edit pane main pane is displayed in the Edit pane You...

Page 202: ...series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 Assigning analog output Refer to the following chapter 2 1 Parallel I O connection described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 Selected data in Digital Output setting becomes the measurement object of the ...

Page 203: ...s Offline Settings 6 1 Performing Settings Offline 202 6 2 Starting a Project in Offline Mode 203 6 3 Changing between Online and Offline 204 6 4 Offline Debugging of the Sensor Control Program and Sensor Operation 206 ...

Page 204: ...The following functions are disabled during offline setting Refer to 2 1 Parallel I O connection described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 Item Reference Pages Main screen Online Internal logging p 114 Trend monitor p 103 Tool Sensor setup p 187 p 195 p 324 Sensing monitor pane Monitor Measuremen...

Page 205: ...fline Settings 6 2 Starting a Project in Offline Mode To start a project in Offline Mode select Enter the type on the Select Sensor Dialog Box after you create a project then select the sensor type and version You cannot change the sensor type and version after you select them ...

Page 206: ...nsor controller bank mode refer to Clearing the Bank Settings p 188 differ the current bank number after project data synchronization is set to the initial value 1 1 To go offline click Disconnect To go online click Connect 2 When you click Connect the Sensor Controller with the specified IP address is connected When the connection is successful Sensor Controller information is displayed 3 When yo...

Page 207: ...e for the first time the Calibration ROM data backup window appears If the Calibration ROM is lost or it fails the backed up data can be recovered to the Sensor Controller Please keep the backed up Calibration ROM data 5 3 Recovering Calibration ROM data p 195 When the Sensor Controller is in Setup mode FUNC mode online connection is disabled Should switch to the RUN mode Note ...

Page 208: ...cedures are provided here Opening the Edit EtherCAT Configuration Tab Page Multi view Explore Configurations and Setup EtherCAT Double click Registering a Slave Offline Building the Network Configuration 1 Use either of the following methods to add an ZW slave to the master Drag ZW C7000 from the Toolbox to the master in the Edit Network Configuration Tab Page and then drop or double click Sensor ...

Page 209: ... Set up the inspections in the ZW e g set the inspection items Executing the Simulation 1 Double click the ZW that was added to the Edit Network Configuration Tab Page The ZW Setup Pane is displayed for the Edit Pane Make all of the required settings 1 Write and build the user program that will operate the machine Refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 for details on pro...

Page 210: ...he Simulator 3 Specify the measurement result file for performing offline debugging Edit pane Tools Simulation data Specify a file Select the CSV file that is written in the following format You can also import files saved in the internal logging and trend graphs index OUT1 OUT2 OUT3 OUT4 0 MV MV MV MV 1 MV MV MV MV 2 MV MV MV MV MV Measurement Value 4 Select Simulation Execute The simulation will...

Page 211: ...nctions and Operations during Measurement 224 7 6 Setting Sensing 229 7 7 Setting Measurement Items 237 7 8 Setting the Output Conditions 242 7 9 Setting the Banks 260 7 10 Setting Threshold Value 265 7 11 Setting the System 268 7 12 Connecting Parallel I O 274 7 13 Connecting with EtherCAT 275 7 14 Connecting with EtherNet IP 276 7 15 Connecting by No protocol Communications 277 ...

Page 212: ...used as the default operation mode FUNC mode is used when setting and adjusting various functions of the unit Use key to switch between the operation modes The RUN indicator identifies the current operation mode 3 2 Switching operation modes p 98 RUN mode Turned on FUNC mode Turned off To switch between RUN and FUNC modes press and hold for two seconds or more ...

Page 213: ...blinking to the rightmost digit 3 Press the keys to select a digit to enter a number 4 Press the key to apply the entered value Positioning decimal point To position a decimal point follow the steps below 1 If a decimal point has been defined it flashes on the sub display 2 Press the keys to position the decimal point Position the decimal point at the rightmost digit to erase it Press the key on t...

Page 214: ...rolled ADJ SUR Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Peak PEAK Fixed FIXED Fixed value FIXED 0 01 to 100 00 default value 100 p 129 Start direction of count measurement surfaces SUR DIR Start direction of count measurement surfaces SUR DIR NEAR NEAR FAR FAR p 231 Background removal level NOISE Background removal level NOISE 0 to 1500 default value 300 ZW 8000 100 ZW 7000 5000...

Page 215: ...surement surface SUR Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK p 237 Thick THICK Surface 1 TOP Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK p 238 Surface 2 END Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK Calculation CALC Parameter K PARAM K 999 999999 to 999 999999 mm default value 0 p 239 Parameter m ...

Page 216: ...OFF Hold HOLD Type TYPE Off OFF Peak PEAK Bottom BOTTOM Peak to peak P P Auto peak A PEAK Auto bottom A BOTTM Auto peak to peak A P P Average AVE Sampling SAMPLE p 251 Trigger TRIG Timing TIMING Self up trigger SELF U Self down trigger SELF D Valid value SELF V p 252 Trigger level LEVEL 999 999999 to 999 999999 mm default value 0 Trigger Hysteresis HYS 0 to 999 999999 mm default value 0 05 of meas...

Page 217: ...EP Clamp CLAMP 4 1 Keep count specification flag KEEP EN OFF OFF ON ON 1 Keep count KEEP CN 1 to 16382 default value 8 1 Number of restorations RESR CN 1 to 16382 default value 1 1 Non Measuring Specification CLP CON 1 Number of Edge SFC NUM ON ON OFF OFF 1 Reflection power REF POW ON ON OFF OFF 1 TIMING input mode TIM MOD TIMING input mode TIM MOD Specify timing to measure MEAS Specify timing to ...

Page 218: ...PW1 ZW 8000 only Area2 Reflection power REF PW2 ZW 8000 only 1 cont d Output data 2 OUT2 OFF OFF TASK1 TASK1 TASK2 TASK2 TASK3 TASK3 TASK4 TASK4 Amount of emitted light LIGHT Area1 Peak amount of received light Exposure control edge PEAK CT Area1 Peak amount of received light 1st surface PEAK 1 Area1 Peak amount of received light 2nd surface PEAK 2 Area1 Peak amount of received light 3rd surface P...

Page 219: ...ection power REF PW2 ZW 8000 only 1 cont d Output data 4 OUT4 OFF OFF TASK1 TASK1 TASK2 TASK2 TASK3 TASK3 TASK4 TASK4 Amount of emitted light LIGHT Area1 Peak amount of received light Exposure control edge PEAK CT Area1 Peak amount of received light 1st surface PEAK 1 Area1 Peak amount of received light 2nd surface PEAK 2 Area1 Peak amount of received light 3rd surface PEAK 3 Area1 Peak amount of ...

Page 220: ...ault value 0 5 Calibration CALIB Calibration CALIB Off 1 On 2 Calibration current voltage 1 CUR1 VOLT1 Current 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20mA default value 4mA Current 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10V default value 10V Calibration value 1 ADJ1 999 to 999 default value 0 Calibration current voltage 2 CUR2 VOLT2 Current 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20mA defau...

Page 221: ...g BANK Bank change BK CHG Bank number BANK Bank1 BANK1 to Bank8 BANK8 default value Bank1 Up to Bank32 can be selected when the bank mode is Judgment value p 260 Bank mode BK MODE Bank mode BK MODE Normal NORMAL Judgment value JUDGE p 261 Bank copy BK COPY Copy source FROM Bank1 BANK1 to Bank8 BANK8 p 262 Copy destination TO Bank1 BANK1 to Bank8 BANK8 Bank clear BK CLR Bank clear BK CLR Ok OK Canc...

Page 222: ...ent TCP CL UDP UDP Output IP address 1 OUTIP IP1 1 to 223 default value 192 Output IP address 2 IP2 0 to 255 default value 168 Output IP address 3 IP3 0 to 255 default value 250 Output IP address 4 IP4 1 to 254 default value 100 Port numbers PORT IN 0 to 65535 default value 9601 Output destination port No PORT OT 0 to 65535 default value 9601 Delimiter DELIMI Delimiter DELIMI CR CR LF LF CR LF CRL...

Page 223: ...tory display LOG DSP No 01 to No 64 default value No 01 Error clear LOG CLR OK OK Cancel CAN Energization time h 2 RUN TIM Energization time h p 199 Sensor head information H INFO Model MODEL Displays the model p 268 Serial No SER NO Displays the serial No 1 For more detail refer to the following 6 1 Connecting Parallel I O described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber T...

Page 224: ...to RUN mode task switching and the threshold value setting menu Press and hold for two seconds or more to enter RUN mode For operating mode switching SWITCH is displayed on the main display and OK CAN is displayed on the sub display Press the ZERO SET key to switch the mode When the mode is switched from FUNC mode to RUN mode SAVE is displayed on the main display and OK CAN is displayed on the sub...

Page 225: ...er displaying INIT for a few seconds RUN mode The task measurement result appears The task to display can be toggled Changing Display Details p 227 Press the key to cycle through the sequence of the HIGH and LOW threshold values analog output voltage current judgment result resolution the max and min values for 1 min measured value amount of emitted light distance Sensor Head to the object to meas...

Page 226: ...e 3 Displayed task can be selected from TASK1 to TASK4 Task for displayed target is displayed as dTASK indicates the task number Refer to p 227 for the task for displayed target If the task for displayed target is TASK2 for example TASK1 dTASK2 TASK3 and TASK4 will be displayed H lit L unlit H unlit L lit HIGH threshold value Analog voltage output value Judgment result LOW threshold value Analog c...

Page 227: ... However in the following cases the measurement values are not displayed When the amount of light received is inadequate DARK is displayed when the sensor is saturated BRIGHT is displayed When there is no surface present to measure NO SRFC is displayed When the white LED used for measuring is OFF LEDOFF is displayed When the measurement surface is far outside the measurement range or if no hold va...

Page 228: ...e time is displayed in the range 0 01 to 100 00 Distance Displays the distance from the Sensor Head to a target to measure Effective bank Displays the current bank number Displayed task Displays the currently selected task number from TASK1 to TASK4 The measured value for the selected task appears on the main display Ethernet communication status Whether Ethernet communications are possible is dis...

Page 229: ...isplayed target Operating procedure Setting DISPLAY Option DISPLAY Task for displayed target DISP TASK1 TASK2 TASK3 TASK4 Decimal point digit DEC NUM 0 0DIG 1 1DIG 2 2DIG 3 3DIG 4 4DIG 5 5DIG Steps Key operation Display Description 1 Press the key in the RUN mode to display the setting menu 2 Press the keys to select DISP and press the key 3 Select the task to be the displayed target The current s...

Page 230: ... entering 1 000 directly Operating procedure Steps Key operation Display Description 1 Press the key in the RUN mode to display the setting menu 2 Press the key to select H JUDGE then press the key 3 Set 1 000 as the HIGH threshold value The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At this time the THRESHOLD H indic...

Page 231: ...d the key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SENS and press the key 3 Press the keys to select CYCLE and press the key 4 Set the measurement cycle Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example select 000400 and press the ke...

Page 232: ...r the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SENS and press the key 3 Press the keys to select OBJECT and press the key 4 Select the material NORMAL Normal MIRROR Mirror DIFF Diffusion surface The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select MI...

Page 233: ...hold the key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SENS and press the key 3 Press the keys to select SUR DUR and press the key 4 Select the material NEAR NEAR direction FAR FAR direction The current setting value is displayed on the sub display Press key to enter editing mode and the sub display ...

Page 234: ...S and press the key 3 Press the keys to select LIGHT and press the key 4 Select the exposure time control mode AUTO Automatic MANUAL Fixed The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select AUTO and press the key 5 Set the Control edge In this example ADJ SUR is displayed on the main display and the current se...

Page 235: ...more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SENS and press the key 3 Press the keys to select REG MODE and press the key 4 Set the Area mode 1 MODE 1 Area mode 2 MODE 2 Area mode Current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select 2 MODE ...

Page 236: ...save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SENS and press the key 3 Press the keys to select AREA TR and press the key 4 Press the keys to select MOdE and press the key 5 Set the Area mode 1 MODE 1 Area mode 2 MODE 2 Area mode Current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this exam...

Page 237: ...er to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SENS and press the key 3 Press the keys to select EDGE TR and press the key 4 Select EdgeTracks ON OFF Current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select ON and press the key 5 Set the edge 1 track width Press the keys to select TR WID1 and pre...

Page 238: ...current setting value is displayed on the sub display The sub display blinks and the system enters editing mode To edit numerical values use the keys Input 400 then press the key 13 Execute TEACH Press the key 14 OK CAN is displayed on the sub display Press the key to execute teaching or key to cancel When teach is successful LCK OK is displayed When teach fails LCK ERR is displayed Make sure the ...

Page 239: ...etting refer to 7 3 Functions of Operating Keys p 222 2 Press the key to select MEAS then press the key 3 Press the key to select TASK1 then press the key 4 Press the keys to select ITEM and press the key 5 Press the keys to select HEIGHT and press the key 6 Select the measurement surface EDGE1 to EDGE4 1st surface to 4th surface PEAK Peak SUR is displayed on the main display and the current setti...

Page 240: ...Target to Measure p 230 If the target object is a transparent object such as glass on which specular reflection occurs set the material of the measurement object to MIRROR to obtain more accurate measurement result 3 Set the surface to SUR 1ST 3 1 Press the key to select MEAS then press the key 3 2 Press the key to select TASK1 then press the key 3 3 Press the keys to select ITEM and press the key...

Page 241: ...ERY TASK2 Operating procedure 4 1 Press the key to return to the previous menu 4 2 Select SUR2 Press the keys to select END and press the key 4 3 Select the measurement surface The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select EDGE2 and press the key 5 Scaling setting Setting Scaling p 143 6 Press and hold th...

Page 242: ... setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys Input 0 then press the key 9 The decimal point is displayed Press the key to move the decimal point Determine the decimal point and then press the key 10 Press the key to return to the previous menu 11 Select PARAMm for the parameter type Press the key...

Page 243: ...type Press the keys to select PARAM X and press the key 18 Set the parameter to TASK1 The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select TASK1 and press the key 19 Press the key to return to the previous menu 20 Select PARAMY for the parameter type Press the keys to select PARAM Y and press the key 21 Set the parameter to TAS...

Page 244: ...ng refer to 7 3 Functions of Operating Keys p 222 2 Press the key to select MEAS then press the key 3 Press the keys to select TASK1 and press the key 4 Press the keys to select FILTER and press the key 5 Select MEDIAN as the filter type Press the keys to select MEDIAN and press the key 6 Select the filter mode from the following OFF 3 5 9 15 31 The current setting value is displayed on the sub di...

Page 245: ...peration Display Description 1 to 4 For moving to FILTER see steps 1 to 4 on p 242 5 Select AVE as the filter type Press the keys to select AVE and press the key 6 Select the average count The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select 128 and press the key 7 Press and hold the key for two seconds or more ...

Page 246: ...R BD PASS BANDPASS FILTER Select LOPASS as the frequency filter type The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select LO PASS and press the key 7 Set the cut off frequency CUTOFF is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode...

Page 247: ...ation filter The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select ON then press the key 7 Set the number of differential cycles CYCLE is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys...

Page 248: ...d press the key If TASK 1 is not displayed press the key to select TASK 1 and then press the key 4 Press the keys to select OUTPUT and press the key 5 Press the keys to select SCALE and press the key 6 Select MANUAL as the scaling type The current setting value is displayed on the sub display Press the keys to enter the editing mode and the sub display blinks Select MANUAL and press the key 7 Set ...

Page 249: ... 1PT and press the key 8 Press the key when the main display shows POINT1 9 The current measured value is displayed on the main display and the current setting value is displayed on the sub display To edit numerical values use the keys Enter the setting value and then press the key 10 Set the increment decrement direction DIRECT is displayed on the main display and the incremental decremental dire...

Page 250: ...y when the main display shows POINT1 9 Set the measured value of point 1 The current measured value is displayed on the main display and the current setting value is displayed on the sub display To edit numerical values use the keys Enter the setting value and then press the key 10 Press the key when the main display shows POINT2 11 Set the measured value of point 2 To edit numerical values use th...

Page 251: ...displayed on the sub display To edit numerical values use the keys Enter the setting value and then press the key 10 Press the key when the main display shows POINT2 11 Set the measured value of point 2 To edit numerical values use the keys Enter the setting value and then press the key 12 OK CAN is displayed on the sub display When continuing to set the next point measurement value press the key ...

Page 252: ...Select THICK and press the key 7 The current measured value is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys Enter the setting value and then press the key 8 OK CAN is displayed on the sub display When continuing to set the next point measurement value ...

Page 253: ... then press the key 3 Press the key to select TASK1 then press the key 4 Press the keys to select OUTPUT and press the key 5 Press the keys to select HOLD and press the key 6 Press the keys to select TYPE and press the key 7 Set the hold mode PEAK Peak BOTTOM Bottom P P PEAK TO PEAK AUTOPK AUTO PEAK AUTOBT AUTO BOTTOM AUTOPP AUTO PEAK TO PEAK AVE AVERAGE SAMPLE Sampling OFF Through The current set...

Page 254: ... 1 to 5 in p 251 6 Press the keys to select TRIG and press the key 7 Set the trigger method TIMING External SELF U SELF UP SELF D SELF DOWN SELF V VALID VALUE TYPE is displayed on the main display and the current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select TIMING and press the key 8 Press and hold the key for two s...

Page 255: ...ld the key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select KEY IN and press the key 4 Enable the key input The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select ON and press the key 5 P...

Page 256: ...elect DLY TIM and press the key 9 Set the delay time The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example input 10 then press the key 10 The decimal point is displayed Press the key to move the decimal point Determine the decimal point and then press the key 11 Press the key to...

Page 257: ... The decimal point is displayed Press the key to move the decimal point Determine the decimal point and then press the key 15 Press and hold the key for two seconds or more to enter the RUN mode To save the setting refer to 7 3 Functions of Operating Keys p 222 Steps Key operation Display Description ...

Page 258: ...nctions of Operating Keys p 222 2 Press the key to select MEAS then press the key 3 Press the key to select TASK1 then press the key 4 Press the keys to select OUTPUT and press the key 5 Press the keys to select ZERO and press the key 6 Press the keys to select STATUS and press the key 7 Set zero reset ON OFF The current setting value is displayed on the sub display Press key to enter editing mode...

Page 259: ... p 256 6 Press the keys to select OFFSET and press the key 7 Change the offset value The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example input 10 then press the key 8 The decimal point is displayed Press the key to move the decimal point Determine the decimal point and then pr...

Page 260: ...n 1 to 5 For moving to ZERO see steps 1 to 5 in p 256 6 Press the keys to select TYPE and press the key 7 Select the zero reset mode REAL Real HOLD Hold Select REAL as the zero reset type The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select REAL and press the key 8 Press and hold the key for two seconds or more ...

Page 261: ...key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select ZER MEM and press the key 4 Select zero reset memory ON OFF The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select ON ...

Page 262: ...Functions of Operating Keys p 222 2 Press the key to select BANK then press the key 3 Press the key to select BK CHG then press the key 4 Select BANK2 for the bank number The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select BANK2 and press the key 5 OK CAN is displayed on the sub display Press the key to save the settings or th...

Page 263: ... enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the key to select BANK then press the key 3 Press the keys to select BK MODE and press the key 4 Select the bank data NORMAL NORMAL JUDGE JUDGMENT The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select NORMAL and press ...

Page 264: ... press the key 3 Press the keys to select BK COPY and press the key 4 Select BANK1 as the bank setting to be copied FROM is displayed on the main display and the current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select BANK1 and press the key 5 Select BANK4 as the target to copy the bank setting TO is displayed on the main display and ...

Page 265: ...s an explanation of the procedure for saving the bank system settings Operating procedure Steps Key operation Display Description 1 Press and hold the key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select SAVE and press the key 4 OK CAN is displayed on the ...

Page 266: ...ration Display Description 1 Press and hold the key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the key to select BANK then press the key 3 Press the keys to select BK CLR and press the key 4 OK CAN is displayed on the sub display Press the key to clear the settings or the key to cancel 5 Press and hold the key for two s...

Page 267: ...n of the procedure for setting the current measured value as a HIGH threshold value Method Operating key Description TEACHING Perform the measurement and set the result as the threshold value This is a convenient way when the upper or lower limit sample is available Direct Set the threshold value by entering the numerical values directly This is a convenient way when you know the dimensions of a q...

Page 268: ...e key 6 Select HIGH THRESHHOLD as the threshold value type Press the key to select H JUDGE then press the key 7 The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At this time the THRESHOLD H indicator lights up Press the key to display the current measured value on the lower line in the main display 8 Press the key to st...

Page 269: ...t DIRECT then press the key 6 Select HIGH THRESHHOLD as the threshold value type Press the key to select H JUDGE then press the key 7 Set 20 000 as the HIGH threshold value The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At this time the THRESHOLD H indicator lights up Press key to enter the editing mode and the sub di...

Page 270: ...to display C INFO CONTROLLER INFORMATION H INFO SENSOR HEAD INFORMATION In this example press the keys select H INFO and press the key 4 When the Controller information and Sensor Head information have been changed select the additional information to display VER Controller version information MAC ADR Controller MAC address MODEL Sensor Head model information SER NO Sensor Head serial No In this e...

Page 271: ...ption 1 Press and hold the key for two seconds or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select LOCK and press the key 4 Select key lock ON OFF The current setting value is displayed on the sub display Press the keys to enter the editing mode and the sub display blinks In...

Page 272: ... adhered to the Sensor Head part or the fiber connector of the Sensor Controller Clean the fiber cable or fiber connector referring to p 70 Steps Key operation Display Description 1 Press and hold the key for two seconds or more to enter the FUNC mode Press the key after SWITCH and OK CAN are displayed To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SY...

Page 273: ...or more to enter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select INIT and press the key 4 OK CAN is displayed on the sub display Press the key to restore the default values or key to cancel 5 Press and hold the key for two seconds or more to enter the RUN mode To save the setting refer t...

Page 274: ... to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select TRIGER and press the key 4 Select the Trigger mode AUTO Internal synchronous measurement mode PARA IN External synchronous measurement mode ECT PDO PDO synchronous measurement mode The current settings are displayed on the sub digital Press the keys to enter the editing mode and...

Page 275: ...nter the FUNC mode To save the setting refer to 7 3 Functions of Operating Keys p 222 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select CABLE and press the key 4 Select the extension fiber cable length The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks In this example select 10M and press the key 5 P...

Page 276: ...ting Parallel I O For details on Connecting by Connecting Parallel I O refer to the following manual 6 1 Connecting Parallel I O described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 ...

Page 277: ...ns 7 13 Connecting with EtherCAT For details on Connecting by Connecting with EtherCAT refer to the following manual 6 2 Connecting with EtherCAT described in Displacement Sensor ZW 8000 7000 5000 series Con focal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 ...

Page 278: ... with EtherNet IP For details on Connecting by Connecting with EtherNet IP refer to the following manual 6 3 Connecting with EtherNet IP described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 ...

Page 279: ...onnecting by No protocol Communications For details on Connecting by No protocol Communications refer to the following manual 6 4 Connecting by No protocol Communications described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 ...

Page 280: ...Connecting by No protocol Communications 278 ZW 8000 7000 5000 User s Manual MEMO ...

Page 281: ...8 Troubleshooting Troubleshooting 8 1 Error Messages 280 8 2 Troubleshooting 282 ...

Page 282: ...The system settings saved to the Sensor Controller are corrupt The displacement sensor power was turned OFF during saving loading of system settings After holding down the Mode switching key press the ZERO SET key to clear the system settings and the bank data and then resume the starting process BRK BNK 08 Bank data error The bank data saved to the Sensor Controller is corrupt The displacement se...

Page 283: ...oting For the displayed or output error messages in each communication refer to the following manual 7 1 Error Messages described in Displacement Sensor ZW 8000 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 ...

Page 284: ...orrectly p 36 Foreign matter is adhering to the fiber cable end surface Clean the Sensor Controller Sensor Head and end surface of the extension fiber cable connector p 70 The extension fiber cable is not set properly Confirm that the set length of the extension fiber cable matches the length of the connected extension fiber cable p 273 The fiber cable is disconnected The Sensor Head and extension...

Page 285: ...n the measurement areas p 133 The track area could not be followed due to a DARK state when using EdgeTracks Execute Area Teach again p 133 H CALIB is displayed on the main digital The calibration of Sensor Head is not performed correctly Perform the calibration of the Sensor Head again p 48 The measurement value is unstable even if the workpiece and or Sensor head is stationary A measurement valu...

Page 286: ...ion ROM do not match Confirm the serial numbers match EdgeTracks has not been set correctly Execute Area Teach again p 133 Input error No input signal received Cables are not connected correctly Check the input circuit and the wiring for proper connection p 78 The signal line is disconnected Output error The judgment result cannot be output to an external device Cables are not connected correctly ...

Page 287: ... set correctly Set the IP address of the Sensor Controller and subnet mask correctly The setting change is applied after restarting p 44 2 The Sensor Controller and an external device are not connected at a 1 1 ratio Connect the Sensor Controller and an external device at a 1 1 ratio The Ethernet cable is disconnected or about to be disconnected Check if the Ethernet cable is disconnected The indu...

Page 288: ...Troubleshooting 286 ZW 8000 7000 5000 User s Manual MEMO ...

Page 289: ...9 APPENDICES APPENDICES 9 1 Specifications and External Dimensions 288 9 2 Laser safety 323 9 3 Firmware Update 324 ...

Page 290: ...age 35 to 85 No condensation Degree of protection IP40 IEC60529 Vibration resistance destructive 10 to 150 Hz half amplitude 0 35 mm 80 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Temperature characteris tic 7 0 6 μm C 0 2 μm C 1 1 μm C 0 5 μm C 1 8 μm C 1 0 mm C 0 8 μm C 0 4 mm C 0 8 μm C 0 4 mm C 0 8 μm C 0 4...

Page 291: ...e 1 4 unit fixing screws M2 10 mm 1 Calibration ROM fixing screw M2 5 mm Fiber cable protective cap 1 Strap 1 Instruction Manual Precautions ZW S7010 ZW S7020 ZW S7030 ZW S7040 ZW SP7007 ZW SP7010 ZW SPR7007 ZW SPR7010 Sensor controller ZW 7000 Sensor head type Square shaped straight type Pen shaped straight type Pen shaped right angle type Measurement center distance 1 10 mm 20 mm 30 mm 40 mm 7 m...

Page 292: ...r cable length 2m Approx 37 g Fiber cable length 0 3m Approx 31 g Fiber cable length 2m Approx 41 g Accessories 1 Calibration ROM fixing screws M2 5 mm Fiber cable protective cap 1 Strap 2 Instruction Manual Precautions Installation plate 1 4 unit fixing screws M2 10 mm 1 Calibration ROM fixing screw M2 5 mm Fiber cable protective cap 1 Strap 2 Instruction Manual Precautions ZW S5010 ZW S5020 ZW S...

Page 293: ...ue is calculated from the difference between the heights of the surface and rear surface so there is no effect on the temperature change External Dimensions ZW S8010 S8020 S8030 Fiber cable minimum bend radius 20 mm Insulation resistance Cal ibration ROM Between case and all terminals 20 MΩ by 250 VDC Dielectric strength Cali bration ROM Between case and all terminals 1000 VAC 50 60 Hz 1 min Weigh...

Page 294: ...R CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 42 9 9 8 5 42 9 0 1 9 0 1 8 5 0 1 4 M2 1 8 11Dia 0 1 6 5 C0 2 38 4 4 2 2Dia MOUNTING HOLES 5 7 4 C0 2 STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE 12Dia 0 10 0 05 8 8Dia MEASUREMENT CENTER CENTER Unit mm USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESS...

Page 295: ...XIS FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 9 8 5 43 0 1 9 0 1 8 5 0 1 4 M2 1 8 43 4 2 2Dia MOUNTING HOLES 5 7 4 11Dia 0 1 C0 2 38 5 6 5 C0 2 STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE 12Dia 8 8Dia 0 10 0 05 MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY ...

Page 296: ... FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 11Dia 0 1 C0 2 12 C0 2 STANDARD SURFACE STANDARD SURFACE 9 8 5 4 M2 8 5 0 1 48 9 0 1 9 0 1 48 9 1 8 24 9 5 4 2 2Dia MOUNTING HOLES 7 4 MOUNTING SCREW HOLES 8 8Dia 12 MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS MOUNTING PLATE MATERIAL ALUMINUM 4 A...

Page 297: ...FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR C0 2 C0 2 12 11Dia 0 1 8 8Dia STANDARD SURFACE STANDARD SURFACE 9 8 5 4 M2 8 5 0 1 48 9 0 1 9 0 1 48 9 1 8 24 9 5 4 2 2Dia MOUNTING HOLES 7 4 MOUNTING SCREW HOLES 12 12Dia MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS MOUNTING PLATE MATERIAL ALUMINU...

Page 298: ... Unit mm W D Note 1 M Note 1 M Note 1 L Note 2 76 25 40 40 30 25 LIGHTENING RECEIVING AXIS MEASUREMENT CENTER CENTER MEASUREMENT END FAR MEASUREMENT END NEAR STANDARD SURFACE 46 7 26 8 2 75 24 5 46 7 0 1 26 8 0 1 2 75 0 1 24 5 0 1 4 M3 4 3 5Dia MOUNTING HOLES STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE INSTALLATION STANDARD SURFACE 15 15 30 30 MEASUREMENT C...

Page 299: ...EIVING AXIS FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 9 8 5 42 9 0 1 9 0 1 8 5 0 1 4 M2 1 8 42 9 7 7 4 2 2Dia MOUNTING HOLES 5 6 5 38 4 C0 2 C0 2 11Dia 0 1 STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE 12Dia 0 05 0 10 8 8Dia MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING TH...

Page 300: ...G AXIS FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 9 8 5 43 0 1 9 0 1 8 5 0 1 4 M2 1 8 43 7 7 4 2 2Dia MOUNTING HOLES 5 6 5 38 5 C0 2 C0 2 11Dia 0 1 STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE 12Dia 8 8Dia 0 05 0 10 MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSO...

Page 301: ...ER CENTER MEASUREMENT END NEAR FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 11Dia 0 1 C0 2 12 C0 2 STANDARD SURFACE 8 5 8 5 0 1 1 8 48 9 9 48 9 0 1 9 0 1 24 9 5 4 2 2Dia MOUNTING HOLES 7 7 MOUNTING SCREW HOLES 8 8Dia 12 MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS MOUNTING PLATE MATERIAL ALUM...

Page 302: ...AR FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 12 11Dia 0 1 C0 2 C0 2 STANDARD SURFACE STANDARD SURFACE 8 5 4 M2 8 5 0 1 1 8 48 9 9 48 9 0 1 9 0 1 24 9 5 4 2 2Dia MOUNTING HOLES 7 7 MOUNTING SCREW HOLES 12 8 8Dia MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS MOUNTING PLATE MATERIAL ALUMINUM 4...

Page 303: ...nit mm W D Note 1 M Note 1 M Note 1 L Note 2 62 76 25 40 40 30 10Dia LIGHTENING RECEIVING AXIS MEASUREMENT CENTER CENTER MEASUREMENT END FAR MEASUREMENT END NEAR FIBER CABLE 3 0Dia FIBER CONNECTOR STANDARD SURFACE LABEL CAUTION 46 7 26 8 2 75 24 5 46 7 0 1 26 8 0 1 2 75 0 1 24 5 0 1 4 M3 4 3 5Dia MOUNTING HOLES STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE IN...

Page 304: ... PLATE MATERIAL ALUMINUM 7 0 3 0 3 22 4 1 5 L Note 1 40 30 62 10Dia 53 9 MEASUREMENT END FAR MEASUREMENT CENTER CENTER MEASUREMENT END NEAR LIGHTENING RECEIVING AXIS FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 9 8 5 42 9 0 1 9 0 1 8 5 0 1 4 M2 1 8 42 9 4 2 2Dia MOUNTING HOLES 5 11Dia 0 1 C0 2 6 5 C0 2 38 4 STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STA...

Page 305: ...a LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 9 8 5 43 0 1 9 0 1 8 5 0 1 4 M2 1 8 43 4 2 2Dia MOUNTING HOLES 5 38 5 C0 2 C0 2 6 5 11Dia 0 1 STANDARD SURFACE STANDARD SURFACE MOUNTING SCREW HOLES INSTALLATION STANDARD SURFACE 12Dia 0 10 0 05 8 8Dia MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS 4 ACCESSORY SCREWS...

Page 306: ...AR FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 11Dia 0 1 C0 2 12 C0 2 STANDARD SURFACE STANDARD SURFACE 9 8 5 4 M2 8 5 0 1 48 9 0 1 9 0 1 48 9 1 8 24 9 5 4 2 2Dia MOUNTING HOLES MOUNTING SCREW HOLES 12Dia 8 8Dia 12 MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS MOUNTING PLATE MATERIAL ALUMINUM...

Page 307: ...EAR FIBER CABLE 3 0Dia LABEL SERIAL No LABEL CAUTION FIBER CONNECTOR 12 11Dia 0 1 C0 2 C0 2 STANDARD SURFACE STANDARD SURFACE 9 8 5 4 M2 8 5 0 1 48 9 0 1 9 0 1 48 9 1 8 24 9 5 4 2 2Dia MOUNTING HOLES MOUNTING SCREW HOLES 12 8 8Dia 12Dia MEASUREMENT CENTER CENTER USE SITUATION OF MOUNTING PLATE SENSOR HEAD IS FASTENED WITH MOUNTING PLATE BY USING THE ACCESSORY SCREWS MOUNTING PLATE MATERIAL ALUMINU...

Page 308: ...Calibration ROM This comes with the Sensor Head Be sure to use a Calibration ROM together with the Sensor Head with the same serial number 䢢䢵䢺䢢 䢢䢳䢻䢢 䢢䢹䢢 䢢䢳䢸䢰䢷䢢 䢢䢷䢢 䢢䢳䢢 䢴䢰䢷䣆䣫䣣䢰䢢䣏䣑䣗䣐䣖䣋䣐䣉䢢䣊䣑䣎䣇 䢢䢵䢰䢷䢢 䢢䢵䢰䢷䢢 䢢䢴䢰䢸䢢 䢢䢳䢰䢺䢢 䢢 䢵䢰䢸䢢 䢢䢴䢹䢰䢶䢢 䢢䢴䢻䢰䢶䢢 䢢䢵䢢 䢢䢴䢻䢰䢶䢢 䢢䢵䢰䢸䢢 䢢䢸䢰䢻䢢 䢢䢵䢴䢰䢶䢢 䢢䣔䢵䢢 Unit mm ...

Page 309: ...80 ZW S70 ZWSP 70 ZW SPR70 ZW S50 ZW SP50 ZW SPR50 LED safety Risk Group1 IEC62471 LASER safety Class1 IEC EN60825 1 Segment Display Main display 11 segment white display 6 digits Sub display 11 segment green display 6 digits Indicator Status indicators HIGH orange PASS green LOW orange STABILITY green ZERO green ENABLE green THRESHOLD H orange THRESHOLD L orange RUN green EtherCAT indicator ECAT ...

Page 310: ...output TRIGBUSY Logging state output LOGSTAT Logging error output LOGERR Stability output STABILITY Task state output TASKSTAT LIGHT OFF input LIGHT OFF DC input system Input voltage 24 VDC 10 21 6 to 26 4 VDC Input current 7 mA Type 24 VDC ON voltage ON current 19 V 3 mA or more OFF voltage OFF current 5 V 1 mA or less Zero reset input ZERO Timing input TIMING Reset input RESET Sync input SYNC Tr...

Page 311: ... Max 32 banks Task process Multi task up to 4 tasks per bank System Save Initialization Display measured information Communication settings Sensor head calibration Key lock Zero reset memory Timing input Rating Power supply voltage 21 6 to 26 4 VDC including ripple Current consumption 700 mA or less 800 mA or less Insulation resistance Across all lead wires and FG terminal 20 MΩ by 250 VDC Dielect...

Page 312: ...l measurement Measurement result Output according to measurement result Judgment result Enabled Enabled Enabled Non measurement KEEP Previous value CLAMP Output at clamp level approx 10 8 V Output OFF Disabled FUNC adjustment Display according to menu Disabled System error SYS ERR blinks Voltage 0 V output Current 12 mA output Disabled Enabled Commands are accepted but not executed When starting S...

Page 313: ...4 䣕䣅䣔䣇䣙䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉䢢䣈䣔䣃䣏䣇 䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣎䣇䣐䣉䣖䣊䢸 40 8 34 9 139 5 140 70 15 55 4 Dia 4 5 55 0 1 70 0 1 MOUNTING SCREW HOLES 4 M4 0 7 DEPTH6 0MAX 40 MOUNTING HOLES SLIDER FOR MOUNTING DIN RAIL 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉䢢 䣈䣔䣃䣏䣇䢢䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣆䣇䣒䣖䣊䢢䢹䢰䢲䢢䣏䣃䣚䢰䢢 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉 䣔䣑䣏䢢 䣏䢴䢢䣆䣇䣒䣖䣊䢢䢴䢰䢲䢢䣏䣃䣚䢰 Unit mm ...

Page 314: ...䣔䣃䣏䣇 䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣎䣇䣐䣉䣖䣊䢸 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉 䣔䣑䣏䢢 䣏䢴䢢䣆䣇䣒䣖䣊䢢䢴䢰䢲䢢䣏䣃䣚䢰 䢢䢶䢲䢰䢺䢢 䢢䢵䢶䢰䢻䢢 䢢䢳䢵䢻䢰䢷䢢 䢢䢳䢶䢲䢢 䣕䣎䣋䣆䣇䣔䢢䣈䣑䣔䢢䣏䣑䣗䣐䣖䣋䣐䣉䢢䣆䣋䣐䢯䣔䣃䣋䣎 䢢䢷䢷䢢䤒䢲䢰䢳䢢 䢢䢹䢲䢢 䤒䢲䢰䢳 䢢 䣏䣑䣗䣐䣖䣋䣐䣉䢢䣊䣑䣎䣇䣕 䢢䢹䢲䢢 䢢䢳䢷䢢 䢢䢷䢷䢢 䣏䣑䣗䣐䣖䣋䣐䣉䢢䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䣕 䢶䢯䣏䢶䢢䣆䣇䣒䣖䣊䢸䢰䢲䣏䣃䣚䢰 䢢䢶䢲䢢 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉䢢 䣈䣔䣃䣏䣇䢢䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣆䣇䣒䣖䣊䢢䢹䢰䢲䢢䣏䣃䣚䢰䢢 Unit mm 䢶䢯䣆䣫䣣䢰䢶䢰䢷 ...

Page 315: ... recommended Communications distance Distance between nodes 100 m max Process data Variable PDO mapping Mailbox CoE Emergency message SDO request SDO response SDO information Distributed block Synchronization by DC mode LED display L A IN Link Activity IN 1 L A OUT Link Activity OUT 1 ECAT RUN 1 ECAT ERR 1 Unit mm 85 6 124 䣕䣅䣔䣇䣙䢢䣊䣑䣎䣇䢢䣈䣑䣔䢢䣅䣑䣐䣐䣇䣅䣖䣋䣐䣉䢢 䣈䣔䣃䣏䣇䢢䣉䣔䣑䣗䣐䣆䢢䣖䣇䣔䣏䣋䣐䣃䣎䢢 䣏䢶䢢䣆䣇䣒䣖䣊䢢䢹䢰䢲䢢䣏䣃䣚䢰䢢 䣕䣅䣔䣇䣙䢢...

Page 316: ... 1 32 bit 64 bit version Windows 10 32 bit 64 bit version CPU Windows computers with Intel Celeron processor 540 1 8 GHz or faster CPU Intel CoreTM i5 M520 processor 2 4 GHz or equivalent or faster recommended Main memory 2 GB min 4 GB min recommended Hard disk Minimum 4 6 GB of Hard disk space is required to install 2 Display XGA 1024 768 16 000 000 colors WXGA 1280 800 dots or higher resolution ...

Page 317: ...ection 3 times each up down left right forward backward Fiber length 2 m 5 m 10 m 20 m 30 m Material Cable sheath PVC Connector PBT Connection adapter PBT Fiber cable minimum bending radius 20 mm Weight Approx 25 g Approx 40 g Approx 70 g Approx 130 g Approx 200 g Accessories Connection adapter ZW XFCS 2 Fiber cable protective cap Instruction Sheet Precautions Unit mm TYPE SPECIFICATION L mm 2m 5m...

Page 318: ...nsor Head ZW S70 SP70 SPR70 Ambient temperature Operation 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operation storage 35 to 85 RH with no icing or condensation Vibration resistance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Fib...

Page 319: ...umidity Operation storage 35 to 85 with no icing or condensation Vibration resis tance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Fiber length 2m 5m 10m 20m 30m Material Cable sheath PVC Connector Brass Connecting adapter Brass Fiber cable mini mum bending radi...

Page 320: ...connection adapter ZW XFCM comes packed together with the extension fiber cable ZW XF70 R but the connection adapter alone can be purchased for maintenance ZW 7000 Series p 75 ZW XFC2 The connection adapter ZW XFC2 comes packed together with the extension fiber cable ZW XF50 R but the connection adapter alone can be purchased for maintenance Extending fiber cable p 76 Unit mm 27 4 0 4 3 0 2 7 85 0...

Page 321: ...p of the extension fiber cable Packed quantity 10 pcs set Number of times cleanable Once External size Length 180 mm 2 4 mm Dia Operating ambient temperature range 5 to 35 C Operating ambient humidity range 40 to 80 Storage ambient temperature range 5 to 35 C Storage ambient humidity range 40 to 80 Material Nylon plastic polyolefin plastic polyester Weight 20 g Accessories Note on use Unit mm 151 ...

Page 322: ...of pairs AWG22 2P Cable with connector at both ends RJ45 RJ45 OMRON 0 3 XS5W T421 AMD K 0 5 XS5W T421 BMD K 1 XS5W T421 CMD K 2 XS5W T421 DMD K 5 XS5W T421 GMD K 10 XS5W T421 JMD K Cable with connector at both ends M12 RJ45 OMRON 0 3 XS5W T421 AMC K 0 5 XS5W T421 BMC K 1 XS5W T421 CMC K 2 XS5W T421 DMC K 5 XS5W T421 GMC K 10 XS5W T421 JMC K Size number of cores number of pairs AWG24 4P Cable Hitac...

Page 323: ...0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Material Cable sheath PVC Cable minimum bending radius 35 mm Weight Approx 150 g Accessories Instruction Manual 100 2000 150 41 20 5 4 32 2 26 13 15 33 6 2 2 25 4 17 pin square connector 9 pin square connector plug type Vinyl insulated round cord 5 8 Dia 12...

Page 324: ...pplicable Controller ZW 8000 7000 5000 Ambient temperature Operation 0 to 50 C Storage 15 to 60 C No freezing and condensation Ambient humidity Operation storage 35 to 85 No condensation Dielectric strength 1000 VAC 50 60 Hz 1 min Insulation resistance 20 MΩ by 250 VDC megger Vibration resistance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance de...

Page 325: ...C6802 2014 standard The ZW 8000 is categorized as a Class 1 device The following label is attached to the product 2 USA When using devices within this product installed is exported to the U S the devices must conform to the U S FDA Food and Drug Administration laser regulations The ZW 8000 is classified as Class 1 by the standard of IEC 60825 1 according to deviations of Laser Notice No 50 of this...

Page 326: ...uble click Edit pane Tools icon 1 Click Sensor setup Update and select the update file The update file extension is BIN When the file is selected the FirmwareWriteInWindow popup is displayed The current firmware version is displayed at Sensor setup Be sure to check the version before updating the firmware 2 Click Start the update A message to confirm to start the update appears When you click Star...

Page 327: ...l Communications described in Displacement Sensor ZW 7000 5000 series Confocal Fiber Type Displacement Sensor User s Manual for Communications Settings Z363 and change the IP address and the subnet mask of the Sensor Controller ZW 8000 firmware updates cannot be performed using Warp Engine ZW 7 Ver 2 0 or earlier 3 Check the content of the message and click OK The firmware update is started A prog...

Page 328: ...the Sensor Controller held in the file are displayed 4 Click Optimal Update High speed A message to confirm to start the update appears When you click Full Update Low speed if the Different format message is displayed this means that the format information for the connected Sensor Controller and the specified file do not match If this happen never continue with the firmware update The Sensor Contr...

Page 329: ...lete Errors may occur on the Sensor Controller during updating but just wait for the update to complete If the update progress bar stops midway or the update does not end even after ten minutes there is the possibility that the update has failed In this case contact an OMRON branch or sales office about the firmware version before the update and the one in the write file 6 When the update is succe...

Page 330: ...Firmware Update 328 ZW 8000 7000 5000 User s Manual MEMO ...

Page 331: ... 60 Error Messages Common 280 Ethernet connector 61 Explorer pane 89 Exposure time 226 Extension fiber cable 315 F Fiber cable Connect 39 Extend 74 Filters 152 Average Filter 154 Differentiation Filter 159 Frequency Filter 155 Median Filter 153 FUNC adjustment mode 210 H HIGH indicator 60 Hold Clearing conditions 162 Performing with Key Input 253 Trigger 163 Trigger Delay 167 I Icons 91 Installati...

Page 332: ...ol Mode 126 127 128 129 Setting Measurement Items 138 Calculation 141 Height 138 Thickness 140 Setting the System 192 Setting Threshold Value 174 Direct 174 267 Teaching 265 STABILITY indicator 60 Sub display 60 Sysmac Studio Main Window 88 Sysmac Studio Measurement Sensor Edition 55 Sysmac Studio Standard Edition 55 Sysmac Studio Installing 85 Sysmac Studio window sections 88 System Configuration...

Page 333: ...Index ZW 8000 7000 5000 User s Manual 331 9 APPENDICES ...

Page 334: ...nd correct error sentences 03 April 2017 Compatible with ZW 5000 series and correct error descriptions 04 May 2017 Correct error descriptions 05 May 2018 Compatible with ZW 8000 series and correct error descriptions 06 June 2019 Change the text of Notice for Korea Radio Law 07 November 2019 Compatible with Risk Group change of LED safety and correct error descriptions 08 March 2020 Correction of E...

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Page 336: ...nspoint Parkway Suite 200 Hoffman Estates IL 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON Corporation Industrial Automation Company C...

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