Milwaukee 4103 56 04 Series, Manual Original

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SPECIFIED CONDITIONS OF USE
The metal cut-off machine is intended to be used for cutting
metal materials. Do not use for non-metal materials.
The product is intended to be used only by adult operators
who have read the instruction manual and understand the
risks and hazards.
The product is intended to be fi xed at the base to a solid
bench top. If the base is not securely fi xed the whole
machine may move during cutting operations, which
increases the possibility of serious personal injury.
The product is to be used in dry conditions, with excellent
ambient lighting and adequate ventilation.
The product is intended for consumer use and should only
be used as described above and is not intended for any
other purpose.
Do not use this product in any other way as stated for
normal use.
EC-DECLARATION OF CONFORMITY
We declare under our sole responsibility that the product
described under “Technical Data” fulfi lls all the relevant
provisions of the directives 2011/65/EU (RoHS), 2014/30/
EU, 2006/42/EC and the following harmonized standards
have been used:
EN 62841-1:2015
EN 62841-3-10:2015+A11:2017
EN 55014-1:2017
EN 55014-2:2015
EN 61000-3-2:2014
EN 61000-3-11:2000
EN IEC 63000:2018
Winnenden, 2019-04-30
Alexander Krug
Managing Director
Authorized to compile the technical fi le.
Techtronic Industries GmbH
Max-Eyth-Straße 10
71364 Winnenden
Germany
MAINS CONNECTION
Connect only to single-phase a.c. current and only to the
system voltage indicated on the rating plate. It is also
possible to connect to sockets without an earthing contact
as the design conforms to safety class II.
MAINTENANCE
Do not make any adjustments while the motor is in motion.
Always make sure the machine’s plug has been removed
from the mains power source before changing brushes,
lubricating or when doing any works or maintenance on the
machine.
After each use, check your machine for damage or broken
parts and keep it in top working condition by repairing or
replacing parts immediately. Clean out accumulated dust.
To assure safety and reliability, all repairs with the exception
of externally accessible brushes should be performed by an
authorized service centre.
If the power supply cord is damaged, it must be replaced
only by the manufacturer or by an authorized service center
to avoid risk. Contact authorized service center.
The ventilation slots of the machine must be kept clear at all
times.
Use only Milwaukee accessories and Milwaukee spare
parts. Should components need to be replaced which have
not been described, please contact one of our Milwaukee
service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered.
Please state the machine type printed as well as the six-digit
No. on the label and order the drawing at your local service
agents or directly at: Techtronic Industries GmbH,
Max-Eyth-Straße 10, 71364 Winnenden, Germany.
REPLACEMENT PARTS
Cutting wheel (see page 6, part 9)
SYMBOLS
CAUTION! WARNING! DANGER!
Always disconnect the plug from the socket
before carrying out any work on the machine.
Please read the instructions carefully before
starting the machine.
Always wear goggles when using the machine.
Wear ear protectors!
Wear a suitable dust protection mask.
Wear gloves!
Do not dispose of electric tools together with
household waste material.
Electric tools and electronic equipment that have
reached the end of their life must be collected
separately and returned to an environmentally
compatible recycling facility.
Check with your local authority or retailer for
recycling advice and collection point.
Class II tool.
Tool in which protection against electric shock
does not rely on basic insulation only, but in
which additional safety precautions, such as
double insulation or reinforced insulation, are
provided.
There being no provision for protective earthing
or reliance upon installation conditions.
Not allowed for free-hand grinding.
Not allowed for side grinding.
Replace damaged cutting disc.
Never perform any operation “freehand”. Always secure the
workpiece to be cut in the vice. Refer to specifi cations table
for safe minimum size of workpiece. Always ensure you grip
at least 80 mm in the vice jaws to ensure security while
grinding.
Never hand hold a workpiece; it will become very hot while
being cut.
A power spike causes voltage fl uctuations and may aff ect
other electrical products in the same power line. Connect
the product to a power supply with an impedance equal to
0.233 Ω to minimize voltage fl uctuations. Contact your
electric power supplier for further clarifi cation.
It is recommended that the tool always be supplied via a
residual current device having a rated residual current of
30mA or less.
Milwaukee recommends that you use Metal Cutting Wheel
41A24RBF80 as a replacement whenever you need a new
wheel.
SAFETY WARNINGS FOR FITTING AN ABRASIVE
WHEEL
To reduce the risk of injury, user must read and comply with
instructions, warnings and operator’s manual before starting
to use the abrasive wheel. Failure to heed these warnings
can result in wheel breakage and serious personal injury.
Save these instructions.
The use of any wheel other than the one recommended in
the machine instruction manual may present a risk of
personal injury. Use only abrasive wheels which have
marked speed equal or greater to that marked on the
machine.
Never use abrasive wheel that is too thick to allow outer
fl ange to engage with the fl ats on the spindle. Larger wheels
will come in contact with the wheel guards, while thicker
wheels will prevent the bolt from securing the wheel on the
spindle. Either of these situations could result in a serious
accident and can cause serious personal injury.
This abrasive wheel is for ferrous metal cutting only. Do not
attempt to cut wood or masonry with it. Never cut
magnesium or magnesium alloy with it.
This abrasive wheel is only suitable for dry cutting, and
should be used before the date of expiry (marking on arbour
hole e.g., V07/2019).
Do not use damaged abrasive wheels. Do not use wheels
that are chipped, cracked or otherwise defective.
Ensure that the abrasive cutting-off wheel is correctly fi tted
and tightened before use.
The direction of rotation of the abrasive wheel is indicated
on the tool. Make sure the direction mark on wheel is
consistent with the direction identifi ed on the tool while
installing and changing abrasive wheel.
Do not tighten abrasive wheel excessively, since this can
cause cracks.
The cut-off machine should never be connected to power
supply when you are installing or removing abrasive wheels.
Store your spare abrasive wheels carefully; they can be
damaged easily.
Information available on the abrasive wheel label
The information on the wheel label is IMPORTANT. Read
and check it carefully to ensure you are selecting the correct
type of wheel.
1. Manufacturer, supplier, importer or trade mark
2. Nominal dimensions of abrasive wheel, in particular the
diameter of the bore
3. Abrasive type, grain size, grade or hardness, type of
bond and use of reinforcement e.g. 41A24RBF80.
41 -> abrasive type, fl at cutting-off wheel
A -> abrasive material: brown corundum
24 -> grain size
R -> grade or hardness
BF -> type of bond
80 -> maximum operating speed m/s
4. Maximum operation speed in metres per second
5. Maximum permissible speed of rotation in 1/min
6. For declaration of conformity, the abrasive products shall
be marked with EN 12413
7. Restriction of use and safety warning symbols.
8. Traceability code, eg. A production/batch number, expiry
date or series number
RESIDUAL RISK
Even when the product is used as prescribed, it is still
impossible to completely eliminate certain residual risk
factors. The following hazards may arise in use and the
operator should pay special attention to avoid the following:
• Stability. Ensure the tool is stable, if necessary secure it.
• Inhalation of dust. Wear a mask if necessary.
• Sparks and hot metal particles, these can cause fi re, skin
burns. Wear protective equipment during using.
• Eye injury from metal particles. Wear eye protection when
working.
• Hearing injury – restrict exposure and wear appropriate
hearing protection.
TRANSPORTATION AND STORAGE
The handle must be always secured by the safety knob
when transporting the cut-off machine.
Only transport the cut-off machine on a trolley.
Store the cut-off machine in a dry place and with secured
Head.
KNOW YOUR PRODUCT
1 Handle, insulated gripping surface
2 Trigger switch
3 Upper guard
4 Top handle
5 Carbon brush cap
6 Carbon brush
7 Spindle lock
8 Lower guard
9 Cutting wheel
10 Head lock safety knob
11 Cutting depth adjustment screw
12 Cutting depth lock nut
13 Mitre guide lock lever
14 Mitre guide
15 Mounting hole
16 Work clamp
17 Wrench
18 Work table
19 Rubber foot
20 Carbon brush cap
21 Carbon brush
22 Work clamp lock lever
23 Work clamp adjustment crank
24 Chip defl ector
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