
2-70
7.6 FAILURES AND COUNTERMEASURES
Details of failure
Major cause(s)
Remedy
Does not start.
Malfunction of hydraulic units other than
traveling motor
Check the motor inlet pressure, inspect each
unit and repair or replace as required.
Malfunction of hydraulic motor
・
Breakage of internal parts
・
Leakage of hydraulic oil from check valve
for draining
Replacement of broken parts (kit)
Removal of foreign matters
or replacement of body 1 kit
Malfunction of counter-balanced valve
・
Spool fails to stroke.
Removal of foreign matters
or replacement of body 1 kit
Malfunction of reducer
・
Breakage of internal parts
Replacement of broken parts (kit)
Vehicle speed
cannot be
increased.
Malfunction of hydraulic units other than
traveling motor
Inspection, repair, or replacement of each
unit
Malfunction of hydraulic motor
・
Drop of volume efficiency caused by
abnormal abrasion due to catching foreign
matters
Replacement of broken parts (kit)
Does not stop,
or delays to stop.
Malfunction of counter-balanced valve
・
Return failure of spool
Removal of foreign matters
or replacement of body 1 kit
Brake fails to work
or braking force is
weak.
・
Abnormal abrasion of steel plate, disk plate
or brake piston
Replacement of abraded parts
・
Breakage of spring
Replacement of spring
・
Back pressure is so high that the hydraulic
oil in the braking line cannot be discharged
smoothly.
Review the piping
Oil leakage
Damage of O-ring
Replacement of O-ring
Breakage of oil seal
・
Outlet pressure of motor is excessively
high.
・
Malfunction of check valve for draining
internal oil
Replacement of oil seal
Review the piping
Removal of foreign matters
or replacement of body 1 kit
Abnormal abrasion of mechanical seal
Replacement of floating seat and seal ring
Summary of Contents for MK0003
Page 2: ......
Page 8: ...0 6...
Page 12: ...1 4 2 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH...
Page 17: ...1 9 4 WORKING RADIUS LIFTING HEIGHT...
Page 18: ...1 10 Working range diagram Outrigger extended to maximum Main boom 1 section...
Page 19: ...1 11 Working range diagram Outrigger extended to maximum Main boom 2 sections...
Page 20: ...1 12 Working range diagram Outrigger extended to maximum Main boom 2 5 sections...
Page 21: ...1 13 Working range diagram Outrigger extended to maximum Main boom 3 sections...
Page 22: ...1 14 Working range diagram Outrigger extended to minimum Main boom 1 section...
Page 23: ...1 15 Working range diagram Outrigger extended to minimum Main boom 2 sections...
Page 24: ...1 16 Working range diagram Outrigger extended to minimum Main boom 2 5 sections...
Page 25: ...1 17 Working range diagram Outrigger extended to minimum Main boom 3 sections...
Page 26: ...1 18 5 RATED TOTAL LOAD CHART...
Page 32: ...2 4...
Page 33: ...2 5 1 HYDRAULIC CIRCUIT DIAGRAM 200 1176600...
Page 34: ...2 6...
Page 35: ...2 7 2 HYDRAULIC PIPING DIAGRAM 2 1 CRANE ROTATING PART 200 1171800...
Page 41: ...2 13 2 2 CONTROL LINE A...
Page 43: ...2 15 2 3CONTROL LINE B Perform spiral winding on the entire perimeter of the hose of this part...
Page 45: ...2 17 2 4 TRAVEL LINE...
Page 47: ...2 19 2 5 OUTRIGGER LINE...
Page 49: ...2 21 2 6 PT LINE 102 1152000 4...
Page 69: ...2 41...
Page 70: ...2 42...
Page 71: ...2 43...
Page 76: ...2 48 4 8 ENGINE ACCESSORIES 102 1149200...
Page 90: ...2 62 7 2 INTERNAL STRUCTURE...
Page 120: ...2 92 Part B Writing method for wire number Two places...
Page 123: ...2 95 Figure 1 Index point Figure 2 Connection diagram...
Page 166: ...2 138 15 4 APPEARANCE OF OUTRIGGER ON REAR LEFT SIDE 200 2167300...
Page 173: ...2 145 17 ELECTRIC CIRCUIT DIAGRAM 200 1176500 01...
Page 174: ...2 146 18 ELECTRIC SYSTEM 18 1 1 WIRE HARNESS OF MACHINE BODY 1 200 1172200 1...
Page 176: ...2 148 18 1 2 WIRE HARNESS OF MACHINE BODY 2 200 1172200 2...
Page 179: ...2 151 19 CONTROL ASSEMBLY 19 1 CONTROLLER 1 TTC60 Pin arrangement...
Page 180: ...2 152 TTC60 I O...
Page 181: ...2 153 2 TTC36X Pin arrangement...
Page 182: ...2 154 TTC36X lower part I O...
Page 209: ...2 181 19 2 5 LIST OF CONTROLLER INPUT MONITORING...
Page 210: ...2 182 19 2 6 LIST OF CONTROLLER ANALOG INPUT OUTPUT MONITORING...
Page 245: ...3 9 1 2 3 ANGLE METER 360 S200M3297000...
Page 274: ...3 38...
Page 293: ...4 19 8 SERVICE LOCATIONS...
Page 294: ...4 20...
Page 296: ...5 2 1 ELECTRICAL MOTOR UNIT ASSEMBLY Unit weight 180 kg...
Page 324: ...5 30...
Page 325: ...5 31 4 ELECTRICAL DIAGRAM S200M3122000 01...
Page 326: ...5 32 S200M3122000 02...
Page 336: ...6 8 1 3 2 INTERNAL STRUCTURE OF WINCH MOTOR...
Page 345: ...6 17 4 WORKING RADIUS LIFTING HEIGHT OF ONE FALL WINCH...
Page 348: ......