MacDon M155E4 Unloading And Assembly Instructions Download Page 8

Page: 8 / 264

List of Revisions

The following list provides an account of major changes from the previous version of this document.

Section

Summary of Change

Internal Use Only

Introduction, page i

Added statement to NOTE:

•

This instruction is available in English only
and can be downloaded from our Dealer-
only site.

Tech Pubs

•

EC Declaration of Conformity

—

Windrower

Lift Sling, page ii

•

EC Declaration of Conformity

—

Windrower

Assembly Supports, page iv

Added new EC Declaration of Conformity
documents.

Tech Pubs

1.1 Signal Words, page 1

Added IMPORTANT and NOTE.

Tech Pubs

1.7 Safety Signs, page 9

•

Figure

1.12, page 9

Changed picture to black and white.

Tech Pubs

2.2.1 Moving to Assembly Area

–

Crane Method,

page 12

•

Figure

2.2, page 12

Removed references to part numbers of lift
sling decals.

ECN 56058

Tech Pubs

2.2.1 Moving to Assembly Area

–

Crane Method,

page 12

•

Step

4, page 14

Change the block size to a single value of
152 mm (6 in.) instead of a range of
127

–

152 mm (5

–

6 in.)

Tech Pubs

2.2.2 Moving to Assembly Area

–

Forklift

Method, page 15

•

Step

3, page 16

Change the block size to a single value of
152 mm (6 in.) instead of a range of
127

–

152 mm (5

–

6 in.)

Tech Pubs

2.5 Removing Platforms, page 23

•

Step

2, page 23

Revised step and picture to identify the slings
and chain.

Tech Pubs

3.2.1 Lifting Windrower onto Stand

–

Crane

Method, page 32

•

Figure

3.3, page 32

Removed references to part numbers of lift
sling decals.

ECN 56058

Tech Pubs

3.6 Installing Hydraulics, page 44

Replaced most of the steps and pictures. Added
information about the following:

•

Wheel leg electrical harness connections.

Technical Support

3.7 Removing Battery Shipping Shield, page 52

•

Step

5, page 52

Revised step to refer to the bracket.

Tech Pubs

3.11 Removing Protective Covering from Exhaust
Stack, page 60

Replaced the topic

“

Installing Exhaust Stack

”

with

“

Removing Protective Covering from

Exhaust Stack

”

because the exhaust stack

remains installed during shipping.

Tech Pubs

3.12 Installing Pre-cleaner, page 61

Removed the following WARNING

ONLY

because the engine is already off at this point in
the manual:

Tech Pubs

215104

Revision A

Summary of Contents for M155E4

Page 1: ...M155E4 Self Propelled Windrower Unloading and Assembly Instructions Container Shipments 215104 Revision A Original Instruction The harvesting specialists ...

Page 2: ...rmation in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the information in this publication MacDon Industries Ltd reserves the right to make changes at any time without notice ...

Page 3: ...truction for future reference Conventions The following conventions are used in this document Right and left are determined from the operator s position The front of the windrower is the side that faces the crop NOTE Keep your MacDon publications up to date The most current version can be downloaded from our Dealer only site https portal macdon com login required This instruction is available in E...

Page 4: ...EC Declaration of Conformity Windrower Lift Sling Figure 1 EC Declaration of Conformity Windrower Lift Sling Page 1 of 2 1029878 215104 ii Revision A ...

Page 5: ...Figure 2 EC Declaration of Conformity Windrower Lift Sling Page 2 of 2 1029879 215104 iii Revision A ...

Page 6: ...EC Declaration of Conformity Windrower Assembly Supports Figure 3 EC Declaration of Conformity Windrower Assembly Supports Page 1 of 2 1029880 215104 iv Revision A ...

Page 7: ...Figure 4 EC Declaration of Conformity Windrower Assembly Supports Page 2 of 2 1029881 215104 v Revision A ...

Page 8: ...152 mm 5 6 in Tech Pubs 2 2 2 Moving to Assembly Area Forklift Method page 15 Step 3 page 16 Change the block size to a single value of 152 mm 6 in instead of a range of 127 152 mm 5 6 in Tech Pubs 2 5 Removing Platforms page 23 Step 2 page 23 Revised step and picture to identify the slings and chain Tech Pubs 3 2 1 Lifting Windrower onto Stand Crane Method page 32 Figure 3 3 page 32 Removed refer...

Page 9: ...f tires Tech Pubs 3 19 3 Adding Tire Ballast page 79 Table 3 2 page 79 Added the word maximum to the table title Tech Pubs 3 19 4 Checking Engine Air Intake page 80 Removed the following WARNING ONLY because the engine is already off at this point in the manual To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before ...

Page 10: ...ulic System page 89 Refer to the IMPORTANT below Step 16 page 92 Changed the step to an IMPORTANT Product Support 3 19 14 Checking and Adding Wheel Drive Lubricant page 93 Step 5 page 93 Revised step for clarity and corrected the cross reference Tech Pubs 3 19 15 Checking Traction Drive page 93 Added NOTE One person can perform this task Tech Pubs 3 20 1 Removing Windrower from Factory Stand page ...

Page 11: ... 97 page 140 Figure 4 99 page 141 Revised pictures Tech Pubs 4 8 1 Displaying the Windrower and Engine Error Codes page 142 Figure 4 103 page 142 Revised picture and callouts in associated steps Tech Pubs 5 Performing Operational Checks page 165 Added introductory statement Perform all procedures in this chapter in the order in which they are listed Tech Pubs 5 7 Checking Exterior Lights page 173 ...

Page 12: ... Draper Header Hydraulic Center Link without Self Alignment page 190 Step 21 page 194 Added step Shut down the engine and remove the key from the ignition Tech Pubs 6 2 2 Attaching a D Series or D1 Series Draper Header Hydraulic Center Link without Self Alignment page 190 Step 9 page 192 Corrected callouts in step Changed picture to hide old safety prop decal Tech Pubs ECN 58047 6 2 2 Attaching a ...

Page 13: ...outs in step Changed picture to hide old safety prop decal Tech Pubs ECN 58047 6 4 Attaching an R Series or R1 Series Rotary Disc Header page 208 Added R116 Rotary Disc Header compatibility Product Sheet 6 4 1 Attaching an R or R1 Series Rotary Disc Header Hydraulic Center Link with Optional Self Alignment page 208 Changed the following statement to a WARNING To avoid bodily injury or death from u...

Page 14: ...ey from the ignition Tech Pubs 6 4 2 Attaching an R or R1 Series Rotary Disc Header Hydraulic Center Link without Optional Self Alignment page 215 Step 3 page 215 Revised step Updated the cylinder safety prop decal to the model year 2020 decal Tech Pubs ECN 58047 6 4 2 Attaching an R or R1 Series Rotary Disc Header Hydraulic Center Link without Optional Self Alignment page 215 Step 4 page 215 Adde...

Page 15: ...ge 236 Footnote 20 Updated compressor part number from MD 203013 to MD 183515 ECN 51007 Predelivery Checklist page 239 Changed the name of the task from Drain and Diesel Exhaust Fluid DEF tank and refill with fresh DEF to Replace the diesel exhaust fluid DEF Tech Pubs 215104 xiii Revision A ...

Page 16: ......

Page 17: ...2 2 2 Moving to Assembly Area Forklift Method 15 2 3 Removing Wheel and Step Assembly 17 2 4 Removing Drive Wheels 21 2 5 Removing Platforms 23 2 6 Removing Hand Rails and Exhaust Stack 25 2 7 Removing Leg Assemblies 26 2 8 Removing Wheel and Platform Support 29 Chapter 3 Assembling the Windrower 31 3 1 Assembling Support Stand 31 3 2 Lifting Windrower onto Stand 32 3 2 1 Lifting Windrower onto St...

Page 18: ...3 3 19 9 Checking Engine Coolant 84 3 19 10 Checking Air Conditioning Compressor Belt 84 3 19 11 Replacing the Diesel Exhaust Fluid 84 3 19 12 Starting Engine 86 3 19 13 Priming Hydraulic System 89 3 19 14 Checking and Adding Wheel Drive Lubricant 93 3 19 15 Checking Traction Drive 93 3 20 Removing Windrower from Stand 95 3 20 1 Removing Windrower from Factory Stand 95 3 20 2 Removing Windrower fr...

Page 19: ...Speed Control Lockout 130 4 5 Displaying Activated Cab Display Lockouts 132 4 6 Calibrating the Header Sensors 134 4 6 1 Calibrating the Header Height Sensor 134 4 6 2 Calibrating the Header Tilt Sensor 136 4 6 3 Calibrating the Header Float Sensors 138 4 7 Calibrating the Swath Compressor Sensor 140 4 8 Troubleshooting Windrower Problems 142 4 8 1 Displaying the Windrower and Engine Error Codes 1...

Page 20: ...onal Self Alignment 184 6 2 2 Attaching a D Series or D1 Series Draper Header Hydraulic Center Link without Self Alignment 190 6 3 Attaching an A Series Auger Header 196 6 3 1 Attaching an A Series Auger Header Hydraulic Center Link with Optional Self Alignment 196 6 3 2 Attaching an A Series Auger Header Hydraulic Center Link without Self Alignment 202 6 4 Attaching an R Series or R1 Series Rotar...

Page 21: ...215104 xix Revision A 7 2 Conversion Chart 232 7 3 Definitions 233 7 4 Lubricants Fluids and System Capacities 236 7 5 Fuel Specifications 238 Predelivery Checklist 239 TABLE OF CONTENTS ...

Page 22: ......

Page 23: ...t if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicate...

Page 24: ... glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 3 Safety Equipment Provide a first aid kit in case of emergencies Keep a properly maintain...

Page 25: ...ir machine function and or safety It may also shorten machine s life To avoid injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 6 Safety around Equipment Keep service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrica...

Page 26: ...fects Replace wheel rims that are cracked worn or severely rusted Never weld a wheel rim Never use force on an inflated or partially inflated tire Make sure the tire is correctly seated before inflating to operating pressure If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to escape at high speed and with great force An air leak...

Page 27: ...tor immediately If electrolyte is spilled or splashed on clothing or body neutralize it immediately with a solution of baking soda and water then rinse with clear water 1000017 Figure 1 11 Safety around Batteries WARNING To avoid injury from spark or short circuit disconnect battery ground cable before servicing any part of electrical system Do NOT operate engine with alternator or battery disconn...

Page 28: ...s associated with welding can cause damage to electronic components Before welding on any part of the windrower or an attached header disconnect all electronic module harness connections as well as battery cables For instructions refer to the windrower technical manual SAFETY ...

Page 29: ...onal injury To ensure that the jacket water heater if equipped and or lubricant oil heater if equipped is working correctly check the water temperature gauge and or oil temperature gauge during heater operation Engine exhaust contains products of combustion which can be harmful to your health Always start and operate the engine in a well ventilated area If the engine is started in an enclosed area...

Page 30: ...s engine has a comprehensive programmable engine monitoring system The ECM has the ability to monitor engine operating conditions If conditions exceed the allowable range the ECM will initiate immediate action The engine monitoring system can initiate the following actions Warning Derate Shut down Abnormalities in the following monitored conditions can limit engine speed and or engine power Engine...

Page 31: ...12 Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure the repair part displays the current safety sign SAFETY ...

Page 32: ......

Page 33: ... in the unloading area 1005539 A Figure 2 1 Windrower Shipping Assembly 1 Move trailer into position and block trailer wheels 2 Lower trailer storage stands 3 Unlock and open container doors and remove all blocking 4 Check container floor for nails or other obstructions and remove if necessary 5 Position platform or ramp at container opening 6 Attach chain pull strap to slots in support channels A...

Page 34: ...iking them with machinery do NOT allow people to stand in the unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Inadequate equipment may result in chain breaking vehicle tipping or machine damage 1005898 A B C Figure 2 2 Lift Sling A Lift Sling B Decal Four Places C Decal Lift Sling Maximum Working Load 12 884 kg 28 404 lb Chain Type...

Page 35: ...mum lifting capacity of 3221 kg 7100 lb 1005927 Figure 2 4 Shipping Frame Lifting Points 2 Attach lift sling to the four designated lifting points on the windrower shipping frame WARNING To avoid injury or death from a swinging or falling load keep all bystanders clear when lifting Equipment used for lifting must exceed the maximum requirements specified in this section 3 Lift the windrower off th...

Page 36: ... A 1005540 A Figure 2 5 Windrower Shipping Assembly on Blocks 4 Lower assembly onto 152 mm 6 in blocks A as shown 5 Remove chains from shipping frame 6 Check for shipping damage and missing parts UNLOADING THE WINDROWER ...

Page 37: ...m Lifting Capacity1 9072 kg 20 000 lb IMPORTANT Forklifts are normally rated for a load positioned 610 mm 24 in forwards from the back end of the forks To obtain the forklift capacity at 1220 mm 48 in check with your forklift distributor WARNING Be sure forks are secure before moving away from load Stand clear when lifting 1005541 Figure 2 6 Forklift Method Lifting Points 1 Approach the windrower ...

Page 38: ...215104 16 Revision A 1005540 A Figure 2 7 Windrower Shipping Assembly on Blocks 3 Lower assembly onto 152 mm 6 in blocks A as shown 4 Check for shipping damage and missing parts UNLOADING THE WINDROWER ...

Page 39: ...ove shipping wire A and the bolt securing the hose support to the shipping frame Remove the hose support 2 Lay hose support off to the side 1005932 A Figure 2 9 Front Frame Beam 3 Remove two 3 4 x 16 5 in bolts A one per side from the front frame beam Retain for reinstallation UNLOADING THE WINDROWER ...

Page 40: ...igure 2 10 Center Link 4 Remove the 25 4 mm 1 in pin A from the center link 1005937 Figure 2 11 Rear of Wheel Step Assembly 5 Remove the four two per side carriage bolts from the rear of the wheel step assembly UNLOADING THE WINDROWER ...

Page 41: ...19 Revision A 1005938 A Figure 2 12 Hose Bundles on Frame 1008904 B Figure 2 13 Hose Bundles on Frame 6 Remove the cable tie A and shipping wire B securing the hose bundles to the frame UNLOADING THE WINDROWER ...

Page 42: ... wheel step assembly A away from the shipping assembly 1005942 A B Figure 2 15 Wheel Step Assembly Frame 8 Lift center link A until it clears the wheel step assembly frame B 1005943 Figure 2 16 Lifting Plate 9 Install leg bolts washers and nuts to secure the lifting plate onto the mainframe UNLOADING THE WINDROWER ...

Page 43: ...7 Front Cross Member on Hood 1 Remove the two bolts A from the front cross member over the hood 1005548 A Figure 2 18 Rear of Hood 2 Remove one bolt A from the rear of the hood directly under the center of the drive wheel 1005547 A Figure 2 19 Drive Wheel 3 Attach a lifting device to the lift hooks A located in the center of each drive wheel UNLOADING THE WINDROWER ...

Page 44: ...ls off the frame IMPORTANT Ensure the tires are guided away from the cab roof when lifting wheels to prevent damaging the cab The chain on the forward wheel should be snug and the chain on the aft wheel should be loose 5 Set wheels aside for later installation UNLOADING THE WINDROWER ...

Page 45: ...own to prevent damaging the paint 3 Attach opposite ends of slings and chain to a lifting device with a minimum lifting capacity of 2268 kg 5000 lb and a lift height of 4 m 13 ft 1005556 A B Figure 2 23 Platforms on Hood 4 Remove two 5 8 x 5 in bolts B from the top of the vertical supports and remove two 5 8 x 1 1 4 in bolts A attaching the angle braces to the platforms 5 Carefully lift the platfo...

Page 46: ...ly on a level surface 7 Unhook one sling and chain 8 Lift one end of the platform assembly so it can be inverted and laid down with the base on the floor Use a piece of cardboard under the platform assembly to protect the paint 1005552 Figure 2 25 Platforms 9 Unhook the remaining sling UNLOADING THE WINDROWER ...

Page 47: ...ack Shipping Position 2 Remove shipping wire and foam from exhaust stack A 3 Remove nuts B from clamp C and remove the exhaust stack A and clamp from the shipping frame 4 Reinstall nuts B onto clamp C and set exhaust stack A aside for later installation 5 Remove the two bolts D securing the hand rail E to the shipping frame and remove hand rail 6 Repeat for hand rail on the opposite side 7 Set par...

Page 48: ...562 A B Figure 2 28 Leg Shipping Assembly 1 Ensure lift bar B is attached to leg assembly as shown and the clevis pin is installed with the head on near side 2 Attach chain A to lifting bar B on the leg assembly and connect the chain to a lifting device with a minimum lifting capacity of 2268 kg 5000 lb 1005561 A Figure 2 29 Lower Support Channel 3 Remove two bolts A from the lower support channel...

Page 49: ...on Leg 4 Remove two bolts A from the shipping channel located at the top of the leg 1005962 A Figure 2 31 Leg Shipping Assembly 5 Remove bars A from the leg 6 Insert cardboard or foam between the leg assembly and the hood to avoid damage UNLOADING THE WINDROWER ...

Page 50: ...5104 28 Revision A 1005963 A B Figure 2 32 Leg Assembly Positioning 7 Lift leg assembly A and set on level ground in position B shown 8 Repeat procedure for the second leg assembly UNLOADING THE WINDROWER ...

Page 51: ...form Support 1005563 A B C Figure 2 33 Wheel and Platform Support 1 Remove cross brace A and upright supports B and C from the frame 1005964 A Figure 2 34 Wheel and Platform Support 2 Remove cross member A from above the hood UNLOADING THE WINDROWER ...

Page 52: ...215104 30 Revision A 1005965 A Figure 2 35 Wheel and Platform Support 3 Remove uprights A on both sides of the hood UNLOADING THE WINDROWER ...

Page 53: ... stands and set aside the air control valve tripod D 2 Arrange forward A and rear B stands on level ground so the attachment lugs on each stand face each other 3 Attach four support tubes C to the stands as shown and secure with the hardware provided with the stands 1005969 A Figure 3 2 Air Control Valve Tripod 4 Set up the air control valve tripod remove plug A from the valve and install a 690 kP...

Page 54: ... and avoid striking them with machinery do NOT allow people to stand in the unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Inadequate equipment may result in chain breaking vehicle tipping or machine damage 1005898 A B C Figure 3 3 Lift Sling A Lift Sling B Decal C Decal Lift Sling Maximum Working Load 12 884 kg 28 404 lb Chain Ty...

Page 55: ...n lifting Equipment used for lifting must exceed the maximum requirements specified in this section 1005977 A B Figure 3 5 Windrower on Support Stand 3 Lift the windrower onto the support stand A 4 Remove chains from the shipping frame and move lift sling B clear of the work area 3 2 2 Lifting Windrower onto Stand Forklift Method CAUTION To prevent injury to bystanders and avoid striking them with...

Page 56: ...klift capacity at 1220 mm 48 in check with your forklift distributor 1005571 A Figure 3 6 Forklift Method Lifting Points 1 Approach the windrower from the hood end and slide the forks fully into shipping support channels A 1005573 Figure 3 7 Windrower on Support Stand 2 Raise the windrower and lower it onto the support stand 3 Back away forklift ASSEMBLING THE WINDROWER 2 At 1220 mm 48 in from bac...

Page 57: ...late 1 Remove front leg bolts A and pins B and set aside for reinstallation Remove carriage bolt C and remove lifting plate D 1005583 A Figure 3 9 Leg Position 2 Attach the front leg to a lifting device using lifting bar A 3 Position the leg at the frame ASSEMBLING THE WINDROWER ...

Page 58: ...e frame 1005579 A B Figure 3 11 Leg Position on Frame 5 Insert the leg into the frame and line up the holes in the frame and the leg at the first position widest tread with one exposed hole A 6 Insert pins and secure with 3 4 x 16 1 2 in long bolts B washers and nuts Torque to 136 Nm 100 lbf ft 7 Repeat for opposite leg ASSEMBLING THE WINDROWER ...

Page 59: ...05980 A B Figure 3 12 Header Lift 8 Use the lifting device to slightly lift the header lift arms and remove lifting bars A from the legs 9 Relocate spring locking pins B to the front of the lift arms ASSEMBLING THE WINDROWER ...

Page 60: ...essurize the air bag system 690 kPa 100 psi air pressure required and raise the windrower to the maximum height approximately 178 mm 7 in above the stand 1005589 A Figure 3 14 Lift Locks 3 Verify that all three locks are engaged before proceeding to the next step NOTE Lock is engaged when the witness hole A above the pin is exposed 4 Release pressure until the locks support the weight of the windr...

Page 61: ...5 6 7 8 9 10 2 Figure 3 17 Drive Wheel Nuts 9 Line up the holes in the rim with the studs on the wheel drive hub and install wheel nuts A IMPORTANT To avoid damaging the wheel rims and studs tighten the nuts by hand Do NOT use an impact gun do NOT use lubricant or Never Seez compound and do NOT overtighten the wheel nuts 10 Torque drive wheel nuts to 510 Nm 375 lbf ft using the tightening sequence...

Page 62: ... 2 Support the shipping frame channel and remove the bolts attaching the shipping frame to the walking beam and mainframe side rail Remove the shipping frame NOTE The shipping frame does not need to be removed if the air bag lifting stand is used however ensure the bolts are removed prior to moving the windrower off the stand 3 Repeat for opposite shipping frame channel ASSEMBLING THE WINDROWER ...

Page 63: ... Wheel Shipping Assembly 4 Remove tie bar A from between the caster wheels 1013564 A Figure 3 21 Caster Supports 5 Remove two caster supports A from the caster wheels and frame Retain bolts for attaching caster to walking beam ASSEMBLING THE WINDROWER ...

Page 64: ...t caster and support caster with lifting device 1005599 A Figure 3 23 Shipping Frame on Caster 7 Remove five remaining bolts A securing the caster to the shipping frame Retain bolts for attaching caster to walking beam CAUTION Stand clear when lifting as caster may swing ASSEMBLING THE WINDROWER ...

Page 65: ... Beam 10 Install six 3 4 in bolts A and hardened washers into the walking beam and caster beam Use longer bolts through anti shimmy bracket B 11 Tighten bolts as follows a Snug up the two bolts underneath beam b Tighten the four back bolts to 447 Nm 330 lbf ft c Tighten bolts underneath beam to 447 Nm 330 lbf ft 12 Repeat Steps 7 page 42 through 11 page 43 for left caster 13 Retighten bolts at 5 a...

Page 66: ...ses with capped ends and matching colored ties A union is connected to one of the hoses 6 Remove the caps and connect the two hoses together Position hoses in frame 7 Retrieve the four remaining capped hoses coming out of the frame 1029941 A B C B E A Figure 3 27 Hydraulic Valve and Hoses 8 Loosen bolts A and move the valve block to improve access through the hole in the frame in order to insert w...

Page 67: ...ted to valve block port A blue tie C Hose MD 111557 connected to valve block port E yellow tie D Hose MD 111328 connected to valve block port F white tie 12 Position four hoses A B C and D against the support as shown and secure with plastic ties 1005644 A Figure 3 29 Hose Block 13 Remove clamp A from the round plastic hose block ASSEMBLING THE WINDROWER ...

Page 68: ...se block as shown Case drain hose B is preinstalled in the block 15 Insert two right traction drive hoses C into the hose block as shown 1005642 A Figure 3 31 Hose Routing 16 Reinstall clamp A 1029924 A A B A B Figure 3 32 Traction Drive Pump Bottom Left Side 17 Remove four caps A from traction drive pump B ASSEMBLING THE WINDROWER ...

Page 69: ... the RIGHT side of the windrower 20 Attach hose A red tie to pump port B B red tie Tighten fittings 21 Attach hose C no tie to pump port A no tie Tighten fittings 1005643 A B B C Figure 3 35 Hose Routing 22 Retrieve the two motor case drain hoses MD 111312 at the front frame and the 22 mm 7 8 in tee fitting on the hose C from the pump NOTE The hoses are labeled with the part numbers 23 Remove caps...

Page 70: ...el Leg Harness Connections 29 Retrieve wheel leg harness connectors C7B A and C6B C from inside the frame NOTE C7B A is attached to the harness labeled as MD 109755 C6B C is attached to the harness labeled as MD 109545 30 Connect connector C7B A to connector C7A B 31 Connect connector C6B C to connector C6A D ASSEMBLING THE WINDROWER ...

Page 71: ...ough hose support C and lay the hoses on the tire 34 Route electrical harness D along the right side of hose support C as shown 35 Secure electrical harness D to hose support C using tie E 36 Secure electrical harness D and hose B using ties F 1029970 A B Figure 3 39 Harness Routing Right Side of Hose Support 37 Attach harness A to hose support with hose clip B ASSEMBLING THE WINDROWER ...

Page 72: ...hose support and under the hook 1029965 A B C Figure 3 41 Harness Routing Front Side of Hose Support 40 Route electrical harness A along the topside of hose bundle B as shown to prevent chafing of the electrical wires when the windrower is operating with a header 41 Secure electrical harness A to hose bundle B using strap C ASSEMBLING THE WINDROWER ...

Page 73: ...cket B in the down position 43 Secure the electrical harness to the hose bundle using fabric strap C 44 Attach electrical harness coupler D to hose support 1005681 A Figure 3 43 Reel Hose Support 45 Attach the reel hose support tube to the right leg with two 3 8 x 1 in carriage bolts A and nuts ASSEMBLING THE WINDROWER ...

Page 74: ...de shield B out from under the battery and discard 3 Tighten nut A on the battery clamp 1006020 A Figure 3 45 Bracket Shipping Position 4 Remove one of two bolts A and nuts and loosen the other 1018168 A B Figure 3 46 Bracket Repositioned 5 Rotate bracket A by 180 align holes and reinstall bolt B and nut Leave bolts loose ASSEMBLING THE WINDROWER ...

Page 75: ...Keys 1018140 Figure 3 47 Fuse Box Location The fuse box is mounted on the right cab forward side of the frame under the platform 1000901 A B Figure 3 48 Fuse Box 1 Remove wing nut A from fuse box cover B and remove cover ASSEMBLING THE WINDROWER ...

Page 76: ... 1005700 A B Figure 3 49 Fuse Cover 2 Remove tape and keys A from inside the cover 3 Unlock cab doors and place keys on console 4 Close cab doors 5 Install fuse box cover B and secure with wing nut ASSEMBLING THE WINDROWER ...

Page 77: ...g beam and remove the rails Retain hardware 2 Remove the shipping brackets from the platform assembly Retain hardware 1006027 Figure 3 51 Left Platform 3 Attach one end of a sling to the platform and the other end to a lifting device WARNING To avoid injury or death from fall or swinging of raised load keep all bystanders clear when lifting 1005710 Figure 3 52 Left Platform 4 Position the platform...

Page 78: ...ust enough to permit adjustment 1005706 A Figure 3 54 Left Platform Steering Arm 6 Attach the steering arm to the frame with two 3 8 x 3 4 in long carriage bolts and nuts A Ensure the bolt heads face inboard and tighten bolts 7 Remove sling 1005708 A A Figure 3 55 Left Platform Railings 8 Attach the railings to the platform with 1 2 x 3 4 in locking bolts A provided Tighten bolts to 102 Nm 75 lbf ...

Page 79: ... vertical rail tubes are parallel with the cab posts when viewing from the rear 1005704 A Figure 3 57 Left Platform Main Beam 10 Laterally adjust king pin mounting A as required 1006028 A Figure 3 58 Left Platform Rubber Bumper 11 Ensure rubber bumper A is contacting the frame ASSEMBLING THE WINDROWER ...

Page 80: ... Adjust the platform horizontally with 1 2 x 2 1 4 in bolt A as required 1005701 A B Figure 3 61 Left Platform Steering Arm 14 If major adjustment is required relocate steering arm A into either of the other holes on bracket B 15 Tighten the three main beam attachment bolts to 108 Nm 80 lbf ft 16 Repeat procedure to install the right side platform ASSEMBLING THE WINDROWER ...

Page 81: ... Remove two existing upper bolts A 2 Ensure two lower bolts B are not threaded in fully 1005711 A B Figure 3 63 Left Steps Installed 3 Hang step assembly on lower bolts B Back off bolts if necessary 4 Install two bolts A in the upper holes of the step and platform 5 Torque all bolts to 20 Nm 15 lbf ft 6 Repeat for opposite step assembly ASSEMBLING THE WINDROWER ...

Page 82: ...215104 60 Revision A 3 11 Removing Protective Covering from Exhaust Stack 1030182 A Figure 3 64 Exhaust Stack Installed 1 Remove the protective covering from exhaust stack A ASSEMBLING THE WINDROWER ...

Page 83: ...C and D stops at approximately a 40 angle 3 Remove strap B from hook C and allow hood to rise slightly farther 4 Remove the strap from hook D and allow the hood to rise fully to approximately a 65 angle 1014556 A B C Figure 3 66 Pre Cleaner Assembly 5 Retrieve the pre cleaner A and pre cleaner support B from inside the cab and loosen clamp C 6 Remove pre cleaner A and clamp C from pre cleaner supp...

Page 84: ... cleaner support B to the hood 1007095 A B C D Figure 3 68 Hood Open Highest Position 9 Pull down on strap B and loop under lower hook D 10 Grasp strap B and loop under upper hook C IMPORTANT Failure to hook strap may result in it becoming entangled with the screen cleaners or the latch 11 Pull down on strap B grasp the hood when within reach and lower until hood engages latch A ASSEMBLING THE WIN...

Page 85: ...form It is unstable and may cause you to fall 1030188 A B Figure 3 70 Right Platform Closed Position 1 Push right platform latch A to unlock it 2 Grasp handle B and pull the platform toward the walking beam until the platform is latched in the open position 1030191 A Figure 3 71 Right Platform Open Position 3 Confirm platform A is secured in the open position before using it 4 Open the hood ASSEMB...

Page 86: ... been made transparent to show items under the hood 9 Check that rubber seal A on air intake stack is compressed against plate B on the pre cleaner support 10 If adjustment is required open the hood and loosen nuts C on the air intake stack 11 Close the hood 12 Access the air intake stack through access hole D Adjust air intake stack 1014553 A B Figure 3 74 Access Panel 13 Open the hood and instal...

Page 87: ... handle B and push the platform forward until the platform is latched in the closed position CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1030192 A Figure 3 76 Right Platform Closed Position 18 Confirm platform A is secured in the closed position before using it ASSEMBLING THE WINDROWER ...

Page 88: ...g Position 1 Remove nut and bolt A securing the light and mirror assembly in the shipping position 2 Swing light and mirror assembly B forwards and upwards 1013758 A Figure 3 78 Light and Mirror Assembly in Working Position 3 Reinstall bolt A and nut in other hole 4 Repeat for opposite mirror assembly ASSEMBLING THE WINDROWER ...

Page 89: ...ng Bracket 3 Feed the connectors from the harness through the center hole in the rubber base 4 Place the base on the beacon bracket ensuring that the mounting holes in the rubber base line up with the holes in the bracket 1006093 A B C Figure 3 81 Beacon Light Wire Routing 5 Connect orange wire A from the harness to red wire B in the beacon 6 Connect black wire C from the harness to the ground ter...

Page 90: ...sure the beacon is oriented with the point on the lens facing forward cab forward as shown 1006091 A Figure 3 83 Beacon Light 8 Mount the beacon to the base using the lock washers and nuts A supplied with the beacon 9 Install the second beacon on the opposite side of the cab roof ASSEMBLING THE WINDROWER ...

Page 91: ...005797 A Figure 3 85 Cab Forward Location 1005795 A Figure 3 86 Alternate Location Cab Forward 1 Install slow moving vehicle SMV sign A shipped inside the cab onto the windrower in accordance with the instructions supplied with the sign SMV signs must be visible when travelling on the road ASSEMBLING THE WINDROWER ...

Page 92: ...atteries and black ground cables to the negative terminals of the batteries Reversed polarity in the batteries or alternator may result in permanent damage to the electrical system 1018128 A B Figure 3 88 Batteries 4 Remove the plastic caps from the battery posts 5 Attach the red positive cable terminals to positive posts A on the batteries and tighten clamps Reposition plastic covers onto clamps ...

Page 93: ...t for any reason 1 Shut down the engine and remove the key from the ignition 2 Wipe the grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 3 Inject grease through fitting with grease gun until grease overflows fitting Do NOT overgrease wheel bearings 4 Leave excess grease on fitting to keep out dirt 5 Replace any loose or broken fittings immediately 6 Remove and tho...

Page 94: ...s 1014289 E B A C D E A A Forked Caster Wheel Bearing Two Places Outer Both Wheels B Top Link Two Places Both Sides C Lubrication Decal MD 183411 D Caster Pivot Both Sides E Forked Formed Caster Wheel Bearing Two Places Inner Both Wheels 50 Hrs 250 Hrs ASSEMBLING THE WINDROWER ...

Page 95: ... if the radio falls outside these parameters In order to retain radio settings and preset memory with the battery disconnect turned off select a radio with non volatile settings memory NOTE An approved radio package is available from Radio Engineering Industries REI of Omaha Nebraska 1006037 A Figure 3 91 Battery Main Disconnect Switch 1 Ensure the battery switch A is turned to the OFF position 2 ...

Page 96: ...ng four screws A 1005779 A B C Figure 3 93 Panel Support 4 Remove screw and nuts A and C to remove support B from panel Retain nut C and lock washer 1005717 A Figure 3 94 Panel 5 Remove the cutout by cutting tabs A in the panel Remove sharp edges from the panel ASSEMBLING THE WINDROWER ...

Page 97: ...eft Speaker Ground C Radio Ground D Right Speaker Ground E Right Speaker Power F Radio Power Live when Ignition is ON 8 Ensure the radio has a six pin connector Packard 2977042 and a terminal arrangement as shown at right This enables the radio to connect to the windrower s six pin radio connector wiring harness 9 Attach the following two additional wires from the wiring harness to the radio a Cir...

Page 98: ...nal screws 1005719 A B C Figure 3 99 Radio and Support 14 Adjust bracket A if necessary by loosening nuts B to allow the radio to slide into the opening and securely capture support C 1005776 A Figure 3 100 Antenna Mount on Cab Roof 15 Retrieve the antenna from inside the cab and remove the protective cover from the base 16 Remove protective cover A from the antenna mount on the cab roof and threa...

Page 99: ...witch 17 Turn the battery switch A to the ON position 18 Turn the ignition key to ACC switch the radio ON and check operation in accordance with instructions supplied with the radio 19 Turn the ignition key to the OFF position and remove the key ASSEMBLING THE WINDROWER ...

Page 100: ...al Numbers 1013874 A Figure 3 102 Serial Number Location 1 Record the windrower and engine serial numbers on the Predelivery Checklist page 239 and confirm the serial number with manifest or work order The windrower serial number plate A is located on the left side of the main frame near the walking beam as shown 1007873 A Figure 3 103 Engine Serial Number Location The engine serial number plate A...

Page 101: ... 170 380 16 5 x 16 1 158 41 377 830 Table 3 3 Recommended Ballast Recommended Ballast Level Ground Hills Type Size Recommended Tire Size Per Tire liters U S Gal Both Tires kg lb 4 Per Tire liters U S Gal Both Tires kg lb 4 A Series all options All 7 5 x 16 10 x 16 16 5 x 16 1 0 0 0 0 D D1 Series 7 6 m 25 ft and less 7 5 x 16 10 x 16 16 5 x 16 1 0 0 0 0 D D1 Series 9 1 m 30 ft single reel or double...

Page 102: ...0 0 0 3 19 4 Checking Engine Air Intake 1011505 A B C Figure 3 104 Air Intake System 1 Ensure clips A are properly latched to and plenum box C is securely attached onto cover B 1007580 A B Figure 3 105 Constant Torque Clamp Checking constant torque gaps 2 Check spring coil gap A on constant torque clamp by holding a 0 46 mm 0 018 in gauge between the middle coils B Tighten clamps until gauge is sn...

Page 103: ... from illustration for clarity 1007556 A B Figure 3 107 Air Intake System 4 Check the constant torque clamps A securing tube B from the cooler to the engine air intake 3 19 5 Checking Hydraulic Oil Level 1000435 A Figure 3 108 Engine Hood 1 Clean filler cap A and surrounding area 2 Turn filler cap A counterclockwise to unlock the cap and remove the dipstick ASSEMBLING THE WINDROWER ...

Page 104: ...1 Place a container under filter drain valve A 2 Turn drain valve A by hand 1 1 2 to 2 turns counterclockwise until fuel begins draining 3 Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary 4 Turn drain valve A by hand 1 1 2 to 2 turns clockwise until tight 5 Dispose of fluid in a safe manner 3 19 7 Checking Engine Oil Level 1007683 A Figure 3 111 Engine Oil...

Page 105: ...ngine Oil Level 5 Replace dipstick A and turn it clockwise to lock 3 19 8 Checking Gearbox Lubricant Level 1011699 A Figure 3 114 Gearbox 1 Locate gearbox oil level check plug A under the machine Remove plug A and ensure lubricant is visible or slightly running out 2 If lubricant is required add gearbox oil Refer to Table 7 16 page 236 for specifications 3 Replace plug A and tighten ASSEMBLING THE...

Page 106: ...lt deflects the belt 5 mm 3 16 in at its midspan 3 19 11 Replacing the Diesel Exhaust Fluid Drain the diesel exhaust fluid DEF tank and refill with fresh DEF when the windrower is received 1 Move the platform on the right cab forward side of machine to the open position 2 Place a drain pan under the DEF tank Use a sufficiently large drain pan tank capacity is 29 L 7 5 US gal IMPORTANT Any spilled ...

Page 107: ...elow 0 C 32 F ensure the level of fluid in the DEF tank is 75 or lower Take the following precautions when handling DEF to prevent contamination Avoid using funnels and containers that have been used with fuels or lubricants Use only distilled water to rinse the components that store or deliver DEF tap water can contaminate DEF If distilled water is not available use clean tap water then rinse com...

Page 108: ... brakes have engaged 1 Ensure there is sufficient diesel exhaust fluid DEF to avoid DEF level warnings 1026121 A Figure 3 120 Operator Console 2 Ensure lock A is engaged at the cab forward or engine forward position 1011482 A B Figure 3 121 Operator Console 3 Move GSL A into the N DETENT position 4 Turn the steering wheel until it locks center 5 Push header drive switch B to the OFF position CAUTI...

Page 109: ...seconds at a time If the engine does NOT start wait at least 2 minutes before trying again After the third 15 second crank attempt allow the starter motor to cool for 10 minutes before further cranking attempts If the engine still does NOT start refer to Table 3 4 page 88 Cold start NOTE Engines are equipped with cold start assist system 7 When the engine temperature is below 5 C 40 F follow the p...

Page 110: ... fuel shut off valve is in open position Old fuel in tank Drain tank Refill with fresh fuel Water dirt or air in fuel system Drain flush fill and prime system Improper type of fuel Drain tank Refill with correct fuel Crankcase oil too heavy Replace with recommended oil Low battery output Test the battery Check battery electrolyte level Poor battery connection Clean and tighten loose connections Fa...

Page 111: ...er cap dipstick A 2 Open the engine compartment hood to the highest position 1006062 A Figure 3 124 Header Drive Pump Housing 3 From underneath the machine locate plug A on the side of the header drive pump housing 4 Loosen plug A to bleed the pump housing Retighten the plug once oil starts to run out ASSEMBLING THE WINDROWER ...

Page 112: ... to bleed the pump housing Retighten the plug once oil starts to run out 1006039 A Figure 3 126 Traction Drive Pump Housing 7 From above the machine locate plug A on the top of the traction drive pump housing 8 Loosen plug A to bleed the pump housing Retighten the plug once oil starts to run out 9 Replace the hydraulic oil reservoir filler cap ASSEMBLING THE WINDROWER ...

Page 113: ... left cab forward platform 11 Disconnect brake engage solenoid plug P44 A at the multifunction block on the left side of the windrower 1006065 A Figure 3 128 Fuel Pump Location 12 Disconnect electrical connection A at the fuel pump on the right side of the engine ASSEMBLING THE WINDROWER ...

Page 114: ...18 25A F17 10A F16 10A F15 20A F14 15A F12 20A F11 2A F10 20A F9 15A F8 20A K7 WIPERS K5 NEUTRAL LOGIC F4 25A K1 A C BLOWER F2 30A F3 30A F1 40A F6 20A F5 15A F7 10A F20 F19 30A F11 2A F10 20A F9 15A F8 20A F6 20A F5 15A F7 10A 1030175 A Figure 3 130 Fuse Panel 15 Remove ignition power fuse 15A A CAUTION Check to be sure all bystanders have cleared the area 16 Prime the system by cranking the engi...

Page 115: ...red Wait for the combine display module CDM to beep and display an In Park message to confirm the park brakes have engaged 1 Park the windrower on level ground 1007544 A B C Figure 3 132 Drive Wheel Hub 2 Position windrower so plugs A and B are horizontally aligned with hub center C 3 Shut down the engine and remove the key from the ignition 4 Remove plug A or B The lubricant should be visible thr...

Page 116: ...eels rotate at different speeds with the slower rotating wheel on the same side of machine that the steering wheel is turned toward 3 Turn the steering wheel in the opposite direction and ensure the slower rotating wheel is on the same side of the machine that the steering wheel is turned toward 4 Move the GSL backwards into reverse Ensure the wheels are rotating in the reverse direction and at th...

Page 117: ...2 Release three lift lock mechanisms A and turn the keeper to keep the lock in the released position 3 Move the valve handle downwards to slowly release the pressure from the air bag system and lower the windrower to the ground CAUTION Check to be sure all bystanders have cleared the area CAUTION Ensure all three lifts have fully retracted and are clear of the windrower frame before driving windro...

Page 118: ......

Page 119: ...ccessible from the cab display module CDM are shown and explained below Figure 4 1 CDM 1011481 A B C D E F A Side Display B Main Display C Select Switch D Menu Item Scroll Forward E Menu Item Scroll Backward F Program Switch Side Display Displays software revision status Upper line C CDM Lower line E WCM Main Display Displays menu item and selection6 Upper line Menu item Lower line Selection Selec...

Page 120: ...ard Hold down for fast scroll7 Program Switch Places monitor into program mode Press while pressing select switch NOTE The following menus are available when ignition key is set to RUN WINDROWER SETUP CAB DISPLAY SETUP DIAGNOSTIC MODE The CALIBRATE SENSORS menu is available only when engine is running CAB DISPLAY MODULE 7 Fast scroll applies only when changing KNIFE SPEED OVERLOAD PRESSURE and TIR...

Page 121: ...ay appear differently if running newer or older versions of software and not all features are available on every machine 4 2 1 Setting the Cab Display Language 1011772 C E WINDROWER SETUP NO YES A B Figure 4 2 Windrower Setup Display 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed...

Page 122: ...eed to next CAB DISPLAY SETUP action 4 2 2 Changing the Windrower Display Units 1011772 C E WINDROWER SETUP NO YES A B Figure 4 5 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 1011766 CXXX EXXX CAB DISPLAY SETUP NO YES...

Page 123: ...the Cab Display Buzzer Volume 1011772 C E WINDROWER SETUP NO YES A B Figure 4 8 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 1011766 CXXX EXXX CAB DISPLAY SETUP NO YES B A Figure 4 9 Cab Display Setup 3 Pre...

Page 124: ...n helping you read the cab display module CDM in low light situations 1011772 C E WINDROWER SETUP NO YES A B Figure 4 11 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 1011766 CXXX EXXX CAB DISPLAY SETUP NO Y...

Page 125: ...splay Contrast 1011772 C E WINDROWER SETUP NO YES A B Figure 4 14 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 1011766 CXXX EXXX CAB DISPLAY SETUP NO YES B A Figure 4 15 Cab Display Setup 3 Press SELECT...

Page 126: ... 5 Press SELECT D until DISPLAY CONTRAST is displayed on the upper line Default setting is displayed on the lower line 6 Press left B or right C arrows to adjust display contrast 7 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next CAB DISPLAY SETUP action CAB DISPLAY MODULE ...

Page 127: ...YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed The current knife speed is displayed on the lower line 1011803 CXXX EXXX SET KNIFE SPEED SPM D C B A Figure 4 18 Knife Speed Setting 4 Press left B or right C arrows to select knife speed Press SELECT D 5 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next WI...

Page 128: ...w B to select YES Press SELECT C SET KNIFE SPEED is displayed 1011796 CXXX EXXX KNIFE OVERLOAD SPD 300 SPM D C B A Figure 4 20 Knife Overload Speed 4 Press SELECT D until KNIFE OVERLOAD SPD is displayed on the upper line Current overload speed is displayed on the lower line NOTE Default setting is 300 spm Range is 500 to 100 spm 5 Press left B or right C arrows to set knife overload speed Press SE...

Page 129: ...r overload speed 1011760 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 21 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed 1011801 CXXX EXX...

Page 130: ... ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed 1011805 CXXX EXXX OVERLOAD PRESSURE 4000 PSI D C B A Figure 4 24 Hydraulic Overload Pressure 4 Press SELECT...

Page 131: ...ow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1011807 HEADER INDEX MODE CXXX EXXX REEL CONVEYOR D C B A Figure 4 26 Header Index Mode 4 Press SELECT D until HEADER INDEX MODE is displayed on the upper line REEL CONVEYOR or REEL ONLY is displayed on the lower line 5 Press left B or right C arrows to set HEADER INDEX mode Press SELECT D 6 Press PROGRAM A to exit pr...

Page 132: ...l RETURN TO CUT MODE is displayed on the upper line HEIGHT TILT or HEIGHT ONLY will be displayed on the lower line 5 Press left B or right C arrows to select RETURN TO CUT MODE Press SELECT D 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next WINDROWER SETUP action 4 3 7 Setting the Auto Raise Height Auto Raise Height allows the Operator to raise the header to a preset...

Page 133: ...st measurement is displayed on the lower line NOTE The auto raise height ranges from 4 0 minimum to 9 5 maximum in 0 5 increments A setting of 10 disables the auto raise function 5 Press left arrow B or right arrow C to change auto raise height 6 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next WINDROWER SETUP action 4 3 8 Activating the Double Windrow Attachment Follo...

Page 134: ... SELECT C SET KNIFE SPEED is displayed on the upper line 1011819 CXXX EXXX DWA INSTALLED NO YES B A Figure 4 32 DWA Controls 4 Press SELECT B until DWA INSTALLED is displayed on the upper line NO YES is displayed on the lower line 5 Press right arrow A to select YES Press SELECT B 1023730 CXXX EXXX SWAP DWA CONTROLS NO YES Figure 4 33 DWA Controls 6 SWAP DWA CONTROLS is displayed on the upper line...

Page 135: ...INDROWER SETUP NO YES A B C Figure 4 35 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1011792 CXXX EX...

Page 136: ... BLK INSTALLED is displayed on the upper line NO YES is displayed on the lower line 5 Press right arrow B to select YES Press SELECT C 6 Press PROGRAM A to exit programming mode or press SELECT C to proceed to next WINDROWER SETUP action 4 3 11 Setting the Header Cut Width The header sends an electrical signal to the windrower to produce a header ID however the cut width will always default to the...

Page 137: ...rrow B to select YES Press SELECT C SET KNIFE SPEED is displayed 1011813 CXXX EXXX HDR CUT WIDTH 0101 20 5 FEET D C B A Figure 4 40 Header Cut Width 4 Press SELECT D until HDR CUT WIDTH is displayed on the upper line Previous cutting width is displayed on the lower line 5 Press left B or right C arrows to change the header cut width Press SELECT D 6 Press PROGRAM A to exit programming mode or pres...

Page 138: ...e ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line CXXX EXXX NO YES SWATH COMPR INSTALL 1030044 B A Figure 4 42 Swath Compressor Controls 4 Press SELECT B unt...

Page 139: ...ower line when complete SWATH SENSOR CAL is displayed on upper line PRESS SWATH DOWN is displayed on lower line 10 Press switch A on console to lower swath compressor CALIBRATING SWATH is displayed on upper line FORM DOWN and HOLD is displayed on lower line SWATH FORM COMPLETE flashes for 2 seconds on lower line with buzzer when calibration is finished 1011772 C E WINDROWER SETUP NO YES A B Figure...

Page 140: ...s PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1011831 CXXX EXXX HAY CONDITIONER NO YES A B C Figure 4 46 Hay Conditioner 4 Press SELECT C until HAY CONDITIONER is displayed on the upper line NO YES is ...

Page 141: ... and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1011833 CXXX EXXX HEADER REEL SPEED RPM MPH D C B A Figure 4 48 Reel Speed Display 4 Press SELECT D until HEADER REEL SPEED is displayed on the upper line RPM MPH or ...

Page 142: ...ht arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1011841 CXXX EXXX SET TIRE SIZE 18 4 X 26 TURF D C B A Figure 4 50 Tire Size 4 Press SELECT D until SET TIRE SIZE is displayed on the upper line Currently installed tire size is displayed on the lower line NOTE The following tire sizes are available 18 4 x 26 TURF 18 4 x 26 BAR 23 1 x 26 TURF 600 65 R28 5 Press ...

Page 143: ...ogramming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1026913 CXXX EXXX SET ENGINE ISC RPM NO YES B A Figure 4 52 Engine ISC RPM 4 Press SELECT B until SET ENGINE ISC RPM is displayed on the upper line NO YES is displayed on the lower line 5 Press right ar...

Page 144: ...total number of acres harvested during the machine s lifetime and the other counter tracks sub acres harvested for smaller harvesting instances instances like harvesting a particular field or for a particular day The total acres can t be cleared from the windrower s tracking but the sub acres can be cleared between smaller harvesting instances 1017362 A B Figure 4 54 Cab Display Module CDM 1 With ...

Page 145: ...s programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 55 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on ...

Page 146: ...rform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 58 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower l...

Page 147: ...tached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 61 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed ...

Page 148: ...ttached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 64 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed...

Page 149: ...ttached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 67 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed...

Page 150: ...orm this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 70 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right...

Page 151: ...tached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 73 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed ...

Page 152: ...tivating the Reel Speed Control Lockout NOTE This procedure is for draper headers only NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 76 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and ...

Page 153: ...SELECT B 1011829 CXXX EXXX REEL SPEED ENABLED LOCKED D C B A Figure 4 78 Reel Speed Control Lock 6 Press SELECT D until REEL SPEED is displayed on the upper line ENABLED LOCKED is displayed on the lower line 7 Press left arrow B to enable the REEL SPEED control switch Press right arrow C to lock the REEL SPEED control switch 8 Press PROGRAM A to exit programming mode or press SELECT D to proceed t...

Page 154: ...ine 1011821 CXXX EXXX VIEW CONTROL LOCKS NO YES B A Figure 4 80 Control Locks 4 Press SELECT B until VIEW CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right arrow A to select YES Press SELECT B HEADER TILT is displayed on the upper line The control switch status is displayed on the lower line The hours displayed indicate when a switch was enabled or lo...

Page 155: ...igure 4 82 Control Locks 7 Press SELECT D EXIT VIEW LOCKOUTS is displayed on the upper line NO YES is displayed on the lower line 8 Press right C to select YES 9 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next WINDROWER SETUP action CAB DISPLAY MODULE ...

Page 156: ...ogramming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT B until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line 1011775 CXXX EXXX CALIBRATING HEIGHT RAISE HEADER HOLD C B A Figure 4 84 Header Height Calibration 4 Press right arrow B to select YES Pre...

Page 157: ... Release the HEADER UP button A HEIGHT SENSOR CAL is displayed on the upper line PRESS LOWER HEADER is displayed on the lower line 1023540 A Figure 4 86 Header Height Controls on GSL 8 Press and hold HEADER DOWN button A on the GSL NOTE The word HOLD will flash during calibration HT SENSOR COMPLETE will display on the lower line once calibration is complete 9 Release HEADER DOWN button A TO CALIBR...

Page 158: ...e CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT B until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line 1011779 HDR TILT SENSOR CAL EXTEND TILT TO START CXXX EXXX C B A Figure 4 88 Header Tilt Calibration 4 Press right arrow B to select YES Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press left...

Page 159: ...OR CAL is displayed on upper line PRESS RETRACT TILT is displayed on the lower line 1023732 A Figure 4 90 Header Tilt Controls on GSL 8 Press and hold HEADER TILT RETRACT button A on GSL CALIBRATING TILT is displayed on the upper line RETRACT TILT HOLD is displayed on the lower line NOTE The word HOLD will flash during calibration HEADER TILT COMPLETE will display on the lower line once calibratio...

Page 160: ...ng Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on the CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT B until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line 1011781 CXXX EXXX CALIBRATING FLOAT PRESS FLOAT TO START C B A Figure 4 93 Header Float Display 4 Press right arrow B to select YES Press SELECT ...

Page 161: ...played on the upper line FLOAT HOLD is displayed on the lower line 1011791 CXXX EXXX CALIBRATING FLOAT FLOAT HOLD A Figure 4 95 Negative Header Float Display 8 Press and hold FLOAT button A on CDM CALIBRATING FLOAT is displayed on the upper line FLOAT HOLD is displayed on the lower line NOTE The word HOLD will flash during calibration HDR FLOAT COMPLETE will display on the lower line once calibrat...

Page 162: ... C E B A Figure 4 97 Swath Compressor Sensor Calibration 4 Press right arrow A to select YES Press SELECT B TO CALIBRATE SELECT is displayed in upper line 5 Press right arrow A to scroll through the choices until SWATH COMPR HT is displayed on the lower line Press SELECT B SWATH SENSOR CAL is displayed on the upper line SWATH UP TO START is displayed on the lower line 1022623 A B Figure 4 98 Swath...

Page 163: ...A B Figure 4 100 Swath Compressor Controls A Lower Swath Compressor B Raise Swath Compressor 7 Press and hold button A to lower the swath compressor CALIBRATING SWATH is displayed on the upper line FORM DOWN and flashing HOLD is displayed on the lower line SWATH FORM COMPLETE flashes for 2 seconds on the lower line with buzzer when the calibration is complete 8 Press PROGRAM to exit programming mo...

Page 164: ...iagnostic Functions 4 Press right arrow A to select YES Press SELECT B 5 VIEW ERROR CODES is displayed on the upper line NO YES is displayed on the lower line 6 Press right arrow A to select YES Press SELECT B VIEW WINDRWR CODES is displayed on the upper line NO YES is displayed on the lower line 1027487 CXXX EXXX VIEW WINDRWR CODES NO YES C A B Figure 4 103 Windrower Codes 7 Press right arrow A t...

Page 165: ...rt of a troubleshooting routine NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header Disabled sensors flash the word SENSOR on the CDM during regular operation 1011786 CXXX EXXX WINDROWER SETUP NO YES A B C Figure 4 105 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2...

Page 166: ...Header Sensors 7 Press left arrow B to enable a sensor Press right arrow C to disable sensor Press SELECT D to confirm selection and move on to next sensor The following sensors are available HEADER HT SENSOR HEADER TILT SENSOR KNIFE SPEED SENSOR REEL SPEED SENSOR HEADER FLOAT SENSOR OVERLOAD PRESSURE9 HYD OIL TEMP SENSOR When sensors have been modified press SELECT D to display the EXIT SENSOR SE...

Page 167: ...re 4 109 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed on the upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B VIEW ERROR CODES is displayed on the upper line 5 Press SELECT B until READ SENSOR SETUP is displayed on the upper line NO YES is displayed on the lower line 1011812 CXXX EXXX SENSOR INPUT HDR HEIGHT 1 23 V C C ...

Page 168: ... can damage the windrower and header Doing so can lead to vibration belt failures and other overspeeding related problems 1011772 C E WINDROWER SETUP NO YES A B Figure 4 111 CDM Programming Buttons 1 Turn the ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 1011785 CXXX EXXX DIAGNOSTIC MODE NO YES...

Page 169: ...he upper line DISK HEADER is displayed on the lower line 1011810 CXXX EXXX SELECT HEADER TYPE DISK HEADER A B C Figure 4 114 Header Type 7 Press left A or right B arrow to cycle through list of header types 8 When desired header type is displayed press SELECT C EXIT FORCE HEADER is displayed on the upper line NO YES is displayed on the lower line 9 Press right arrow B to select YES Press SELECT C ...

Page 170: ...ramming for each header The engine MUST be running to perform this procedure 1011772 C E WINDROWER SETUP NO YES A B Figure 4 115 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on the CDM to enter programming mode Press SELECT B WINDROWER SETUP is displayed on the upper line 1011785 CXXX EXXX DIAGNOSTIC MODE NO YES A B Figure 4 116 Diagnostic Functions 3 Press SELECT B un...

Page 171: ...er header or press and hold right arrow C to raise header Verify header is functioning properly 9 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next ACTIVATE FUNCTION 4 9 2 Testing the Reel Up Down Activate Function Using the Cab Display Module NOTE This procedure is for draper headers only The header MUST be attached to the windrower to perform this procedure The cab di...

Page 172: ...B A Figure 4 122 Reel Height 7 Press SELECT D until ACTIVATE REEL HT is displayed on the upper line DOWN UP is displayed on the lower line CAUTION Check to be sure all bystanders have cleared the area 8 Press and hold left arrow B to lower reel Press and hold right arrow C to raise reel IMPORTANT Verify reel is functioning properly 9 Press PROGRAM A to exit programming mode or press SELECT D to pr...

Page 173: ...IC MODE NO YES A B Figure 4 124 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B 1011784 CXXX EXXX ACTIVATE FUNCTIONS NO YES B A Figure 4 125 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press ri...

Page 174: ... Cab Display Module IMPORTANT Do NOT overspeed a drive Overspeeding can lead to vibration belt failures or other overspeeding related problems NOTE The header MUST be attached to windrower to follow this procedure 1022036 CXXX EXXX WINDROWER SETUP NO YES A B Figure 4 127 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on the cab display module CDM to enter programming mod...

Page 175: ...IMPORTANT Do NOT overspeed the knife drive 8 Press and hold HAZARD C button Press left arrow B to decrease knife speed Press right arrow D to increase knife speed IMPORTANT Verify the knife drive is functioning properly 9 Release the HAZARD C button The knife will stop 10 Press PROGRAM A to exit programming mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 9 5 Testing the Draper Drive ...

Page 176: ...ES A B Figure 4 132 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B 1011784 CXXX EXXX ACTIVATE FUNCTIONS NO YES B A Figure 4 133 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right arrow A ...

Page 177: ...RAM A to exit programming mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 9 6 Testing the Reel Drive Circuit Activate Function Using the Cab Display Module IMPORTANT Do NOT overspeed a drive Overspeeding can lead to vibration belt failures or other overspeeding related problems NOTE The header MUST be attached to the windrower to follow this procedure This procedure does not apply to...

Page 178: ... select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line 1011790 CXXX EXXX REEL DRV SPD XXXX D 0 P 0 D D B A C E Figure 4 138 Reel Drive CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT E until REEL DRV SPD XXXX is displayed on the upper line IMPORTANT Do NOT overspeed the reel 8 Press and hold HAZARD C button Press left arrow B to decrease reel spee...

Page 179: ...MUST be running to perform this procedure 1022036 CXXX EXXX WINDROWER SETUP NO YES A B Figure 4 139 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 1011785 CXXX EXXX DIAGNOSTIC MODE NO YES A B Figure 4 140 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is di...

Page 180: ...the disc drive is functioning properly 9 Release HAZARD C button The disc drive will stop 10 Press PROGRAM A to exit programming mode or press SELECT to proceed to next ACTIVATE FUNCTION 4 9 8 Testing the Double Windrower Attachment Drive Activate Function Using the Cab Display Module IMPORTANT Do NOT overspeed a drive Overspeeding can lead to vibration belt failures or other overspeeding related ...

Page 181: ...DE NO YES A B Figure 4 144 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B 1011784 CXXX EXXX ACTIVATE FUNCTIONS NO YES B A Figure 4 145 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right a...

Page 182: ...rive is functioning properly 9 Release HAZARD C button The DWA drive will stop 10 Press PROGRAM A to exit programming mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 9 9 Testing the Reel Fore Aft Activate Function Using the Cab Display Module NOTE The header MUST be attached to windrower to perform this procedure The engine MUST be running to perform this procedure 1011772 C E WINDRO...

Page 183: ...all bystanders have cleared the area 1011800 CXXX EXXX ACTIVATE REEL F A FORE AFT D C B A Figure 4 150 Reel Fore Aft 7 Press SELECT D until ACTIVATE REEL F A is displayed on the upper line FORE AFT is displayed on the lower line 8 Verify reel fore aft is functioning properly a Press and hold left arrow B to move reel forward Press and hold right arrow C to move reel backward b Press PROGRAM A to e...

Page 184: ...gnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B 1011784 CXXX EXXX ACTIVATE FUNCTIONS NO YES B A Figure 4 153 Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right arrow A to select YES Press SEL...

Page 185: ...cle The CDM will jump to the exit menu if the arrow is released before the end of the timed cycle CAUTION Check to be sure all bystanders have cleared the area 1011799 CXXX EXXX PURGE CYCLE STARTED PRESS AND HOLD A Figure 4 155 Hydraulic Purge Cycle 9 Press and hold right arrow A to activate purge cycle PURGE CYCLE STARTED will display on the upper line 10 When PURGE CYCLE ENDED is displayed relea...

Page 186: ......

Page 187: ...edures With the ground speed lever GSL in N DETENT position and the steering wheel locked centered the park brakes engage and the cab display module CDM displays IN PARK accompanied by an audible beep The starter should engage ONLY when the GSL is in N DETENT the steering wheel is locked centered and the header drive switch is in the OFF position The brake should engage and the machine should NOT ...

Page 188: ...2 Open the engine compartment hood 3 Pry the steering interlock away from pintle arms A by inserting a wedge or pry bar between one of the interlock channels B and the pintle arm 4 Insert a wooden block approximately 19 mm 3 4 in thick between the opposite channel and the pintle arm so the interlock channel is clear of the pintle arm 5 Turn the steering wheel off center and move the GSL to N DETEN...

Page 189: ...djustment Refer to the windrower technical manual for adjustment procedures Seat base lock safety check 1007127 C B A Figure 5 5 Operator s Station 1 Ensure the operator s station is NOT locked To unlock operator s station pull up and hold knob B to release latch C and turn steering wheel to unlock operator s station 2 Center the steering wheel and place the GSL A in N DETENT Try starting the engi...

Page 190: ...h LOCK SEAT BASE CENTER STEERING WHEEL NOT IN NEUTRAL c Swivel and lock the operator s station and the display should return to normal d If the engine does not shut down the seat position switches require adjustment Refer to the technical manual 6 Start the engine and drive the windrower at a speed LESS THAN 8 km h 5 mph a Stand up from the operator s seat b Ensure the CDM flashes NO OPERATOR on t...

Page 191: ... engine start up 1011484 A Figure 5 7 Operator Console 2 Ensure the steering wheel is centered Move ground speed lever GSL A straight out of N DETENT neither forward nor reverse The machine should not move 3 Check that the steering wheel is free to move 4 If the machine does not function as described the system requires adjustment Refer to the windrower technical manual PERFORMING OPERATIONAL CHEC...

Page 192: ...2 Check the engine speed on cab display module CDM A and compare it to the value in the table below 3 Move the throttle to maximum rpm position 4 Check the engine speed on CDM A and compare it to the value in the table below Table 5 1 Engine Speed Idle rpm Maximum rpm No Load 1000 30 rpm 2300 30 rpm PERFORMING OPERATIONAL CHECKS ...

Page 193: ...conds the brightness symbol and backlight function becomes active The fuel gauge icon will reappear if nothing is pressed for 5 seconds 1011486 A B C Figure 5 10 Operator Console 2 Ensure the cab display module CDM display A is working by pushing SELECT button B on the CDM or SELECT button C on the ground speed lever GSL 3 If the system does not function as described refer to the windrower technic...

Page 194: ...he battery and alternator To evaluate the reading refer to Table 5 2 page 172 Table 5 2 Battery and Alternator Condition Ignition Engine Reading Indicated Condition ON Running 13 8 15 0 Normal 16 0 see note Regulator out of adjustment 12 5 see note Alternator not working Regulator out of adjustment Shut down 12 0 Battery normal NOTE Display flashes voltage reading accompanied by a single loud tone...

Page 195: ...ne 1007127 C B A Figure 5 12 Operator Console 2 Place GSL A in N DETENT IMPORTANT If the GSL is NOT in N DETENT the GSL cable may be damaged when you swivel the operator s station 3 Pull up on knob B and hold to release latch C at the base of the steering column 4 Turn the steering wheel counterclockwise to pivot the operator s station clockwise 180 until the pin engages the latch to secure the op...

Page 196: ...030193 A B D C C Figure 5 13 Exterior Lights Cab Forward 5 Turn field light switch A to the ON position and ensure front field lights B rear flood lights C and rear swath lights D are functioning PERFORMING OPERATIONAL CHECKS ...

Page 197: ...he ON position and ensure front road lights B and rear red tail brake lights C if equipped are functioning 7 Activate high low switch D and check lights 8 Activate amber turn signal hazard warning lights E using switches on the cab display module CDM and check lights 9 Turn off lights PERFORMING OPERATIONAL CHECKS ...

Page 198: ... Figure 5 15 Exterior Lights Beacons 10 Turn beacon switch A to the ON position and ensure amber beacons B are functioning 11 If an exterior light is not functioning refer to the windrower technical manual PERFORMING OPERATIONAL CHECKS ...

Page 199: ...y be turned off by engaging the header drive This feature will activate when Windrower is in cab or engine forward mode Engine is running Header is disengaged Transmission is in either mid or high range Moving the ground speed lever GSL out of neutral brake off will switch the white lights from field work lights to road lights if the switch is in the field road lights position PERFORMING OPERATION...

Page 200: ...215104 178 Revision A 5 9 Checking Horn 1005976 A Figure 5 16 Horn Button 1 Push HORN button A and listen for horn PERFORMING OPERATIONAL CHECKS ...

Page 201: ...r Lights 1 Switch road and field lights ON and OFF using switch A NOTE Ambient light in roof liner B and interior light C work only when road or field lights A are switched ON 2 If interior lights do not function properly refer to windrower technical manual PERFORMING OPERATIONAL CHECKS ...

Page 202: ...fan starts and draws filtered outside air into the cab When set to RECIRCULATED booster fan stops and air inside cab is recirculated Temperature control D Controls cab temperature Turn knob clockwise to increase temperature and turn knob counterclockwise to decrease temperature IMPORTANT To distribute oil throughout the A C system perform the following steps 2 Start the engine and turn blower swit...

Page 203: ...rage Case Manuals are stored in the manual storage case A behind the operator s seat 1011536 Figure 5 20 Manuals and Quick Card 1 Ensure the following manuals are included with the windrower Operator s Manual Parts Catalog Quick Card Engine Manual PERFORMING OPERATIONAL CHECKS ...

Page 204: ...seats 2 Locate the bag inside the cab containing the GPS mount kit and install kit in accordance with the instructions in the kit If not installing kit label bag GPS Completion kit and place kit in toolbox for safekeeping 1008730 Figure 5 21 Windshield Decal 3 Do NOT remove the drive wheel torque procedure decal from the windshield PERFORMING OPERATIONAL CHECKS ...

Page 205: ...age IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A 1000752 A B Figure 6 2 Header Boot 1 Remove pin B from boot A 1000753 A B C D Figure 6 3 Header Boot 2 Position boot B onto lift linkage A and reinstall pin C P...

Page 206: ...r D1 Series Draper Header Hydraulic Center Link with Optional Self Alignment page 184 6 2 2 Attaching a D Series or D1 Series Draper Header Hydraulic Center Link without Self Alignment page 190 6 2 1 Attaching a D Series or D1 Series Draper Header Hydraulic Center Link with Optional Self Alignment NOTE Draper header boots must be installed onto the windrower lift linkage before starting this proce...

Page 207: ... Speed Lever 4 Press REEL UP switch A on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1000767 A B Figure 6 8 Header Leg and Boot 5 Drive the windrower slowly forward until boots A enter header legs B Continue driving slowly forward until t...

Page 208: ...Link 8 Lower center link A onto the header with the REEL DOWN switch on the GSL until it locks into position hook release B is down 9 Check that center link A is locked onto header by pressing the REEL UP switch on the GSL CAUTION Check to be sure all bystanders have cleared the area 1008946 A Figure 6 11 Ground Speed Lever 10 Press HEADER UP switch A to raise the header to maximum height 11 If on...

Page 209: ...wards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000771 A B C D Figure 6 13 Header Leg 13 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with hairpin A 14 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin ATTACH...

Page 210: ...e 6 15 Safety Prop Lever 16 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 17 Repeat for opposite safety prop 1008947 A Figure 6 16 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 18 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 19 Stop the engine and remove key from ignition AT...

Page 211: ...der For instructions refer to the header operator s manual 1000775 A Figure 6 18 Reel Hydraulics 21 Connect reel hydraulics A at right cab forward side of windrower For instructions refer to the draper header operator s manual 22 Start the engine and raise and lower the header and the reel a few times to remove trapped air ATTACHING HEADERS ...

Page 212: ...the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000754 A B Figure 6 19 Header Leg 2 Remove hairpin A from pins B and remove pins from both header legs 1008925 A Figure 6 20 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Before starting engine for the first time the windrower is operated in a season remove t...

Page 213: ...ve the windrower slowly forward until boots A enter header legs B Continue driving slowly forward until the lift linkages contact the support plates in the header legs and the header nudges forward 6 Ensure the lift linkages are properly engaged in the header legs and are contacting the support plates 1022527 A B Figure 6 23 Ground Speed Lever 7 Use the following GSL functions to position the cent...

Page 214: ...ader by pulling upward on rod end B of cylinder 1008946 A Figure 6 25 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 11 Start the engine 12 Press HEADER UP switch A to raise the header to maximum height 13 If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Con...

Page 215: ...wards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000771 A B C D Figure 6 27 Header Leg 15 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with hairpin A 16 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin ATTACH...

Page 216: ...Safety Prop Lever 18 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 19 Repeat for opposite safety prop 1008947 A Figure 6 30 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 20 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 21 Shut down the engine and remove the key from the ignit...

Page 217: ...der For instructions refer to the header operator s manual 1000775 A Figure 6 32 Reel Hydraulics 23 Connect reel hydraulics A at right cab forward side of windrower For instructions refer to the draper header operator s manual 24 Start the engine and raise and lower the header and the reel a few times to remove trapped air ATTACHING HEADERS ...

Page 218: ...er link installed on your windrower 6 3 1 Attaching an A Series Auger Header Hydraulic Center Link with Optional Self Alignment page 196 6 3 2 Attaching an A Series Auger Header Hydraulic Center Link without Self Alignment page 202 6 3 1 Attaching an A Series Auger Header Hydraulic Center Link with Optional Self Alignment WARNING To avoid bodily injury or death from unexpected startup of the machi...

Page 219: ...ers have cleared the area IMPORTANT Before starting engine for the first time the windrower is operated in a season remove the protective cover from the exhaust stack 3 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders 1008942 A Figure 6 37 Ground Speed Lever 4 Press REEL UP switch A on the GSL to raise the center link until the...

Page 220: ...st be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 1029720 A B Figure 6 40 Hydraulic Center Link 7 Adjust center link cylinder A position with the REEL UP and REEL DOWN switches on the GSL until the hook is positioned above the header attachment pin IMPORTANT Hook release B must be down to enable the self locking mechanism If t...

Page 221: ...top moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system 1029827 A B Figure 6 42 Safety Prop 12 Engage the safety props on both lift cylinders as follows a Shut down the engine and remove the key from the ignition b Pull lever A and rotate it towards the header to release and lower safety prop ...

Page 222: ...t 1000783 A B Figure 6 44 Header Stand 14 Remove lynch pin from clevis pin A in stand B 15 Hold stand B and remove pin A 16 Move stand B to storage position by inverting and relocating onto bracket as shown Reinsert clevis pin A and secure with lynch pin 1029712 A B Figure 6 45 Header Float Linkage 17 Remove the clevis pin from storage position B in linkage and insert into hole A to engage the flo...

Page 223: ... 47 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 20 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 21 Stop the engine and remove key from ignition 1000774 A B Figure 6 48 Header Drive Hoses and Harness 22 Connect header drive hoses A and electrical harness B to header For instructions refer to the header operator s manual AT...

Page 224: ...sides of the header 1029714 A B Figure 6 50 Header Float Linkage IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A 1008925 A Figure 6 51 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the a...

Page 225: ...the header for hookup 1000780 B A Figure 6 53 Header Support 5 Drive the windrower slowly forward until windrower feet A enter header supports B Continue driving slowly forward until the feet engage the supports and the header nudges forward 1008948 A B Figure 6 54 Ground Speed Lever 6 Use the following ground speed lever functions to position the center link hook above the header attachment pin H...

Page 226: ...eader by pulling upward on rod end B of cylinder 1008946 A Figure 6 56 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 10 Start the engine 11 Press HEADER UP switch A to raise header to maximum height 12 If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Contin...

Page 227: ...Pull lever A and rotate it towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000711 A Figure 6 58 Header Support 14 Install clevis pin A through support and foot and secure with hairpin Repeat for opposite support IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket ATTACHING HEADERS ...

Page 228: ... shown Reinsert clevis pin A and secure with lynch pin 1029712 A B Figure 6 60 Header Float Linkage 18 Remove the clevis pin from storage position B in linkage and insert into hole A to engage the float springs Secure with hairpin 1029697 A Figure 6 61 Safety Prop Lever 19 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 20 Repeat for opposite safety ...

Page 229: ... Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 22 Stop the engine and remove key from ignition 1000774 A B Figure 6 63 Header Drive Hoses and Harness 23 Connect header drive hoses A and electrical harness B to header For instructions refer to the header operator s manual ATTACHING HEADERS ...

Page 230: ...r or hoses installed so a separate motor hose bundle and hydraulic valve kit is required to operate the header If necessary obtain the following kits and install them in accordance with the instructions supplied with the kits Table 6 1 Rotary Disc Header Bundles R Series Kit Description Kit Number Hydraulic Drive kit MD B5510 Hydraulic Valve kit MD B4657 Table 6 2 Rotary Disc Header Bundles R1 Ser...

Page 231: ...orage hole B and NOT in engaged position A 3 Remove the float engagement pin from hole A to disengage float springs and insert float engagement pin into storage hole B Secure with lynch pin Repeat for opposite linkage 1008925 A Figure 6 67 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Before starting engine for the first time the windrower is operated i...

Page 232: ...et A enter header supports B Continue driving slowly forward until the feet engage the supports and the header nudges forward 1008944 A B C D Figure 6 70 Ground Speed Lever 7 Use the following GSL functions to position the center link hook above the header attachment pin REEL UP A to raise the center link REEL DOWN B to lower the center link HEADER TILT UP C to retract the center link HEADER TILT ...

Page 233: ...he center link locks into position and hook release B is down 10 Check that center link is locked onto header by pressing the REEL UP switch on the GSL CAUTION Check to be sure all bystanders have cleared the area 1008946 A Figure 6 72 Ground Speed Lever 11 Press HEADER UP switch A to raise the header to maximum height 12 If one end of the header does NOT fully raise rephase the lift cylinders as ...

Page 234: ...tate it towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1021447 A B Figure 6 74 Header Support 14 Install clevis pin A through support and windrower lift member and secure with hairpin B Repeat for the opposite side of the machine IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket ATTACHING HEADER...

Page 235: ...e 6 76 Safety Prop Lever 16 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 17 Repeat for opposite safety prop 1008947 A Figure 6 77 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 18 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 19 Stop the engine and remove key from ignition AT...

Page 236: ...214 Revision A 1000774 A B Figure 6 78 Header Drive Hoses and Harness 20 Connect header drive hoses A and electrical harness B to header For instructions refer to the header operator s manual ATTACHING HEADERS ...

Page 237: ...revent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A 3 To disengage float springs move the float engagement pin from engaged position A and insert pin into storage hole B Secure float engagement pin with lynch pin Repeat for opposi...

Page 238: ...s the header for hookup 1000780 B A Figure 6 83 Header Support 6 Slowly drive the windrower forward until the windrower feet A enter header supports B Continue driving slowly forward until the feet engage the supports and the header nudges forward 1008948 A B Figure 6 84 Ground Speed Lever 7 Use the following GSL functions to position the center link hook above the header attachment pin HEADER TIL...

Page 239: ...ader by pulling upward on rod end B of cylinder 1008946 A Figure 6 86 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 11 Start the engine 12 Press HEADER UP switch A to raise the header to maximum height 13 If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Con...

Page 240: ...te it towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1021447 A B Figure 6 88 Header Support 15 Install clevis pin A through the support and windrower lift member and secure with hairpin B Repeat for the opposite side of the machine IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket ATTACHING HEAD...

Page 241: ...e 6 90 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 18 Repeat for opposite safety prop 1008947 A Figure 6 91 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 19 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 20 Stop the engine and remove key from ignition AT...

Page 242: ...220 Revision A 1000774 A B Figure 6 92 Header Drive Hoses and Harness 21 Connect header drive hoses A and electrical harness B to header For instructions refer to the header operator s manual ATTACHING HEADERS ...

Page 243: ... regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 7 1 1 SAE Bolt Torque Specifications Torque values shown in following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual A 1004958 B C D Figure 7 1 Bolt Grades ...

Page 244: ...12 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 A 1004958 B C D Figure 7 3 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 7 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 ...

Page 245: ... 8 11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 7 1 2 Metric Bolt Specifications 1001370 1001370 A Figure 7 5 Bolt Grades Table 7 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 4 1 6 13 14 3 5 0 6 2 2 2 5 20 22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25...

Page 246: ...5 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 7 7 Bolt Grades Table 7 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 ...

Page 247: ...95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 7 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 1001370 1001370 A Figure 7 9 Bolt Grades Table 7 9 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M4 4...

Page 248: ...hten nut E with other wrench to torque shown 5 Assess final condition of connection Table 7 10 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value10 Flats from Finger Tight FFFT Nm lbf ft Tube Swivel Nut or Hose 2 5 16 24 4 5 3 4 3 3 8 24 7 8 5 6 4 7 16 20 18 19 13 14 2 1 2 2 5 1 2 20 19 21 14 15 2 2 6 9 16 18 30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 8...

Page 249: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 7 12 Hydraulic Fitting 5 Install fitting B into port until backup washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one ...

Page 250: ... 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 REFERENCE 11 Torque values shown are based on lubricated connections as in reassembly ...

Page 251: ...Table 7 12 page 229 6 Check final condition of fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value12 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 ...

Page 252: ...orque fittings according to values in Table 7 13 page 230 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses together 7 Check final condition of fitting Table 7 13 O Ring Face Seal ORFS Hydraulic Fittings SAE Dash Size Thread Size in Tube O D in Torque Value13 Nm l...

Page 253: ...aped connector typically 45 or 90 is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark f...

Page 254: ...Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Celsius C C x 1 8 32 degrees Fahrenheit F Velocity meters per minute m min x 3 2808 feet per minute ft min Velocity meters per...

Page 255: ...ustralia DEF Supply Module Pump that supplies diesel exhaust fluid through system DM Dosing module DK Double knife DKD Double knife drive DOC Diesel oxidation catalyst DRT Aftertreatment decomposition tube DWA Double Windrow Attachment ECM Engine control module Engine forward Windrower operation with Operator and engine facing in direction of travel FFFT Flats from finger tight Finger tight Finger...

Page 256: ...n of Hazardous Substances A directive by the European Union to restrict use of certain hazardous substances such as hexavalent chromium used in some yellow zinc platings rpm Revolutions per minute SAE Society of Automotive Engineers SCR Selective catalytic reduction catalyst Screw A headed and externally threaded fastener that threads into preformed threads or forms its own thread into a mating pa...

Page 257: ...D Ultra low sulphur diesel Washer A thin cylinder with a hole or slot located in the center that is to be used as a spacer load distribution element or locking mechanism WCM Windrower control module Windrower Power unit for a header WOT Wide open throttle REFERENCE ...

Page 258: ...x SAE 80W 14017 API service class GL 5 Fully synthetic gear lubricant SAE J2360 preferred 2 1 L 2 2 US qt Gear lubricant Wheel drive18 SAE 75W 90 API service class GL 5 Fully synthetic gear lubricant SAE J2360 preferred 1 4 L 1 5 US qt Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat Refer to notes following this table 27 5 L 7 3 US gal 19 Engine oil Engine oil pan SAE 15W 4...

Page 259: ...ollowing coolant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty coolant Ethylene glycol or propylene glycol base heavy duty coolant concentrate in a 40 60 mixture of concentrate with quality water Water quality is important to the performance of the cooling system Distilled deionized or demineralized water is recommended for mixing with ethylene glycol and propylene ...

Page 260: ...e of poor quality or problems exist which are specific to certain operations additives can be used however the engine manufacturer recommends consulting the fuel supplier or engine manufacturer before using fuel additives Situations where additives are useful include A cetane improver additive can be used with low cetane fuels A wax crystal modifier can improve fuels with high cold filter plugging...

Page 261: ...age 80 Check hydraulic oil level and check for leaks along lines 3 19 5 Checking Hydraulic Oil Level page 81 Check fuel separator for water and foreign material Drain and clean as necessary Add fuel 3 19 6 Checking Fuel Separator page 82 Check engine oil level 3 19 7 Checking Engine Oil Level page 82 Check gearbox lubricant level 3 19 8 Checking Gearbox Lubricant Level page 83 Check tension of air...

Page 262: ...ed at CDM 5 4 Checking Engine Speed page 170 Check that exterior lights are functioning properly 5 7 Checking Exterior Lights page 173 Check that interior lights are functioning properly 5 10 Checking Interior Lights page 179 Complete the header s Predelivery Checklist Check that manuals are in the windrower manual case 5 12 Checking Manuals page 181 Remove plastic coverings from cab interior 5 13...

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Page 264: ...t 816 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Europe GmbH Hagenauer Strasse 59 65203 Wiesbaden Germany CUSTOMERS MacDon com DEAL...

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