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Original Operating Instructions

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Krone Comprima F 125 Original Operating Instructions Download Page 212

Maintenance

212

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13.5

Adjusting the Scraper

Pos: 52.15.2 /BA/Wartung/Rundballenpr esse/Abstreifer/Steinabweiser ei nstellen/Abstrei fer einstellen_einl eitung -text_ALLE C omprima @ 468\mod_1469699834379_78.docx @ 3160264 @ @ 1

All scrapers on the deflection shafts in the bale chamber must be regularly checked and

adjusted.

Pos: 52.15.3 /BA/Wartung/Rundballenpr esse/Abstreifer/Steinabweiser ei nstellen/Abstrei fer einstellen_bild_Compri ma F V_CF CV @ 468\mod_1469695270560_78.docx @ 3159626 @ @ 1

COM00470

1

2

Fig. 181

Pos: 52.15.4 /BA/Wartung/Rundballenpr esse/Abstreifer/Steinabweiser ei nstellen/Abstrei fer einstelle n_text_C ompri ma F V @ 468\mod_1469695404949_78.docx @ 3159656 @ @ 1

Proceed as follows with all scrapers:
• Set the scraper (1) so that

– the inside distance (to the bale chamber) between deflection roll (2) and scraper (1) is

1

-

2 mm

and

– the outside distance (to the side wall) between deflection roll (2) and scraper (1) is

0

-

1 mm

.

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Pos: 52.15.6 /Ü berschriften/Z wischenüberschriften/U-Z/U ml enkr ollen ohne U mlenkwelle @ 468\mod_1469699038973_78.docx @ 3160140 @ @ 1

Deflection rolls without deflection shaft

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Comprima F

Pos: 52.15.8 /BA/Wartung/Rundballenpr esse/Abstreifer/Steinabweiser ei nstellen/Abstrei fer einstellen_U ml enkr ollen ohne U mlenkwelle_ei nlei tung-text_ALLE C ompri ma @ 468\mod_1469703853248_78.docx @ 3160384 @ @ 1

All scrapers on the fixed deflection rolls must be regularly checked and adjusted. The following

image shows the position of the fixed deflection rolls (1) in the bale chamber at which scrapers

are mounted.

Pos: 52.15.9 /BA/Wartung/Rundballenpr esse/Abstreifer/Steinabweiser ei nstellen/Abstrei fer einstellen_U ml enkr ollen ohne U mlenkwelle_bil d_C omprima F V @ 468\mod_1469699122317_78.docx @ 3160170 @ @ 1

COM00472

1

Fig. 182

Pos: 52.15.10 /BA/Wartung/R undballenpr esse/Abstr eifer/Stei nabweiser ei nstellen/Abstreifer einstell en_U mlenkroll en ohne U mlenkwelle_text_Comprima F V @ 468\mod_1469699814741_78.docx @ 3160233 @ @ 1

Proceed as follows with all scrapers:
• Set the scraper on the deflection rolls (2) so that the distance between deflection roll and

scraper is

0

-

0.5 mm

.

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Summary of Contents for Comprima F 125

Page 1: ...nstructions Comprima F 125 Comprima F 155 Comprima V 150 Comprima V 180 Comprima F 125 XC Comprima F 155 XC Comprima V 150 XC Comprima V 180 XC Comprima V 210 XC from serial no 976 393 Order no 150 000 858 01 en 01 02 2018 ...

Page 2: ...RP701 11 RP701 20 RP701 21 RP701 30 RP701 31 RP701 40 RP701 41 RP701 51 to which this declaration refers is in compliance with the following relevant provisions of EC Directive 2006 42 CE machines EU Directive 2014 30 EU EMC Within the meaning of the Directive the harmonised standard EN ISO 14982 2009 was taken as a basis The signing Managing Director is authorised to compile the technical documen...

Page 3: ...ger 16 3 4 5 Coupling the machine safely 16 3 4 6 Structural changes to the machine 16 3 4 7 Additional equipment and spare parts 16 3 4 8 Workstations on the Machine 16 3 4 9 Operational safety Technically perfect condition 17 3 4 10 Danger zones 19 3 4 11 Keeping safety devices functional 21 3 4 12 Personal Protective Equipment 21 3 4 13 Safety signs on the machine 22 3 4 14 Traffic safety 22 3 ...

Page 4: ...rt up 69 7 2 Dismounting the Transport Tensioning Device 73 7 3 Mounting the bale ejector 74 7 4 Adjusting the drawbar height 80 7 5 PTO shaft 82 7 5 1 Mounting the protective cap for the universal shaft of the tractor 82 7 5 2 Mounting the universal shaft at the machine 83 7 5 3 Length adjustment 86 7 6 Mounting the hose and cable support 87 7 7 Preparing the wrapping material brake 87 7 8 Checki...

Page 5: ...el 116 10 1 1 Lift Pick up 116 10 1 2 Checking the parking support 116 10 1 3 Checking the road lighting system 117 10 2 Switching off the machine 118 10 2 1 Putting Wheels Chocks Underneath 118 10 2 2 Moving Parking Support into Support Position 119 10 2 3 Disconnecting the PTO shaft from the tractor 119 10 2 4 Disconnecting the Supply Lines 119 10 3 Preparing the machine for transportation 120 1...

Page 6: ...ine Layers 155 11 17 5 Further Settings for Twine Tying 156 11 18 Net Wrapping 157 11 18 1 Functionality of the net wrapping 157 11 18 2 Inserting Net Roll 158 11 18 3 Insert Net 159 11 18 4 Adjusting the feed cut off and tying position 160 11 18 5 Setting the Number of Net Layers 160 11 19 Net and chamber film wrapping 161 11 19 1 Functionality of the net and chamber film wrapping 161 11 19 2 Ins...

Page 7: ...d Valves on the Gearboxes 209 13 4 Setting Scraper to Spiral Roller 210 13 5 Adjusting the Scraper 212 13 6 Setting the stone deflector 213 13 7 Setting Tailgate Lock 214 13 8 Position of the Sensors 215 13 9 Setting the sensors 221 13 10 Checking and setting the axial play of the brake disc at the wrapping material brake 221 13 11 Removing paint and welding residues before commissioning with cham...

Page 8: ... on the hydraulic system 265 15 3 Solenoid valves 266 15 4 Replacing the hydraulic oil filter 267 15 5 Circuit Diagrams of the Hydraulic System 268 16 Malfunctions Causes and Remedies 269 16 1 General malfunctions 270 16 2 Malfunctions on the central chain lubrication system 274 16 3 Malfunctions During Twine Tying 275 16 4 Error Messages of KRONE Operation Terminal 276 17 Placing in Storage 277 1...

Page 9: ...ructions of operation unit terminal optional Operating instructions WTK joystick optional Operating instructions of camera system for film tying version Pos 6 7 Ü berschriften Ü berschriften 2 U Z ZZi elgruppe dieses D okuments 187 mod_1380113123454_78 docx 1609723 2 1 2 4 Target group of this document Pos 6 8 BA Zu di esem D okument Zi elgruppe 345 mod_1434348246902_78 docx 2606935 1 This documen...

Page 10: ...1434979896995_78 docx 2611366 3 1 2 5 5 Scope of Document Pos 6 9 11 BA Zu diesem D okument U mfang des D okuments_all e Bei packs und Varianten enthalten_Text 346 mod_1434979460226_78 docx 2611335 1 In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document Pos 6 9 12 Überschriften Überschriften 3 A E D...

Page 11: ...rt e g move from pos I to pos II X Dimensions e g B width H height L length Action step Tighten screws with torque key with specified tightening torque Direction of motion Direction of travel opened closed enlargement of display detail Framings dimension line dimension line limitation reference line for visible parts or visible mounting material Framings dimension line dimension line limitation re...

Page 12: ...revention Caution CAUTION Type and source of hazard Effect Damage to property Measures for risk prevention Pos 6 9 21 Überschriften Zwischenüberschriften F J Hinweise mit Infor mationen und Empfehl ungen_Zu diesem D okument 337 mod_1430721734582_78 docx 2563548 1 Notes with information and recommendations Pos 6 9 22 BA Zu diesem D okument Hinweise mit Infor mationen und Empfehlungen_Text 337 mod_1...

Page 13: ...bic meter per hour m h 4 4029 Force newton N 0 2248 pound force lbf Length millimeter mm 0 03937 inch in meter m 3 2808 foot ft Power kilowatt kW 1 3410 horsepower hp Pressure kilopascal kPa 0 1450 pound per square inch psi megapascal MPa 145 0377 bar non SI bar 14 5038 Torque newton meter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature degree Celsius C...

Page 14: ...aler is built exclusively for customary use in agricultural work intended use Pos 12 3 BA Einl eitung Besti mmungsgemäßer Gebr auch Nicht besti mmungsgemäß 103 mod_1332171672294_78 docx 940272 1 Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation Unauthorised modifications...

Page 15: ... is not used properly people may be seriously injured or killed To avoid accidents each person who works with the machine must satisfy the following minimum requirements He is physically capable of controlling the machine He can work safely with the machine in accordance with these operating instructions He understands the method of operation of the machine within the scope of his work and can ide...

Page 16: ...d operational safety of the machine Thus there is a risk of serious injuries or death Structural changes and enhancements are not permitted Pos 14 16 Ü berschriften Ü berschriften 3 U Z Zusatzausrüstungen und Ersatzteile 187 mod_1380012000801_78 docx 1606819 3 1 3 4 7 Additional equipment and spare parts Pos 14 17 BA Sicherheit 1 Grundlegende Sicherheitshinweise Zusatzausr üstung en und Ersatzteil...

Page 17: ...maintenance or adjustment work shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 14 25 BA Sicherheit 1 Grundlegende Sicherheitshinweise Betriebssicherheit Gefahr durch Schäden an der M aschine_fuer alle 176 mod_1372856430313_78 docx 1506618 1 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of th...

Page 18: ...may occur and people may be seriously injured or killed Observance of the following technical limit values is particularly important for safety Maximum permitted operating pressure of the hydraulics Maximum permitted drive speed Maximum permitted axle load axle loads Maximum permitted drawbar load Maximum permitted axle loads of the tractor Maximum permitted transport height and width Maximum perm...

Page 19: ...to the intended use These safety distances must be increased depending on operating conditions and environmental conditions when required Pos 14 29 5 BA Sicherheit 1 Grundlegende Sicher heitshinweise Gefahr enbereiche_Text Abhilfe_Vorsätze BX_BP_R P_LW_Schwader_Wender_M ähwer ke 453 mod_1463998103218_78 docx 3078671 1 Before working in front of or behind the tractor and in the danger zone of the m...

Page 20: ...453 mod_1463995368453_78 docx 3078086 1 Danger zone when drive is switched on When the drive is switched on there is a danger to life caused by rotating machine parts There must be nobody in the danger zone of the machine Before starting the machine direct all people out of the danger zone of the machine If hazardous situations arise switch off drives immediately and instruct people to leave the d...

Page 21: ...hutzausrüstungen 453 mod_1464013064506_78 docx 3080269 3 1 3 4 12 Personal Protective Equipment Pos 14 34 BA Sicherheit 1 Grundlegende SicherheitshinweisePersönliche Schutzausr üstung en_fuer alle 494 mod_1488375125538_78 docx 3322625 1 The wearing of personal protective equipment is an important safety measure Missing or unsuitable personal protective equipment increases health risks and injuries...

Page 22: ...ende Sicherheitshinweise Ver kehrssicher heit Gefahren bei m Fahren auf Straße und Fel d_anghängte Ger äte 453 mod_1464014552482_78 docx 3080360 1 Danger when driving on road and field Hitched or mounted machines change the handling characteristics of the tractor The handling characteristics depend for instance on operating state and ground If changed handling characteristics are not considered th...

Page 23: ...es such as diesel fuel brake fluid frost protection agent and lubricants e g gearbox oil hydraulic oil may damage the environment and the health of people Do not release consumables into the environment Fill consumables in a liquid tight labelled container and dispose of according to the official regulations Absorb leaked consumables with an absorbent material fill them in a liquid tight labelled ...

Page 24: ...on the ground or supporting themselves with their hands Do not leave the cabin Do not touch metal parts Do not make a conductive connection to earth Warn people Do not approach the machine Electrical voltage differences on the ground may lead to severe electric shocks Wait for help from professional rescue teams The high voltage line must be switched off If people have to leave the cabin despite t...

Page 25: ...re injuries Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system When searching for leaks use suitable aids e g a piece of cardboard to avoid injuries Never detect leaks with bare hands Even a very pin sized hole may lead to serious injuries Keep body and face away from leaks Danger of infection If liquids penetrate the body immedi...

Page 26: ...llgesetzter M aschine_fuer alle 455 mod_1464175852117_78 docx 3083780 1 Work on the machine only when it has been shut down If the machine is not shut down and safeguarded parts may move unintentionally or the machine may move Thus there is a risk of serious injuries or death Prior to all repair and maintenance work setting and cleaning work on the machine shut down and safeguard it refer to chapt...

Page 27: ...r assembly or disassembly of wheels and tyres may endanger operational safety As a result accidents may occur and people may be seriously injured or killed The fitting of wheels and tyres requires adequate knowledge and approved tools If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service When fitting tyres on the wheel rims never exceed...

Page 28: ...inenteile si cher unter bauen 190 mod_1381323662799_78 docx 1624809 3 1 3 5 2 Supporting lifted machine and machine parts securely Pos 16 5 BA Sicher heit 3 Sicherheitsr outinen Angehobene M aschine und M aschinenteile sicher unterbauen_ALTE FORM 277 mod_1404810762702_78 docx 2077603 1 WARNING Risk of injury due to movement of the machine or machine parts If the machine is not supported securely t...

Page 29: ...parts or the hydraulic system Check existing seal rings for damage and replace them if necessary Collect escaping oil or waste oil in a container provided for that purpose and dispose of it properly refer to chapter Safety Consumables Pos 16 9 Überschriften Überschriften 3 A E A Aktortest durchführ en 476 mod_1473324458676_78 docx 3215342 3 1 3 5 4 Running the actuator test Pos 16 10 BA Sicherheit...

Page 30: ... 18 Layout M odul e Di ese Seite ist bewusst freig elassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 19 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 31: ...t Ei nführ ung R undball enpresse_ohne Überschrift 328 mod_1426674142754_78 docx 2514185 1 The KRONE round baler is equipped with all safety devices protective equipment However it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability Hazard warnings are attached to the machine in the relevant areas to warn against any dangers The sa...

Page 32: ...ufkl eber R undball enpresse Sicherheitsaufkleber Comprima F RP025_rechte und li nke Seite 505 mod_1499326487802_78 docx 3475446 1 GL COM00583 Comprima XC 8 3 6 3 3 3 7 9 4 11 1 13 10 Comprima F155 14 5 5 2 1 Fig 1 COM00582 6 3 4 3 8 7 3 3 8 8 13 10 Comprima F155 12 C o m p r i m a X C Fig 2 Pos 21 7 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 33: ...mod_1384849817642_78 docx 1672303 1 939 100 4 MAX 540 min MAX 200 bar Danger if the maximum permitted PTO speed or the maximum permitted operating pressure is exceeded If the maximum permitted PTO speed is exceed parts of the machine may be destroyed or forcibly ejected If the maximum permitted operating pressure is exceeded hydraulic parts may be damaged As a result people may be receive serious ...

Page 34: ...ufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma F R P025_r echte und linke Seite 505 mod_1499326487802_78 docx 3475446 1 GL COM00583 Comprima XC 8 3 6 3 3 3 7 9 4 11 1 13 10 Comprima F155 14 5 5 2 1 Fig 3 COM00582 6 3 4 3 8 7 3 3 8 8 13 10 Comprima F155 12 C o m p r i m a X C Fig 4 Pos 21 17 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 35: ... 100 mm Pos 21 21 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 939 939 125 1 Bild Text H 30 o 100mm 198 mod_1384850573221_78 docx 1672449 1 H Danger from sharp blades There is a risk of cuts when reaching into the danger zone of the blades Wear cut resistant gloves Pos 21 22 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 27 014 27 014 371 0 2x Bestell Nr 308 mod_1416999758099_78 docx 2392148 1 6...

Page 36: ...ufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma F R P025_r echte und linke Seite 505 mod_1499326487802_78 docx 3475446 1 GL COM00583 Comprima XC 8 3 6 3 3 3 7 9 4 11 1 13 10 Comprima F155 14 5 5 2 1 Fig 5 COM00582 6 3 4 3 8 7 3 3 8 8 13 10 Comprima F155 12 C o m p r i m a X C Fig 6 Pos 21 27 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 37: ...ng up move the guards into their protective position Pos 21 32 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 942 942 360 4 1x Bestell Nr 349 mod_1436186470583_78 docx 2623030 1 9 Order No 942 360 4 1x Pos 21 33 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 942 942 360 4 Bild Text 349 mod_1436186339732_78 docx 2622968 1 Danger caused by unintended movement of the machine when opening the tailgate...

Page 38: ...ufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma F R P025_r echte und linke Seite 505 mod_1499326487802_78 docx 3475446 1 GL COM00583 Comprima XC 8 3 6 3 3 3 7 9 4 11 1 13 10 Comprima F155 14 5 5 2 1 Fig 7 COM00582 6 3 4 3 8 7 3 3 8 8 13 10 Comprima F155 12 C o m p r i m a X C Fig 8 Pos 21 39 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 39: ...emains in the danger zone Pos 21 44 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 939 939 408 2 2x Bestell Nr 284 mod_1407829104392_78 docx 2245745 1 13 Order No 939 408 2 2x Pos 21 45 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 939 939 408 2 Bild Text 350 mod_1436433066436_78 docx 2626478 1 Danger from rotating machine parts When getting on the machine while the PTO shaft is running there is ...

Page 40: ... Sicherheit Aufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma V RP025_rechte und linke Seite 505 mod_1499332378359_78 docx 3475612 1 GL COM00585 1 5 14 3 10 9 6 10 7 10 1 12 Comprima XC 10 11 4 4 2 Fig 9 COM00584 3 5 7 10 10 7 10 10 7 6 14 13 C o m p r i m a X C 8 Fig 10 Pos 21 51 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 41: ... Text 198 mod_1384849817642_78 docx 1672303 1 939 100 4 MAX 540 min MAX 200 bar Danger if the maximum permitted PTO speed or the maximum permitted operating pressure is exceeded If the maximum permitted PTO speed is exceed parts of the machine may be destroyed or forcibly ejected If the maximum permitted operating pressure is exceeded hydraulic parts may be damaged As a result people may be receiv...

Page 42: ...Sicherheit Aufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma V RP025_rechte und linke Seite 505 mod_1499332378359_78 docx 3475612 1 GL COM00585 1 5 14 3 10 9 6 10 7 10 1 12 Comprima XC 10 11 4 4 2 Fig 11 COM00584 3 5 7 10 10 7 10 10 7 6 14 13 C o m p r i m a X C 8 Fig 12 Pos 21 61 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 43: ... 27 014 27 014 371 0 Bild Text 308 mod_1416999163243_78 docx 2392037 1 L Danger from shock and crush Danger to life due to sagging tailgate When doing maintenance work in the area of the tailgate close the stop cock on the left lifting cylinder Make sure that there are no persons under the raised tailgate Pos 21 66 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 939 939 520 1 2x Bestell Nr 296 mod_...

Page 44: ...Sicherheit Aufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma V RP025_rechte und linke Seite 505 mod_1499332378359_78 docx 3475612 1 GL COM00585 1 5 14 3 10 9 6 10 7 10 1 12 Comprima XC 10 11 4 4 2 Fig 13 COM00584 3 5 7 10 10 7 10 10 7 6 14 13 C o m p r i m a X C 8 Fig 14 Pos 21 71 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 45: ...umulator may be removed and repaired by a service centre only Pos 21 76 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 942 942 360 4 1x Bestell Nr 349 mod_1436186470583_78 docx 2623030 1 9 Order No 942 360 4 1x Pos 21 77 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 942 942 360 4 Bild Text 349 mod_1436186339732_78 docx 2622968 1 Danger caused by unintended movement of the machine when opening the...

Page 46: ...Sicherheit Aufkleber Rundballenpresse Sicher heitsaufkl eber C ompri ma V RP025_rechte und linke Seite 505 mod_1499332378359_78 docx 3475612 1 GL COM00585 1 5 14 3 10 9 6 10 7 10 1 12 Comprima XC 10 11 4 4 2 Fig 15 COM00584 3 5 7 10 10 7 10 10 7 6 14 13 C o m p r i m a X C 8 Fig 16 Pos 21 83 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 47: ... the brake force regulator Pos 21 88 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 27 013 27 013 422 0 2x Bestell Nr 308 mod_1417002445198_78 docx 2392211 1 13 Order no 27 013 422 0 2x Pos 21 89 BA Sicherheit 4 Sicher hei tsaufkl eber EU ISO 27 013 27 013 422 0 Bild Text 353 mod_1437630061416_78 docx 2638625 1 27 013 422 0 Danger from shock Risk of injury from rolling bale Make certain no one rem...

Page 48: ...te Attaching a label Effect Adhesion of label The attachment area must be clean dry and free from dirt oil and grease Pos 22 Ü berschriften Überschriften 3 A E A Ansprechpartner 0 mod_1195569394286_78 docx 839 3 1 3 6 4 Contact Pos 23 BA Adressen Adresse Maschi nenfabrik KR ONE Spelle 489 mod_1484905432391_78 docx 3290621 1 Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Strasse 10 D 48480...

Page 49: ...eft or the machine is switched off Pos 27 5 BA Inbetriebnahme Feststellbr emse Feststellbr emse_Einl eitung_C omprima_Forti ma 414 mod_1452780917464_78 docx 2913468 1 The parking brake is located on the front side of the machine on the drawbar Pos 27 6 BA Inbetriebnahme Feststellbr emse Feststellbr emse_Bild_Comprima_For tima_all e 414 mod_1452777880698_78 docx 2913412 1 COM00450 1 2 Fig 17 Pos 27...

Page 50: ...2000 289 mod_1410252873946_78 docx 2286392 1 The safety cable 1 applies the parking brake 3 if the machine breaks away from the tractor while it is driving Attaching the safety cable to the machine Attach the safety cable to the parking brake To do this pull the safety cable through the small loop on the cable and through the ring 2 Attaching the safety cable to the tractor Attach the other end of...

Page 51: ... Maschi ne angehängt_Comprima F V 363 mod_1439898531776_78 docx 2673017 1 Prerequisite The machine is attached to the tractor Pos 27 23 BA Fahr en und Transpor t Rundballenpresse Abstellstütze Abstellstütze mech in Transportstell ung _Text_C omprima F_V_CF_CV 350 mod_1436789281774_78 docx 2628601 1 Turn the crank handle 1 several rotations in clockwise direction until the support jack 3 is relieve...

Page 52: ... docx 2671457 1 COM00409 1 Fig 20 Pos 27 34 BA Fahr en und Transpor t Rundballenpresse Abstellstütze Abstellstütze hydr _Stützfuß einfahren_Text_C omprima F V 363 mod_1439902005772_78 docx 2673134 1 Retract support jack 1 via tractor control unit Pos 27 35 BA Sicherheit R undball enpresse Abstellstütze hydr in Tr ansportstellung_Bild_Compri ma F V 362 mod_1439810727949_78 docx 2671520 1 3 1 5 7 CO...

Page 53: ...39818836903_78 docx 2672133 1 Loosen the bolt 1 from the locking spring 2 and turn it by 90 to the right so that the locking pin 3 is no longer locked Pull out bolt 1 CAUTION Crushing hazard caused by swinging down support jack Only fold up or fold down the support jack by means of handle 4 Fold down support jack 5 by 180 Guide bolt 1 with handle to the right into the opening 6 and turn it by 90 t...

Page 54: ...t in a holder at the front left beside the drawbar Each one is locked in position in the holder by a spring clip Pos 27 48 BA Fahr en und Transpor t Rundballenpresse Bild Unterleg keile 350 mod_1436794353647_78 docx 2628962 1 KR 1 081 1 Fig 25 Pos 27 49 BA Fahr en und Transpor t Rundballenpresse Text U nterl eg keile vor und hinter R ad_F_V_CF_CV_Fortima_Ulti ma 350 mod_1436797289399_78 docx 26291...

Page 55: ...se Anheben der M aschine F V_Fortima 347 mod_1435312657293_78 docx 2615244 1 The baler is equipped with three suspension points A suspension point is located in the front area of the drawbar Two suspension points can be found rear on the yoke right and left upper machine side Lifting Use a lifting traverse with a minimum load bearing capacity depending on the permitted gross weight of the machine ...

Page 56: ... ma V RP025 512 mod_1502713398426_78 docx 3507814 1 COM00614 1 1 I II Fig 27 Pos 27 60 BA War tung Rundballenpresse Absperrhahn H ydrauli k Absperrhahn H eckkl appe_Text_C omprima F V R P025 512 mod_1502717534813_78 docx 3507974 1 The tailgate stop cock 1 is located on the left machine side near the tailgate The tailgate stop cock 1 is a safety component which prevents the tailgate from unintentio...

Page 57: ...l e Maschi nenSMV Kennzeichungstafel_Text_EU 506 mod_1499755736579_78 docx 3479833 1 The SMV emblem Slow Moving Vehicle 1 can be mounted on slowly moving machines or vehicles The country specific specifications must be observed The SMV emblem 1 is located at the rear in the centre or on left Pos 29 5 BA Sicher heit SM V Kennzeichnung _für all e Maschi nenWenn die Maschi ne auf Transportfahrzeugen ...

Page 58: ...re used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are occupied e g repair services service processes warranty cases quality assurance this technical information can be read by employees of service network including manufacturer from the event and error data memory by means of s...

Page 59: ...os 34 Layout M odul e Di ese Seite ist bewusst freig elassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 35 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 60: ...omprima F Pos 36 4 BA M aschinenbeschrei bung R undballenpressen M aschinenübersicht_Bil d_C omprima F 510 mod_1501763959686_78 docx 3498761 1 COM00602 18 17 16 15 14 13 12 11 10 9 8 5 1 3 4 2 6 7 Fig 29 Pos 36 5 Abkürzungen Abkürzungen sprachneutr al Rundballenpressen C ompri ma V 256 mod_1397714229979_0 docx 1962670 1 Comprima V Pos 36 6 BA M aschinenbeschrei bung R undballenpressen M aschinenüb...

Page 61: ...round Pos 36 9 3 Überschriften Zwischenüberschriften A E Angaben für Anfragen und Bestellungen 511 mod_1502108122987_78 docx 3501728 1 Information Required for Questions and Orders Pos 36 9 4 BA Einl eitung Kennzeichnung Angaben für Anfr agen und Bestell ung en_Maschi nennnr _EU Typgenehmigung 511 mod_1502107699365_78 docx 3501664 1 When submitting enquiries about the machine and when ordering spa...

Page 62: ...ox depending on the tyres 15 0 55 17 2620 2620 2790 500 50 17 2650 2650 2900 500 55 20 2660 Permissible weights See information on the type plate Length approx 4700 Height approx 2650 with standard tyres bale size Diameter approx 1250 Width approx 1200 Power consumption approx 36 kW 50 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 150 bar Min oil quali...

Page 63: ...x 40 kW 55 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 150 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate max 60 l min min 30 l min Electrical supply 12 V 7 pin plug for road lighting Twine Open air storage Plastic twine 400 600 m kg Indoor storage Sisal twine 150 300 m kg Net Max width 1300 mm Sleeve length 1250 1330 ...

Page 64: ...Power consumption approx 36 kW 50 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 165 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate max 60 l min min 30 l min Electrical supply 12 V 7 pin plug for road lighting Twine Open air storage Plastic twine 400 600 m kg Indoor storage Sisal twine 150 300 m kg Net Max width 1300 mm S...

Page 65: ...Power consumption approx 40 kW 55 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 165 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate max 60 l min min 30 l min Electrical supply 12 V 7 pin plug for road lighting Twine Open air storage Plastic twine 400 600 m kg Indoor storage Sisal twine 150 300 m kg Net Max width 1300 mm S...

Page 66: ...Width approx 1200 Power consumption approx 51 kW 70 PS Drive speed PTO shaft 540 rpm Maximum permissible operating pressure of hydraulic system 200 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate min 30 l min max 60 l min Electrical supply 12 V 7 pin plug for road lighting Net Max width 1300 mm Sleeve length 1250 1330 mm Sleeve diameter ø 75 80 mm Roll diameter max 3...

Page 67: ...r essen Comprima Betriebsstoffe_Ölsorten_C ompri ma F_V R P025 499 mod_1492674649081_78 docx 3433666 1 Machine component Filling quantity Specification T gearbox of main drive 2 l SAE 90 Oil lubrication 3 l SAE 10W 40 Pos 38 21 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 38 22 Ü berschriften Zwischenüberschriften P T Schmi erfette 415 mod_1453205806501_78 docx 2918774 1 Lubr...

Page 68: ... docx 2624936 2 1 6 4 Ambient Temperature Pos 38 29 BA Ei nlei tung Technische DatenTechnische D aten U mgebungstemperatur ber eich 415 mod_1452855919473_78 docx 2914948 1 Ambient temperature Temperature range for machine operation 5 to 45 C Pos 39 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 69: ...he basic safety instructions are not followed people may be seriously injured or killed To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 40 5 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING...

Page 70: ...nt 5 Springs with clamping screws Storage ompartment 6 Nuts Comprima V 150 XC Storage ompartment 7 Guide rails Storage ompartment 8 Screws Comprima V 150 XC Storage ompartment 9 Spacers Comprima V 210 XC Storage ompartment 10 Spacers Comprima V 180 XC Storage ompartment 11 Small parts Storage ompartment 12 Hose and cable support Storage ompartment 13 Fastening materials Storage ompartment 14 Paint...

Page 71: ...hritte Erstinbetriebnahme 32 mod_1253176922910_78 docx 312501 1 KR 1 081 1 Fig 33 Park the machine on firm level ground Place two wheel chocks 1 under the wheels to prevent the machine from rolling away 1 VP800016 Fig 34 Take the bag with the small parts 1 out of the twine box ...

Page 72: ...16A 2 1 Fig 36 Set the control valve 1 for Open tailgate 2 to Raise Pos 40 14 BA Sicherheit M odul e AchtungWARNUNG Geöffnete Heckklappe 308 mod_1417007007003_78 docx 2392722 1 WARNING Unintentional closing of the tailgate Effect severe injuries Secure the open tailgate to prevent it from closing unintentionally Pos 40 15 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 73: ...ahme R undballenpr esse D emontage Tr ansport Spannvorrichtung _War nung 364 mod_1440503012313_78 docx 2678870 1 WARNING Risk of injury caused by tensioning rocker and tensioning device under pressure When dismounting the transport tensioning device the spring may explode jerkily Thus there is a risk of serious injuries or death Instruct persons to leave the danger zone of the spring Pos 40 18 4 B...

Page 74: ... Sicherheit R undball enpresse Absperr hahn schließen_H ydrauli ksperren_H A_Ver weis auf Kapitel Sicherheitsausstattung 512 mod_1502721045487_78 docx 3508006 1 Close the stop cock of the tailgate see chapter Safety Equipment Stop cock tailgate Pos 40 19 3 Abkürzungen Abkürzung en spr achneutral R undballenpr essen Comprima V 150 XC 402 mod_1447939350450_0 docx 2846778 1 Comprima V 150 XC Pos 40 1...

Page 75: ...enpr esse Ballenauswerfer 3_Leiste am Ballenauswerfer monti eren_Bild_C ompri ma 191 mod_1381922407943_78 docx 1633646 1 COM00316_1 1 2 3 4 5 6 8 7 Fig 42 Pos 40 19 9 BA Erstinbetriebnahme R undballenpr esse Ballenauswerfer 3_Leiste am Ballenauswerfer monti eren_Text 191 mod_1381922409479_78 docx 1633675 1 Fitting the strip 1 on the right and left of the bale ejector Secure with a screw 2 washer 3...

Page 76: ...os 40 19 14 BA Ersti nbetri ebnahme R undball enpresse Ballenauswerfer Hinweis Di e Länge des Gestänges richtet sich nach dem M aschinentyp 191 mod_1381923819401_78 docx 1633905 1 Note The length of the linkage depends on the machine type Pos 40 19 15 BA Ersti nbetri ebnahme R undball enpresse Ballenauswerfer 5_Länge des Gestänges_Text_C ompri ma V XC 350 mod_1436773263959_78 docx 2628098 1 Type L...

Page 77: ...sh the linkage 1 on the right and left onto the stud bolts 5 on the tailgate and secure with a washer 6 and clamping sleeve 7 Pos 40 19 19 BA Ersti nbetri ebnahme R undball enpresse Ballenauswerfer 7_Zugfeder und Augenschraube ei nhängen 191 mod_1381923248446_78 docx 1633876 1 3 1 2 5 4 Fig 45 Hook the tension spring 1 into the link 5 on the holding plate Hook the eye bolt 3 into the tension sprin...

Page 78: ...ld Abstandhalter monti eren C ompri ma V180 72 mod_1306389688224_78 docx 644991 1 2 1 VP700017 Fig 47 Pos 40 19 24 Abkürzung en Abkürzungen sprachneutr al R undball enpressen C ompri ma V 210 XC 319 mod_1423817695293_0 docx 2467476 1 Comprima V 210 XC Pos 40 19 25 BA Ersti nbetri ebnahme R undball enpresse Bild Abstandhalter monti eren 57 mod_1295446352140_78 docx 544411 1 V2100000 Fig 48 Pos 40 1...

Page 79: ...hme R undball enpresse Ballenauswerfer monti eren_2 Abstützbleche an Ei nzel achse_text 467 mod_1469001057503_78 docx 3148977 1 Mount 2 support plates 1 on the single axle with screws and washers 2 Pos 40 19 31 BA Sicher hei t R undballenpresse Absperrhahn öffnen_H ydrauli k entsperren_HA_Ver weis auf Kapitel Sicher hei tsausstattung 512 mod_1502721411178_78 docx 3508037 1 Open the stop cock of th...

Page 80: ... to the value for the existing tyre type which is recommended in the tyre air pressure table refer to chapter entitled Maintenance if necessary Pos 40 24 BA Erstinbetriebnahme Rundballenpr esse D eichsel höheBild Deichselhöhe anpassen F V HD 223 mod_1392128692371_78 docx 1811030 1 1 HDC00084 x Fig 50 Pos 40 25 BA Erstinbetriebnahme Rundballenpr esse D eichsel höheText D eichsel höhe anpassen F V E...

Page 81: ...the tractor hitch To adjust the height of the hitch to the height of the tractor hitch make setting on both sides Loosen the screw joint 4 Align towing ring 2 horizontal parallel with the ground Tighten the screw connections 3 and 4 to the appropriate torque Note The lock washers 5 must intermesh Retighten the screw connections after 10 operating hours Pos 40 30 BA War tung Hinweis Anziehdr ehmome...

Page 82: ...lungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 40 36 BA Erstinbetriebnahme Rundballenpr esse Gel enkwelle Bil d Anbau Schutztopf C ompri ma C V 476 mod_1473324185205_78 docx 3215276 1 COM00481 3 1 1 2...

Page 83: ...e is driven at a maximum PTO speed of 540 rpm Pos 40 39 4 BA Inbetri ebnahme Wender Anbau Gel enkwelle Hinweis M ontag e Gel enkwelle 20 mod_1239024536740_78 docx 227900 1 Note When mounting the universal shaft make sure that the overload protection system will be installed on the side of the machine Pos 40 39 5 Ü berschriften Zwischenüberschriften U Z Vor aussetzung 463 mod_1466572209300_78 docx ...

Page 84: ...or easy access to the screw connection 2 at the universal shaft 1 remove the screw connection 7 and the cover 6 at the protective cap 3 Push the universal shaft 1 onto the PTO shaft end of the machine Mount the screw connection 2 through the resulting hole behind the cover 6 Attach the cover 6 Hook the universal shaft chain 5 into the eye 4 at the protective cap 3 For more details or in case of di...

Page 85: ...en screw connection 4 using suitable tool Turn drawbar eye in the desired position and mount with screw connection 4 on the drawbar 3 Pos 40 43 BA Erstinbetriebnahme Rundballenpr esse Gel enkwelle Gelenkwelle i n Gel enkwell enkette ei n aushängen_Bil d 514 mod_1504012995762_78 docx 3534368 1 COM00600 1 3 2 Fig 56 Pos 40 44 BA Erstinbetriebnahme Rundballenpr esse Gel enkwelle Gelenkwelle i n Gel e...

Page 86: ...passen Gelenkwelle kürzeste Stellung 17 mod_1236257834378_78 docx 204156 1 To adapt the length of the universal shaft hitch the machine onto the tractor The shortest position of the universal shaft is reached in close cornering Pos 40 50 BA Erstinbetriebnahme Rundballenpr esse Bild Gel enkwell e kürzen 32 mod_1253527097767_78 docx 314101 1 VP 1 035 2 3 Fig 58 Pos 40 51 BA Erstinbetriebnahme Gelenk...

Page 87: ...s 3 at the drawbar Make sure that the eye at the hose and cable support 1 points downwards Attach the hose and cable support 1 with the terminals 2 from the inside and the nuts 4 from the outside The hoses and cables can be routed to the tractor through the eye at the hose and cable holder 1 Pos 40 56 Ü berschriften Ü berschriften 2 A E B Bindematerial bremse vor ber eiten 500 mod_1493368297973_78...

Page 88: ...t test COM00459 27 019 373 0 Check and adjust the tyre pressure see chapter Maintenance Checking and servicing the tyres Pos 40 61 Ü berschriften Ü berschriften 2 U Z U Rei bkupplung der Gel enkwell e l üften 509 mod_1501580125024_78 docx 3494764 2 1 7 9 Bleed the friction clutch on the universal shaft Pos 40 62 BA Erstinbetriebnahme Rundballenpr esse R eibkuppl ung der Gelenkwelle vor Inbetriebna...

Page 89: ...to the control unit Overvoltage can damage the control unit Pos 42 4 Überschriften Überschriften 3 A E A Allgemeine Beschr eibung 55 mod_1294737886734_78 docx 531768 3 1 8 1 1 General Description Pos 42 5 WHB El ektri k R undball enpresse Al pha M edi um Allgemeine Beschreibung Al pha 78 mod_1312872706661_78 docx 671380 1 RPM00013 A B C D E F G H 2 3 6 7 8 10 RPM00011_1 Fig 61 The electronic equip...

Page 90: ... fixed by the magnetic plate 4 on the support 1 Pos 42 9 WHB El ektri k R undball enpresse Al pha M edi um Spannungsversorgung 78 mod_1312879689257_78 docx 671577 1 Power Supply DANGER Failure of Control Unit Effect Danger to life injuries or damage to the machine Make sure during assembly that the connection cables are not tight and cannot come in contact with the tractor wheels RPM00013 RPM00012...

Page 91: ...mp Type of tying net 3 Key 3 5 Pilot lamp Type of tying twine 4 Type of tying net key 4 6 Pilot lamp Automatic mode 5 Type of tying twine key 5 7 Pilot lamp Manual mode 6 Automatic mode key 6 9 Pilot lamp ON Pick up is selected 7 Manual mode key 7 9 Pilot lamp OFF Blade base adjustment 8 Not assigned 8 10 Pilot lamp Start tying Preselect pick up pilot lamp OFF Preselect blade base adjustment pilot...

Page 92: ...ilot lamps disappear The following pilot lamps light up after a short time Pilot lamp 1 lights up Pilot lamp 7 lights up Pilot lamp 4 lights up with preselected net wrapping or pilot lamp 5 lights up with preselected net wrapping Pilot lamp 9 lights up The control unit is now ready for operation Note After the control unit is switched on the manual tying mode is always activated first and the pick...

Page 93: ... B C D E F G H 2 3 6 7 8 10 RPM00006 Fig 66 1 Actuate key The pilot lamp for manual mode 7 lights up The pilot lamp for type of tying Net 4 or the pilot lamp for type of tying Twine 5 lights up As soon as the round bale has reached the baling pressure Comprima F 125 F 155 or bale diameter Comprima V 150 V 180 preselected on the preselection indicator of the round baler a horn is sounded and the pi...

Page 94: ...724893 1 A B C D E F G H 2 3 6 7 8 10 RPM00004 Fig 67 As soon as the round baler has reached the baling pressure pre selected on the selection indicator Comprima F125 F155 or bale diameter Comprima V150 V 180 and the preselected blocking time has elapsed the tying process starts automatically setting motor moves out 1 Actuate key The pilot lamp for automatic mode 6 lights up Note The tying process...

Page 95: ... Fig 68 Increase or reduce the number of net layers by using or key Read off the set value on the bar graph 11 Please refer to the following table for the assignment of bale size set level and number of net layers Level Bale size A B C D E F G H 900 1 7 2 6 3 5 4 4 5 3 6 2 7 1 8 0 1000 1 5 2 3 3 1 3 9 4 8 5 6 6 4 7 2 1100 1 4 2 1 2 8 3 6 4 3 5 1 5 8 6 5 1200 1 3 1 9 2 6 3 3 4 0 4 6 5 3 6 0 1300 1 ...

Page 96: ...keep the key pressed The pilot lamp for type of tying Net 4 lights up 2 Use the or key to increase or reduce the Automatic Blocking Time The set value can be read off on the bar graph A B C D E F G H Seconds 10 20 30 40 50 60 70 80 3 The value is saved by using key The pilot lamp for Start Tying 10 lights up briefly Pos 42 30 Ü berschriften Ü berschriften 4 A E Einstellung der Motor position N etz...

Page 97: ...feed position 2 Use the key to save the value Read off the set value on the bar graph 11 Pos 42 35 Ü berschriften Ü berschriften 4 A E Einstellung der Abschnei deposition 55 mod_1294751579125_78 docx 534002 4 1 8 1 6 5 Adjusting the Cut off Position Pos 42 36 WH B Elektri k R undballenpresse Alpha Medium Ei nstellung der Abschnei depositi on 83 mod_1317105156120_78 docx 726493 1 The adjustment is ...

Page 98: ...otor should not be moved to the tying position again until after the values for the feed and cut off position have been set AB C D EF G H 2 3 6 7 8 10 RPM00008 Fig 72 1 Use the key to move the engine to the tying position Note No further adjustments can be made to the feed and cut off position The pilot lamp for type of tying Twine 5 flashes quickly The pilot lamp for type of tying Net 4 and the p...

Page 99: ...ing operation on keep the key pressed The pilot lamp 6 flashes slowly The LEDs of the bar graph 11 indicate whether the sensors are alive iron in front of the sensor LED ON Iron in front of the sensor LED OFF No iron in front of the sensor LED flashing Cable break on the sensor Refer to the following table for the assignment of the sensors LED Bar Graphs Sensor A free B free C free D Slip E Fillin...

Page 100: ...the analogue sensor test A B C D E F G H 2 3 6 7 8 10 RPM00009 Fig 74 1 When switching operation on keep the key pressed The pilot lamp 6 flashes quickly The pilot lamp 7 lights up 2 Actuate key 3 Move the engine by using or keys The current value of the rotary potentiometer is shown in the bar graph 11 This value must change when the motor is moved Note You can use the and keys to switch back and...

Page 101: ... WH B Elektri k R undballenpresse Alpha Medium Pressdr uckanzeige Comprima F 125 F 155 bzw Ballendurchmesser C ompri ma V 150 V 180 82 mod_1317028947729_78 docx 724811 1 The setting is made on the machine see Chapter Baling Pressure Setting Comprima F125 F155 or Bale Diameter Comprima V150 V180 A B C D E F G H 2 3 6 7 8 10 RPM00010 Fig 75 The desired baling pressure Comprima F125 F155 or bale diam...

Page 102: ... E A Akustische und optische Signale sowi e der en Bedeutung 55 mod_1294753278531_78 docx 534262 3 1 8 2 3 Acoustic and Visual Signals and their Meaning Pos 42 54 WH B Elektri k R undballenpresse Akustische und optische Signale sowi e deren Bedeutung 55 mod_1294753471984_78 docx 534314 1 Acoustic Visual Bale chamber full Net is injected Wrapping complete Net not tied LED A on the bar graph flashes...

Page 103: ...o avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 44 3 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To a...

Page 104: ...key and take it with you Pos 44 7 BA Inbetriebnahme Rundballenpr esse Anhängen an den Tr aktor Maschi ne anhängen_Comprima und Forti ma 360 mod_1439304067813_78 docx 2665191 1 Attaching the machine Depending on equipment the machine may be equipped with the following hitches Drawbar eye for bottom hitching Drawbar eye for top hitching CAUTION This drawbar eye is not approved for operation with swi...

Page 105: ...tem Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 44 11 4 BA Sicherheit H ydrauli k WARNUNG H ydr aulikschl auchl eitungen unterliegen einer Al ter ung 256 mod_1397735975770_78 docx 1965100 1 WARNING Hydraulic hose lines are subject to ageing Effect Danger to...

Page 106: ... tailgate Float position red 1 Close tailgate Pos 44 11 12 BA Inbetriebnahme Rundballenpresse H ydrauli k Steuerung Funkti on_gel b 3 _Pick up Messer kassette heben senken_C ompri ma 403 mod_1448547482068_78 docx 2865107 1 Single action control unit yellow 3 Raising lowering the pick up or blade cassette depending on preselected setting on operation unit Pressure yellow 3 Raising the pick up or bl...

Page 107: ...8 docx 1755456 1 Connect the hydraulic coupling yellow 3 on the machine to a single acting control unit on the tractor Pos 44 11 21 Ü berschriften Zwischenüberschriften A E Bei Ausführ ung mit hydraulischem Stützfuß 226 mod_1392704010647_78 docx 1825315 1 For design with hydraulic support jack Pos 44 11 22 BA Inbetriebnahme H ydraulikkupplungen anschließen alle M aschinenH ydraulikkupplungen ansch...

Page 108: ...ed with the control valve on the tractor side The brake is activated by actuating the tractor brake pedal Pos 44 16 BA Inbetri ebnahme H ydraulische Br emse H ydr aulische Bremse Hilfsbremse 32 mod_1253192507269_78 docx 313040 2 1 9 4 Hydraulic brake auxiliary brake For certain operating conditions it is advisable to install a hydraulic auxiliary brake to machines which normally do not require a s...

Page 109: ...9892 1 ATTENTION Contact with parts of the tractor or the machine can cause damage to the machine or the universal shaft Make certain there is sufficient free room in the swivel range of the universal shaft in all operating states Pos 44 22 BA Sicherheit Gel enkwell e Achtung Gel enkwelle nicht richtig aufgesteckt ohne Schwungrad 159 mod_1365508875524_78 docx 1410510 1 ATTENTION Universal shaft no...

Page 110: ...text_ALLE C omprima 467 mod_1469008290057_78 docx 3149831 1 COM00460 1 3 4 2 Fig 79 Push the universal shaft 1 onto the tractor universal shaft and secure Fit the safety chain 3 to the eye 4 on the protective cap 2 of the universal shaft Pos 44 28 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 111: ...k couplings check that they fit perfectly Pos 44 31 BA Inbetri ebnahme Dr uckluftbremse Sonder ausr üstung Druckl uftbremse 32 mod_1253601707312_78 docx 314936 1 The machine can optionally be equipped with a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the reservoir red and brake line yellow of the tractor Pos 44 32 BA Sicherheit M odul ...

Page 112: ...schließen_text ei nleitung _Compri ma RP025 500 mod_1493800772241_78 docx 3438943 1 Use the supplied 7 pin connection cable 2 to connect the road lighting system Pos 44 39 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für all e M aschinen Voraussetzung Die Maschi ne ist stillgesetzt und gesichert 259 mod_1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chap...

Page 113: ...rious injuries or damage to tractor and machine may be caused Position the safety chain so that it does not tension when cornering Also make sure when laying it that it does not touch the tractor wheels or other parts of tractor or machine Pos 44 42 4 BA Inbetri ebnahme Sicherungskette U SA Hinweis Sicherungskette Länder abhängig 6 mod_1214999654856_78 docx 97933 1 Note Using the safety chain Atta...

Page 114: ... montier en Text 430 mod_1455551119515_78 docx 2969694 1 Install safety chain 1 on an eligible position for example I or II on the tractor Pos 44 42 9 BA Inbetri ebnahme Sicherungskette U SA Sicher heitskette Bild R undballenpr essen 181 mod_1376899543214_78 docx 1549227 1 1 RPN00075 Fig 83 Pos 44 42 10 BA Inbetriebnahme Sicherungskette USA Sicher ungskette an der M aschine montier en_Text 168 mod...

Page 115: ... Pos 46 4 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 46 5 BA Sicher heit Fahre...

Page 116: ...n Pick up R ollenni ederhalter Pick up ausheben_Bild_Compri ma RP025 497 mod_1490776298587_78 docx 3416844 1 COM00567 3 1 2 Fig 84 Pos 46 12 BA Ei nstellungen Pick up R ollenni ederhalter Pick up ausheben_Text_C ompri ma RP025 497 mod_1490785583240_78 docx 3417310 1 Raise the pick up 1 using the tractor hydraulics On both machine sides hook the chain 3 into the chain keep 2 and secure it Pos 46 13...

Page 117: ...le electrical system see chapter Commissioning Connecting the road lighting Check whether the tail lights 1 are fully functional Clean the tail lights 1 and the lateral reflectors 2 Pos 46 18 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 46 19 BA Fahr en und Transpor t Rundballenpresse Beleuchtungsanl age Straßenbel euchtungsanlage pr üfen hi nten Reflektor en_Bild_Comprima F ...

Page 118: ... away with wheel chocks Pos 46 25 BA Fahr en und Transpor t Rundballenpresse Bild Unterleg keile Comprima neu 292 mod_1411049005397_78 docx 2302669 1 1 Fig 88 Pos 46 26 BA Fahr en und Transpor t Rundballenpresse Text Pos Unterl eg keile Compri ma F V x treme 292 mod_1411104706771_78 docx 2303581 1 The wheel chocks 1 are kept in a holder at the front left beside the drawbar Each one is locked in po...

Page 119: ...kwelle i n Gel enkwell enkette ei n aushängen_Bil d 514 mod_1504012995762_78 docx 3534368 1 COM00600 1 3 2 Fig 90 Pos 46 35 BA Erstinbetriebnahme Rundballenpr esse Gel enkwelle Gelenkwelle i n Gel enkwell enkette ei nhängen_Text 514 mod_1504013508597_78 docx 3534469 1 To lock the universal shaft 2 with the universal shaft chain 1 hook the universal shaft chain 1 into the support 3 at the drawbar P...

Page 120: ...re that the machine does not become wedged Pos 46 40 5 BA Wartung Rundballenpr esse Anheben der M aschine_Ei nleitung _Anschlag punkte_Comprima F V_ X treme_Forti ma 472 mod_1472126278942_78 docx 3193213 1 The baler is equipped with three suspension points A suspension point is located in the front area of the drawbar Two suspension points can be found rear on the yoke right and left upper machine...

Page 121: ...of the machine Open the side hood 1 Feed a cable tie 2 through the openings of the flap lock 3 Carefully close the side hood 1 Carefully place the cable tie 2 around the lock holder 4 and tighten Pos 46 40 14 Ü berschriften Ü berschriften 3 F J G Garnkastenkl appe sicher n 471 mod_1471962256560_78 docx 3188719 3 1 10 3 3 Securing the twine box flap Pos 46 40 15 BA Fahren und Transport R undballenp...

Page 122: ...64 mod_1440509957995_78 docx 2679395 1 1 COM00419 Fig 94 Pos 46 40 22 WH B Pr essorgane R undballenpr esse R ollboden demontieren Seitliche große Feder n entspannen_Wer kzeug_C ompF155_Text 318 mod_1423580478714_78 docx 2464249 1 KRONE special tool 1 Order number Tensioning device of bale formation conveyor 20 062 406 Pos 46 40 23 BA Ersti nbetri ebnahme R undball enpresse Demontag e Transport Spa...

Page 123: ... lay down round bales in such a way that they cannot move on their own On account of their weight and their cylindrical shape they can cause severe accidents if they have once started moving Pos 48 5 Überschriften Überschriften 2 A E EEinstell ung en vor Ar beitsbeginn 59 mod_1297346765539_78 docx 556645 2 1 11 1 Adjustments Before Starting Work Pos 48 6 BA Bedi enung Rundballenpresse Einstell ung...

Page 124: ...e Fahr enFahrgeschwindigkeit 35 mod_1256125846472_78 docx 326411 2 1 11 2 Travelling speed The forward speed during use depends on the following factors type of crops moisture content of the crops height of swaths ground conditions Note The recommended travelling speed is 5 12 km h and must be adapted to local conditions in actual practice Do not overload the round baler When baling a round bale r...

Page 125: ...ales and uneven bale density The reached diameter can be read off the monitor of the operation terminal Pos 48 16 BA Bedienung R undballenpr esse Pr essdruck einstellenerreichter Pr essdruck 158 mod_1364469090060_78 docx 1390690 1 The baling pressure that is reached can be read on the baling pressure indicator on the left side of the machine Note Overloading the machine with bales that are too tig...

Page 126: ...int Permanent overload of the machine can drastically reduce the service life Pos 48 22 Ü berschriften Ü berschriften 3 A E D Druck auf di e Seitenwände der Ball enkammer verring ern 66 mod_1302510664857_78 docx 616669 3 1 11 3 1 Reducing the Pressure on the Side Walls of the Bale Chamber Pos 48 23 BA Bedienung R undballenpr esse Pr essdruck einstellenDr uck verringer n 66 mod_1302510588984_78 doc...

Page 127: ...ten Mitnehmerl eisten auf der Starter walze montier en_Bild_RP025 496 mod_1490023620116_78 docx 3409964 1 COM00558 1 2 1 Fig 97 Pos 48 29 BA Bedienung R undballenpr esse Mitnehmerl eisten Mitnehmerl eisten auf der Starter walze montier en_Text einl eitung_R P025 496 mod_1490024801103_78 docx 3410119 1 Additional driver guide rails 1 can be mounted on the starter roller 2 to increase the anti twist...

Page 128: ... BA Bedienung R undballenpr esse Anl agebl echeBild Anlag ebl eche montier en Compri ma F125 155 137 mod_1353912745760_78 docx 1222811 1 RPN00107_1 1 2 3 Fig 98 View closed bale chamber Pos 48 36 BA Bedienung R undballenpr esse Anl agebl eche Text Anl agebleche montieren alle Maschi nen 510 mod_1501601365137_78 docx 3496140 1 If the finished round bales do not fall out of the front bale chamber tw...

Page 129: ...ienung R undballenpr esse Anl agebl echeBild Anlag ebl eche montier en CV150 137 mod_1353936023004_78 docx 1224121 1 HDC00067 1 2 HDC00063 3 Fig 99 Pos 48 42 BA Bedienung R undballenpr esse Anl agebl eche Text Anl agebleche montieren alle Maschi nen 510 mod_1501601365137_78 docx 3496140 1 If the finished round bales do not fall out of the front bale chamber two deflector sheets 1 can be attached t...

Page 130: ...machine tailgate Attach the deflector sheets 1 to the inside of the bale chamber by screwing the screws 2 into the available boreholes If after mounting the deflector sheets 1 the finished round bales still do not fall out of the front bale chamber remove the right and left slide sheets 3 from the machine housing Pos 48 48 BA Bedienung R undballenpr esse Ballen bindenBallen binden 35 mod_125612696...

Page 131: ...erferBil d Fahr en mit Ball enauswerfer 81 mod_1315901701515_78 docx 708419 1 VPN00613 1 Fig 101 Pos 48 53 BA Bedienung R undballenpr esse BallenauswerferText Fahren mit Ballenauswerfer 80 mod_1315901174786_78 docx 708283 1 When driving with bale ejector the bale ejector must 1 rest on the axle again when forage is picked up in front The bale chamber must be closed in the process CAUTION Lateral b...

Page 132: ...lenpr esse H andrad eindrehen 59 mod_1297350412235_78 docx 556776 1 To do this Screw in the handwheel 2 completely working position Pos 48 61 BA Bedienung R undballenpr esse Pr essdruck einstellenPressdruck einstell en 59 mod_1297351058932_78 docx 556940 1 After an extended standstill time of the machine and before it is started up for the first time Open the tailgate and close it again once see m...

Page 133: ...onveyors are depressurised Pos 48 66 Ü berschriften Ü berschriften 2 U Z UÜ berlastsicherung 2 mod_1202465560433_78 docx 59567 2 1 11 8 Overload protection Pos 48 67 Ü berschriften Ü berschriften 3 A E A Antriebskette für Pick Up 67 mod_1302519019324_78 docx 617069 3 1 11 8 1 Drive Chain for Pick up with Cam type Clutch Pos 48 68 BA Bedienung R undballenpr esse Absicherung Überlastung 67 mod_13025...

Page 134: ...docx 3402377 1 COM00527 1 3 2 Fig 105 Pos 48 70 6 BA Ei nstellungen Pick up R ollenni ederhalter Pick up Gr undeinstell ung _Text Hinweis_C omprima 495 mod_1489417397677_78 docx 3402660 1 Note When adjusting the pick up the drawbar height of the machine must be adjusted to the tractor see chapter Initial start up Pos 48 70 7 BA Ei nstellungen Pick up R ollenni ederhalter Pick up Gr undeinstell ung...

Page 135: ...e set one full chain link higher or lower or even more precisely via the chain keep 1 Prerequisite The pick up is raised using the tractor hydraulics The guide wheels are positioned upwards Set the chain 2 identically on the left and right side of the machine Hook in the chain 2 either one full chain link higher or lower or hook the desired chain link in position I II or III Pos 48 70 12 BA Ei nst...

Page 136: ...tlastung der Pick up ei nstellen_Text1_Compri ma CF C V RP025 495 mod_1489420266972_78 docx 3402987 1 In order to be able to pass over unevenness better the pick up is relieved on both machine sides by means of the spring 3 The spring 3 can be set on the ring screw 2 KRONE recommends the following setting Dimension X left machine side 150 mm Dimension X right machine side 42 mm Prerequisite Load o...

Page 137: ...lungen Pick up R ollenni ederhalter R ollenni ederhalter ei nstellen_Bil d_C ompri ma R P025 498 mod_1490885015622_78 docx 3421674 1 COM00571 2 3 1 Fig 108 Pos 48 72 4 BA Ei nstellungen Pick up R ollenni ederhalter R ollenni ederhalter ei nstellen_Text_Comprima R P025 498 mod_1490885676495_78 docx 3421738 1 The crop press roller unit 3 adjusts the crops when taken in via the pick up The crops are ...

Page 138: ...9548 1 1 2 3 4 12 7 3 3 8 9 2 2 4 11 5 13 5 5 10 4 6 Fig 109 Pos 48 74 4 BA Bedienung R undballenpr esse Pr allbl ech verstell en Pr allbl ech verstell en_Text1 C ompri ma Ulti ma 473 mod_1472208688819_78 docx 3194965 1 Moving the baffle sheet 1 from position I to position II On the left and right side of the machine To dismount the bracket 2 remove the linch pin 3 loosen the round head screw 4 di...

Page 139: ...ct Danger to life injuries or damage to the machine The following general rules apply to all maintenance assembly repair and adjustment work as well as for troubleshooting and fault clearance Bring the machine to a complete stop Switch off PTO shaft Switch off engine remove the ignition key and carry it with you Secure tractor and machine against the possibility of rolling back Secure pick up by d...

Page 140: ...eft hand side of the machine CAUTION Unexpected movement of multi purpose key The multi purpose key can move suddenly due to the spring force of the pretensioned blades Particular caution is thus advised when making adjustments to the blade shaft using the multi purpose key To remove the key Remove the spring cotter pin 2 Pull the multi purpose key 1 off the retaining bolt 3 After use push the mul...

Page 141: ...tlänge ei nstellen Schnittl änge Tabelle durch M esserbestückung CF CV 67 mod_1302528059446_78 docx 617541 1 Table Cutting Length depending on Blade Equipping In case of 17 blades Cutting length Number of Blades Setting A B 0 128 mm 8 128 mm 9 64 mm 17 In case of 26 blades Cutting length Number of Blades Setting A B 0 84 mm 13 84 mm 13 42 mm 26 Pos 48 75 9 Layout Module Seitenumbr uch 0 mod_119617...

Page 142: ... injury on the blade in the blade bar Always wear protective gloves Pos 48 75 13 BA Ei nstellungen Schnei dwer k Messer zuschalten CF C V 67 mod_1302529148221_78 docx 617597 1 After turning on the blades always check to see whether all the cutters have swivelled up If this is not the case Move the blade control shafts A B to the zero position of blades turn both blade control shafts A B to positio...

Page 143: ...sers_C omprima F CF CF X treme_Ulti ma 404 mod_1449071918337_78 docx 2871551 1 The tailgate must be closed and the bale chamber must be empty Adjust the bale diameter at the rear right and left of the machine CPN00010_3 1 3 2 Fig 114 Upper hole Smallest bale diameter Lower hole Largest bale diameter Detach the split pin 2 from the locking bolt 1 on the spring tube 3 Insert the locking bolt 1 into ...

Page 144: ...sting segment located behind the front right guard and is set from inside the twine box right machine side via the wing nut 2 1 2 RP000036 Fig 115 Note Never perform the preselection of the bale diameter with the system in automatic mode 1 Switch on the operation 2 Manually raise the baling pressure indicators 1 to the desired position bale diameter e g 10 1 0 m 12 1 2 m 3 Loosen the wing nut 2 in...

Page 145: ... 2611656 1 WHBCP075 Fig 116 The cable 1 on right hand and left hand machine side is used to set both diameter displays on the right hand machine side Note Dimension Y must be the same on both sides If the bale chamber is empty and the tailgate is closed and locked the indicators should be lifted somewhat away from the stop 2 cable is under tension The cable length can be adjusted on the threaded p...

Page 146: ...machine Completely screw in hand wheels 2 and 3 Pick up crops with the machine until a baling pressure builds up which is approx 10 bar above the desired baling pressure Set the desired pressure by using the handwheel 3 Right hand turn increase the pressure Left hand turn decrease the pressure Pos 48 87 7 BA Bedienung R undballenpr esse Pr essdruck ei nstellenHi nweis Pr essdr uck 180_C ompri ma C...

Page 147: ...69186_78 docx 2479281 1 Baling pressure preselection when machine is equipped with KRONE operation terminal Alpha medium electronics The baling pressure is preselected on the adjusting segment behind the front right guard The baling pressure is set via wing nut inside right on the twine box Switch on electrical control Move both baling pressure indicators 1 manually into the desired position Loose...

Page 148: ...dapt the upper baling pressure indicator to the lower baling pressure indicator via the cable adjustment 3 if the tension levers left right 1 are adjusted correctly refer to chapter Operation Tighten the floor conveyor and set the spring pretensioning If the bales are still formed conically after the adjustment proceed as follows 1 Raise the tension levers on the left right 1 20 mm Comprima F 125 ...

Page 149: ...PN00025 4 Fig 120 The cable 1 right left is used to indicate on both displays 2 on the right hand side of the machine whether the tailgate is closed correctly When the lock hooks are completely locked the pointers 2 should be slightly raised from the stop 3 cable 1 is under tension If the locking hooks have not locked completely the indicators 2 should be significantly raised by the screw 3 Settin...

Page 150: ...unning length of 750 1000 m kg Pos 48 95 3 BA Ei nstellungen Großpackenpresse Bindegarn ei nfädel n Hinweis Verwenden Si e nur KR ONE Original Bi ndegar n_R undball enpressen 234 mod_1394094834500_78 docx 1865652 1 Note Use only KRONE original tying twine The tying twine must be ordered via KRONE spare parts department under spare parts number 00 929 949 0 750 m kg or 00 929 951 0 1000 m kg Pos 48...

Page 151: ...r roller 7 is powered and conveys the twine into the area of the front net roller and then via the rear net roller to the rotating round bale The twine run 6 guides the four twines from one side to the other side and from one round bale to another in turn A sensor on the twine tying reports when the wrapping process is complete The twine is cut off and the wrapping process is complete Pos 48 95 10...

Page 152: ... box make certain that the labeling on the rolls can be read Make certain the side marked Up is facing up Pos 48 95 16 BA Sicher hei t 7 Gefahrenhinweise alt Rundballenpresse Achtung Öl auf Bi ndegar n 342 mod_1432728396893_78 docx 2589306 1 CAUTION Contamination of tying twine and tying mechanism by oil and grease Effect Machine damage and problems when unwinding the tying twine Twine twine tensi...

Page 153: ... the twine roll Twine 1 1 2 1 1 Twine 2 2 2 2 1 Twine 3 3 2 3 1 Twine 4 4 2 4 1 Pos 48 95 21 BA Bedi enung R undball enpresse Garnbindung C ompri maGarn einl egen Schema_4Fäden_Text_C ompri ma 401 mod_1447682019072_78 docx 2837608 1 Producing twine 1 2 3 4 Connect the beginning of twine of twine roll 1 2 2 2 3 2 or 4 2 through the eye above with the twine end of twine roll 1 1 2 1 3 1 or 4 1 by me...

Page 154: ...uides 4 Pos 48 95 25 BA Bedi enung R undball enpresse Garnbindung C ompri ma Garn führ en nach Garnr ollen2_Bild_Comprima 342 mod_1433142001876_78 docx 2593488 1 2 1 3 4 5 Fig 125 Pos 48 95 26 BA Bedi enung R undball enpresse Garnbindung C ompri ma Garn führ en nach Garnr ollen2_Text_C ompri ma 342 mod_1433142003311_78 docx 2593519 1 Run the left two twines 2 from the twine brake 4 through the twi...

Page 155: ... nlagen einstell en 346 mod_1434708881394_78 docx 2610266 3 1 11 17 4 Setting the Number of Twine Layers Pos 48 95 33 BA Bedi enung R undball enpresse N etz Garnbindung Anzahl der Gar nlagen einstellen_Bild_Forti ma 335 mod_1429609904405_78 docx 2552571 1 FOR00024 1 Fig 127 Pos 48 95 34 BA Bedi enung R undball enpresse N etz Garnbindung Anzahl der Gar nlagen einstellen_Einl eitung_4 fach Garnbindu...

Page 156: ...eiter e Themen zu Gar nbi ndung_C ompri ma 363 mod_1439994787560_78 docx 2674735 1 In chapter entitled Settings the following issues concerning twine tying can be found Setting the twine limiter Setting wire rope to loosen the twine brake Setting the distance between front and rear net roller Setting twine brake Setting pressure roll Setting magnetic coupling Setting the cutting blades of twine ty...

Page 157: ...dung ab 17 18Funktionsweise der N etzbi ndung _Legende 507 mod_1500286380262_78 docx 3484444 1 1 Deflection shaft 10 Wrapping material brake 2 Spring of the wrapping material brake 11 Tension lever 3 Spreading bracket 12 Feed rocker arm 4 Deflection roll 13 Plastic guide 5 Retaining sheet 14 Deflection tube at the cross tube 6 Synthetic cloth 15 Deflection roll at the cross tube 7 Net course 16 Cr...

Page 158: ...brake disc 1 and cardboard tube clamp 2 anticlockwise into the cardboard tube 10 of the net roll 9 as far as it will go The net roll 9 is permanently locked in the roll holder 6 Swing the roll holder 6 back into the machine and raise it into the lock by means of the lever 4 Actuate the wrapping material brake lever 3 so that the roll holder 6 snaps home at the wrapping material brake When swinging...

Page 159: ...1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 48 97 20 BA Bedi enung R undball enpresse N etzbi ndung_nur Ausführ ung N etzbindung ab 17 18 R ollenaufnahme ist nach vorn geschwenkt_Vor aussetzung 513 mod_1503642167306_78 docx 3532546 1 You have swung the roll holder forward Pos 48 97 21 Layout M od...

Page 160: ...d cutoff and tying position refer to chapter Terminal Menu 15 1 Sensor test Sensor B61 Setting tying 1 passive Pos 48 97 26 Ü berschriften Ü berschriften 3 A E A Anzahl der N etzl agen ei nstellen 363 mod_1440052972828_78 docx 2675185 3 1 11 18 5 Setting the Number of Net Layers Pos 48 97 27 BA Bedi enung R undball enpresse N etzbi ndung_nur Ausführ ung N etzbindung ab 17 18 Anzahl der N etzl agen...

Page 161: ...Foli enbindung _Legende 507 mod_1500300093752_78 docx 3485115 1 1 Net or film roll 9 Wrapping material route green dashed line Net blue Film 2 Deflection roll 10 Tension lever 3 Pressure axis with red foam wadding 11 Ball button for setting the brake force 4 Deflection roll 12 Feed rocker arm 5 Deflection roll 13 Deflection roll at the cross tube 6 Synthetic cloth 14 Spreading bracket 7 Retaining ...

Page 162: ...oder Folienrolle ei nleg en_Bil d_N etzbi ndung oder Foli enbindung 507 mod_1500359878644_78 docx 3485579 1 ZBBP1802_3 8 9 10 11 1 6 4 7 3 5 2 Fig 133 Pos 48 99 13 BA Bedi enung R undball enpresse N etz und Folienbi ndung_Ausführung N etz und Folienbindung ab 17 18 Netz Folienrolle ei nleg en_Text 513 mod_1503386884445_78 docx 3528870 1 Raise the lever 4 Swing the roll holder 6 and brake disc 1 fo...

Page 163: ...he blade bar Wear also protective gloves when threading in or removing the net Pos 48 99 19 BA Bedi enung R undball enpresse N etzbi ndung_nur Ausführ ung N etzbindung ab 17 18 Hi nweis_KR ON E Netz ver wenden 513 mod_1503325136071_78 docx 3528536 1 Note For trouble free use in the field KRONE recommends one of the KRONE excellent nets see label at the machine with the number 27 018 640 Pos 48 99 ...

Page 164: ...docx 3532546 1 You have swung the roll holder forward Pos 48 99 27 Layout M odul e Leerzeil e 240 mod_1395147357027_0 docx 1890988 1 Pos 48 99 28 BA Bedi enung R undball enpresse N etz und Folienbi ndung_Ausführung N etz und Folienbindung ab 17 18 Netz einl egen_N etz und Folienbi ndung_Text 507 mod_1500380273163_78 docx 3486380 1 Unwind a section of the net 11 from the net roll 1 and guide it und...

Page 165: ... Folienbindung M odulgruppen Foli e einl egen LED Lichtleiste Hi nwei se KR ONE Foli e ver wenden 514 mod_1504087278849_78 docx 3534636 1 Note For trouble free use in the field KRONE recommends one of the KRONE excellent films see label at the machine with the number 27 018 640 Pos 48 99 34 BA Bedi enung R undball enpresse N etz und Folienbi ndung_Ausführung N etz und Folienbindung ab 17 18 Ter mi...

Page 166: ...u have swung the roll holder forward Pos 48 99 41 Layout M odul e Leerzeil e 240 mod_1395147357027_0 docx 1890988 1 Pos 48 99 42 BA Bedi enung R undball enpresse N etz und Folienbi ndung_Ausführung N etz und Folienbindung ab 17 18 Foli e einl egen_N etz und Foli enbi ndung _Text 507 mod_1500371295604_78 docx 3485845 1 Unwind a section of the film 11 from the film roll 1 and guide it over the defle...

Page 167: ...dball enpressen Folienbindung M odulgruppen Foli e einl egen LED Lichtleiste Beschreibung Hinweise zum Betrieb Folienbi ndung 1_all e C ompri ma 507 mod_1500467943576_78 docx 3487398 1 When chamber film wrapping starts it is necessary to continue collecting crop until the film is caught by the round bale and the film roll is turning For initial commissioning a complete net roll should be used up i...

Page 168: ...cx 3529450 1 With an overhead marker draw two horizontal lines 1 on the film with a distance dimension of X 100 mm Cut out the section 2 around the two lines you have drawn Make sure to cut out all film layers Allow all film layers of the cut out section 2 to rest for at least 3 minutes Measure the distance dimension X between the two lines you have drawn 1 Pos 48 99 56 BA Bedi enung R undball enp...

Page 169: ...A F125 79 mod_1314628031949_78 docx 697293 1 5 c b 1 COM00323 3 a 4 5 2 2 b Fig 140 The rear floor conveyor can be retensioned with the set screw 1 The floor conveyor is correctly pretensioned if the tension lever 2 a 5 mm is raised up from the groove 4 of the support 3 Adjusting the Floor Conveyor Loosen the screws 5 3 Raise the support 3 with the set screw 1 until dimension a 5 mm is reached 4 T...

Page 170: ...aft 4 to increase the tension path Position I Deflection roll shaft 4 and scraper 3 in original position Position II Deflection roll shaft 4 and scraper 3 in new position for tensioning the bale formation conveyor Unlock the side hood 1 on the left side of the machine and fold it up Dismount the side guard 2 on the left side of the machine Remove the scraper 3 from position I and mount it in posit...

Page 171: ...97714229979_0 docx 1962670 1 Comprima V Pos 48 112 3 BA Bedi enung R undball enpresse Weichker n anpassen_C ompri ma V_CV_ X treme Dichte des Ballenkerns ei nstellen_einl eitung text 467 mod_1469017516038_78 docx 3150018 1 The bale core density can be adapted to differently structured crops in the following 2 ways Adjusting the floor conveyor tension Setting the double rocker arm Pos 48 112 4 Ü be...

Page 172: ...s harder or softer On the right and left sides of the machine Unscrew the screw 5 Move the stop 6 to the right or left by one borehole into the next position I II or III The 3 positions are explained in more detail below Mount the screw 5 Ensure that the stop 6 is set the same on the right and left machine side Pos 48 112 11 BA Bedienung Rundballenpr esse Dichte des Ballenkerns ei nst ellen_Compri...

Page 173: ...sition II of the screw Medium bale core density 2 notches at the top 2 COM00463 III 3 Fig 147 Position III of the screw Low bale core density 3 notches at the top 3 Pos 48 113 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 174: ...48 114 4 BA Bedi enung R undball enpresse R ollboden Feder für R ollbodenspannung vorn ei nstellen_H andl ungsschritte 362 mod_1439484288517_78 docx 2669142 1 Set the dimensions X and Z on right hand and left hand machine side to the following values Pos 48 114 5 BA Bedi enung R undball enpresse R ollboden Feder für R ollbodenspannung vorn ei nstellen_M aße V 150 180 XC 138 mod_1354178711625_78 do...

Page 175: ...tective gloves when removing blockages Pos 48 116 4 BA Bedi enung R undball enpresse Ernteg utblockaden entfernen Er ntegutblockade an Pick up oder Schnei drotor _Bild_C ompri ma RP025 498 mod_1490859501119_78 docx 3420132 1 COM00568 1 2 Fig 149 Pos 48 116 5 BA Bedi enung R undball enpresse Ernteg utblockaden entfernen Er ntegutblockaden in folg enden Bereichen_all e Compri ma 491 mod_148646382486...

Page 176: ...8 docx 1649867 1 Remove the accumulated crop manually Pos 48 116 8 8 BA Bedi enung R undballenpresse Ernteg utblockaden entfernen b Bei Er ntegutblockade der Pick up 194 mod_1383287293352_78 docx 1647723 1 b In case of a crop blockage of the pick up Pos 48 116 8 9 BA Bedi enung R undballenpresse Ernteg utblockaden entfernen Bei l aufender Zapfwelle r ückwärtsfahr en Pick up ausheben absenken 507 m...

Page 177: ...hrung mi t manuell er Messer N ull Schaltung 194 mod_1383579702461_78 docx 1650735 1 a For version with manual blade control system Pos 48 116 12 8 BA Bedienung Rundballenpr esse Gutflussbl ockaden entfer nen Zapfwelle und Motor abstellen Zündschl üssel zi ehen 181 mod_1377152868819_78 docx 1555689 1 Switch off the PTO shaft and the engine of the tractor Remove the ignition key Pos 48 116 12 9 BA ...

Page 178: ...d as follows to remove accumulated crops Switch on the PTO shaft Open the tailgate Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Close the stop cock see chapter Safety Equipment Stop cock tailgate Remove the accumulated crops manually from the baling element Open the stop cock see chapter Safety Equipment Stop cock tailgate Turn on the tractor en...

Page 179: ... Zündschlüssel zi ehen 181 mod_1377152868819_78 docx 1555689 1 Switch off the PTO shaft and the engine of the tractor Remove the ignition key Pos 48 118 5 BA Bedi enung R undball enpresse R eversier en Manuell r eversi eren_Bild 194 mod_1383636427177_78 docx 1650973 1 COM00001_1 2 3 1 Fig 151 Pos 48 118 6 BA Bedi enung R undball enpresse R eversier en Manuell r eversi eren Vorgehensweise 181 mod_1...

Page 180: ...s are at a standstill Turn off the tractor engine Remove the ignition key and take it with you Open the stop cock 3 in the regulating valve hydraulic hose line of the reversing device Turn on the tractor engine To turn back the feed rotor 1 about a quarter revolution activate the control unit in the tractor for the reversing device 4 5 times Reset the tractor with the machine Depressurise the hydr...

Page 181: ...To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 50 3 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To ...

Page 182: ... Z Voraussetzung 463 mod_1466572209300_78 docx 3123726 1 Prerequisite Pos 50 5 5 BA Einstell ung en Rundballenpr esse N etz und Foli enbindung Einstell ung en Zuführschwinge befi ndet sich in Zuführpositi on si ehe Kapitel_Voraussetzung 514 mod_1503655894602_78 docx 3532819 1 The feed rocker arm is in feed position see chapter Terminal Menu 10 Manual operation Pos 50 5 6 BA Sicherheit 8 Voraussetz...

Page 183: ...all enpresse Netz und Folienbi ndung Ei nstellungen Bindematerial bremse einstell en_nur N etzbi ndung_einl eitung2 514 mod_1503656490847_78 docx 3532850 1 If the net around the round bale is too loose or too tight it is possible to set the brake force by means of the nut 4 at the eyelet bolt 3 Default measure set by KRONE Y 40 mm Pos 50 5 15 Layout Module Leerzeile 240 mod_1395147357027_0 docx 18...

Page 184: ...se Netz und Folienbi ndung Ei nstellungen Bindematerial bremse einstell en_nur N etz und Folienbi ndung_einl eitung2 514 mod_1503656670324_78 docx 3532882 1 Use the cones 5 6 at the eyelet bolt 3 to set the brake force Pos 50 5 26 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 50 5 27 BA Sicherheit 8 Voraussetzung en Handlungsanweisung für all e M aschinen Voraussetzung Die Mas...

Page 185: ...ith film is too strong or too weak it is possible to increase or reduce the brake force of the wrapping material brake by means of the nut 3 at the eyelet bolt 1 To check the stretching refer to the chapter Operation Checking the stretching of the inserted film Default measure set by KRONE X 20 mm Net wrapping If the net around the round bale is too loose or too tight it is possible to set the bra...

Page 186: ...ng Netz und Folienbi ndung 391 mod_1445871700841_78 docx 2801886 1 With net tying and film tying version Pos 50 5 37 BA Ei nstellungen R undball enpresse Netz und Folienbi ndung Ei nstellungen Bindematerial bremse einstell en_Verrieg elungsbolzen_bil d_N etz und Foli enbi ndung _ALLE C omprima 512 mod_1502890856890_78 docx 3508519 1 COM00474_1 3 3 I II 1 2 1 2 4 4 Fig 157 Pos 50 5 38 Layout Module...

Page 187: ...ps the clamping lever 2 in bottom position so that it does not touch the film roll 1 Changing the chamber film wrapping from position I to position II To lock the locking pin with ball head 3 turn the ball head clockwise until the roll pin 4 passes through the slit At the same time move the clamping lever 2 down to the borehole The compression spring automatically presses the bolt into the borehol...

Page 188: ...dung_nur Ausführung Netzbi ndung ab 17 18 R ückhaltekamm bei N etzbindung prüfen_nur Netzbi ndung _Bild 513 mod_1503409698521_78 docx 3529740 1 COM00491 1 2 X 3 Fig 158 Pos 50 5 44 BA Bedienung R undballenpr esse Netz Garnbindung R ückhaltekamm prüfen_Text_N etzbi ndung_C ompri ma 513 mod_1503413792612_78 docx 3529838 1 The retaining comb 1 is located on the front of the machine under the storage ...

Page 189: ...tz und Folienbi ndung Ei nstellungen R ückhal tekamm bei Foli enbi ndung prüfen_Bil d 514 mod_1504260756495_78 docx 3536624 1 COM00494 1 2 X 3 Fig 159 Pos 50 5 49 BA Bedienung R undballenpr esse Folienbi ndung Rückhaltekamm pr üfen_Text_Foli enbi ndung _Comprima 514 mod_1504260815468_78 docx 3536656 1 The retaining comb 1 is located on the front of the machine under the storage compartment Check w...

Page 190: ...ten Zwischenüberschriften A E Bei Ausführung Netz und Folienbi ndung 391 mod_1445871700841_78 docx 2801886 1 With net tying and film tying version Pos 50 5 53 Beipacks Rundballenpr ess en Foli enbi ndung M odulgruppen U mbau 2015 ZBBP1971 ZBBP1998 R ückhaltekamm monti eren 515 mod_1504510624473_78 docx 3536976 1 COM00495 I II 3 4 4 5 5 1 2 Fig 160 Pos 50 5 54 Layout Module Seitenumbr uch 0 mod_119...

Page 191: ...ked up by the first net roller with a delay or not at all you can reverse the trapezoidal rubbers 4 This provides for additional support Carry out the following setting at all 6 trapezoidal rubbers 4 Dismount the screw connections 3 and the metal strip 2 Turn the trapezoidal rubber 4 180 so that the shorter end points in the direction of travel position II Make sure that the brown fabric side is f...

Page 192: ... Pos 50 5 57 5 Beipacks Rundballenpr essen Foli enbindung M odulgruppen Br emse Spiral walze Zuführpositi on pr üfen und ei nstellen_Bil d 396 mod_1446733410985_78 docx 2819755 1 COM00426 X 1 2 Fig 161 Pos 50 5 57 6 Beipacks Rundballenpr essen Foli enbindung M odulgruppen Br emse Spiral walze Zuführpositi on pr üfen und ei nstellen_Text_alle Compri ma 513 mod_1503394903768_78 docx 3529386 1 For op...

Page 193: ...nsulation of the pressure axis 2 For optimum film reception check the limit position and adjust if necessary Open menu 10 Manual operation in the terminal Move the feed rocker arm 1 with the terminal to the saved limit position Switch the tractor off and remove the ignition key Check whether the deflection roll 3 lies against the insulation of the pressure axis 2 and the film is clamped between th...

Page 194: ...0 10 BA Bedienung R undballenpr esse N etz Garnbindung Bild Garnbegrenzer_C ompri ma 345 mod_1434110182790_78 docx 2606893 1 X 2 1 1 2 Fig 163 Pos 50 11 BA Bedienung R undballenpr esse N etz Garnbindung Tabell e Garnbegrenzer _Comprima 345 mod_1434110025063_78 docx 2606862 1 Length of crop material Distance x between the two twine limiters Short Narrow Medium Medium Long Wide Pos 50 12 BA Bedienun...

Page 195: ...schenüberschriften A E Bei Netzmotor i n Mittelstell ung 346 mod_1434621930718_78 docx 2609639 1 With net motor in central position Pos 50 19 BA Bedienung R undballenpr esse Garnbi ndung C omprima Gar nbr emse lösen einstell en_N etzmotor in Mi ttelstell ung 1_C omprima 346 mod_1434620373789_78 docx 2609514 1 ISOBUS terminal Beta operator terminal Fig 165 On the operator terminal in the Manual ope...

Page 196: ...tensioned the twine brake must be inactive To check whether the twine brake is active pull on the twines If the brake is active in this clamping arm position adjust the length of the wire rope 6 Pos 50 24 BA Ei nstellungen R undball enpresse Bi ndung akti ve Netzbindung Kollision N etzwalzen 345 mod_1434369497150_78 docx 2607161 3 1 12 10 1 Adjusting the distance between the front and rear net rol...

Page 197: ...he twine box The setting screws 2 hold the tying twine under tension The tying twine must always be held under tension to ensure that it can be cut off properly At the same time however the tying twine must not be tightened too much so that it can pass easily through the rubber roller when starting Different types of tying twine may have different friction properties If the type of tying twine is ...

Page 198: ...undballenpr esse Garnbi ndung C omprima Andrückrolle ei nstellen_Bil d_C ompri ma 343 mod_1433171042121_78 docx 2595890 1 1 Fig 168 Pos 50 34 BA Bedienung R undballenpr esse Garnbi ndung C omprima Andrückrolle ei nstellen_Text_C omprima 343 mod_1433171043206_78 docx 2595921 1 If the tying twine is not being drawn in correctly when tying starts adjust the pressure roller To increase the pressure of...

Page 199: ...ides do not move after the start phase Pos 50 39 BA Ei nstellungen R undball enpresse Bil d M agnetkupplung einstellen 80 mod_1315464888350_78 docx 704806 1 FOR00029 1 3 2 5 4 Fig 169 Pos 50 40 BA Ei nstellungen R undball enpresse Mag netkupplung ei nstellen 80 mod_1315462195513_78 docx 704719 1 To ensure correcting functioning of the magnetic transmission use the shim rings 2 to set the dimension...

Page 200: ...edienung R undballenpr esse Garnbi ndung C omprima Schneidmesser der Gar nbi ndeeinrichtung einstellen1_Bil d_C omprima 344 mod_1433231948284_78 docx 2597155 1 1 Fig 170 Pos 50 46 BA Bedienung R undballenpr esse Garnbi ndung C omprima Schneidmesser der Gar nbi ndeeinrichtung einstellen1_Text_Comprima 344 mod_1433231949952_78 docx 2597186 1 To adjust the blade angle loosen the screw connection 1 an...

Page 201: ...nd the front guard Each time the drive shaft makes a rotation oil is forced out of the tank 1 via the pump 2 and the lubrication manifolds attached to the left hand and right hand side of the machine and onto the brushes on the drive chains Different nozzles are built into the lubrication manifolds for each lubrication point The delivery rate can be adjusted by means of the eccentric cam 3 on the ...

Page 202: ...il oil flows without bubbles out of the valve block Note Replace filter 2 once a year First remove empty and then thoroughly clean the tank 1 Only then replace filter 2 Do not remove filter 2 if oil is present in the filter Note It must absolutely be ensured that no water or dust can enter the tank 1 Note Use recommended oils only Different types of oil can be used The viscosity should be similar ...

Page 203: ...443 1 RPN00047_2 Fig 175 a Starter roller b Spur wheel c Cutting system drive d Pick up drive e Pick up f Net roller g Main drive The figures in the brackets state the size of the nozzles for the individual lubrication points Note Make certain the correct sizes are used when changing the nozzles Each size difference doubles the oil delivery rate MM4 deliveres for example twice as much oil as MM3 P...

Page 204: ...048_2 Fig 176 a Rear floor conveyor drive b Starter roller c Spur wheel d Cutting system drive e Pick up drive f Pick up g Net roller h Main drive The figures in the brackets state the size of the nozzles for the individual lubrication points Note Make certain the correct sizes are used when changing the nozzles Each size difference doubles the oil delivery rate MM4 delivers for example twice as m...

Page 205: ...ety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 52 4 Überschriften Überschriften 2 A E EErsatzteile 0 mod_1196782991234_78 docx 14927 2 1 13 1 Spare Parts Pos 52 5 BA Sicher heit 7 Gefahrenhi nweise alt Mähwer keWARNUN G Verwendung von nicht zugel ...

Page 206: ...ing of the season after approx 5 round bales Chain tension of bale formation conveyor drive X X Chain tension of bale formation conveyor X X Chain tension of pick up drive X X Chain tension of roller drive X X Every 500 operating hours Gearbox X After every season X After first use and then after every 1000 round bales Floor conveyor tension X X Pos 52 9 BA Wartung Hi nweis Verschleiß verringer n ...

Page 207: ... egelgewinde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 ...

Page 208: ... 11 7 Ü berschriften Ü berschriften 3 K O MM etrische Gewindeschrauben mit Senkkopf und Innensechskant 323 mod_1424945970760_78 docx 2484818 3 1 13 3 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket Pos 52 11 8 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innens echskant Tabelle 321 mod_1424843938347_78 docx 2480155 1 NO...

Page 209: ...ell as the ventilation and breather filters Pos 52 11 12 BA Wartung Dr ehmomente Anzi ehdr ehmomente Anziehdr ehmomente Verschl ussschr auben an Getrieben_Tabell e 454 mod_1464167170747_78 docx 3083045 1 This table applies only to locking screws with external hex in connection with copper seal ring for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with cop...

Page 210: ...en_Foli enbindung _Voraussetzungen 350 mod_1436516210521_78 docx 2627242 1 Prerequisites The tailgate is opened and is locked hydraulically refer to chapter entitled Safety Equipment Stop Cock Tailgate The side guard on right hand machine side is opened Pos 52 13 7 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 52 13 8 Ü berschriften Zwischenüberschriften A E Abstreifverstär ke...

Page 211: ...ller 4 In case the scraper rail 3 does not rest against the spiral roller 4 loosen the screw connection 6 on the clamping wedge 5 Turn the clamping wedge 5 by 180 and tighten screw connection 6 again Pos 52 13 17 BA Wartung R undballenpr esse Folienbi ndung Wartung Abstreifschi ene einstellen_Hi nweis 350 mod_1436860619780_78 docx 2629551 1 Note It is possible to turn the clamping wedge by 180 as ...

Page 212: ...Zwischenüberschriften U Z U ml enkr ollen ohne U mlenkwelle 468 mod_1469699038973_78 docx 3160140 1 Deflection rolls without deflection shaft Pos 52 15 7 Abkürzungen Abkürzung en spr achneutral R undballenpr essen Comprima F 256 mod_1397714206905_0 docx 1962642 1 Comprima F Pos 52 15 8 BA Wartung Rundballenpr esse Abstreifer Steinabweiser ei nstellen Abstrei fer einstellen_U ml enkr ollen ohne U m...

Page 213: ...regularly checked and adjusted Proceed as follows with all stone deflectors Pos 52 15 14 BA Wartung R undballenpr esse Abstr eifer Stei nabweiser ei nstellen Stei nabweiser ei nstellen_bild_C ompri ma F V 468 mod_1469698082617_78 docx 3160018 1 COM00471 1 1 2 Fig 183 Pos 52 15 15 BA Wartung R undballenpr esse Abstr eifer Stei nabweiser ei nstellen Stei nabweiser ei nstellen_text_Comprima F V 4 68 ...

Page 214: ...87 2 1 13 7 Setting Tailgate Lock Comprima V Comprima F HDC00030 1 2 a 1 2 a Fig 184 The spring pretensioning on the tailgate lock must be a 340 mm Measure eye inside inside Retighten spring 1 if necessary Turn the nut 2 until the dimension is a 340 mm Make the adjustment on both sides Pos 52 18 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 215: ...979 1 COM00575_1 1b 5 1a 3 4 2 6 Fig 185 Pos 52 23 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima F 125 XC 505 mod_1499344859968_78 docx 3476503 1 Example image Comprima F 125 XC Pos 52 24 BA War tung Rundballenpresse Sensoren Lag e der Sensoren r echts_bil dlegende_C ompri ma F R P025 508 mod_1500905839460_78 docx 3490716 1 1 Sensor B10 filling display right 1a Comprima F 1...

Page 216: ...2715 1 Left hand Side of the Machine Pos 52 28 BA War tung Rundballenpresse Sensoren Lag e der Sensoren li nks_bil d_C omprima F RP025 505 mod_1499414211719_78 docx 3477230 1 COM00576_1 8 3 2b 6 5 7 4 2a 1 10 9 Fig 186 Pos 52 29 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima F 125 XC 505 mod_1499344859968_78 docx 3476503 1 Example image Comprima F 125 XC Pos 52 30 Layout Mod...

Page 217: ...25 XC 2b Comprima F 155 XC 7 Sensor B43 blade group A swivelled in for the Hydraulic blade group control system version 3 Sensor B11 lock hook bale chamber left 8 Sensor B08 top blade cassette 4 Sensor B41 blade group B swivelled in for the Hydraulic blade group control system version 9 Sensor B02 tying cycle active 5 Sensor B40 blade group B swivelled out for the Hydraulic blade group control sys...

Page 218: ...6 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima V 180 XC 505 mod_1499420279472_78 docx 3477582 1 Example image Comprima CV 180 XC Pos 52 37 BA War tung Rundballenpresse Sensoren Lag e der Sensoren r echts_bil dlegende_C ompri ma V RP025 508 mod_1500906097371_78 docx 3490780 1 1 Sensor B10 filling display right 4 Sensor B01 rotational speed of bale chamber 2 Sensor B63 tying...

Page 219: ...62715 1 Left hand Side of the Machine Pos 52 41 BA War tung Rundballenpresse Sensoren Lag e der Sensoren li nks_bil d_C omprima V R P025 505 mod_1499420348515_78 docx 3477614 1 COM00578_1 2 8 6 5 7 4 3 1 9 10 Fig 188 Pos 52 42 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima V 180 XC 505 mod_1499420279472_78 docx 3477582 1 Example image Comprima CV 180 XC Pos 52 43 Layout Modu...

Page 220: ... left 7 Sensor B43 blade group A swivelled in for the Hydraulic blade group control system version 3 Sensor B11 lock hook bale chamber left 8 Sensor B08 top blade cassette 4 Sensor B41 blade group B swivelled in for the Hydraulic blade group control system version 9 Sensor B02 tying cycle active 5 Sensor B40 blade group B swivelled out for the Hydraulic blade group control system version 10 Sensor...

Page 221: ...ndematerial bremse Wartung Axial es Spi el der Bremsschei be an der Bi ndemateri albr emse ei nstellen_ei nleitung 514 mod_1503659148842_78 docx 3533019 1 Among other settings the axial play of the brake disc 4 at the wrapping material brake must be adjusted before setting the sensor B02 Tying cycle active The axial play must be X 0 5 1 5 mm Pos 52 51 BA War tung Rundballenpresse Bindematerial bre...

Page 222: ...leiste Beschrei bung Farbr este und Schweißrückstände entfer nen_Bilder 351 mod_1436864689878_78 docx 2630091 1 COM00403 3 4 2 5 1 Fig 190 COM00404 6 Fig 191 Pos 52 56 Beipacks Rundballenpr essen Foli enbi ndung M odulgruppen Folie ei nlegen LED Lichtleiste Beschrei bung Farbr este und Schweißrückstände entfer nen_Text 396 mod_1446715704038_78 docx 2818741 1 Before start up with film tying check o...

Page 223: ...ter the machine has been idle for long periods of time the linings of the friction clutch 2 may adhere to friction surfaces Vent the overload clutch before use Loosen the eight screws 1 to release the spring pressure from the outside washers 3 4 Manually turn the universal shaft around once Tighten the screws until the cover ring 2 is positioned directly on the outside washers 3 4 Note Do not tigh...

Page 224: ...Einstell ung der Nockenbremse 34 mod_1255606127908_78 docx 324956 3 1 13 13 2 Adjusting the cam brake RP 00 001 1 2 Fig 193 Single axle compressed air system At approx 6 bar of compressed air the brake lever 1 must be located approx 55 mm from the plate 2 in brake position RP 00 002 1 2 1 3 2 RP 00 003 Fig 194 Single axle hydraulic brake At approx 100 bar of oil pressure the brake lever 1 must be ...

Page 225: ...es necessary to preserve the stroke of the brake cylinder as completely as possible To achieve good brake retardation it is necessary to keep the clearance of brake pad and brake drum as low as possible Checking the air play Actuate the service brake with full pressure and check the stroke of the brake cylinder In case the way on the clevis amounts to more than 2 3 of the maximum cylinder stroke o...

Page 226: ... Turn adjusting screw to the left until the idle stroke is approx 10 15 mm on the linkage setter at 127 mm The wheel must be able to rotate freely without grinding noise Note With a correctly set brake the piston rod should not be manually movable more than approx 10 mm Play between plunger and membrane in idle position is not permissible Pos 52 66 Layout Module Seitenumbr uch 0 mod_1196175311226_...

Page 227: ...dlungsanweisung für all e M aschinen Voraussetzung Die Maschi ne ist stillgesetzt und gesichert 259 mod_1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 52 71 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 52 72 BA War tung Rundballenpresse TandemachseEinstell ung Tandemachse ...

Page 228: ...brake lever path a2 is about 30 mm on activation 8 Then mount the brake linkage 2a on the brake lever 5 again Observe the brake lever length RL 9 Activate the brake To do so the cylinder stroke X must be between 25 mm and 50 mm Note If the cylinder stroke X is too great readjust the brake linkage 2a 2b increase the length of the brake linkage After the brake linkage 2a 2b has been readjusted check...

Page 229: ...ause serious injury If you do not have sufficient experience of fitting tyres have tyres fitted by the KRONE dealer or a qualified tyre specialist When fitting tyres on the wheel rims the maximum pressure given by the tyre manufacturer must not be exceeded The tyre or even the wheel rim could explode and or burst If the tyre heels do not fit properly when the maximum permitted pressure is reached ...

Page 230: ...eel nuts and retighten them if necessary After that check them every 50 operating hours to make certain they are tight Check the tyre pressure at regular intervals and refill if necessary The tyre pressure depends on the size of the tyres The values are listed in the table Pos 52 74 7 BA Wartung Reifen Anzi ehdr ehmoment 0 mod_1199955905460_78 docx 37340 1 Tightening Torque Threading Key size in m...

Page 231: ...en Rundballenpresse R eifendrucktabelle_R eifen M aschine_Comprima F V_auch R P025_F V X tr eme 505 mod_1499345420233_78 docx 3476566 1 Tyres on the machine Tyre identification Minimum pressure bar Vmax 10 km h Maximum pressure bar Recommended tyre pressure bar Single axle Tandem axle 15 0 55 17 1 3 3 6 2 6 1 5 500 50 17 1 0 2 8 2 0 1 5 500 55 20 1 0 3 0 1 5 1 5 Pos 52 74 13 BA Wartung R eifen Rei...

Page 232: ... 43 an der Deichsel 236 mod_1394528163742_78 docx 1873804 1 KDW02330 a Fig 199 Caution If the wear limit of the socket in the towing ring has been reached it must be replaced Work on the drawbar must only be performed by trained professionals The wear limit of the socket in the towing ring 1 is a 43 mm If this value is exceeded the socket must be replaced To minimise wear clean the socket and towi...

Page 233: ...Disposal and storage of used lubricants and oil filters Effect Environmental damage Store or dispose used oil and oil filters according to statutory provisions Pos 52 84 BA War tung Zei tinter valle an den Getrieben VP 388 mod_1445345592480_78 docx 2777685 3 1 13 16 1 Time Intervals for Oil Level Check and Oil Change on the Gearboxes Note Oil level check and oil change on the gearboxes and lubrica...

Page 234: ...he oil see chapter Technical data Consumables Pos 52 92 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 52 93 Ü berschriften Zwischenüberschriften K O Ölstandskontro...

Page 235: ...fety Rollers of Single Blade Locking Device A B RPN00079 1 Fig 201 The safety rollers 1 on the levers of the single blade locking device must turn slightly when they are turned on tension of safety springs with multipurpose key after blades are installed If they do not the result will be an increased amount of force when switching The individual knife retention will not work properly increased bla...

Page 236: ...or tearing of the rear floor conveyor Pos 52 104 4 BA Wartung R undballenpr esse U mlenkroll e versetzen Abstand zwischen den Spannschwi ngen prüfen_Bild 215 mod_1390813703411_78 docx 1761322 1 a 3 COM00348 1 2 b Fig 202 Pos 52 104 5 BA Wartung R undballenpr esse U mlenkroll e versetzen Abstand zwischen den Spannschwi ngen prüfen_Text 215 mod_1390812253560_78 docx 1761294 1 At a bale diameter a be...

Page 237: ...kr olle versetzen_Text 237 mod_1394637069965_78 docx 1879416 1 Dismount scraper 1 Remove the threaded pin from the adjusting ring on the deflection pulley 2 and remove the adjusting ring Dismount deflection shaft 2 and mount with deflection shaft 3 in position a Push the adjusting ring onto the deflection shaft 2 and secure with threaded pin Mount scraper 1 at a higher position Check whether the t...

Page 238: ...e Pos 52 110 BA Wartung R undballenpr esse Ketten spannen Spannen Ketten vor der er R ollbodenantrieb_ComprF_Einl eitung 337 mod_1430288369933_78 docx 2560923 1 Comprima F The bale formation conveyor drive 1 is located on the left hand machine side Pos 52 111 BA Wartung R undballenpr esse Ketten spannen Spannen Ketten vor der er R ollbodenantrieb_ComprV_Ei nlei tung 337 mod_1430288279814_78 docx 2...

Page 239: ...rear bale formation conveyor drive is on the right hand machine side Checking chain tension Check whether the tensioned spring length a corresponds to the dimension stated below Type Tensioned spring length a Comprima V 150 V 150 XC approx 495 mm Comprima V 180 V 180 XC V 210 XC approx 465 mm Correcting chain tension Increase or reduce the spring tension of the tension spring 2 by turning the nut ...

Page 240: ...52 122 BA Wartung R undballenpr esse Ketten spannen Spannen Ketten Pick up_Bild_F_V_CF C V RP025 496 mod_1489503598984_78 docx 3404047 1 COM00531 X 2 X1 1 2 3 5 4 3 Fig 206 Pos 52 123 BA Wartung R undballenpr esse Ketten spannen Spannen Ketten Pick up_Text_F_V_CF C V 496 mod_1489502182591_78 docx 3403983 1 The main drive of pick up 1 and the drive of pick up 2 are located on the pick up on right h...

Page 241: ...b CF C V 76 mod_1309872904452_78 docx 664701 1 1 RPN00058 2 a 2 3 Fig 207 The cutting roller drive pick up 1 is located on the right hand side of the machine Check the Chain Tension The length of the spring when tightened must be a 200 mm Correct the Chain Tension Turn the nut 3 to increase or reduce the spring tension of the compression spring 2 until distance a approx 200 mm is set Pos 52 127 La...

Page 242: ...d_1372768949891_78 docx 1504221 1 Spring discs on the main drive of the pick up VPN00617 1 VPN00618 2 1 Fig 208 Note After repairing the main drive 1 ensure during installation that the disc springs 2 are arranged as shown in Fig VPN00618 Pos 52 129 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 243: ... Turn the nut 3 to increase or reduce the spring tension of the compression spring 2 until distance a approx 30 mm is set Pos 52 132 Ü berschriften Ü berschriften 3 U Z Walzenantri eb_Antri ebskettenspannung 488 mod_1482228107655_78 docx 3282527 3 1 13 20 4 Roller drive Pos 52 133 BA Wartung R undballenpr esse Ketten spannen Spannen Ketten Walzenantrieb_Comprima 336 mod_1430198526772_78 docx 25591...

Page 244: ... The cutting system cutters are accessible from the bale chamber Open tailgate Pos 52 135 4 BA Sicher hei t R undballenpresse Absperrhahn schli eßen_H ydraulik sperren_HA_Ver wei s auf Kapitel Sicher hei tsausstattung 512 mod_1502721045487_78 docx 3508006 1 Close the stop cock of the tailgate see chapter Safety Equipment Stop cock tailgate Pos 52 135 5 WH B War nhi nweise Allgemeingül tig ACHTUN G...

Page 245: ...g_alle Comprima 514 mod_1503663680086_78 docx 3533149 1 At the terminal in the working screen select or The keys of the hydraulic blade group control system are displayed on the side To select the maintenance position press the key Confirm the prompt shown in the display Use the control unit in the tractor to lower the blades Use the control unit in the tractor to raise the blades Use the control ...

Page 246: ...erting the blades 1 ensure that they are positioned correctly on the blade control shaft and are centred in the slot 2 Insert new or ground blade 1 Note Before raising the blade cassette check whether all blades 1 are in alignment and thus correctly installed Pos 52 135 15 BA Sicherheit 7 Gefahr enhi nweise alt R undballenpr esse Hinweis Blindmesser 388 mod_1445347560339_78 docx 2778033 1 Note If ...

Page 247: ...orrectly installed Also check whether the blade control shaft is properly locked Pos 52 135 19 BA Einstell ung en Schnei dwer k Messerschal twell e verriegel n_C ompri ma alle 388 mod_1445348142312_78 docx 2778211 1 RPN00015_2 1 I II B A Fig 215 Pull handle 1 out of position II and let it engage in position I Set cutting length turn blade control shafts A B to position After the blade control shaf...

Page 248: ...5388_78 docx 2996387 1 Check the sharpness of the blades 1 daily If the blades are dull Grind the blades at the rear of the cutting edge 2 side without serrated edge Make sure that no notch is made in the area 3 the blades do not heat up excessively Note The blades are too hot if you can see discolouration in them Excessive heat reduces the lifetime of the cutting blades Remove the deposits in the...

Page 249: ...e blade retaining shaft 3 are located in wears during use The blade retaining shaft 3 is located in the position I in the factory If the area around the groove 1 is worn in position I by 1 mm the blade retaining shaft can be moved once into position II The blade retaining shaft must not be replaced until the groove is also worn by 1 mm in position II Pos 52 139 5 BA Wartung R undballenpr esse Mess...

Page 250: ... must be read and followed see chapter Safety Safety routines Pos 52 141 4 BA Sicher hei t Br emsen WARNUN G Br emsanl age 273 mod_1403676268419_78 docx 2053696 1 WARNING Risk of injury resulting from damage to the brake system Damage to the brake system may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed Adjustment and repair ...

Page 251: ...g Bremsanlage Kuppl ungsköpfe_Text 34 mod_1255596782360_78 docx 324522 1 The coupling heads are installed in the dual line compressed air braking system to connect the reservoir and brake line of the tractor with the machine After uncoupling close the cover or connect the coupling heads in the empty couplings provided for this purpose so that no dirt can get in them Replace damaged sealing rings C...

Page 252: ...m from malfunctions Pos 52 141 14 BA Wartung Bremsanl age Luftfilter Hi nwei s verstopfter Filter einsatz 76 mod_1310030486256_78 docx 666336 1 Note The brake system is ready for operation even when the filter insert is clogged in both directions of flow Pos 52 141 15 BA Wartung Bremsanl age Luftfilter Ausbau Filterei nsatz Pr üfen bei anderen M aschinen 76 mod_1310030560614_78 docx 666364 1 Remov...

Page 253: ...erating hours The drain valve 2 on the bottom of the compressed air reservoir 1 is used for draining Switch off and secure the machine Open the drain valve and allow the condensation to run out Check the drain valve clean it and screw it back in Note If the drain valve has a heavy accumulation of dirt or is leaking it must be replaced by a new one Pos 52 141 21 BA Sicherheit 2 Vorangestellte Warnh...

Page 254: ... PTO shaft Turn off the engine remove the ignition key and take it with you Disconnect the 12 V power supply voltage Secure the machine against rolling away with wheel chocks and by applying the parking brake Only start the machine if all safety devices are fitted and in sound condition If any hazardous situations arise immediately turn off the PTO shaft and stop the machine Never leave the machin...

Page 255: ...the lubrication points and the lubrication intervals can be seen in the lubrication plans in the operating instructions Remove the grease that comes out of the bearing points after lubrication Pos 54 10 Ü berschriften Ü berschriften 2 F J G Gel enkwell e schmier en 416 mod_1453299872686_78 docx 2921178 2 1 14 3 Lubricating Universal Shaft Pos 54 11 BA War tung Rundballenpresse Schmierung Schmi erp...

Page 256: ...54 18 BA War tung Rundballenpresse Schmierung Schmi erpl anSchmier plan F_linke Sei te_Bil d_R P025 505 mod_1499421071962_78 docx 3477741 1 COM00552_1 1 4 3 2 5 6 Fig 223 Pos 54 19 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima F 125 XC 505 mod_1499344859968_78 docx 3476503 1 Example image Comprima F 125 XC Pos 54 20 BA War tung Rundballenpresse Schmierung Schmi erpl an Schm...

Page 257: ...ndballenpresse Schmierung Schmi erpl an Schmier plan F_linke Seite_Tabelle all e 50 Std_RP025 496 mod_1489993486732_78 docx 3408840 1 Every 50 operating hours 1 COM00547 4 COM00556 Pos 54 23 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 258: ...8 docx 3478193 1 COM00553_1 2 1 3 4 5 Fig 224 Pos 54 26 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima F 155 XC 505 mod_1499424391276_78 docx 3478321 1 Example image Comprima F 155 XC Pos 54 27 BA War tung Rundballenpresse Schmierung Schmi erpl an Schmier plan F_rechte und hi ntere Seite_Tabelle all e 20 Std_RP025 508 mod_1500961420098_78 docx 3490846 1 Every 20 operating ho...

Page 259: ...dballenpresse Schmierung Schmi erpl an Schmier plan F_rechte und hi ntere Seite_Tabelle all e 50 Std_RP025 496 mod_1489993363046_78 docx 3408808 1 Every 50 operating hours 2 COM00556 Pos 54 30 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 260: ...an V_linke Seite_Bild_RP025 505 mod_1499424198392_78 docx 3478225 1 COM00554_1 1 7 8 9 2 5 6 3 4 Fig 225 Pos 54 34 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima V 180 XC 505 mod_1499420279472_78 docx 3477582 1 Example image Comprima CV 180 XC Pos 54 35 BA War tung Rundballenpresse Schmierung Schmi erpl an Schmier plan V_li nke Seite_Tabelle alle 20 Std_R P025 508 mod_150096...

Page 261: ...sse Schmierung Schmi erpl an Schmier plan V_li nke Seite_Tabelle alle 50 Std_R P025 508 mod_1500963957399_78 docx 3491046 1 Every 50 operating hours 1 COM00547 2 COM00545 6 COM00546 7 COM00556 Pos 54 38 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 262: ...691_78 docx 3478257 1 COM00555_1 7 6 5 4 1 3 2 Fig 226 Pos 54 41 Ü berschriften Zwischenüberschriften A E Beispi elabbil dung Comprima V 180 XC 505 mod_1499420279472_78 docx 3477582 1 Example image Comprima CV 180 XC Pos 54 42 BA War tung Rundballenpresse Schmierung Schmi erpl an Schmier plan V_r echte und hinter e Seite_Tabelle alle 20 Std_R P025 496 mod_1490001402984_78 docx 3409092 1 Every 20 o...

Page 263: ...se Schmierung Schmi erpl an Schmier plan V_r echte und hinter e Seite_Tabelle alle 50 Std_R P025 49 6 mod_1490001460718_78 docx 3409124 1 Every 50 operating hours 1 COM00546 3 COM00545 7 COM00556 Pos 55 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 264: ... Check the hydraulic hoses at regular intervals and replace them if damaged or worn Only original KRONE spare parts are permitted to be used as replacement lines as they correspond to the technical requirements of the manufacturer Before the pressure in the system builds up again ensure that all line connections are tight Pos 56 3 BA Sicher heit H ydr aulik WARNUN G H ydrauli kschlauchleitungen un...

Page 265: ...rking on the hydraulic system Pos 56 9 Abkürzungen Abkürzungen sprachneutr al Rundballenpressen C ompri ma V 256 mod_1397714229979_0 docx 1962670 1 Comprima V Pos 56 10 BA War tung Rundballenpresse H ydrauli k Eigenhydrauli k Vor Ar beiten an der H ydrauli kanlag e_Bild_V CV RP025 497 mod_1490109310368_78 docx 3411613 1 COM00560 2 1 Fig 227 Pos 56 11 BA War tung Rundballenpresse H ydrauli k Eigenh...

Page 266: ...ydraulic blade group control system version The solenoid valves 1 are situated on the right side of the machine behind the side hood If the comfort electronics fails the pick up can be raised and lowered with the solenoid valve 2 and the blade cassette raised or lowered with the solenoid valve 3 in the event of an emergency To raise or lower the pick up or the blade cassette in the event of an eme...

Page 267: ...ntamination indicator 1 Display Meaning Green Filter element 3 is sufficiently clean red Filter element 3 must be replaced If the contamination indicator 1 jumps out when starting up in cold condition Only push in the contamination indicator 1 again once the operating temperature has been achieved If the contamination indicator 1 jumps out again immediately replace the filter element 3 as follows ...

Page 268: ...8_78 docx 299117 2 1 15 5 Circuit Diagrams of the Hydraulic System Pos 56 20 BA War tung Schwader H ydrauli k Di e H ydrauli kschaltpl äne befinden sich im Anhang 472 mod_1472111249158_78 docx 3192915 1 The hydraulic diagrams can be found in the appendix Pos 57 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 269: ... be seriously injured or killed To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 58 3 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be...

Page 270: ... be damaged Then remove blockages The swaths are irregularly high or too large Split swaths The driving speed is too high Reduce driving speed Slow down at the beginning of the baling process until the picked up crops roll into the bale chamber The machine is not hitched horizontally Attach machine higher at front Set the drawbar height so that the transition from pick up to channel is more even T...

Page 271: ...starting process or during the wrapping process The blade cassette has dropped immediately after the starting process Remove the impurities Setting of roller brake is too strong Check setting of brake system Blade bar is too low Check setting of blade cassette Net is not transported during the starting process The dimensions of the net are incorrect Only use net rolls with prescribed dimensions Th...

Page 272: ...t decelerated correctly during wrapping process Check setting of brake system The net got caught on the cut off blades Check setting of cut off blades Tailgate cannot be opened correctly Hydraulic hose is not inserted Insert hydraulic hose into the corresponding coupling The tailgate cannot be closed Sand stones etc have accumulated on the collection plate Mount cover sheet of collection plate by ...

Page 273: ...does not run smoothly The bale start is difficult The setting of the inner bale core is too tight Set inner bale core to soft refer to chapter Adapting the Soft Core Reduce baling pressure Pos 58 7 BA Störungen Ursachen und Behebung Rundballenpr essen Stör ung en Ursachen und Behebung _Sonderpunkt N etz und Foli enr olle_ALLE C omprima 474 mod_1472646352125_78 docx 3200337 1 Net or film on the Net...

Page 274: ...instructions Pump valve does not close correctly Remove and clean or replace Oil is too thick Replace with recommended oil System contaminated Clean or replace all measuring valves Oil consumption too high Main pipe torn Repair or replace Oil too thin Drive with thicker oil Reduce the pump stroke Machine is dry No pressure Pump not running Repair adjust or replace Main pipe torn Repair or replace ...

Page 275: ...lateral boundary is set incorrectly Set the lateral boundary The bale edges are not wrapped sufficiently The number of start wraps and end wraps is too low Increase number of start wraps and end wraps The twine consumption per bale is too high or too low The number of start wraps and end wraps is too low or too high Increase or reduce the number of start wraps and end wraps Wrong selection of step...

Page 276: ...Messages of KRONE Operation Terminal Pos 58 16 BA Stör ung en Ursachen und Behebung R undball enpr essen Fehler meldung en wer den i m Kapitel Termi nal im Anhang beschrieben 490 mod_1485184889045_78 docx 3292506 1 The error messages that appear in the display are described in chapter Terminal in the appendix Pos 59 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 277: ...e or direct sunlight Thoroughly clean the machine Chaff and dirt attract moisture which causes steel parts to start rusting ATTENTION Damage to the machine caused by water from a high pressure cleaner If the water jet from a high pressure cleaner is aimed directly at bearings and electrical electronic components these components may get damaged Do not aim the water jet from a high pressure cleaner...

Page 278: ...ult people may be seriously injured or killed If the machine is not supported securely the machine or machine parts may roll fall or drop As a result people may be seriously injured or killed Before starting repair maintenance and adjustment work perform the following steps Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine The raised machine or machi...

Page 279: ...ften Zwischenüberschriften A E Bei Ausführung Netzbi ndung 486 mod_1480949414509_78 docx 3274296 1 For net wrapping version Pos 60 19 BA Ei nlag erung Modulgruppen R undballenpr essen U ml enkrohre säuber n_N etzbindung _Bil d_C ompri ma 491 mod_1485355202877_78 docx 3296609 1 COM00517 1 Fig 231 Pos 60 20 BA Ei nlag erung Modulgruppen R undballenpr essen U ml enkrohre säuber n_Text_C ompri ma 491 ...

Page 280: ...of the tying unit Pos 60 25 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 60 26 Ü berschriften Zwischenüberschriften F J Isolierband von der Br emsschei be entfer nen 491 mod_1485356250751_78 docx 3296699 1 Removing insulating tape from the brake disc Pos 60 27 BA Ei nlag erung Modulgruppen R undballenpr essen Isolierband von der Br emsschei be entfer nen_Bil d 514 mod_1504096...

Page 281: ...ling centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system must be brought t...

Page 282: ...US Terminal 282 Pos 65 Ü berschriften Überschriften 1 F J ISOBUS Ter minal 448 mod_1461591186664_78 docx 3052156 1 1 19 ISOBUS Terminal Pos 66 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 283: ...the Road travel screen 30 6 6 Adjusting bale diameter 31 6 7 Adjusting the baling pressure 32 6 8 Operating the hydraulic blade group control system 32 7 Terminal menus 34 7 1 Menu Structure 34 7 2 Recurring icons 35 7 3 Selecting a menu Level 36 7 4 Selecting a menu 36 7 5 Changing value 37 7 6 Changing mode 38 7 7 Tying in the menu level 39 7 8 Menu 1 Number of net layers net wrapping 40 7 9 Men...

Page 284: ...0 Filling display left right 62 7 25 1 3 Adjusting sensor B09 B10 Filling display left right 63 7 25 1 4 Sensor B13 Twine guide slide position 64 7 25 1 5 Adjusting sensor B61 Tying 1 passive 64 7 25 1 6 Sensor B63 Twine tying mechanism position 67 7 25 2 Menu 15 2 Actuator test 67 7 25 3 Menu 15 3 Software info 70 8 Terminal error messages 71 8 1 Faults of the electrics electronics 71 8 1 1 Error...

Page 285: ...he plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating instructions of terminal Tractors with integrated ISOBUS system EQ003 120 ü The machine is shut down and safeguarded see chapter Safety Shutting down and safeguarding the machine Connection terminal to tractor INFORMATION The cable 3 can be ordered by stating the order numbe...

Page 286: ... Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine Tractors without ISOBUS system EQ003 078 ü The machine is shut down and safeguarded see chapter Safety Shutting down and safeguarding the machine ü The accessories kit B290 KRONE tractor retrofitting is mounted Connection terminal to tractor INFORMATION The cable 3 can be ordered by stating the order number 20 085 988...

Page 287: ...nect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 1 2 Connecting the KRONE ISOBUS terminal CCI 200 DELTA NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating i...

Page 288: ...e terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine Tractors without ISOBUS system EQ001 144 ü The m...

Page 289: ...cket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine 1 3 Connecting the KRONE ISOBUS terminal CCI 1200 NOTICE Short circuit caused by impurities and moisture in the pl...

Page 290: ... and safeguarding the machine Connection terminal to tractor Connect the 12 pin plug 2 of the cable 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tracto...

Page 291: ...f the cable 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 1 ...

Page 292: ...ions of terminal EQ001 146 ü The machine is shut down and safeguarded Shutting down and safeguarding the machine Connection tractor to machine Connect the 9 pole plug 5 of the cable 2 to the 9 pole ISOBUS socket 1 of the tractor Connect the 11 pole socket 4 of the cable 2 to the 11 pole socket 3 of the machine Connection terminal to tractor INFORMATION For further details on terminal connection ob...

Page 293: ...equipment of the machine consists essentially of the job computer 1 the terminal 2 and the control and function elements The job computer 1 is located on the right side of the machine under the side hood Functions of the job computer 1 Control of actuator system installed on the machine Transmission of error messages Evaluation of sensor system Diagnostics of sensor system and actuator system The ...

Page 294: ... shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use Switching off Switch the key 1 from I to 0 If machine is not connected Main window If machine is connected Road travel EQG001 003 INFORMATION For more details on how the terminal functions follow the terminal operating instruc...

Page 295: ... 13 2 3 Design of display 1 2 2 3 EQ001 033 The display of the terminal is divided up into the following sections Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 25 Keys 2 The machine is operated by actuating the keys 2 next to the icons on the grey fields refer to page 26 ...

Page 296: ...nd data to be exchanged between tractor and unit of different manufacturers For this purpose both the required plug connections and the signals are standardised which are required for the communication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin ...

Page 297: ...nctions i e neither the universal shaft function nor the hydraulic function is affected Therefore the machine can continue to run after actuating the ISOBUS Shortcut Button This may lead to injuries Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch When the ISOBUS Shortcut Button 1 designed as a pushbutton is pressed on the terminal a stop command is sent to the ISOBUS This command ...

Page 298: ...ise direction ð The display shows the message above Press the key ð Alternatively you can press or the adjacent key Æ All functions of the machine are available again 3 2 Touchable display 1 2 EQC000 002 To provide menu guidance and entry of values data the terminal is equipped with a touch capable display By touching the display you can call up and change values in blue font INFORMATION To execut...

Page 299: ...ine configuration is loaded into the terminal and saved in the terminal memory Loading may take a few minutes Switching on Press and hold down ð If the machine is not connected the display shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use If machine is not connected Main menu ...

Page 300: ...tatus line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 25 Keys 2 The machine is operated by actuating the keys F1 to F12 or by pressing the adjacent icons refer to page 26 Main window 3 Values figures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen Wo...

Page 301: ...he communication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have ISOBUS equipment are coordinated with this ...

Page 302: ...hold down the key 1 ð If the machine is not connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen EQG000 056 The display appears in landscape mode after starting the terminal Refer to the...

Page 303: ...ditional applications apps can be selected from the App menu and displayed in the Informa tion view The apps can be dragged and dropped into the Main view INFORMATION For more details on how the terminal functions follow the terminal operating instructions 4 4 Design of the KRONE machine application 1 2 3 EQG000 059 The KRONE machine application is divided into the following areas Status line 1 Th...

Page 304: ...701 20 RP701 21 RP701 30 RP701 31 RP701 40 RP701 41 RP701 51 Comfort 1 0_en Main window 3 Values figures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen Working screen s refer to page 30 Menu level refer to page 36 ...

Page 305: ...nclosed operating instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the associated series of standards is ISO 11783 The a...

Page 306: ...ation with an external ISO terminal is similar to the KRONE ISOBUS terminal Prior to start up refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions One major difference from the KRONE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal The values for bale diameter Comprima V and baling...

Page 307: ...solution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status line EQ000 901 Icons displayed with shading can be selected If an icon with shading is selected a window wit...

Page 308: ...s available Icon Designation Explanation Feed net in manual mode Press the key to guide the net to the round bale Feed film in manual mode Press the key to guide the film to the round bale Feed twine in manual mode Press the key to guide the twine to the round bale Net wrapping in manual mode The previously selected mode manual mode or automatic mode is displayed in the set tying type Press the ke...

Page 309: ...Pre select pick up The previously selected setting pick up or blade cassette adjustment is displayed Press the key to change the setting Preselect blade cassette adjustment A Different settings for the Hydraulic blade group control system version refer to page 32 AB B Work lighting Switching off Switching ON Warning beacon for cer tain countries Switching off Switching ON Menu level in the termina...

Page 310: ...the working screen 125 cm 1 160 140 120 100 80 100 5 1 126 cm EQG003 009 The available icons comply with the equipment of the machine The following represented icons are not always available Icon Explanation 1 Customer counter 1 is activated Set bale diameter Comprima F 155 XC Set baling pressure for the Electronic baling pressure adjustment ver sion Comprima V Direction display ...

Page 311: ...orrected the displayed arrow starts flashing and an acoustic signal sounds 160 140 120 100 80 125 cm Adjusting and displaying the bale diameter Comprima V The bale diameter can be adjusted directly in the working screen refer to page 31 100 75 50 25 0 50 Adjusting and displaying the baling pressure Comprima F The baling pressure can be adjusted directly in the working screen refer to page 32 Icons...

Page 312: ...wine film is cut off 7N 7F 7G Net twine film was not cut off 8N 8F 8G Net wrapping twine tying chamber film wrapping is complete 6 4 Accessing the working screen Road travel screen Example menu EQG003 045 From the road travel screen Press Æ The working screen is shown refer to page 28 From each menu ü One menu is called up Press longer 6 5 Automatic call of the Road travel screen EQG000 026 ...

Page 313: ...6 cm 160 140 120 100 80 125 cm 126 cm 1 2 EQG003 037 1 Adjusted target bale diameter in cm 2 Actual bale diameter in cm Adjusting the bale diameter via the scroll wheel Select the blue value to be changed using the scroll wheel ð The icon is shown in reverse colours Press the scroll wheel ð An input field opens To increase or reduce the value turn the scroll wheel To save the value press the scrol...

Page 314: ...l ð The setting is accepted the input field closes Adjusting the baling pressure via the touch capable display Tap the blue value to be changed ð An input field opens Enter the desired value and press ð The value is saved and the input field exited 6 8 Operating the hydraulic blade group control system The blades can be switched centrally in two groups A and B without installing and removing them ...

Page 315: ...ons of the blade group control system press A AB B or ð The icon changes The current status of the blade group control system is shown in the status display in the working screen After selecting the desired function of the blade group control system a prompt is displayed after approx 2 seconds to swivel the blades in or out using the tractor hydraulics Confirm the prompt in the display Swivel the ...

Page 316: ...ng and twine tying version refer to page 41 3 Advance signalling refer to page 42 4 Tying start delay for net wrapping refer to page 43 4 Tying start delay for twine tying for the Net wrapping and twine tying version refer to page 45 4 Tying start delay for chamber film wrapping for the Net and chamber film wrapping version refer to page 45 5 Bale diameter Comprima F 155 XC refer to page 46 7 Sens...

Page 317: ...S refer to page 57 14 9 Switch between terminals refer to page 57 15 Settings refer to page 58 15 1 Sensor test refer to page 59 15 2 Actuator test refer to page 67 15 3 Software info refer to page 70 7 2 Recurring icons To navigate in the menu level menus the following icons appear again and again Icon Designation Explanation Arrow pointing up Move up in order to select something Arrow pointing d...

Page 318: ...elev ant for this menu Actuator test Quick access to actuator test actuators relevant for this menu Disk The mode or value is saved Plus Increase the value Minus Reduce the value Arrow pointing to the right Display next mode Arrow pointing to the right Display previous mode 7 3 Selecting a menu Level To bring up the menu level from the working screen press Æ The display indicates the menu level To...

Page 319: ...he icons can directly be pressed By means of the scroll wheel Select the desired menu by means of scroll wheel ð The selected menu is highlighted in colour To call up the menu press the scroll wheel Æ The menu opens For version with touch sensitive terminal By pressing the icons To call up a menu press the icon e g in the display Æ The menu opens Leaving menu Press or adjacent key Æ The menu close...

Page 320: ...ng the scroll wheel ð The value is highlighted in colour Press the scroll wheel ð An input mask opens Turn the scroll wheel to increase or reduce the value Press scroll wheel to save the value Æ The setting is saved and the input mask closes Using the value Tip the value ð An input mask opens Increase or reduce value Press to save the value Æ The setting is saved and the input mask closes 7 6 Chan...

Page 321: ...ing version n 2 1 3 EQG003 043 Depending on the equipment of the machine the menu items 1 2 and 3 for tying in the menu level may look different For the Net wrapping and twine tying version Pos Icon Explanation 1 n Number of net layers if net has been selected as the type of tying un der 3 n Number of twine layers if twine has been selected as the type of tying under 3 2 Tying start delay net wrap...

Page 322: ...net wrapping if net has been selected as the type of tying under 3 Tying start delay chamber film wrapping if film has been selected as the type of tying under 3 3 Select type of tying net or film 7 8 Menu 1 Number of net layers net wrapping n 1 5 0 1 5 2 5 n EQG003 000 ü For The menu level is active refer to page 36 ü For the Net and chamber film wrapping version Net wrapping is selected in menu ...

Page 323: ... press INFORMATION KRONE recommends 3 5 4 film layers for optimum chamber film wrapping The minimum required film layers depend on the condition of the crops With round bales whose diameter measures more than 130 cm and or very dry or very wet crops KRONE recommends at least one additional film layer 7 10 Menu 2 Number of twine layers twine tying This menu is used to set how many twine layers are ...

Page 324: ...lay shows the Number of twine layers menu Setting the number of twine layers at the start end of twine tying The following values can be set Icon Explanation n Number of twine layers at the start of twine tying n Number of twine layers at the end of twine tying Increase or decrease the value refer to page 37 To save the value press 7 11 Menu 3 Advance signalling Advance signalling indicates that t...

Page 325: ...u press Æ The display shows menu Advance signalling Setting advance signalling Increase or decrease the value refer to page 37 To save the value press 7 12 Menu 4 Tying start delay net wrapping The time period between completion of the round bale in the bale chamber and activation of the tying cycle is set using the tying start delay The tying start delay is set in seconds Comprima F Setting range...

Page 326: ...ed in menu 8 Type of tying refer to page 48 To open the menu press Æ The display shows menu Tying start delay Adjusting the tying start delay Increase or decrease the value refer to page 37 To save the value press 7 13 Menu 4 Tying start delay twine tying The time period between completion of the round bale in the bale chamber and activation of the tying cycle is set using the tying start delay Th...

Page 327: ...ress Æ The display shows menu Tying start delay Adjusting the tying start delay Increase or decrease the value refer to page 37 To save the value press INFORMATION KRONE recommends 0 0 s as the tying start delay for twine tying 7 14 Menu 4 Tying start delay chamber film wrapping The time period between completion of the round bale in the bale chamber and activation of the tying cycle is set using ...

Page 328: ...cial feature of chamber film wrapping The tying start delay is automatically set to 0 0 s for chamber film wrapping KRONE recommends this setting At high driving speeds the tying start delay can be set to a minimum for chamber film wrapping Increase or decrease the value refer to page 37 To save the value press 7 15 Menu 5 Bale diameter Comprima F 155 XC The diameter of the round bale can be adjus...

Page 329: ...des information on the direction in which the tractor must travel The higher the bar on the display the more sensitive the direction display is set The higher the sensitivity of the direction display is set the motion indication is more likely to appear in the form of arrows on the working screen For the best way of filling the bale chamber using the pick up see chapter Operation device Filling th...

Page 330: ...ersion n 8 1 2 EQG003 048 ü For The menu level is active refer to page 36 To open the menu press Æ The display shows menu Type of tying Changing mode Call up and save mode refer to page 38 The following modes can be selected Icon Explanation Net wrapping Twine tying 7 18 Menu 8 Type of tying for the Net and chamber film wrapping version n 8 1 2 EQG003 005 ü For The menu level is active refer to pa...

Page 331: ...the filling correction can be used to correct the bale diameter within a predefined range bale size 10 to 10 cm n 9 10 10 0 cm EQG003 018 ü For The menu level is active refer to page 36 To open the menu press Æ The display shows menu Filling correction Adjusting the filling correction Increase or decrease the value refer to page 37 To save the value press Example The set target bale diameter is 10...

Page 332: ...atus displays may appear on the screen Icon Explanation Tying actuator is in feed position Tying actuator is in cutting position Tying actuator is in tying position Position is not defined The keys on the sides can be used to control the following functions Icon Explanation Move tying actuator to feed position Move tying actuator to cutting position Move tying actuator to tying position Moving the...

Page 333: ...ct Æ The display shows menu Manual operation The following status displays may appear on the screen Icon Explanation Tying actuator net is in feed position Tying actuator net is in cutting position Tying actuator net is in tying position M2 Tying actuator twine is in central position Position is not defined The keys on the sides of the terminal can be used to control the following functions Icon E...

Page 334: ...g position press or Enable disable twine coupling Use the twine coupling to set twine distribution on the round bale Press Æ Twine coupling is enabled disabled The key indicates the current status The following status displays are possible at the key Icon Explanation Twine coupling disabled Twine coupling enabled 7 22 Menu 10 Manual operation for the Net and chamber film wrapping version 10 n EQG0...

Page 335: ...ollowing functions Icon Explanation Move tying actuator net film to feed position Move tying actuator net film to cutting position Move tying actuator net film to tying position Moving the tying actuator To move the tying actuator to the feed position press or To move the tying actuator to the cutting position press or To move the tying actuator to the tying position press or 7 23 Menu 13 Counters...

Page 336: ... n all 13 1 n h 17 1 0 4 0 0 0 0 ALL 2 3 EQG003 012 ü Menu 13 Counter is called refer to page 53 To open the menu press n Æ The display shows menu 13 1 Customer counter The icons that appear in the working screen have the following meaning 1 Customer counters 1 20 the active customer counter is highlighted in grey Total of pressed round bales for the relevant customer h Operating hours counter for...

Page 337: ...ter is highlighted in grey Changing the number of bales The number of bales can be changed manually in the customer counter The respective customer counter does not have to be activated for this Use and to navigate to the desired customer counter To increase the number of bales press To reduce the number of bales press Setting customer counters to zero The respective customer counter does not have...

Page 338: ...otal counters The icons that appear in the working screen have the following meaning Total counter cannot be deleted 1 Season counter 1 can be deleted 2 Season counter 2 can be deleted Total of pressed round bales h Operating hours counter The keys on the sides of the terminal can be used to control the following functions Icon Explanation 1 Set season counter 1 to zero 2 Set season counter 2 to z...

Page 339: ...witching between terminals When switching over for the first time the configuration of the machine is loaded into the next terminal The loading process may take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal When restarting the system makes attempts to start the last used terminal If the l...

Page 340: ... change to the next terminal press 7 25 Menu 15 Settings n EQG003 036 ü For The menu level is active refer to page 36 To open the menu select Æ The display shows the Settings menu The Settings menu is divided into the following submenus Menu Sub menu Designation 15 Settings refer to page 58 15 1 Sensor test refer to page 59 15 2 Actuator test refer to page 67 15 3 Software info refer to page 70 ...

Page 341: ...1 B01 B02 1 state 8 3V 7 3V 5 2V 2 4V 7 9V EQG003 030 ü Menu 15 Settings is called refer to page 58 To open the menu press Æ The display shows the Sensor test menu Icon Designation Explanation Select previous sensor Select next sensor Exit menu Setting values The minimum and maximum setting value with attenuated sensor metal in front of the sensor are shown in the upper part of the bar display The...

Page 342: ... right B11 B11 L Lock hook bale chamber left B12 B12 R Lock hook bale chamber right B13 B13 Twine guide slide position B40 B40 B OFF Blade group B swivelled out for the Hydraulic blade group control system version B41 B41 B ON Blade group B swivelled in for the Hydraulic blade group control system version B42 B42 A OFF Blade group A swivelled out for the Hydraulic blade group control system versio...

Page 343: ...f the sensor 7 Cable break or short circuit 8 Defect in sensor or job computer 20 Cable break 21 Short circuit 7 25 1 1 Adjusting sensor B08 Top blade cassette RP000 053 15 1 1 state 5 0V 1 5V 1 0V 1 0V 1 0V B08 B09 L B05 EQ003 113 Sensor B08 Blade cassette up 3 is located on the left side of the machine in the bottom part The green bar in menu 15 1 Sensor test shows the saved value The black bar ...

Page 344: ...side of the machine The green bar in menu 15 1 Sensor test shows the saved value The black bar shows the current value of the sensor As soon as a new value is saved the green bar is adjusted to the black one ü The bale chamber is closed and empty ü Menu 15 1 Sensor test is open ü Sensor B09 or B10 has been selected If the bar 2 is not inside the rectangle 1 when the bale chamber is closed and empt...

Page 345: ...ne ü The bale chamber is closed and empty ü The density of the bale core is set in position III Low density of the bale core see operating instructions chapter Operation Adjusting the density of the bale core ü Menu 15 1 Sensor test is open ü Sensor B09 or B10 has been selected If the bar 2 is not inside the rectangle 1 when the bale chamber is closed and empty adjust sensor B09 or B10 mechanicall...

Page 346: ...osen the two nuts 1 Loosen the two nuts 1 until the dimension X 3 mm is reached Tighten the two nuts 1 INFORMATION Correct functioning of the sensor can be tested using the terminal in menu 15 1 Sensor test refer to page 59 7 25 1 5 Adjusting sensor B61 Tying 1 passive The following positions are saved with sensor B61 Tying 1 passive The feed position the cutting position and the tying position 15...

Page 347: ... wrapping the feed position has been optimally set if the feed rocker arm moves as close as possible to the stop to ensure the distance is 5 mm see chapter Chamber film wrapping Checking and setting the feed position With net wrapping Press the key or until the tying actuator extends far enough and the dimension is X 285 295 mm Press Æ The set position is saved Setting the cutting position RP000 0...

Page 348: ... and Y from the table above are achieved Press Æ The set position is saved Setting the tying position RP000 045 The tying position must not be set separately as it results from the cutting position and the feed position The tying position has been set optimally when the rope 3 is not tensioned and the roll 1 is positioned in front of the ratchet mechanism If the rope 3 is tensioned and the roll 1 ...

Page 349: ...nections 5 Adjust the position of the sensor 4 Tighten the two screw connections 5 Check the position of the tensioning arm 2 again as described above INFORMATION Correct functioning of the sensor can be tested using the terminal in menu 15 1 Sensor test refer to page 59 7 25 2 Menu 15 2 Actuator test WARNING Risk of injury due to non observance of safety instructions If the relevant safety routin...

Page 350: ...rovided in the circuit diagram in the appendix No Actuator Designation K01 K01 Pick up K03 K03 Raising lowering blade cassette K20 K20 B Blade group B for the Hydraulic blade group control system version K21 K21 A Blade group A for the Hydraulic blade group control system version E02 E02 Warning beacon for certain countries E20 E20 Working lights net roll for the Working lights version E20 E21 E20...

Page 351: ...rs 15 2 2 state K01 K03 EQG000 019 Errors are only displayed if the actuator is switched on and actuator test can be performed The LED on the plug can also be checked directly on the actuator Press to switch the actuator on Press to switch the actuator off Diagnostics motors 15 2 2 state Q30 M01 M1 EQG000 053 Press to execute the function Press to execute the function ...

Page 352: ...701 40 RP701 41 RP701 51 Comfort 1 0_en 7 25 3 Menu 15 3 Software info 15 3 KRONE SW D2515020105400000 0B0 EQG000 016 ü Menu 15 Settings is called refer to page 58 To open the menu press Æ The display shows the Software info menu Display area Icon Designation SW Total software version of the machine ...

Page 353: ... read and observed to avoid accidents Safety routines 8 1 Faults of the electrics electronics 8 1 1 Error Messages WARNING Personal injuries and or machine damage caused by non compliance of error messages If error messages are ignored and the malfunction is not remedied people may be injured and or the machine may be damaged seriously Remedy the malfunction when the error message is displayed ref...

Page 354: ...Delete error message The error message will no longer be dis played until the operating terminal is next started 8 1 1 1 Possible error types FMI There are different types of errors which are shown under the term FMI Failure Mode Identification with an appropriate code FMI Meaning 0 The upper limit value was greatly exceeded 1 The lower limit value was far below the required one 2 The data is not ...

Page 355: ... step Check connector cable and plug connection for damage and tightness Æ If the connector cable plug connection is damaged replace the connector cable plug connection Æ If the sensor actuator is not damaged continue with the next test step Perform an actuator test in case of an actuator error to identify the actuator status refer to page 67 If a sensor is defective run a sensor test to identify ...

Page 356: ...t the dealer 520194 KBT KRONE operating terminal KOT Possible cause Remedy FMI 19 There is a network CAN error The wiring is faulty Check wiring refer to page 73 The operating terminal is de fective Note the error number and the FMI Then contact the dealer 520195 KBT KRONE operating terminal KOT Possible cause Remedy FMI 19 There is a network CAN error The wiring is faulty Check wiring refer to pa...

Page 357: ...iagram Check the sensor and cabling for damage refer to page 73 The control unit KMC is de fective Replace the control unit KMC 521100 High Voltage group UB1 of the KRONE Machine Controller KMC Possible cause Remedy FMI 5 There is a cable break general error or overload The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to the voltage gr...

Page 358: ...iagram Check the sensor and cabling for damage refer to page 73 The control unit KMC is de fective Replace the control unit KMC 521101 High Voltage group UB2 of the KRONE Machine Controller KMC Possible cause Remedy FMI 5 There is a cable break general error or overload The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to the voltage gr...

Page 359: ...iagram Check the sensor and cabling for damage refer to page 73 The control unit KMC is de fective Replace the control unit KMC 521102 High Voltage group UB3 of the KRONE Machine Controller KMC Possible cause Remedy FMI 5 There is a cable break general error or overload The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to the voltage gr...

Page 360: ...iagram Check the sensor and cabling for damage refer to page 73 The control unit KMC is de fective Replace the control unit KMC 521103 High Voltage group UB4 of the KRONE Machine Controller KMC Possible cause Remedy FMI 5 There is a cable break general error or overload The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to the voltage gr...

Page 361: ...iagram Check the sensor and cabling for damage refer to page 73 The control unit KMC is de fective Replace the control unit KMC 521104 High Voltage group UB5 of the KRONE Machine Controller KMC Possible cause Remedy FMI 5 There is a cable break general error or overload The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to the voltage gr...

Page 362: ...ix Circuit diagram Check the sensor and cabling for damage refer to page 73 The control unit KMC is de fective Replace the control unit KMC 521105 High Voltage group UB6 of the KRONE Machine Controller KMC Possible cause Remedy FMI 5 There is a cable break general error or overload The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to th...

Page 363: ...r the KRONE Machine Controller KMC at connection UE Possible cause Remedy FMI 4 There is a cable break short circuit general error or undervoltage The cabling is faulty Check the cabling for damage refer to page 73 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram ...

Page 364: ...ow Voltage group UB6 has failed the self test Possible cause Remedy FMI 4 There is a cable break short circuit general error or undervoltage There is a cable break or short circuit Note down the error number on the FMI and contact the service partner 521114 Low Supply voltage for the sensors Uext1 is faulty Possible cause Remedy FMI 4 There is a cable break short circuit general error or undervolt...

Page 365: ...d of the PTO shaft set at the tractor Make sure the rotational speed is not higher than 540 rpm FMI 2 The universal shaft is rotating in road mode The PTO shaft is switched off in road mode Switch off the PTO shaft in road mode 522010 Blade cassette for the Hydraulic blade group control system version Possible cause Remedy FMI 7 The blade cassette signals an error The blade cassette is not closed ...

Page 366: ...articular check the net overhang Make sure it is at least 250 mm The wrapping material brake does not release Set the wrapping material brake see chapter Settings Setting the wrapping material brake Check the axial clearance of the wrapping material brake The net is pulled earlier even though the feed rocker arm is not yet in feed position Check the sensor B02 Tying process active Check the sensor...

Page 367: ... the braking effect of the brake discs The cutting unit has lowered into the film Remove contamination from the cutting unit Check the setting of the cutting unit Check whether the cutting unit is engaged clamped during the feed process The cutting unit has not en gaged The cutting unit has been set too deep The rotational speed is too high Check the rotational speed It must not be higher than 540...

Page 368: ...ator is defect ive Check the tying actuator The wire rope is defective Check the wire rope 522024 Chamber film wrapping Possible cause Remedy FMI 7 The film is not cut The film is not cleanly cut The cutting unit is blunt Remove contamination from the cutting unit Replace the cutting unit The cutting unit is not clamped Remove contamination from the cutting unit Check and set the cutting position ...

Page 369: ...There is a fault in the twine process e g the twine end is incorrectly knotted Check the twine process see chapter Operation Twine tying The twine brake has been set with too much force Check and set the twine brake see chapter Settings Setting the twine brake The twine electric motor is unable to find a tying position Check and adjust the sensor B63 Twine tying mechanism position refer to page 67...

Page 370: ...en set Set advance signalling refer to page 42 Advance signalling has been ignored and the bale chamber loaded with too many crops Observe advance signalling Do not permanently overload the bale chamber 522038 Bale chamber bale formation conveyor Possible cause Remedy FMI 1 The setpoint speed of the bale formation conveyor of the bale chamber was below the minimum The bale formation conveyor is ro...

Page 371: ...Lock hook bale chamber right There is a mechanical fault at one of the sensors Contact the KRONE service partner 522046 Tailgate Possible cause Remedy FMI 7 The tailgate could not be closed within the specified time The sensor is defective or has been incorrectly set Check and set the sensors B11 B12 Lock hook bale chamber left Lock hook bale chamber right refer to page 73 The tailgate blocks mech...

Page 372: ... not correctly locked Open and close the tailgate again 522101 B01 Sensor B01 Speed of bale chamber Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 73 The sensor wiring is faulty 522102 B02 Sensor B02 Ty...

Page 373: ...display left Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 73 The sensor wiring is faulty 522110 B10 R Sensor B10 Filling display right Possible cause Remedy FMI 4 There is a cable break cable break sh...

Page 374: ...y FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 73 The sensor wiring is faulty 522140 B40 B OFF Sensor B40 Blade group B swivelled out for the Hydraulic blade group control system version Possible cause Remedy FMI 4 There i...

Page 375: ... damaged ex ternally Check sensor and wiring for damage refer to page 73 The sensor wiring is faulty 522161 B61 M1 Sensor B61 Tying 1 passive Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 73 The sensor...

Page 376: ...nd or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 73 The wiring of the actuator is faulty 522303 K03 Actuator K03 Raising lowering blade cassette Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuat...

Page 377: ...fer to page 73 The wiring of the actuator is faulty 522420 E20 E21 Actuator E20 E21 Working lights net roll for the Net and chamber film wrapping and Working lights version Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to pag...

Page 378: ...ecified Adjust the machine type Restart the machine The configuration parameters of the machine are invalid Configure the machine correctly Restart the machine 522530 KMB1 Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522531 KMB1 Possible cause Remedy FMI 19 The...

Page 379: ...rol unit is defective Note the error number and the FMI Then contact the dealer 522540 FM 1 Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522541 FM 1 Possible cause Remedy FMI 19 There is a network CAN error The wiring is faulty Check wiring The control unit is ...

Page 380: ...djust the sensor 63 Bale diameter terminal 46 Baling pressure Adjust the sensor 62 Blade cassette up Adjust the sensor 61 C Changing mode 38 Changing value 37 Connecting foreign ISOBUS terminal 9 Connecting KRONE Beta II terminal 3 Connecting the KRONE ISOBUS terminal CCI 1200 7 Connecting the KRONE ISOBUS terminal CCI 200 DELTA 5 Connecting the terminal 3 Correction of filling terminal 49 Counter...

Page 381: ...r the Net and chamber film wrapping version 52 Menu 13 Counters 53 Menu 13 1 Customer counter 54 Menu 13 2 Total counter 56 Menu 14 ISOBUS 57 Menu 14 9 Switching between terminals 57 Menu 15 Settings 58 Menu 15 1 Sensor test 59 Menu 15 2 Actuator test 67 Menu 15 3 Software info 70 Menu 2 Number of twine layers twine tying 41 Menu 3 Advance signalling 42 Menu 4 Tying start delay twine tying 44 Menu...

Page 382: ...25 Switching between terminals 58 Switching terminal on off 12 17 20 T Terminal Access a menu level 36 Actuator test 68 Advance signalling 42 Bale diameter 46 Correction of filling 49 Counter 53 Direction display sensitivity 47 ISOBUS settings 57 Manual operation net and chamber film wrapping 52 Manual operation net wrapping and twine tying 51 Manual operation net wrapping 50 Number of film layers...

Page 383: ...RP701 20 RP701 21 RP701 30 RP701 31 RP701 40 RP701 41 RP701 51 Comfort 1 0_en 101 Tying start delay twine tying terminal 45 Type of tying net and chamber film wrapping terminal 48 V Varying functions to KRONE ISOBUS terminal 24 ...

Page 384: ...1202278612285_78 docx 58360 1 1 20 Appendix Pos 68 Ü berschriften Überschriften 2 F J H H ydr auli kschaltpl äne 31 mod_1251809985988_78 docx 299117 2 1 20 1 Circuit Diagrams of the Hydraulic System Pos 69 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 385: ...150 102 161 00 Comprima F 125 F 155 1 3 5 5 6 1 2 3 ...

Page 386: ...resse H ydr auli k H ydraulikschaltpläne H ydrauli kschaltpl an_Legenden_Comprima F RP025_ohne XC 500 mod_1494586421104_78 docx 3444869 1 1 Standard equipment 3 Reversing device version 2 Hydraulic support jack version Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Pick up Hydraulic support jack Reversing device Pos 72 Layout M odul e Seitenumbruch 0 mod_1196175311226_0...

Page 387: ...150 102 161 00 Comprima F 125 XC F 155 XC 2 3 1 3 5 5 A A1 P K3 K1 7 7 3 A B A A1 P K21 K20 1 ...

Page 388: ...025_mit XC 50 0 mod_1494591596297_78 docx 3445005 1 1 Standard equipment 3 Hydraulic support jack version 2 Blade group control system version Meaning of the valves in the hydraulic diagram K01 Pick up K20 Blade group B K03 Raising lowering blade cassette K21 Blade group A Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Pick up Blade cassette position Hydraulic blade gro...

Page 389: ...150 102 247 00 Comprima V 150 V 180 1 3 4 T P 50 180 bar ST A MS 1V1 S F R F R 1V1 Q30 6 5 5 3 1 T 1 2 ...

Page 390: ...prima V R P025_ohne XC 500 mod_1494840120364_78 docx 3446551 1 1 Standard equipment 3 Hydraulic support jack version 2 Electronic baling pressure adjustment version 4 Reversing device version Meaning of the valves in the hydraulic diagram Q30 Baling pressure Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Electronic baling pressure adjustment Pick up Hydraulic support ja...

Page 391: ...150 102 247 00 Comprima V 150 XC V 180 XC V 210 XC 2 3 T P 50 180 bar ST A MS 1V1 S F R F R 1V1 Q30 5 5 3 1 T A A1 P K3 K1 1 1 ...

Page 392: ...150 102 247 00 Comprima V 150 XC V 180 XC V 210 XC 2 3 1 T P 50 180 bar ST A MS 1V1 S F R F R 1V1 Q30 7 7 3 1 T A B A A1 P K21 K20 5 5 1 4 ...

Page 393: ...x 3446519 1 1 Standard equipment 3 Hydraulic support jack version 2 Electronic baling pressure adjustment version 4 Hydraulic blade group control system version Meaning of the valves in the hydraulic diagram K01 Pick up K21 Blade group A K03 Raising lowering blade cassette Q30 Baling pressure K20 Blade group B Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Electronic ba...

Page 394: ...288 Pos 82 Ü berschriften Überschriften 2 P T S Stroml aufplan 342 mod_1432733738359_78 docx 2590411 2 1 20 2 Circuit Diagram Ende der Liste für Textmar ke Inhalt ...

Page 395: ...2 6 GND Term 2 6 12V Versorgung 2 6 Masse Versorgung 2 6 Steuerung Schlepper Batterie 12V Steuerung Batterie Masse Steuerung Blatt Nr 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Medium D Kloepper Schwarte 1 2 3 4 5 6 7 8 16 01 2008 27 1 05 Pin Belegung KTB geändert 10 09 2003 Ers durch Ers für Datum Letzte Änderung Erstellt A Spannungsversorgung Bedienung Ort 1 4 Bearb Änderung 150100117 000 02 Bl ...

Page 396: ..._SIG_Befüllung_rechts 3 6 B3_12V_ Posi_Netzmotor 3 7 B3_SIG_Posi_Netzmotor 3 7 B3_GND_Posi_Netzmotor 3 7 B5_SIG_Schlupf 3 3 B5_GND_Schlupf 3 3 12V Versorgung 1 8 Masse Versorgung 1 8 Ein Aus Taster Folie 1 1 8 12VFU Term 1 8 GND Term 1 8 LIN BUS 1 8 5 6 gn br 11 8 7 17 sw rt 1 rs 2 4 ge Platine Jobrechner 9 3 2X1 20 21 2X1 2X1 2X2 2X3 14 10 12 13 16 19 18 15 Blatt Nr 1 2 3 4 5 6 7 8 Anlage F125 F1...

Page 397: ...echts 1 XB10a B10_GND_Befüllung_rechts 2 6 B3_GND_Posi_Netzmotor 2 6 1 XB3a α U 1 2 3 B3 Posi Netzmotor B3_12V_ Posi_Netzmotor 2 6 2 3 XB3a B3_SIG_Posi_Netzmotor 2 6 B2_8 ge B2_7 ws B1_10 ge B1_9 ws B5_20 ge B5_21 ws B9_12 ge B9_11 ws B10_14 ge B10_13 ws B3_17 ws B3_15 rt B3_16 ge bl bl br bl br br bl br br bl Blatt Nr 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Medium D Kloepper Schwarte 1 2 3 4 5...

Page 398: ...erbodenverstellung 2 6 XY03b 1 2 Y03 Messerbodenverstellung XY03b Y3_GND_Messerbodenverstellung 2 6 M1_1 ge M1_2 ge Y01_12V_3 ge Y01_GND_5 ws Y03_12V_4 ge Y03_GND_6 ws Option mit Schneidwerk Gepr 09 02 2007 Änderung Zustand 1 2 3 4 5 6 7 8 Urspr Schwarte 09 02 2007 Schwarte Bl von Anz Blatt Nr Norm Ers durch Ers für 1 2 3 4 5 6 7 8 Anlage F125 F155 V150 V180 Medium D 4 4 Datum Datum Name Ort Bearb...

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Page 425: ......

Page 426: ...9 Before the Start of the New Season 278 Before working on the hydraulic system 265 Behaviour in hazardous situations and when accidents occur 27 Bleed the friction clutch on the universal shaft 88 223 Brake disc Gluing on insulating tape 278 Removing insulating tape 280 Brakes 224 C Central chain lubrication system 201 Chamber film wrapping 161 Notes on operation 167 Removing paint residues 222 C...

Page 427: ... 278 Grinding Blades 248 H Hitches on the Drawbar 232 How to use this document 9 Hydraulic brake Export 108 Hydraulic Connections 67 Hydraulics 105 I Identification Plate 61 Importance of the operating instructions 15 Information Required for Questions and Orders 61 Initial commissioning Wrapping material brake 87 Insert Net 159 163 Insert Sheet 165 Inserting a film roll 162 Inserting a net or fil...

Page 428: ...s before commissioning with chamber film wrapping 222 Remowing the Crop Blockages in the Crop Collection Area 175 Re Ordering Safety Labels and Information Labels 48 Re Ordering this Document 9 Replacing the hydraulic oil filter 267 Reversing device 179 Roller drive drive belt tension 243 S Safely checking the oil level and changing the oil and filter element 29 Safety 14 Safety Equipment 49 Safet...

Page 429: ...a 62 Technical Data of the Machine 62 Tensioning the floor conveyor 132 Term 10 Tighten the floor conveyor and set the spring pretensioning 169 Tightening torques 207 Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes 209 Time Intervals for Oil Level Check and Oil Change on the Gearboxes 233 Traffic safety 22 Travelling speed 124 Twine Tying 150 Settings 156 Tying Position 98 ...

Page 430: ...chinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de ...

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