JBT FoodTech Frigoscandia GYRoCOMPACT M7 Installation Manual Download Page 3 | Manualshive

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INSTALLATION

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INTRODUCTION-02

INSTALLATION MANUAL

ABOUT THIS INSTALLATION MANUAL

This installation manual has been designed to give information in
how to install the equipment. The installation manual is the
property of JBT FoodTech. Check lists and documents to be
filled out shall be returned to the project leader. The remaining
documents shall be either destroyed or returned to the project
leader after the installation is completed, and under no circum-
stances be stored in customers facility.

Before starting the installation, make sure all safety precautions
are made and local regulations are followed. To ensure the
safety of yourself and all personnel, working with and nearby
the equipment, always read and understand the safety informa-
tion in the installation manual.

JBT FoodTech reserves the right to make changes at any time
without prior notice.

Copying or distribution of this installation manual is strictly
prohibited.

Trademarks that are used in this installation manual are marked
with ® or ™. These trademarks are the exclusive property of
JBT FoodTech.

We appreciate if you contact us with comments regarding
errors, missing information or other ways to improve this
manual.

Published by:
John Bean Technologies AB
Technical Documentation Department
PO Box 913
SE - 251 09 Helsingborg
Sweden

© Copyright John Bean Technologies AB. Printed in Sweden.

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Summary of Contents for FoodTech Frigoscandia GYRoCOMPACT M7

Page 1: ...0 INSTALLATION MANUAL Frigoscandia GYRoCOMPACT M7 Spiral Freezer...

Page 2: ...N...

Page 3: ...local regulations are followed To ensure the safety of yourself and all personnel working with and nearby the equipment always read and understand the safety informa tion in the installation manual J...

Page 4: ...INSTALLATION 2 2 INTRODUCTION 02 INSTALLATION MANUAL...

Page 5: ...ding to separate check list 7 Report any errors on Deviation Reports 8 Fill in Actual installation hours 9 Send the Electrical System form to confirm changes no changes of the Electrical System 10 Tes...

Page 6: ...2 2 0000 07 01 01 00 INSTALLATION MANUAL INSTALLATION...

Page 7: ...e project manager If any changes are made in the electrical system we will update the documentation and send new sets of final drawings and other documents concerning the electrical system Order No Pr...

Page 8: ...2 2 0000 07 01 02 00 INSTALLATION MANUAL INSTALLATION...

Page 9: ...and this manual Observe warning signs on machines and ex ercise safe practices Form safe working habits by reading the rules and abiding by them Keep this manual handy and review it from time to time...

Page 10: ...is hazardous to linger inside the enclosure while any compo nents are moving or when the equipment is activated In general no person should be allowed to be inside the equip ment while any moving par...

Page 11: ...ry to personnel or damage to equipment Lighting JBT recommends working illuminations of approximately 200 lux around the equipment Good lighting facilitates checks and work on the equipment while also...

Page 12: ...ger Warning symbols Note Symbols are applicable depending on installed equipment Low temperature Wear required protective clothing when working at low temper atures or with cold components High temper...

Page 13: ...All smoke exposure scenarios should be treated by a medical professional Natural gas hazard Some equipment incorporates a natural gas hazard All fault finding and maintenance should only be carried o...

Page 14: ...e sure to use protective helmet when entering the equip ment Make sure to use protective shoes when entering the equip ment Make sure to use eye protection when entering the equipment Make sure to use...

Page 15: ...in death serious injury and or damage to property equipment and or environment Warning This means that a serious accident may occur if this provision is not observed This accident will result in injur...

Page 16: ...10 0000 00 01GB 11 24 SAFETY...

Page 17: ...her details Note Only use well trained and authorized personnel when working with JBT FoodTech equipment Personnel safety Personnel Protective Equipment PPE must be worn and in the correct manner Do n...

Page 18: ...on of both the temporary power and the main incoming cable to the control panel must be handled by the customer or his authorized subcontractor Follow the procedure to Lock out Tag out Verify that fol...

Page 19: ...nviron ment Fire prevention Remove combustible waste and debris from the work site Make sure that fire extinguishers are available when hot work such as welding and grinding is carried out You must al...

Page 20: ...SAFETY 4 1000 07 01GB 02 03...

Page 21: ...ce of work as well as the instructions in the manual Always follow the detergent manufacturer s recommenda tions In order to obtain optimum results and avoid bacterial growth only recommended cleaning...

Page 22: ...nd the use of hot water at maximum 60 C 140 F as a safety limit We recommend That cleaning is done only when equipment and production have been shut down in accordance with the local regula tions If c...

Page 23: ...Make certain that the circuit is OPEN by using the proper test equipment Note Test equipment must be checked at regular intervals Capacitors must be given time to discharge otherwise it should be done...

Page 24: ...ly checked and maintained by authorized personnel That the Lock out Tag out procedure is followed when working on the equipment This prevents the possibility of starting the equipment by mistake and d...

Page 25: ...f an accident ammonia discharge 1 Evacuate all people within the risk area Persons exposed to ammonia fumes should be taken to safety immediately It is important that they breathe fresh air 2 If possi...

Page 26: ...m Immediate irritation of eyes mucous membranes and respiratory organs Exposure time below 1 hour usually causes no harmful injuries 1700 ppm Severe irritation of eyes mucous mem branes and respirator...

Page 27: ...s big enough 3 Make sure that the sub floor will be correctly prepared ac cording to the drawings and completed before the installa tion is scheduled to start If it is complete check its levels and di...

Page 28: ...ng the whole installation it is necessary to have access to a forklift truck with a lifting capacity of 2 5 ton TIG welding machine 25 120A protection gas for stainless steel and 1 6 mm filler rods To...

Page 29: ...000 07 01 02 00 Required personnel skills The person persons that install the equipment must be skilled both in mechanics and electrics At least one person must be skilled in TIG welding and available...

Page 30: ...2 INSTALLATIONPREPARATION 1000 07 01GB 04 00 INSTALLATION MANUAL 2 The structure of part 2 of the Installation matrix example...

Page 31: ...nd accepted At the bottom of the fax you can find information on partial deliveries Contact your Customer Project Manager CPM for more information A Pre printed fax number B Signing line C Equipment D...

Page 32: ...Finding a certain article 1 Find the parts parent in Field 9 2 Go from Field 9 to Field 3 drawing number and find the part you are looking for 3 Look in Field 6 on the same row as the part to see whi...

Page 33: ...ransport the equipment in the correct manner Incorrect handling during transport can damage the equipment Pre assembled parts For parts arriving to site as a pre assembly always check that screw joint...

Page 34: ...6 INSTALLATION PREPARATIONS 1000 07 01GB 05 03...

Page 35: ...surface Do not stack any other crates than those containing the belt which can be stored two in hight Transport the floor sections carefully Use a forklift or a hand forklift with extensions Refer to...

Page 36: ...s and moisture If the floors are stored in direct sunlight temperature in the stainless steel 1 can go up to 60 90 C depending on the surrounding heat When the steel becomes hot it will expand and str...

Page 37: ...o not use forklift Caution Make sure that you transport the equipment in the correct manner Incorrect handling during transport can damage the equipment Do not move the floors1 with two forklifts if t...

Page 38: ...500 1500 1500 1500 EVP Evapora tor L x W x H m 4 00 x 1 80 x 1 35 4 00 x 1 00 x 1 65 3 90 x 1 05 x 2 00 3 80 x 1 00 x 2 10 kg 1700 3500 3500 3600 FB Frigobelt L x W x H m 4 30 x 0 80 x 1 20 4 30 x 0 9...

Page 39: ...ment FF M ADF FF M SD EU Evaporator unit L x W x H m 3 30 x 1 65 x 2 50 3 20 x 2 35 x 0 90 kg 1850 950 EVP Evaporator L x W x H m 3 90 x 2 30 x 1 85 4 15 x 2 43 x 1 45 kg 2600 2250 IR Rail section L x...

Page 40: ...IE Insulated enclosure L x W x H m 4 00 x 1 20 x 1 40 4 00 x 1 20 x 1 40 4 50 x 1 20 x 1 40 4 50 x 1 20 x 1 40 kg EL Control Panel L x W x H m 2 00 x 1 20 x 0 60 kg Infeed shaker L x W x H m 1 90 x 1...

Page 41: ...05 x 1 40 kg 950 TK OST Tank See separate table Crate Content Dimensions and weight Fryer M10 6 Fryer M10 7 Fryer M10 8 FR Fryer L x W x H m 7 80 x 2 30 x 2 40 8 80 x 2 30 x 2 40 9 80 x 2 30 x 2 40 k...

Page 42: ...8 DELIVERY INFORMATION 0000 03 01GB 11 09...

Page 43: ...e evaporators and fans Electrical installation Electrical installation Installation and mounting of the evaporators and fans Installation of the Ball chains Installation of the out feed unit Installat...

Page 44: ...2 INSTALLATION 1000 07 01GB 07 01 INSTALLATION MANUAL...

Page 45: ...or Make sure that the measurements are correct Refer to the drawings of the sub floor and to illustration 1 2 Level the outer edges of the sub floor so that all the floor sections have a level base to...

Page 46: ...eld the joint and use the correct setting on the TIG welding machine If you are not careful or you use another setting the material around the weld can melt or the weld can become too weak A too high...

Page 47: ...or in its lifting beam and place it on the evaporator stand see illustra tion 1 1 1 2 Note The lifting equipment must have a lifting capac ity of a minimum of 5 tons A telescope fork lift is preferabl...

Page 48: ...2 INSTALLATION 1000 07 01GB 09 03 INSTALLATION MANUAL...

Page 49: ...drawing of the stand 5 Install the ballrails to the stands Use two persons to care fully put them in the correct position and bolt them into place Do not tighten the bolts Caution Handle the ballrail...

Page 50: ...r point Make sure that you have the right link height for meas uring the distance between the inner and outer ballrails 17 Do a check of the distance between the in ner and outer ballrails Refer to th...

Page 51: ...ls at the outer transfer point Fan driven by pass air balance tunnel Function The air balance tunnel creates air curtains that prevents air from blowing out or in through the openings The air curtains...

Page 52: ...c sheets on some belt tiers Ramp down time 1 Set a ramp down time at the frequency con verter to avoid overstressing when the fan motor speed is reduced quickly 2 Run the fan motor at its highest spee...

Page 53: ...n manual Sealing of enclosure elements Note No naphtha or similar greasy products are allowed as cleaning agents Mounting and installation 1 Erect the enclosure according to the manufacturers drawing...

Page 54: ...2 INSTALLATION 1000 07 01GB 12 00 INSTALLATION MANUAL...

Page 55: ...24 hours in order to let the sealing compound harden Never apply new sealing compound during hardening Cleaning agents General Special cleaning and activator agents should be used when sealing with B...

Page 56: ...paper every time 3 Let the agent evaporate 10 minutes before further work is done 4 Never touch a cleaned surface Masking 1 Apply masking tape around the joints 2 If foam or expanding strips are used...

Page 57: ...th masking tape B 2 Use a tool to draw the outline D of the hole with the correct radius Refer to the drawing 3 Drill a hole in the centre of the outline D 4 Drill a hole C inside the outline 5 Insert...

Page 58: ...4 INSTALLATION 1000 07 01GB 13 01 INSTALLATION MANUAL...

Page 59: ...k on the equipment Clean all the joints of the enclosure during the installation proce dure Joint between enclosure and floor 1 Clean the surfaces and apply masking tape on the enclosure panels and fl...

Page 60: ...fill up the joints B and press the elements together 3 Clean the surfaces and apply masking tape on the enclo sure panels C 4 Apply sealant in the L shaped cover F at the points E 5 Mount the cover b...

Page 61: ...Isoflex Topaz Nca 52 and LocTite 243 to lock the chain joints 6 Shorten the last length of chain so that the chain tensioner is in the central position 7 Make sure that you leave a gap of a total of 1...

Page 62: ...2 INSTALLATION 1000 07 01GB 15 00 INSTALLATION MANUAL...

Page 63: ...ccording to illustration 1 5 Check the motors pulling force by pressing a blunt object against the chain Refer to illustration 1 Do this running the belt drive system at low medium and high speed 6 Ad...

Page 64: ...ween the motor and the drive shaft Increase tension Big increase Increase the motor sprocket wheel or decrease the drive shaft sprocket wheel with one or more teeth Small change Big motor sprocket Ref...

Page 65: ...me on both shafts 23 21 1 0952 26 31 0 8387 23 25 0 92 32 31 1 0323 22 20 1 1000 21 25 0 84 24 26 0 9231 31 30 1 0333 32 29 1 1034 27 32 0 8438 25 27 0 9259 30 29 Higher belt tension 1 0345 21 19 1 10...

Page 66: ...19 1 3158 32 20 1 6000 39 21 1 8571 25 21 1 1905 29 22 1 3182 37 23 1 6086 38 19 1 8947 31 26 1 1923 32 24 1 3333 34 21 1 6190 38 20 1 9000 30 25 1 2000 35 26 1 3461 39 24 1 6250 40 21 1 9048 24 20 1...

Page 67: ...n and maintenance easier 5 Connect the cables to the motor emergency stops door heating etc For information on connecting the motor refer to the diagram Motor connection box on the next page If you ha...

Page 68: ...and it corresponds with the net supply If there is no Y D on the plate it is most likely a D connection but it must be checked with the motor supplier The voltage on the motor plate that corresponds...

Page 69: ...g nozzles C Plastic pipes D Priming plug E Lubrication button F Oil reservoir 3 Connect the hose between the pump and the metering elements 4 Make sure that the metering valves A are connected to the...

Page 70: ...2 INSTALLATION INSTALLATION MANUAL 1000 07 01GB 18 01...

Page 71: ...nstructions for doing a check of the electrical system Refer to the installation manual Troubleshooting 1 Make sure that all the safety equipment is working properly 2 Check and if necessary adjust al...

Page 72: ...2 INSTALLATION 1000 07 01GB 20 00 INSTALLATION MANUAL...

Page 73: ...iece of conveyor belt onto the infeed rails 3 Make final adjustments to the infeed rails 4 Fit the Curve loader 1 in place Refer to installation instruction Curve loader 1000 07 01 21 Note Mounting an...

Page 74: ...o the next step Warning The drive system must always be operated with the safety handle during conveyor belt installation The person operating the safety handle must always be alert and make sure inst...

Page 75: ...tration 5 Do as follows Make the support ring as small as possible by pulling all sections against the centre of the conveyor belt stack Start at the cheese cutter push out the support ring section un...

Page 76: ...the infeed conveyor belt tension switch 3 Check the function and adjustment of the conveyor belt take up switch or conveyor belt compressor switch 4 Check the function and adjustment of the product he...

Page 77: ...od The conveyor belt tension should never exceed 700N at the transfer point in either of the two measurements The conveyor belt tension should never exceed 450N in front of the outfeed unit after the...

Page 78: ...6 INSTALLATION 1000 07 01GB 22 03 INSTALLATION MANUAL...

Page 79: ...s stroke There must always be at least one weight left on the active side when the take up is in its bottom position 2 Long short belt switch 1 Hold the movable shaft in its top position see illustrat...

Page 80: ...n situations 2 The cc measures in the tables are approximate The number of active weights stated in the table must be on the active part of the wire when the take up is in its top position 5 Activewei...

Page 81: ...M L 5 1 3 1 M 5 1 0 2 M l l A c c 0 5 1 s t h g i e w 2 A 4 0 9 8 5 1 g n i w a r D 0 5 8 A 0 0 8 X B F 0 0 6 C G t h g i e h k n i L 5 1 6 M 7 1 9 M 5 1 3 1 M 5 1 0 2 M l l A c c 5 5 s t h g i e w 0...

Page 82: ...6 2 1 g n i w a r D 0 5 3 A 5 3 5 X W B F 2 9 C G t h g i e h k n i L 5 1 6 M 7 1 9 M 5 1 9 M 5 1 3 1 M 5 1 0 2 M 0 8 1 0 8 c c 5 9 s t h g i e w 3 0 2 2 c c 3 6 s t h g i e w 4 A F 2 8 8 6 2 1 g n i...

Page 83: ...0 2 1 A 8 5 1 7 6 1 g n i w a r D 0 5 0 1 A 0 5 2 1 X W B F 2 9 C G t h g i e h k n i L 5 1 6 M 7 1 9 M 5 1 9 M 5 1 3 1 M 5 1 0 2 M 0 8 s t h g i e w 0 1 c c 0 6 s t h g i e w 8 c c 7 7 0 0 1 c c 4 5...

Page 84: ...8 A 5 3 0 1 X W B F 6 0 1 C G t h g i e h k n i L 5 1 6 M 7 1 9 M 5 1 9 M 7 1 3 1 M L 5 1 3 1 M 5 1 0 2 M 0 5 1 0 8 1 c c 2 5 s t h g i e w 9 c c 9 5 s t h g i e w 8 0 2 2 s t h g i e w 0 1 c c 6 4 A...

Page 85: ...n i c c 0 8 s t h g i e w 8 m o t t o b n i e v i t v a s t h g i e w 3 n o i t i s o p 0 0 1 c c 7 5 s t h g i e w 0 1 n o i t i s o p m o t t o b n i e v i t c a s t h g i e w 3 0 0 0 9 5 1 1 3 1 3...

Page 86: ...0 1 c c 1 5 s t h g i e w 2 1 G 5 8 6 0 2 1 1 g n i w a r D 0 5 1 1 A 0 1 2 1 X M B F 0 1 M C G t h g i e h k n i L 7 1 6 M 7 1 9 M 7 1 3 1 M L 7 1 0 2 M 0 8 s t h g i e w 0 1 c c 1 6 c c 9 6 s t h g...

Page 87: ...Check the clearance between the inner ball chain and the belt foot Do this where the inner ball chain travels in under the belt at the ball chain tensioner 2 Check if the belt foot runs freely in rela...

Page 88: ...justment of the freezer belt side guides on the infeed unit The correct clearance allows you to move the belt sideways 6 Check if there is clearance between the glide strips and the belt mesh after th...

Page 89: ...lowing a Check the function and adjustment of the limit switch by turning the arm b Measure the distance between the belt side links and the arm 9 Check if the transfer takes place within 50 mm after...

Page 90: ...4 INSTALLATION 1000 07 01GB 29 00 INSTALLATION MANUAL...

Page 91: ...Make sure the oil level in central lubrication canister and gear boxes are correct 4 Make sure the settings for the door heating relay are correct Refer to service info 01 06 139 5 Make sure that the...

Page 92: ...tering elements B for any new oil that indicates a leak 4 Check the oil distribution from the pump to the lubrication nozzles A by doing the following a Wipe off any oil from the area around the lubri...

Page 93: ...all fittings are tightened when you have completed any type of work on the lubrication system There must not be any air bubbles in the system If necessary prime each circuit using the prime function F...

Page 94: ...ks check the diaphragm D in the valve Refer to illustration 4 and 5 3 Check the function of the blowing valves B 4 Do the following if the blowing valves do not open a Check the electrical connection...

Page 95: ...r in the solenoid valve Refer to illustration 7 Air dryer A Dust filter B Air dryer C Oil filter D Liquid filter Check the pressure in the ADF system while the ADF unit is running The pressure should...

Page 96: ...Inspection after ADF installation 1 Check adjustment of the ADF nozzles Refer to illustration 10 2 Check the alignment of the drive shaft and rails by doing the following 3 Measure the diagonals The d...

Page 97: ...the following on the infeed unit and rails Allignment on wheels and rails Notes Cover assembled correctly Function and setting of the belt tension safety switch Function and setting 15 mm below the t...

Page 98: ...movement from FB length Amount of accumulated belt in the take up ca 1000 mm 11 Check the following on the upper belt supportring Radial and vertical setting Notes 12 Check the following on the outfe...

Page 99: ...at the sensor and suction pipe Ball track temperature sensor Air temperature sensor Check the emergency stops circuit breaker and door switches Check the displays all pushbuttons and switches Holding...

Page 100: ...ouplings pipes and hoses for leakage Nozzles and mechanics in the spray arm Mist pipe with nozzles valves and drainage Function of the water pressure switch 23 Check the following on the ADF 23 2 Func...

Page 101: ...transfer 60o 10 12 mm GC M9 M10 GC M10 TC At transfer 45o GC M9 M10 Between stand 1 14 18 24 mm GC M7 FDM GC M10 TC Between stand 1 7 3 mm 3 m m Side view of the belt position switch Belt engagement o...

Page 102: ...4 5 6 6 8 9 40o C 104o F 4 6 6 7 9 10 50o C 122o F 4 6 7 8 10 10 60o C 140o F 4 7 7 8 10 11 70o C 158o F 5 7 8 9 11 12 80o C 176o F 5 8 8 10 12 13 90o C 194o F 5 8 9 11 14 15 100o C 212o F 6 9 9 11 14...

Page 103: ...operating temperature slowly The enclosure can be damaged if the temperature is taken down too fast 1 Slowly reduce the temperature in the freezer to 1 C Note Do not reduce the temperature faster tha...

Page 104: ...e the 12 hours with 6 steps and you get six two hour steps The temperature must fall from the current temperature of 20 C to the operating temperature of 40 C The temperature difference is 60 C Divide...

Page 105: ...with the help of a Volt meter OK Main switch may be broken or fuses for the power supply may need to be changed If none of the above examples solved the problem Contact El design support No Yes Find...

Page 106: ...oning 4 Service handles according to service info 249 OK No Yes Check if the service handle is attached properly Do a reset with the button on top of the handle Check if the relay has power Cable numb...

Page 107: ...gs If none of the above examples solved the problem Contact El design support 7 Door heaters according to service info 221 OK No Yes Check the pressure switch by watching the input on the PLC when the...

Page 108: ...to the fan motors in the control panel and on the motor protections Cable number Page number in the drawings Check if all the motor protection are ON Check all the connections in the motor in the con...

Page 109: ...between 70 and 130 Ohm depending on the temperature Do the same between part 1 and 3 Look for loose wires on the terminal blocks If none of the above examples solved the problem Contact El design supp...

Page 110: ...6 INSTALLATION 1000 07 01GB 25 01 INSTALLATION MANUAL...

Page 111: ...equipment contact the IT department in Helsingborg Sweden The user software NEWTONMeter PC is to be installed on a PC under a Microsoft Windows Operating System Therefore the Setup exe of the install...

Page 112: ...able to the logger connector marked USB and to the computer The following screen will appear 3 Click on the to open the connection to the logger The data from the logger will be read in the computer T...

Page 113: ...easurements per second In put sampling period ms Number of measure ments per second 1 1000 10 100 100 10 1000 1 It is desirable to get a high resolution At the recommended belt speed of 1 stack revolu...

Page 114: ...s The logger has three different channels for load cells It makes it possible to use the logger for other type of measurements The channel to be used for belt tension measurement has to be provided wi...

Page 115: ...8 Click on the 9 Disconnect the USB cable Note If incorrect numbers are stored in the logger you will still get a graph but the graph will be incorrect and misleading If this happens open Sensor scale...

Page 116: ...ime for 1 stack revolution Note The time for 1 stack revolution is not allowed to deviate more than 0 5 second otherwise the measurements will drift away and make it difficult to interpret the result...

Page 117: ...links Note The load cell is positioned on the inside of the outer side links on the FRIGoBELT Widebelt and FRIGoBELT On the FRIGoBELT Widebelt TC the load cell is positioned on the outside of the cen...

Page 118: ...the belt is set to the correct speed 4 Turn the power ON on the logger Make sure the power led turns green 5 Make sure you have a pen and paper to write on 6 Make sure you have a stop watch Start log...

Page 119: ...the proximity switch connection Mark at the outside of the side link were the load cell is mounted Make sure the posi tion of the mark is easy to identify When the proximity switch is passing the magn...

Page 120: ...sed to show other belt force sensors position For example when the sensor approches the cheese cutter or the position of the sen sor at the outfeed rail just before the belt stops Stop logging data 1...

Page 121: ...Includes date and time in window Data is read fast The date and time is always exported with the text file 2 Click on the to open the connection to the logger Note To disconnect the logger click on a...

Page 122: ...cell data from Force sensor 3 I Dig bin Proximity switch data J Low bin Control file When doing a belt tension measurement only one channel is used In this example ch1 A proximity switch can be used...

Page 123: ...t L to save the data on your hard drive L M The graph will show all values in the chosen file s Note There are two different ways to zoom the graph Either by mak ing a window over the area you want to...

Page 124: ...measurement s 11 Click on the Preview button O 12 To export both measurements in the same file click on the Combine measurements button P and follow the same procedure as described above 13 To print...

Page 125: ...In put Red Out put Shield Load cell Burster 8416 Connect to NEWTONMeter Female connector 2 1 3 4 5 White supply Yellow signal out put Brown supply Green supply output Shield Connection for Magnet Swi...

Page 126: ...o start flashes green flashes green X measurement is running flashes red flashes green X battery is low X X flashes green PC connection is established flashes green flashes red X memory fault Key 1 Sw...

Page 127: ...n a table Make sure no external force is acting on the load cell other then its own weight during the check Power ON the logger and START measuring Wait two minutes before STOP measuring Connect the l...

Page 128: ...18 INSTALLATION 1000 07 01GB 26 06...

Page 129: ...ipment with warm motors Maximum Conveyor Belt Tension Immediately stop the conveyor belt and take necessary actions if the belt tension exceeds maximum belt tension specification Conveyor Belt Maximum...

Page 130: ...00 800N 300 400N Singel Stack Conveyor Belt Tension Adjustment If required there are some ways to increase or decrease the conveyor belt tension Adjusting Stack Tension A To increase the conveyor belt...

Page 131: ...eyor belt stack first tier Normally where the inner side of the conveyor belt collapses B Descending Stack Tension Maximum conveyor belt tension at the descending conveyor belt stack uppermost tier No...

Page 132: ...n veyor belt take up1 Adjusting Ascending Stack Tension B To increase the conveyor belt tension strain the bridge spring alternatively add weights to the bridge To decrease the conveyor belt tension l...

Page 133: ...nstalling the software it is recommended to set the computer clock to actual time and date 1 Install FRIGoLOGG version 1 03 on your computer 2 If the program installation do not start automatically se...

Page 134: ...l stop the measurements in the freezer Recommended is to run as close to the outfeed unit as possible 2 Decide in which way to stop the belt when the logger and load cell is in the correct end positio...

Page 135: ...mm when the jaws are tightened to the load cell If the compression is more or less change the thickness of the spacers between the jaws and the load cell Preparations 1 Place a noticeable mark on the...

Page 136: ...he 0 point of the belt stack on first belt tier Refereed as Time 3 later on Stop logging data 1 Stop the belt when the logger is in the correct end position Note that the belt will travel a bit before...

Page 137: ...It is most essential to add the times in order to interpret the measurements 3 Select Export to save all data to the PC hard drive In the Save as box type in the customer name and the date as File na...

Page 138: ...according to table A 3 Select the three cells to activate the intelligent copy function according to table B 4 Select the square dot in the lower right corner and drag the box down to the last time v...

Page 139: ...COMPACT M10 the higher the belt tension should be The FRIGoBELT belt is designed for a max allowed belt tension of 700N and the FRIGoBELT Widebelt for a max allowed belt tension of 1000N Warning Belt...

Page 140: ...surement and analyse of the belt tension is done it is of great importance that the information is sent to the project or service manager The measurements will then be archived by order number and dat...

Page 141: ...power abuse of the load cell etc the calibration might be a bit off If the calibration check shows an offset of 50N all values of a belt tension measurement should be 50N higher then shown in the grap...

Page 142: ...Load 0 2 kN Output signal 0 to 20 mV Brand Esys No of channels 1 Protection class IP27 Operating temperature 40 C to 50 C Sampling period 1 per second Memory size 2 Mbite Memory capacity 277 hours mea...

Page 143: ...lling the cleaning system The cleaning system is an optional part of the freezer and can be one of the following types Cleaning In Place CIP Product Zone and Evaporator cleaner PZE Product Zone Cleane...

Page 144: ...2 INSTALLATION 1000 07 01GB 19 00 INSTALLATION MANUAL...

Page 145: ...l air dryer and air receiver outside the freezer according to the Dryer and ADF drawing index 22 4 Install compressor unit when the compressor is supplied by JBT FoodTech 5 Install the limit switch ac...

Page 146: ...interference Test run D Dew point indicator Should have a green colour indication dew point under 32 C E Manometer showing the air pressure in the tank which is being reactivated should be 0 F Manome...

Page 147: ...ote When the air dryer changes from one tank to the other the air pressure for a short while is high in both tanks 16 Check alignement of drive shaft and rails The diagonal measures at H and I must no...

Page 148: ...e installed after the enclosure is completed Do the following installations as soon as they are possible to complete Install the compressor unit Only do this if the compressor is supplied by JBT FoodT...

Page 149: ...nd to get a water tight connection 6 Install all the pipes on the outside Teflon tape must be used on all threaded surfaces 7 Install the circuits inside the freezer 8 Connect the circuits with the ma...

Page 150: ...he cleaning system please refer to the manufac turer manual for the pump station Product zone rinser PZR Note Use protective glasses and clothes when enter ing the freezer Make final adjustments to PZ...

Page 151: ...to illustration 2 4 Tighten all clamps and brackets 5 Foam and seal the the pipe penetrations carefully and fit the cover plates 2 Start up 1 Check the rotation direction of the belt drier fan accord...

Page 152: ...2 INSTALLATION 1000 07 01GB 36 00 INSTALLATION MANUAL...

Page 153: ...can not be used once you have the belt and the enclosure in position Hose and bucket The hose and bucket is more work intensive since you have to hold both the hose and the ruler Laser beacon To measu...

Page 154: ...bucket 6 Measure all the measurements around the stack by using the Rail levelling tool 7 Measure the reference level once again to make sure that no water has leaked out Tip An easy way of creating...

Page 155: ...1 Use zip ties to attache the hose to the levelling tool Follow your normal procedure to fill up the system with water or alcohol 2 Place the tool on the drive chain were the belt feet are rest ing ab...

Page 156: ...ion the beacon 100 or 200 mm below the 0 point used This makes calculations easier Interpreting the beam The centre of the light beam is the true level It is not possible to use the top or bottom of t...

Page 157: ...ethod to build measure and adjust the belt stack transfer area in Frigoscandia GYRoCOMPACT Spiral Equip ment Definitions Level When all stands and ball rails are adjusted to their correct level height...

Page 158: ...sidelinks that can give permanent damage to chains and to the belt Rail 3 Rail 2 Lh 2 Lh Lh Rail 1 Goose neck Incoming rail Outgoing rail Horse shoe rail Picture 2 Incorrect transfer Dual transfer Ho...

Page 159: ...il 1 and square tube at the same height Picture 5 When underside of rail 1 and underside of square tube are at the same height rail 1 is positioned correctly 5 Weld the joint between rail 1 and 2 6 Ra...

Page 160: ...sfer point 3 Tac weld the outgoing rail in position 4 Measure the distance between rail 1 and outgoing rail at 3 positions according to picture The outgoing rail shall be horizontal at all points At t...

Page 161: ...pection Measure the distance between the rails to ensure that the dis tance between the rails decrease continuously all the way from a point 300 400mm before the transfer Point D in picture 6 up to th...

Page 162: ...SERVICE INFORMATION SERVICE INFO NUMBER 342 EQUIPMENT GENERAL GC FRIGoDRIVE REVISED BY G RAN GRAMBY REVISION DATE APRIL 2014 6 342 01GB 00...

Page 163: ...resistor and use the 10 A version of the new relay Setting Set the front potentiometers as follows HYS 10 LEVEL Current DELAY 1 3 sec To access the DIP switches open the grey plastic cover Set the DIP...

Page 164: ...he freezer is cold and the heating contractor is activated 3 Check that the circuit breaker for the door and infeed heating transformer is activated 4 Check that the circuit breakers for door and infe...

Page 165: ...s pin is pushed out If the pin is obstructed by ice it can not be pushed out and the switch gives no signal Therefore this type of belt position switch must be replace by the type 2 Belt position swi...

Page 166: ...PAGE 2 2 DOCUMENT NUMBER 170 01GB 02 REVISION DATE MARCH 1999 EQUIPMENT GC REVISED BY AKP SERVICE INFO NUMBER 170 SERVICEINFORMATION...

Page 167: ...stop position length 11 Freezer condition Notes Run 1 Run 2 Run 3 Check weights according to Service Info 049 No of active weights 5 Distance from moveable roller to lower fixed roller 4 Stop positio...

Page 168: ...PAGE 2 2 DOCUMENT NUMBER 111 01GB 00 REVISION DATE DECEMBER 1993 EQUIPMENT GC REVISED BY LAR SERVICE INFO NUMBER 111 SERVICEINFORMATION...

Page 169: ...t eyelevel above the lubrication pump 2 Make sure that the surface is thoroughly cleaned with a degreasing compound containing no oil before installing the oil sign on the cleaned spot 3 Remove the st...

Page 170: ...PAGE 2 2 DOCUMENT NUMBER 312 01GB 00 REVISION DATE MAY 2009 EQUIPMENT GC REVISED BY ANNA NORDEN SERVICE INFO NUMBER 312 SERVICEINFORMATION...

Page 171: ...alled and maintained by a qualified refrigeration engi neer Mechanical Installation The suction pressure probe kit is installed between the evapo rator and the refrigerator plant The connection point...

Page 172: ...er with the electric installation Caution Do not install a stop valve pointing down wards Debris or oil can choke the valve Do not install a pressure probe pointing downwards Debris oil or condensed r...

Page 173: ...Earth in the electrical panel The earth in the panel should be connected to the factory earth so that it can not be disconnected No main zero conductor is used in Frigoscandia s electrical panels The...

Page 174: ...pole 10A circuit breaker with delay action be cause of the high starting current 20 x rated cur rent N2 Zero conductor for 220 V Connected to the trans former s 220 V earth and to earth N21 Zero condu...

Page 175: ...ve problems keeping the system voltage level Therefore the voltage should be checked according to il lustration 3a when the factory is in full operation The deviation from the system voltage is allowe...

Page 176: ...e U The voltage in volt P The power in volt ampere Disconnect the wire between the automatic fuse and the trans former and put the main switch in position On before measuring Example 1 The instrument...

Page 177: ...mounting the cable pipes horizontally All pipes must have a slope 6 Pipe ends junction boxes and light fittings must have a drain hole on the lowest point 7 Choose pipe dimensions so that the pipes ar...

Page 178: ...Dismantle the outer cover and the screen on the cable 3 Make a cut in the outer cover 10 mm from the edge of the outer cover 4 Pull the cable through the gland and pull off the outer cover at the cut...

Page 179: ...e is caused by wrong connection of the links in the terminal block in the connection box of the motor Today we receive motors from our suppliers not only winded for 280 380 volt We have also received...

Page 180: ...ld be followed when connecting motors to avoid incorrect motor connections Caution You must check connection on all motors Check main voltage Check motor rating plate see para graph 7 Connect motor ac...

Page 181: ...n relay should be set according to the rating plate see illustration 7a and according to the actual voltage Note The current should never be set higher than what is stated on the rating plate The sett...

Page 182: ...released when the motor has been running for some time measure the voltage between L1 L2 L1 L3 and L2 L3 Example 1 Wrong voltage The voltages between the three phases are all the same but it is 370 V...

Page 183: ...all phases Fault in the motor wind ings The motor should be isolation measured by a competent person or exchanged Example 2 The current is to high in all phases The most probable reason is that the m...

Page 184: ...r A megger may then give a more accurate measure Caution A megger may cause severe damage to ma chinery or to personnel if used in the wrong way If your experience of using a megger is not suf ficient...

Page 185: ...he resistance is greater than 500 k at all three measure ments There is no earth fault in the motor or in the cable Measure between L1 L2 L1 L3 and L2 L3 The resistance between L1 L2 is less than 500...

Page 186: ...er at 50 60 Hz 9 Weight of motor 10 Rated current at marking power when the motor is Y connected star connected The value applies for the lowest voltage which is here 380 V at 50 Hz and 440 V at 60 Hz...

Page 187: ...ion to keep its full capacity A fan wheel rotating the wrong direction can be detected by a loader sound and an uneven air stream 9 Changing rotation direction The rotation direction of the motor is r...

Page 188: ...SERVICE INFORMATION SERVICE INFO NUMBER 127 EQUIPMENT GENERAL REVISED BY LAR REVISION DATE MAY 2012 14 127 01GB 04...

Page 189: ...ind the connection of the cables Note Minimum bending radius 100 mm If there is a contact between all the cables this means that there is a shortcut in the heat ing cable This may cause severe dam age...

Page 190: ...nection cables according to illustration b Note Minimum bending radius 100 mm If there is a contact between all the cables this means that there is a shortcut in the heating cable This may cause sever...

Page 191: ...e and press the 1 5 mm connector together C Remove the red and thin transparent isula tion 6 mm press the bottle shaped connec tor together D Slide the 12 mm shrink tube onto the heat ing cable E Spli...

Page 192: ...tor at least 5 layers E Slide on a 6 mm shrink tube position the shrink tube so that 10 mm protudes Heat with a hot air gun and press with a pair of flat pliers over the protruding part F Wrap 3 layer...

Page 193: ...closure Door cable pulling There is two types of cable pulling in the doors To get acces to the cable during installation use the hatches on the door frame Type 1 The heating cables is connected in se...

Page 194: ...10 221 01GB 03 SERVICE INFO...

Page 195: ...accordance with EN 60 204 1 Checks to be performed before delivery in cluding ALF Liedholms and others All checks are to be performed before disassembly and delivery in those cases where the equipment...

Page 196: ...e higher than PELV voltage in the case of normal operation A test sheet for these measurements is to be drawn up and processed as above A general form for this is appended to the end of these instruct...

Page 197: ...e parts of the protective bounding circuit exposed parts of drive motors fan motors and other items connected to PE The voltage drops recorded may not exceed the values in table 1 below Minimum effect...

Page 198: ...ted feed volt age for the equipment if this value is higher have a frequency of 50 Hz and be fed from a transformer with a minimum rated output of 500 VA The test voltage is to be connected between al...

Page 199: ...circuit approved Yes No Check on insulation resistance between the conductors in the power circuits of the bounding circuit Condition 500 V DC test voltage Notes Minimum insulation resistance recorded...

Page 200: ...10 171 01GB 02 SERVICE INFO...

Page 201: ...series CPU The present CPU since 2004 is model 315 2 DP Installation 1 Remove the bus connector from one of the modules The module without a connector is placed at the end of the module row 2 Place t...

Page 202: ...key in MRES position until the STOP LED illuminates for the second time 2 Turn the switch key to STOP and then immediately back to MRES within 3 seconds 3 Hold the switch key in this position until th...

Page 203: ...M SERVICEINFORMATION DOCUMENT NUMBER 229 01GB 03 PAGE 3 4 Backup battery 1 Plug the battery connector into the socket The notch on the connector must point to the left 2 Place the backup battery into...

Page 204: ...REVISION DATE MARCH 2008 EQUIPMENT GENERAL REVISED BY LCM SERVICE INFO NUMBER 229 SERVICEINFORMATION PAGE 4 4 DOCUMENT NUMBER 229 01GB 03...

Page 205: ...parameter or value 4 DOWN goes to the next menu or parameter or decreases the displayed value 5 UP returns to the previous menu or parameter or increases the displayed value Note Pressing UP or DOWN d...

Page 206: ...T ALL ENT 2 DRIVE MENU FACTORY SETTINGS Goto FACTORY SETTINGS ENT 3 DRIVE MENU COMMAND PROFILE 8serie ENT 4 Set the leftmost 1 Dip Switch SW200 on the Profibus Board to ON downwards 5 Set the 7 rightm...

Page 207: ...ip Switches to the DP address you want 6 Turn the power OFF and back to ON again to activate the parameters Every time the bus has been disconnected from VFD the PLC will try to load the special param...

Page 208: ...d the communication board Note Always check the setting list in the electrical drawings when adjusting the frequency converter T N E M E G A N A M T L U A F 8 1 n o i t p i r c s e D e d o C e u l a V...

Page 209: ...G A N A M T L U A F 8 1 n o i t p i r c s e D e d o C e u l a V s s o L e s a h P t u p t u O L P O o n L O R T N O C R O T O M 4 1 n o i t p i r c s e D e d o C e u l a V e g a t l o v r o t o m d e...

Page 210: ...REVISION DATE FEBRUARY 2008 EQUIPMENT GENERAL REVISED BY GYLLSTA SERVICE INFO NUMBER 273 SERVICEINFORMATION PAGE 6 6 DOCUMENT NUMBER 273 01GB 01...

Page 211: ...The control panel is divided into four sections 1 LCD display 2 Menu keys 3 Navigation keys and indication lights 4 Operations keys 2 LCD display The LCD display has back light and a total of 6 alpha...

Page 212: ...k Set up Changes Made Loggings Main Menu is used for programming all parameters Alarm Log displays an alarm list of the 5 lastest alarms 4 Navigation Keys The navigation keys are used to navigate in t...

Page 213: ...is now possible to enter the motor speed data by using the arrow keys The following control signals will still be active when Hand On is activated Hand on Off Auto on Reset Coasting stop inverse Rever...

Page 214: ...Unit Par 16 00 Control Word hex Par 16 01 Reference Unit Par 16 02 Reference Par 16 03 Status Word hex Par 16 05 Main Actual Value Par 16 10 Power kW Par 16 11 Power HP Par 16 12 Motor Voltage V Par...

Page 215: ...bin Par 16 67 Pulse Input 29 Hz Par 16 68 Freq Input 33 Hz Par 16 69 Pulse Output 27 Hz Par 16 70 Pulse Output 29 Hz Par 16 71 Relay Output bin Par 16 72 Counter A Par 16 73 Counter B Par 16 80 Field...

Page 216: ...the Smart Logic Control 8 Parameter Set Up The frequency converter have two programming modes a Main Menu and a Quick Menu mode The Main Menu mode provides access to all parameters The Quick Menu mode...

Page 217: ...or Voltage V Par 1 23 Motor Frequency Hz Par 1 24 Motor Current A Par 1 25 Motor Nominal Speed rpm Par 5 12 Terminal 27 Digital Input 0 No function Par 1 29 Automatic Motor Adaptation 1 Enable complet...

Page 218: ...umber All parameters can be changed in the Main Menu However depending on the choice of configuration par 1 00 some parameters can be missing E g open loop hides all the PID parameters and other enabl...

Page 219: ...ing Data Press OK toselect parameter Use the navigation buttons to change the values of the parameter Press OK to confirm change 9 Parameters to Change In order for the frequency converter to function...

Page 220: ...PAGE 10 10 DOCUMENT NUMBER 307 01GB 00 REVISION DATE APRIL 2009 EQUIPMENT GENERAL REVISED BY JOHNY SOR NG SERVICE INFO NUMBER 307 SERVICEINFORMATION...

Page 221: ...of an IP 20 frequency converter For more detailed information see the supplier s manual PLC M A B H D C E Detail A Detail A Detail A Detail B Detail C G Detail B C F A Control panel B IP 20 frequency...

Page 222: ...172 347 01GB 00 SERVICE INFO...

Page 223: ...can hold more water vapour than cold air When the air is compressed its water content per volume unit becomes higher and the temperature rises The water does not condense but stays in vapour form unt...

Page 224: ...has reached a certain level the automatic drain should open a valve in the bottom of the bowl If the automatic drain does not open the filter will be filled with water If the automatic drain does not...

Page 225: ...r The strainer should be cleaned with compressed air if choked Re assembly The O ring between the intermediate section and the top sec tion should be exchanged at reassembly Hand tighten the intermedi...

Page 226: ...d with a dessi cant substance F1A DP ill 4b Air dryer components Symbol Component A Dryer B1 B2 Vessel T Desiccant V1 V2 Solenoid valve L1 Silencer BV1 BV2 Non return valve F1A Liquid filter F1B Oil f...

Page 227: ...aturated dessicant If the dessicant is lightly saturated close the air dryer s the out going valve Run the dryer for at least 24 hours If the dessicant is badly saturated it has to be exchanged or dri...

Page 228: ...E INFORMATION Circuit diagram time relay 2 min 2 min Program settings CYCLE 10 min Left Vessel Right Vessel Symbol Component F Fuse 1 A B Control switch SB116 V1 V2 Solenoid valve 3 2 way TR Time rela...

Page 229: ...r gaskets Make sure that you do not crush the gaskets or the filter element by tightening the baffle to hard Note The sight glass can be positioned anywhere within one revolution from the fully tighte...

Page 230: ...10 039 01GB 03 SERVICE INFORMATION...

Page 231: ...u have an air flow through the infeed or outfeed Adjust the fan until there is no air flow through the opening Note Finaltestmustbemadeduringproduction withcoldfreezerandwithproduct Ifnoproductisavail...

Page 232: ...PAGE 2 2 DOCUMENT NUMBER 204 01GB 00 REVISION DATE FEBRUARY 1999 EQUIPMENT GC REVISED BY JKA SERVICE INFO NUMBER 204 SERVICEINFORMATION...

Page 233: ...820 8420 Evaporator Size and Volume Evaporator type Galvanized Steel Stainless Steel Aluminium Number of evaporators fans Number of evaporators fans 2 3 2 3 Size Volume Size Volume Size Volume Size Vo...

Page 234: ...0 4500 4139 5000 5000 500 5000 27 3186 4000 4000 4300 4500 3722 4600 4600 4600 4600 4259 5100 5100 5100 5100 28 3266 4100 4100 4300 4500 3822 4700 4700 4700 4700 4379 5200 5200 5200 5200 29 3346 4200...

Page 235: ...400 5400 5400 20 4090 5000 5000 5000 5000 4685 5600 5600 5600 5600 21 4240 5100 5100 5100 5100 4865 5800 5800 5800 5800 22 4390 5300 5300 5300 5300 5045 6000 6000 6000 6000 23 4540 5400 5400 5400 5400...

Page 236: ...4079 4900 4900 4900 4900 27 3146 4100 4100 4300 4500 3672 4500 4500 4500 4500 4199 5100 5100 5100 5100 28 3226 4000 4100 4300 4500 3772 4600 4600 4600 4600 4319 5200 5200 5200 5200 29 3306 4100 4100 4...

Page 237: ...5300 20 4015 4900 4900 4900 4900 4595 5500 5500 5500 5500 21 4165 5000 5000 5000 5000 4775 5700 5700 5700 5700 22 4315 5200 5200 5200 5200 4955 5900 5900 5900 5900 23 4465 5300 5300 5300 5300 5135 60...

Page 238: ...4169 5000 5000 5000 5000 27 3206 4000 4000 4200 4500 3747 4600 4600 4600 4600 4289 5200 5200 5200 5200 28 3286 4100 4100 4300 4500 3847 4700 4700 4700 4700 4409 5300 5300 5300 5300 29 3366 4200 4200...

Page 239: ...00 5500 20 4128 5000 5000 5000 5000 4730 5600 5600 5600 5600 21 4278 5200 5200 5200 5200 4910 5800 5800 5800 5800 22 4428 5300 5300 5300 5300 5090 6000 6000 6000 6000 23 4578 5500 5500 5500 5500 5270...

Page 240: ...380 480 V 3 x 575 V 50 60 Hz Refrigeration data 2 fans 3 fans Base load kW 6 40 61 Standard design R717 Ammonia Pump circulation ratio 4 6 times evaporator Defrosting system 2 fans 3 fans Water consu...

Page 241: ...int PDP C 40 Duration of blast s 0 3 Defrosting time min 52 68 58 5 Time between end positions min 26 34 29 3 Interval between blasts 2 s 41 82 31 62 21 42 18 36 12 24 12 24 Air consumption 1 2 dm3 s...

Page 242: ...15 30 11 22 11 22 21 42 21 42 Air consumption 1 2 dm3 s 12 24 13 5 27 15 5 31 9 18 10 20 Compressor capacity incl drier 1 dm3 s 34 38 45 25 28 1 Refer to FAD Free Air Delivered FAD specifies how many...

Page 243: ...safety precautions are taken before any inspection or maintenance work is done this to prevent personal injury and damage to equipment Warning Always be cautious when working nearby mov ing equipment...

Page 244: ...en press the restart button not valid for US market Now whatever was running before restarts This provides a practical jogging function for inspection and maintenance of the equipment 4 After use put...

Page 245: ...ation The person operating the safety handle running device must always be alert and make sure installation personal is ready and prepared for the drive system to start The operator must be located at...

Page 246: ...cutted rod can not be used again Cutting the conveyor belt 1 Uncover the rod A to be cut by pushing the mesh B against the opposite side of the conveyor belt 2 Cut the rod welded to the leading side...

Page 247: ...h the side links on the start side Note Make sure no link feet has been bent Make sure the washer at each end of the mesh is in place Make sure the mesh is in correct position Make sure the rod is cen...

Page 248: ...g rods to inner link A C Note Use a C clamp G to press together the side links D while welding After welding 1 Make sure the welded side links are in line with the rest of the conveyor belt and easy t...

Page 249: ...or pull the cut piece of rod sideways and slide it out from the mesh 6 Clean up the side links by carefully grinding away the rest of the rods and the welds Note Make sure there are no cut marks on th...

Page 250: ...veyor belt Note Make sure the side links D are straight on both sides before welding Welding the conveyor belt 1 Weld cross the rod A see illustration 2 Weld along the rod A see illustration For weld...

Page 251: ...nks and rods out and remove the mesh Note Make sure there are no cut marks on the side links Splicing the conveyor belt 4 Pull the two conveyor belt ends together 5 Join the conveyor belt ends using t...

Page 252: ...link to be welded 4 Place the heat sink I in the link foot C 5 Position the side links D in line with the rest of the conveyor belt The clearance between the side links should be 0 8mm see illustrati...

Page 253: ...elding After welding 1 Make sure the welded side links are in line with the rest of the conveyor belt and easy to collapse 2 Make sure no welds have burned trough the side links 3 If there are any res...

Page 254: ...part to unhook the conveyor belt One side at the time 6 Clean up the side links by carefully cutting away the rest of the rods and welds E 7 Grind off remaining weld F with a bur bit to detach the rod...

Page 255: ...izontal and vertical aligned on the both sides of the belt Welding the conveyor belt 1 Weld H cross the rod A see illustration 2 Weld I along the rod A see illustration For weld dimensions see adjacen...

Page 256: ...172 CORRECTIVEMAINTENANCE 1000 06 01GB 10 11...

Page 257: ...FG Non food graded examples BP Energol CS 10 Esso Spin Way 10 Mobil Mobilfluid 62 Shell Vitrea Oil 10 Oil L 102 Denomination D E For lubrication of standard gearboxes Ambient temperatures between 5 C...

Page 258: ...oint Oil L 106 Denomination P For lubrication of worm gears Ambient temperatures down to 30 C Food graded H1 examples Kl ber Kl beroil 4 UH1 150 N Molykote L 1115 FG Non food graded examples BP Energo...

Page 259: ...4 460 Oil L 111 Denomination Y For lubrication of gear boxes in steamers Ambient temperatures between 20 C and 120 C Non food graded examples Shell Shell Omala 220 HD Oil L 112 Denomination Z Food gr...

Page 260: ...Ambient temperatures down to 30 C More water resistant than Grease L 113 Food graded H1 examples Kl ber Kl bersynth UH1 14 151 Molykote G4500 Non food graded examples BP Energrease LS EP 2 Esso Uni Wa...

Page 261: ...Denomination CL1362 For Revoreel Oven bushes Oven and cookers up to 343 C with both live steam and steam generated from products Food graded H1 example Formula 352 Grease L 120 Denomination GR136 For...

Page 262: ...06 01GB 90 29 For updated information refer to official home page Grease L 123 For lubrication of cog wheels sprockets chains bars and bear ings Ambient temperatures 20 C to 110 C Food graded H1 examp...

Page 263: ...bottle Take care to close the bottle after use Simson Primer M is used as a so called wash primer The primer should not be applied in too thick a coat Firmly rub the surface by means of a clean colou...

Page 264: ...the members of the Netherlands Association of Rubber and Plastics Manufacturers Nederlandse Vereniging van Rubber en Kunststoffabrikanten TECHNICAL DATA PRIMER M Dry contents ca 8 Specific gravity 0 7...

Page 265: ...required E Explosive O Oxidising F Extremely flammable F Very flammable Fo Flammable N Dang to the environment Mut Genetoxic Sens Sensitizing Carc Cancerogen Repr Causes birth defects 3 HAZARD IDENTIF...

Page 266: ...t in white spirit Melting point range Density 1 47 g cm Expl limit LEL UEL Solubility in water Vapor pressure Saturation conc Decomposition temp Rel density sat air air 1 pH Solution Boiling point ran...

Page 267: ...ation 14 TRANSPORT INFORMATION PROPER SHIPPING NAME No dangerous goods Toll reg no HAZCHEM ADR Roadi UN No Dang goods Class Label Haz id no Marginno RID Railway UN No Dang goods Class Label Haz id no...

Page 268: ...MATERIAL SAFETY DATA SHEET MSDS Last changed 2002 07 04 Internal no Replaces date 1998 10 20 Bostik 2640 Hybrid Byggfogmassa 4...

Page 269: ...Automatic Pump Station PZC M1 PZE M2 CIP M3 Directions for use 3 19 EN...

Page 270: ...9 Plaque signal tique 50 10 Donn es techniques 51 11 Garantie 52 12 Fabricant 53 13 D claration CE 53 ndice ES 1 Introducci n 54 2 Conexiones al sistema de baja presi n 54 2 0 Instrucciones de montaje...

Page 271: ...of the pump e The pressure loss in the supply pipe should be kept as low as possible which means that unnecessarily long supply pipes should be avoided low resistant ball valves should be used fittin...

Page 272: ...t water 5 Electrical box 10 Ball valve for water 11 Strainer 12 Flow switch 13 Pump 14 Pressure gauge for water 17 Solenoid valve rinse water 19 Solenoid valve detergent 21 Dosing valve detergent 22 S...

Page 273: ...11 Strainer 12 Flow switch 13 Pump 14 Pressure gauge for water 17 Solenoid valve rinse water 19 Solenoid valve detergent 21 Dosing valve detergent 22 Solenoid valve air 24 Solenoid valve flush 25 Sol...

Page 274: ...ssure gauge for water 17 Solenoid valve rinse water 18 Solenoid valve disinfectant 19 Solenoid valve detergent 21 Dosing valve detergent 22 Solenoid valve air 24 Solenoid valve flush 25 Solenoid valve...

Page 275: ...ss pressure d The foam quality is correct when the foam is a little moist and small bubbles are created Being to wet the foam will slide off quickly That will cause insufficient action time and bad ut...

Page 276: ...tation automatically starts after approx 5 seconds and thereby rinsing pres sure is achieved NOTE During rinsing the tilting switch for air must be in rinsing posi tion 11089 11089 4 0 2 Functional pr...

Page 277: ...9 ALTO Danmark A S...

Page 278: ...er inlet d Closing valve for air A on the layout drawing on pages 4 6 A manual closing valve for air is mounted on the air inlet for closing the air supply e Solenoid valve for air O on the layout dra...

Page 279: ...ect direction of rotation of pump Connect the pump correctly Flow switch defective Call for skilled persons Pressure gauge defective Replace pressure gauge Insuf cient water supply Ensure water supply...

Page 280: ...tion of the detergent Too high temperature of teh inlet water Insufficient air quantity and pressure Change to correct type of detergent Ensure sufficient detergent supply 2 4 Reduce the temperature o...

Page 281: ...Non return valve for aair 17 Solenoid valve rinse water 19 Solenoid valve detergent 20 Ejector detergent 21 Dosing valve detergent 22 Solenoid valve air 23 Non return valve detergent 24 Solenoid valv...

Page 282: ...detergent 20 Ejector detergent 21 Dosing valve detergent 22 Solenoid valve air 23 Non return valve detergent 24 Solenoid valve flush 25 Solenoid valve manual cleaning 27 Injector air foam 28 Non retur...

Page 283: ...Dosing valve detergent 22 Solenoid valve air 23 Non return valve detergent 24 Solenoid valve flush 25 Solenoid valve manual cleaning 27 Injector air foam 28 Non return valve air 29 Filter 30 Filter p...

Page 284: ...16 ALTO Danmark A S 9 Identification Plate 1 Producer 2 Serial number 3 Type 4 Date 5 Order number 6 Maximum pressure 7 Voltage 8 Frequency 9 Water volume 10 Consumption of air 11 Maximum temperature...

Page 285: ...Security of electrical wiring Electrical cable Weight Total dimension H x W x D Max air inlet pressure Min inlet flow for start of system 25 bar 12 bar inlet pressure 25 bar 10 100 l min 4 bar 70 50...

Page 286: ...ll hoses or rubber parts or synthetic materials natural wear and tear as well as damage caused by careless and inappropriate treatment including transport damage are not covered by the guarantee Furth...

Page 287: ...CE Declaration of Conformity ALTO Denmark A S declares that the machine No Name Type 0680071 73 0680078 80 Automatic cleaning station Main station is manufactured in conformity with the following stan...

Page 288: ...2004 All rights reserved ALTO Danmark A S Blyt kkervej 2 DK 9100 Aalborg No 0617563C May 2004 Printed in Denmark...

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