ITT Goulds Pumps XHD Installation, Operation And Maintenance Manual Download Page 135

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Maintenance

XHD Installation, Operation, and Maintenance Manual

133

Bolt torques for XHD100 and XHD125

Option

Item
number

Description

Thread
size

Torque (N-
m)
Lubricated
(k=.10)

Torque (ft-
lbs)
Lubricated
(k=.10)

Standard 600A

Hex bolt, casing

M24x3

381

282

Standard 600C

Hex nut, casing

Standard 600D

Taper stud, casing alignment

M24x3

381

282

Standard 415B

Hex nut, taper stud

Standard 356K

Stud, volute liner retention

M12x1.75 44

Standard 357A

Hex nut, volute liner retention

Standard 356E

Stud, suction side liner

M16x2

110

Standard 357J

Hex nut, suction side liner

Standard 356F

Adjusting bolt, square head (seal ring)

M16x2

110

Standard 357B

Hex nut, jam (seal ring)

Standard 388A

Screw, socket head (seal cover retention)

M8x1.25

Split box

328

Screw socket head

M10x1.5

Split box

596L

Hex head cap screw, chamber to cover

M12x1.75 44

Standard 353

Bolt, glad adjusting

Standard 352G

Hex cap screw, plate

M24x3

381

282

Standard 427D

Hex nut, plate to pedestal

Standard 370X

Threaded rod, housing adjustment

M24x3

381

282

Standard 415A

Hex nut, threaded rod

Standard 375B

Taper stud, pedestal to gland half casing

M24x3

381

282

Standard 427L

Hex nut, taper stud (pedestal to gland half
casing)

Standard 370Y

Hex cap screw, pedestal to gland half casing

M24x3

381

282

Standard 370N

Hex head cap screw, outboard bearing cover

M12x1.75 44

Standard 370P

Hex cap screw, inboard bearing cover

Standard 791B

Bolt, shoulder (chamber, split packing)

M10x1.5

Summary of Contents for Goulds Pumps XHD

Page 1: ...Installation Operation and Maintenance Manual XHD ...

Page 2: ......

Page 3: ...nstallation 19 Pre installation 19 Pump location guidelines 19 Foundation requirements 20 Baseplate mounting procedures 21 Prepare the baseplate for mounting 21 Install the baseplate using shims or wedges 21 Install the baseplate using jackscrews 22 Direct coupled baseplate leveling worksheet 25 Install pump driver and v belt drive 26 Install and align the sheaves 26 Install and tension the belt 2...

Page 4: ...ing liquid for a packed stuffing box 57 Seal the shaft with a packed stuffing box 57 Pump priming 60 Prime the pump with the suction supply above the pump 60 Prime the pump with the suction supply below the pump 61 Other methods of priming the pump 63 Start the pump 63 Activate the i ALERT Health Monitor 64 i ALERT 2 Equipment Health Monitor 65 Pump operation precautions 65 Shut down the pump 66 D...

Page 5: ...Remove the shaft sleeve 100 Remove the power end XHD and XHD Value Option 101 Disassemble the power end XHD oil lubrication 103 Disassembly of other power end configurations 106 Preassembly inspections 107 Replacement guidelines 107 Power end inspection 108 Reassembly 108 Assemble the power end XHD oil lubrication 108 Assemble the power end to the pedestal 111 Assembly of other power end configura...

Page 6: ...Read this manual carefully before installing and using the product NOTICE Save this manual for future reference and keep it readily available Requesting other information Special versions can be supplied with supplementary instruction leaflets See the sales contract for any modifications or special version characteristics For instructions situations or events that are not considered in this manual...

Page 7: ...rious personal injury or death Never operate a unit unless appropriate safety devices guards etc are properly installed See specific information about safety devices in other sections of this manual Risk of death serious personal injury and property damage Heat and pressure buildup can cause explosion rupture and discharge of pumpage Never operate the pump with suction and or discharge valves clos...

Page 8: ...levels and may use complementing symbols Crush hazard Cutting hazard Arc flash hazard Environmental safety The work area Always keep the station clean to avoid and or discover emissions Waste and emissions regulations Observe these safety regulations regarding waste and emissions Appropriately dispose of all waste Handle and dispose of the processed liquid in compliance with applicable environment...

Page 9: ...the product or are in connection with the product Provide a suitable barrier around the work area for example a guard rail Make sure that all safety guards are in place and secure Recognize the site emergency exits eye wash stations emergency showers and toilets Allow all system and pump components to cool before you handle them Make sure that you have a clear path of retreat Make sure that the pr...

Page 10: ...uct Make sure that all personnel who work with biologically hazardous liquids are vaccinated against diseases to which they may be exposed Observe strict personal cleanliness A small amount of liquid will be present in certain areas like the seal chamber Wash the skin and eyes 1 Follow these procedures for chemicals or hazardous fluids that have come into contact with your eyes or your skin Condit...

Page 11: ...and the chemical and physical characteristics of the gas and or vapor present in hazardous areas Any maintenance for Ex approved products must conform to international and national standards for example IEC EN 60079 17 Product and product handling requirements These are the product and product handling requirements for Ex approved products in potentially explosive atmospheres Only use the product ...

Page 12: ...not operate the equipment and contact an ITT representative before proceeding All standard products are approved according to CSA standards in Canada and UL standards in USA The drive unit degree of protection follows IP68 See the nameplate for maximum submersion according to standard IEC 60529 All electrical ratings and performance of the motors comply with IEC 600341 Explosion proofing standards...

Page 13: ... service and repair work is done by ITT authorized personnel Genuine ITT parts are used Only Ex approved spare parts and accessories authorized by ITT are used in Ex approved products Limitations The warranty does not cover faults caused by these situations Deficient maintenance Improper installation Modifications or changes to the product and installation made without consulting ITT Incorrectly e...

Page 14: ...dent prevention regulations in force Pump handling WARNING Dropping rolling or tipping units or applying other shock loads can cause property damage and personal injury Ensure that the unit is properly supported and secure during lifting and handling CAUTION Risk of injury or equipment damage from use of inadequate lifting devices Ensure lifting devices such as chains straps forklifts cranes etc a...

Page 15: ...id points like the casing the flanges or the frames A bare pump with lifting lugs Use a suitable sling attached to the lifting lugs in the casing and bearing cartridge A base mounted pump Use slings under the pump casing and the drive unit under the base rails or through lifting lugs when provided Examples Figure 1 Example of a proper lifting method Figure 2 Example of bare pump proper lifting met...

Page 16: ...ance Manual 14 Figure 3 Example of base mounted pump proper lifting method Figure 4 Example of overhead mounted pump proper lifting method Storage guidelines Storage location The product must be stored in a covered and dry location free from heat dirt and vibrations ...

Page 17: ...Store in a covered and dry location Store the unit free from heat dirt and vibra tions Rotate the shaft by hand several times at least every three months Treat bearing and machined surfaces so that they are well preserved Refer to drive unit and coupling manufacturers for their long term storage procedures You can purchase long term storage treatment with the initial unit order or you can purchase...

Page 18: ...0 equipped devices through a mobile application The device will communicate sensor related data such as vibration temperature runtime information and device statistics stored in the device to the mobile application The Mobile application will back up device data as well as app usage information on the data servers The data servers will send the mobile application equipment technical data More info...

Page 19: ...its Figure 6 Metric units nameplate on pump casing Table 3 Explanation of the nameplate on the pump casing Nameplate field Explanation IMPLR DIA Impeller diameter MAX DIA Maximum impeller diameter M3 HR Rated pump flow in cubic meters per hour M HD Rated pump head in meters RPM Rated pump speed in revolutions per minute MOD Pump model SIZE Size of the pump STD NO Does not apply MAT L CONST Materia...

Page 20: ... gas and dust are present T4 Temperature class WARNING Use of equipment unsuitable for the environment can pose risks of ignition and or explosion Ensure that the code classifications on the pump are compatible with the specific environment in which the equipment is to be installed If they are not compatible do not operate the equipment and contact an ITT representative before proceeding ...

Page 21: ... keeps the suction piping as short as possible Make sure that the space around the pump is sufficient This facilitates ventilation inspection maintenance and ser vice If you require lifting equipment such as a hoist or tackle make sure that there is enough space above the pump This makes it easier to properly use the lifting equipment and safely remove and relocate the components to a safe locatio...

Page 22: ...bolt holes must match those shown on the assembly drawing provided with the pump data package The foundation must weigh between two and three times the weight of the complete pump baseplate and drive assembly Provide a flat substantial concrete foundation in order to prevent strain and distortion when you tighten the foundation bolts Sleeve type bolts Item Description 1 Baseplate 2 Shims 3 Foundat...

Page 23: ...mer only if you used an epoxy based grout 4 Remove the rust proofing coat from the machined mounting pads using an appropriate solvent 5 Remove water and debris from the foundation bolt holes Install the baseplate using shims or wedges Required tools Two sets of shims or wedges for each foundation bolt Two machinist s levels Baseplate leveling worksheet This procedure is applicable to cast iron an...

Page 24: ... nuts for the foundation Install the baseplate using jackscrews Tools required Anti seize compound Jackscrews Bar stock Two machinist s levels Baseplate leveling worksheet This procedure is applicable to the feature fabricated steel baseplate and the advantage base baseplate 1 Apply an anti seize compound on the jackscrews The compound makes it easier to remove the screws after you grout 2 Lower t...

Page 25: ...e machinist s level lengthwise on one of the two pads b Put the other machinist s level across the ends of the two pads c Level the pads by adjusting the four jackscrews in the corners Make sure that the machinist s level readings are as close to zero as possible both lengthwise and across Use the baseplate leveling worksheet when you take the readings Item Description 1 Machinist s levels 2 Drive...

Page 26: ...evel the pads by adjusting the four jackscrews in the corners Make sure that the machinist s level readings are as close to zero as possible both lengthwise and across Item Description 1 Driver s mounting pads 2 Machinist s levels 3 Foundation bolts 4 Jackscrews 5 Grout hole 6 Pump s mounting pads Figure 15 Level pump mounting pads 6 Hand tighten the nuts for the foundation bolts 7 Check that the ...

Page 27: ...Installation XHD Installation Operation and Maintenance Manual 25 Direct coupled baseplate leveling worksheet ...

Page 28: ...se as applicable Use appropriate hardware 5 Install the v belt drive bushings and sheaves See the installation instructions from the v belt drive manufacturer After the v belt drive bushings and sheaves are installed check the sheave alignment using a straight edge as shown in the following diagram 1 Straight edge 2 Incorrect 3 Correct Figure 16 Sheave alignment NOTICE Make sure that the sheaves a...

Page 29: ... result in personal injury to operating personnel Install the pump driver and coupling 1 Mount and fasten the pump on the baseplate Use applicable bolts 2 Mount the driver on the baseplate Use applicable bolts and hand tighten 3 Install the coupling See the installation instructions from the coupling manufacturer Pump to driver alignment Precautions WARNING Failure to disconnect and lock out drive...

Page 30: ...ment When dial indicators are used to check the final alignment the pump and drive unit are correctly aligned when the total indicator runout is a maximum of 0 10 mm 0 004 in at operating temperature Cold settings for parallel vertical alignment Introduction This section shows the recommended preliminary cold settings for electric motor driven pumps based on different temperatures of pumped fluid ...

Page 31: ...p coupling half X in order to check that the indicators are in contact with the driver coupling half Y but do not bottom out 3 Adjust the indicators if necessary Pump to driver alignment instructions Perform angular alignment for a vertical correction Before you start this procedure make sure that the dial indicators are set up correctly 1 Set the angular alignment indicator to zero at the top cen...

Page 32: ...ft end of the driver to the left Slide the opposite end to the right Positive The coupling halves are closer together on the right side than the left Perform one of these steps Slide the shaft end of the driver to the right Slide the opposite end to the left Figure 20 Top view of an incorrect horizontal alignment 4 Repeat the previous steps until the permitted reading value is achieved Perform par...

Page 33: ...rmitted indicator values for alignment checks see Table of Contents for location of table for the proper cold alignment value based on the motor temperature rise and the pump operating temperature A unit is in parallel alignment when the parallel indicator P does not vary by more than 0 10 mm 0 004 in as measured at four points 90 apart at the operating temperature 1 Set the parallel alignment ind...

Page 34: ... complete alignment when both the angular indicator A and the parallel indicator P do not vary by more than 0 10 mm 0 004 in as measured at four points 90 apart 1 Set the angular and parallel dial indicators to zero at the left side of the driver coupling half Y 90 from the top center position 9 o clock 2 Rotate the indicators through the top center position to the right side 180 from the start po...

Page 35: ...ours Item Description 1 Baseplate 2 Grout 3 Foundation 4 Dam 5 Bolt Figure 24 Fill remainder of baseplate with grout 7 Tighten the foundation bolts 8 Recheck the alignment Piping checklists General piping checklist Precautions WARNING Risk of premature failure Casing deformation can result in misalignment and contact with rotating parts causing excess heat generation and sparks Flange loads from t...

Page 36: ...mp Misalignment between the pump and the drive unit Wear on the pump bearings and the coupling Wear on the pump bearings seal and shafting Keep the piping as short as pos sible This helps to minimize friction losses Check that only necessary fittings are used This helps to minimize friction losses Do not connect the piping to the pump until The grout for the baseplate or sub base becomes hard The ...

Page 37: ...reducers should have no more than two pipe diameter changes per reducer The suction piping must never have a smaller diameter than the suction inlet of the pump See the Example sections for illustrations Check that the eccentric reducer at the suction flange of the pump has the following properties Sloping side down Horizontal side at the top See the example illustrations Suggested suction straine...

Page 38: ...ce above the pump Check Explanation comment Checked Check that an isolation valve is in stalled in the suction piping at a dis tance of at least two times the pipe diameter from the suction inlet This permits you to close the line during pump inspection and maintenance Do not use the isolation valve to throttle the pump Throttling can cause these problems Loss of priming Excessive temperatures Dam...

Page 39: ...lation valve is required for Priming Regulation of flow Inspection and maintenance of the pump Reduce risk of pumpage vaporization and vapor locking at low flow rates for low specific gravity liquids See Example Discharge piping equipment for illustrations Check that a check valve is installed in the discharge line between the isola tion valve and the pump discharge outlet The location between the...

Page 40: ...ass line for systems that require operation at reduced flows for prolonged periods Connect a bypass line from the discharge side before any valves to the source of suction When to install a minimum flow orifice You can size and install a minimum flow orifice in a bypass line in order to prevent bypassing excessive flows Consult your ITT representative for assistance in sizing a minimum flow orific...

Page 41: ...e pump Consult the pump data sheet for specific auxiliary piping recommendations Checklist Check Explanation comment Checked Check that the minimum flow for each component is 4 lpm 1 gpm If the bearing and seal chamber cover cooling are provided then the auxiliary piping must flow at 8 lpm 2 gpm Check that the cooling water pressure does not exceed 7 0 kg cm2 100 psig Final piping checklist Check ...

Page 42: ...losive environment make sure that the motor is properly certified and that all equipment is installed in accordance with instructions for that environment Risk of breach of containment and equipment damage Ensure the pump operates only between minimum and maximum rated flows Operation outside of these limits can cause high vibration mechanical seal and or shaft failure and or loss of prime Avoid m...

Page 43: ...ithin 38 C 100 F of the fluid temperature Accomplish this by flowing fluid from pump inlet to discharge drain optionally the casing vent can be included in warm up circuit but not required Soak for 2 hours at process fluid temperature At initial startup do not adjust the variable speed drivers or check for speed governor or over speed trip settings while the variable speed driver is coupled to the...

Page 44: ...ounted WARNING Starting the pump in reverse rotation can result in the contact of metal parts heat generation and breach of containment Ensure correct driver settings prior to starting any pump Failure to disconnect and lock out driver power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installation or maintenance tasks Elec...

Page 45: ...lassification specified on the ATEX tag to the pump refer to ATEX classifications Product approval standards page 10 The total axial adjustment of the impeller between the suction seal ring and the stuffing box cover should be as noted in the chart below Impeller clearance total travel Pump size Impeller Maximum Total Clearance inches mm Impeller Minimum Total Clearance inches mm XHD50 0 37 9 4 0 ...

Page 46: ...learance is set at 51 mm 0 020 in at the factory but could change due to piping attachment during installation A change in pump performance may be noted over time by a drop in head or flow or an increase in power required Table 5 Impeller clearance methods The XHD and XHD Value Option models have different methods of setting the impeller clearance Pump Model Method XHD The impeller clearance is se...

Page 47: ...cedures can result in sparks unexpected heat generation and equipment damage NOTICE In order to use this method for setting the impeller clearance the unit must be assembled with the Adjustable Suction Seal Ring For units assembled without the adjustable suction seal ring skip this section and refer to Set impeller clearance dial indicator method XHD page 48 All of the instructions that are stated...

Page 48: ...ator reading remains at the proper setting This will temporarily hold the frame in place until step 15 is completed 9 Loosen the three seal ring jam nuts 357B by turning them counterclockwise 10 Move Seal Ring to contact to the impeller Turn the three square head adjusting bolts 356F sequentially counter clockwise 1 3 of a turn each at a time until the seal ring 822 contacts the impeller 101 and i...

Page 49: ...hey contact the adjustment plates This procedure should yield 51mm 02in gap between the impeller 101 and suction seal ring 822 and leave the approximate back clearance noted in table 7 gap between the rear shroud of the impeller 101 and the volute liner 561 Figure 29 Frame adjusting bolt assembly Table 6 Impeller clearance Metal lined Pump Size Field Setting Impeller Back Clearance inches mm Field...

Page 50: ...rance dial indicator method XHD WARNING Failure to disconnect and lock out driver power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installation or maintenance tasks Electrical connections must be made by certified electricians in compliance with all international national state and local rules Refer to driver coupling gea...

Page 51: ... check XHD only WARNING Failure to disconnect and lock out driver power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installation or maintenance tasks Electrical connections must be made by certified electricians in compliance with all international national state and local rules Refer to driver coupling gear manufacturer s...

Page 52: ...w minutes as the belts seat into the sheave grooves 2 Observe the operation of the drive under its highest load condition which is usually at startup 3 A slight bowing of the slack side of the drive indicates proper tension 4 The following indicate improper belt tensioning a If the slack side of the drive remains too taut during peak load the drive is too tight b Excessive bowing or slippage of th...

Page 53: ...is running Failure to do so could result in personal injury and unit damage 6 Never run the unit without the drive guard in place Figure 31 Pump with OHMM and belt guard installed Couple the pump and driver WARNING Failure to disconnect and lock out driver power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installation or m...

Page 54: ...issioning Startup Operation and Shutdown XHD Installation Operation and Maintenance Manual 52 1 Coupling guard 2 Coupling Figure 32 Coupling guard assembly Figure 33 Pump with OHMM and belt guard installed ...

Page 55: ...local rules Refer to driver coupling gear manufacturer s installation and operation manuals IOM for specific instructions and recommendations WARNING The coupling guard used in an ATEX classified environment must be constructed from a spark resistant material Required parts Item Description 1 End plate drive end 2 End plate pump end 3 Guard half 2 required 4 3 8 16 nut 3 required 5 3 8 in washer 6...

Page 56: ...ve 2 Pump side end plate 3 Driver 4 Pump half of the coupling guard Figure 35 Guard half installation The annular groove in the coupling guard half must fit around the end plate Item Description 1 Annular groove 2 End plate pump end 2 Guard half Figure 36 Annular groove in coupling guard 4 Use a bolt a nut and two washers to secure the coupling guard half to the end plate Tighten securely ...

Page 57: ...wo washers to secure the coupling guard halves together 11 Tighten all nuts on the guard assembly Bearing lubrication WARNING Risk of explosive hazard and premature failure from sparks and heat generation Ensure bearings are properly lubricated prior to startup NOTICE Grease can settle in equipment left idle leaving bearings improperly lubricated Check the greasing on a pump that has been out of s...

Page 58: ...ical seals installed If they are not then refer to the mechanical seal manufacturer s installation instructions These are the mechanical seal options for this pump Cartridge mechanical seal Connection of sealing liquid for mechanical seals Seal lubrication is required Seal faces must have liquid film between them for proper lubrication Locate the taps using the illustrations shipped with the seal ...

Page 59: ...ning with a suction lift or when the suction source is in a vacuum Under these conditions packing is not cooled and lubricated and air is drawn into pump Conditions for application of an external liquid Condition Action The stuffing box pressure is above atmospheric pressure and the pumped fluid is clean Normal gland leaks of 40 to 60 drops per minute is usually sufficient to lubricate and cool th...

Page 60: ...ing box cover is marked with an F and a W to show the proper locations for full flush or weep style connections 1 Water flush weep flush 2 Water flush full flush 3 Water drain weep flush 4 Water drain full flush Figure 40 Stuffing box water connections Make sure that the stuffing box and shaft sleeve are clean before packing a pump Also verify that the lantern ring is properly positioned to accept...

Page 61: ...gs 106 1 Flush connection 2 Packing rings 3 Lantern ring Figure 41 Weep flush setting 2L3 For full flush setting L5 a One lantern ring 105 b Five packing rings 106 1 Flush connection 2 Packing rings 3 Lantern ring Figure 42 Full flush setting L5 For full flush setting 1L4 a One packing ring 106 b One lantern ring 105 ...

Page 62: ...lush GPM liters min Full Flush 1L4 GPM litres min 2L3 Weep Flush GPM liters min Mechanical Seal Flush PF1 XHD50 75 10 38 6 26 0 2 0 8 Consult Seal Mfg PF2 XHD80 15 57 10 38 0 3 1 1 PF3 XHD125 23 87 18 68 0 6 2 3 PF4 PF4S XHD150 200 37 140 32 121 1 1 4 2 PF5 XHD250 300 61 231 56 212 2 2 8 3 Pump priming WARNING These pumps are not self priming and must be fully primed at all times during operation ...

Page 63: ...suction supply below the pump Use a foot valve and an outside source of liquid in order to prime the pump The liquid can come from one of these sources A priming pump A pressurized discharge line Another outside supply 1 Close the discharge isolation valve 2 Open the air vent valves in the casing 3 Open the valve in the outside supply line until only liquid escapes from the vent valves 4 Close the...

Page 64: ...Installation Operation and Maintenance Manual 62 Item Description 1 Discharge isolation valve 2 Shutoff valve 3 From outside supply 4 Foot valve 5 Check valve Figure 45 Pump priming with suction supply below pump with foot valve and an outside supply ...

Page 65: ...lure and breach of containment Ensure all flush and cooling systems are operating correctly prior to starting pump NOTICE Risk of equipment damage due to dry operation Immediately observe the pressure gauges If discharge pressure is not quickly attained stop the driver immediately reprime and attempt to restart the pump On frame mounted units ensure that the oil level is correct prior to starting ...

Page 66: ... exceed normal levels for several reasons See Troubleshooting for information about possible solutions to this problem 7 Repeat steps 5 and 6 until the pump runs properly Activate the i ALERT Health Monitor WARNING Explosive hazard and risk of personal injury Heating to high temperatures could cause combustion of the condition monitor Never heat the condition monitor to temperatures in excess of 1...

Page 67: ...uipment damage Risk of equipment damage from unexpected heat generation Do not overload the driver Ensure that the pump operating conditions are suitable for the driver The driver can overload in these circumstances The specific gravity or viscosity of the fluid is greater than expected The pumped fluid exceeds the rated flow rate Do not operate pump past maximum flow For maximum flow refer to pum...

Page 68: ...he pump may handle hazardous and or toxic fluids Proper personal protective equipment should be worn Pumpage must be handled and disposed of in conformance with applicable environmental regulations 1 Slowly close the discharge valve 2 Shut down and lock out the driver to prevent accidental rotation Deactivate the i ALERT 2 Equipment Health Monitor NOTICE Always deactivate the health monitor when t...

Page 69: ...Commissioning Startup Operation and Shutdown XHD Installation Operation and Maintenance Manual 67 Figure 48 i ALERT 2 Equipment Health monitor ...

Page 70: ... to serious injury Proper alignment is the responsibility of the installer and the user of the unit Check the alignment of all drive components prior to operating the unit Follow the coupling installation and operation procedures from the coupling manufactur er You must check the final alignment after the pump and driver are at operating temperature For initial alignment instructions see the Insta...

Page 71: ...m these tasks whenever you check the pump during routine inspections Check the level and condition of the oil through the sight glass on the bearing frame Check for unusual noise vibration and bearing temperatures Check the pump and piping for leaks Analyze the vibration Inspect the discharge pressure Inspect the temperature Check the seal chamber and stuffing box for leaks Ensure that there are n...

Page 72: ...alues then consult your ITT representative Bearing lubrication schedule Type of bearing First lubrication Lubrication intervals Oil lubricated bearings Add oil before you install and start the pump Change the oil after 200 hours for new bearings After the first 200 hours change the oil every 1000 operating hours or every two months Grease lubricated bearings Grease lubricated bearings are in itial...

Page 73: ...s ever operated above 121 C 250 F for any period of time In the event of excessive bearing temperatures as defined above monitor bearing and oil temperature to confirm then investigate the root cause Bearing preload and improper assembly are possible causes Confirm bearing preload End cover shimming for correct assembly per the procedure outlined in the assembly section of this IOM Based on Ambien...

Page 74: ...icating the pump Brand Grease type Castrol Castrol EPL2 Exxon Unirex EP2 Lubriplate SYN 1602 Mobil Mobilux EP 2 Mobilux EP460 Shell Alvania EP2 SKF LGEP2 LGWA 2 Texaco Multifak EP 2 Grease amounts Size Initial grease in grams ounces per bearing Regrease amount in grams ounces per bearing PF1 Outboard 62 2 2 17 0 6 PF1 Inboard 48 1 7 PF2 Outboard 107 3 8 28 1 0 PF2 Inboard 74 2 6 PF3 Outboard 298 1...

Page 75: ... Flush the bearing housing with the proper lubricating oil to ensure oil quality after cleaning 3 Refer to Reassembly section for proper bearing greasing procedure Shaft seal maintenance Mechanical seal maintenance WARNING The mechanical seal used in an Ex classified environment must be properly certified The mechanical seal used in an ATEX classified environment must be properly certified CAUTION...

Page 76: ... second Adjustment of gland Adjust the gland if the leakage rate is greater than or less than the specified rate Evenly adjust each of the two gland bolts with a one quarter 1 4 turn until the desired leakage rate is obtained Tighten the bolts to decrease the rate Loosen the bolts to increase the rate Tightening of packing NOTICE Never over tighten packing to the point where less than one drop per...

Page 77: ...angement One ring of packing The lantern ring Two rings of packing Acceptable leaks Slight leaks can be considered normal but excessive dripping or spray indicates a problem Stuffing box cover The stuffing box cover used with the dynamic seal option is equipped with two lantern ring connections One expeller flush connection One expeller drain connection The lantern ring connection can be used to i...

Page 78: ...ry The pump may handle hazardous and or toxic fluids Proper personal protective equipment should be worn Pumpage must be handled and disposed of in conformance with applicable environmental regulations Risk of serious physical injury or death from rapid depressurization Ensure pump is isolated from system and pressure is relieved before disassembling pump removing plugs opening vent or drain valve...

Page 79: ...ring frame and pedestal can be performed as follows 1 Loosen the two forward adjusting nuts rod nuts 415A on both sides of the power frame by turning them clockwise 2 Loosen the hold down bolts 352G that clamp the adjustment plates 234F to the bearing cartridge housing 228 but do NOT remove Bolts should remain finger tightened to keep the bearing frame constrained to the pedestal while allowing it...

Page 80: ... with the shaft Figure 50 Wet end exploded view Metal lined Wet end disassembly instructions Follow these precautions before disassembly Remove the v belt or coupling guard For pumps that are coupled to the motor uninstall the coupling On a pump that is v belt driven the overhead mount or side by side slide base must be adjusted to loosen the belts De energize lock out and tag out the motor Check ...

Page 81: ...57A XHD Value Option Suction side liner 562 Hardware Hex head bolts hex cap screws 1 Support the suction half casing 100A with a hoist hook through the lifting lug Tension the hoist properly so the subassembly will be fully supported upon disengagement 2 Remove the casing hex head nuts 600C and flat washers 553 from the casing hex head bolts 600A and tapered alignment studs 600D 3 Leave the tapere...

Page 82: ...er XHD Value Option Metal Lined 1 Remove the suction side liner retention nuts 357A 2 Remove suction side liner 562 from suction half casing 100A 3 Remove the suction side liner retentions studs 356E from the suction side liner 562 using a metric stud driver 4 Remove the suction side liner flat gasket 351N Figure 54 Removal of suction side liner metal lined Remove the suction side liner and adjust...

Page 83: ...r o rings 512A and outer diameter o rings 512B The indicating roll pin 757A can also be removed if necessary Figure 56 Removal of adjustable seal ring metal lined Impeller removal Metal Lined Two people should work together to remove the impeller for safety purposes 1 Remove the gland assembly halves 107 by removing the gland adjusting bolts 353 2 Loosen the bearing frame adjustment plate bolts 35...

Page 84: ...ng box removal Pump Model Next step to follow XHD The stuffing box is split and can be disassem bled prior to casing volute liner removal Con tinue with the Remove the split stuffing box step below XHD Value Option The stuffing box is integral to the seal cover Skip to the Remove the seal cover step Remove the split stuffing box XHD NOTICE This section applies only to units equipped with a split s...

Page 85: ...talled or if there is no expeller then the gland casing volute liner and seal cover can be removed as one assembly using the instructions from the section Optional disassembly of gland half casing volute liner and seal cover Metal Lined page 86 1 Support the casing volute liner 561 with a Goulds provided volute liner hook attached to the hoist A sling can also be routed through and around the disc...

Page 86: ...al of volute liner metal lined 4 Remove the seal cover to volute liner gasket 351Q 5 Remove the volute liner retention studs 356K from the casing volute liner 561 using a metric stud driver Figure 60 Removal of volute liner retention studs Remove the expeller optional feature 1 Remove the impeller hub o ring 412U 2 Remove the expeller 263 from the shaft 122 ...

Page 87: ...ler Remove the seal cover and gland half casing assembly 1 Remove the gland casing and seal cover assembly by supporting the casing assembly with a hoist hook through the lifting lug Figure 62 Removal of seal cover and half gland assembly 2 Remove the pedestal to casing 427L and 3701 hardware ...

Page 88: ...r Metal Lined NOTICE When there is no expeller assembly supplied the Gland casing assembly can be removed and rebuilt as an assembly The gland half casing 100D volute liner 561 seal cover 184 and or split stuffing box assembly 159 can be removed as an entire assembly 1 Once the impeller is removed from the shaft support the entire gland casing assembly with a strap located thru the appropriate gla...

Page 89: ...placement Metal Lined 1 Using the ITT approved volute liner and Impeller lifting device the Volute Liner 561 can be installed into the Gland Casing 100D the field in any of the optional discharge orientations 2 Remove the Suction casing and Suction Liner assembly as described in the section Remove the Suction Side Figure 67 Suction casing removal 3 Remove the Impeller as shown in the impeller remo...

Page 90: ...the Gland casing 6 Be sure to locate the Volute Liner hook and upper and lower keys and tighten the bolts thru the key to the hook This will restrict movement of the volute liner on the hook Failure to tighten the keys appropriately may allow the volute liner to rotate while being hoisted into the gland casing Remove the shaft sleeve 1 Remove the shaft sleeve 126 from the shaft 122 Use a short pry...

Page 91: ...th the single piece non adjustable suction seal ring The suction half casing and attached components can be removed for further disassembly and replacement of the suction side liner 600R as necessary After removing the impeller 101 by disengaging the knock off ring 149 the gland half casing 100D can remain mounted to the pedestal 131 and the casing gland side liner 600T removed for replacement Oth...

Page 92: ...uction liner Suction side liner 600R Hardware Hex head bolts hex cap screws 1 Support the suction half casing 100A with a hoist hook through the lifting lug Tension the hoist properly so the sub assembly will be fully supported upon disengagement 2 Remove the casing hex head nuts 600C and flat washers 553 from the casing hex head bolts 600A and tapered alignment studs 600D 3 Leave the tapered alig...

Page 93: ...ng a metric stud driver Figure 74 Removal of casing bolting Remove the remaining suction half components Rubber Lined Pump model Next step to follow XHD Value Option Rubber lined Single Piece Suction Liner Remove the suction liner Remove suction side liner XHD Single Piece Suction Liner Rubber Lined 1 Remove the suction side liner retention nuts 357A 2 Remove suction side liner 600R from suction h...

Page 94: ...al Rubber Lined Two people should work together to remove the impeller for safety purposes 1 Remove the gland assembly halves 107 by removing the gland adjusting bolts 353 2 Loosen the bearing frame adjustment plate bolts 352G and nuts 427D but DO NOT remove hardware or adjustment plates 234F Keep hardware finger tight to keep the bearing frame constrained to the pedestal while allowing it to slid...

Page 95: ... 5 Support the impeller 101 using a strap attached to the hoist An overhead hoist chain or sling should be routed through a vane passage to support the impeller 6 With one person holding the impeller 101 in place the other person rotates the shaft 122 counterclockwise to unscrew the impeller This step should take 4 to 5 complete shaft turns 7 Guide the impeller 101 completely free of the shaft thr...

Page 96: ...l cover 184 3 Remove the split stuffing box halves 159 4 Remove the split stuffing box gaskets 367B 5 Remove the packing 106 and lantern ring 105 The lantern ring has a split cut that can be widened to accommodate removal without permanently deforming the part Figure 78 Removal of split stuffing box Remove the casing volute liner Rubber Lined NOTICE The casing volute liner can be removed individua...

Page 97: ...ual 95 2 Remove the casing volute liner retention nuts 600L from the volute liner retention studs 600L at the back of the gland half casing 100D 3 Move the casing volute liner 600T out of and away from the gland half casing Figure 79 Rubber gland liner removal ...

Page 98: ...oving the power end 1 Loosen the forward wet end side bearing frame adjusting nuts 415A by turning them clockwise 2 Loosen the hold down bolts 352G and nuts 427D that clamp the adjustment plates 234F to the bearing cartridge housing 228 but do NOT remove 3 Move the impeller to the back of the volute liner Turn the two rearward drive end side bearing frame adjusting nuts 415A on either side of the ...

Page 99: ...ner NOTE This should take 4 to 5 complete shaft turns 9 Slide the bearing frame backwards away from the liquid end until the shaft is completely free of the liquid end 10 Insert hoist hook through the bearing cartridge housing 228 lifting lug 11 Remove the bearing frame adjustment plate bolts 352G and threaded adjustment rod nuts on the outer face of the adjustment plate 234F ears 12 Remove and se...

Page 100: ...emove the seal cover 184 from the gland half casing 100D Use a short pry bar to gently and evenly facilitate disassembly if necessary 6 Remove the seal cover o ring 496R XHD Optional disassembly of gland half casing gland liner and seal cover Rubber Lined NOTICE When there is no expeller assembly supplied the Gland casing assembly can be removed and rebuilt as an assembly The gland half casing 100...

Page 101: ...n manual Figure 84 Removal of gland half casing Figure 85 Gland half casing disassembly Locate and lift the volute liner for optional discharge locations field replacement Rubber Lined 1 The Volute Liner 600T can be installed into the Gland Casing 100D the field in any of the optional discharge orientations 2 Remove the Suction casing and Suction Liner assembly as described in the section Remove t...

Page 102: ...r lifting 3 Remove the Impeller as shown in the impeller removal section Figure 87 Impeller Removal Remove the shaft sleeve 1 Remove the shaft sleeve 126 from the shaft 122 Use a short pry bar to gently facilitate removal if necessary 2 Remove the impeller hub o ring 412A and shaft sleeve o ring 412F ...

Page 103: ...Option models can be removed during traditional liquid end disassembly when the suction half casing suction side liner adjustable seal ring XHD only knock off ring impeller and gland packing or mechanical seal are removed In this state the gland half casing remains attached to the pedestal with the casing volute liner seal cover and stuffing box still installed Proceed as follows 1 Drain the oil f...

Page 104: ...ion Operation and Maintenance Manual 102 4 Remove the outer bearing frame adjustment rod nuts 415A and threaded rods 370X Figure 90 Frame adjustment rods 5 Insert hoist hook through the bearing cartridge housing 228 lifting lug ...

Page 105: ...ower end XHD oil lubrication 1 Remove the outboard bearing cover assembly hex head capscrews 370N 2 Remove the outboard bearing cover 109 from the bearing cartridge housing 228 with the o ring 412 and labyrinth seal 332A still installed 3 Remove the outboard labyrinth seal 332A and o ring 412 4 Remove the Bellville preload washer 529 Important Always remove the outboard bearing cover assembly and ...

Page 106: ...bearing cover assembly hex head capscrews 370P 6 Remove the inboard bearing cover 119 from the bearing cartridge housing 228 with the o ring 412 labyrinth seal 333A and shims 390C still installed 7 Remove the inboard labyrinth seal 333A and o ring 412 Figure 94 Removal of labyrinth seal 8 Slide the rotating element assembly from the bearing cartridge housing 228 using the lifting hoist in the coup...

Page 107: ...nt which can aid in rotating element removal Figure 95 Rotating element removal 9 Remove the spacer sleeve 157 and spacer sleeve o rings 512D 10 Remove the inboard and outboard taper roller bearings 409 and 410 using a suitable puller that only contacts the inner races of the bearings Figure 96 Bearing removal Figure 97 Vertical rotating element removal ...

Page 108: ...erence between oil and grease lubricated power ends for the XHD is the use of grease shields as shown on the figure below During disassembly these can be removed inspected and replaced as necessary There are also grease fitting plugs 319H and grease relief plugs 319Y installed into the bearing cartridge housing 228 used for purging and regreasing the grease lubricated XHD power end During disassem...

Page 109: ... or serious injury Leaking fluid can cause fire and or burns Inspect and ensure gasket sealing surfaces are not damaged and repair or replace as necessary Inspect the casing and liners for cracks and excessive wear or pitting Thoroughly clean gasket surfaces and alignment fits in order to remove rust and debris Localized wear or grooving that is greater than 3 2 mm 1 8 in deep Pitting that is grea...

Page 110: ... sure that all lubrication passages are clear If the frame has been exposed to pumped fluid inspect the frame for corrosion or pitting Inspect the inboard bearing bores If any bores are outside the measurements in the Bearing fits and tolerances table replace the bearing frame Inspect the shafts and sleeves for wear Inspect the labyrinth seal O rings for cuts and cracks Reassembly Assemble the pow...

Page 111: ... taper roller bearing 410 8 Slide the inboard bearing cover with Inpro seal and o ring attached into the bearing cartridge housing 228 carefully to avoid o ring damage 9 Secure the inboard cover assembly to the bearing cartridge housing 228 using the hex head cap screws 370P Figure 100 Secure inboard cover assembly 10 Slide the bellville washer 529 and outer race of the inboard bearing 409 into po...

Page 112: ...8 using the hex head cap screws 370N until the shaft becomes very difficult to rotate by hand There will be virtually no end play 17 At the point where the shaft is very difficult to rotate by hand measure gap between face of bearing end cover 109 and the face of the frame with feeler gages 18 Select and measure shim pack such that the thickness of the shims are equal to the gap measured in 17 abo...

Page 113: ...to the bearing cartridge housing 228 if removed previously 23 Insert the oil drain plugs 408A and the oil fill pipe plug 319B into the bearing cartridge housing 228 Assemble the power end to the pedestal 1 Apply anti seizing compound to the pedestal 131 rails that support the power end 2 Attach the hoist hook to the bearing cartridge housing 228 lifting lug 3 Place the power end into position on t...

Page 114: ...28 rails 5 Hand tighten the bearing frame adjustment plates 234F to the pedestal 131 using the adjustment plate hex bolts 352G and nuts 427D Figure 104 Frame adjustment plate bolting pre assembly 6 Insert the free ends of the threaded adjustment rods 370X through the bearing frame adjustment plate 234F and outboard end cover 109 ears Figure 105 Adjustment rod assembly ...

Page 115: ...ly a few components will change regardless of the type of lubrication or isolators used The following subsections highlight the main differences in the assembly of power end configurations other than the XHD oil lubricated power end Assemble the power end XHD grease lubrication isolators Regardless of the type of lubrication the XHD power end uses labyrinth seals as bearing isolators Assembling th...

Page 116: ...n installed This quick disconnect feature may also be unavailable depending on the amount of wear on the suction seal ring and internal surfaces The quick connect wet end method uses the Adjustable Suction seal ring to clamp into the impeller and hold it in place during the assembly 1 Coat the shaft 122 protuberance including the threads with an anti seizing compound 2 Loosen but do not remove the...

Page 117: ... them clockwise 19 Turn the seal ring square head adjusting bolts 356F sequentially clockwise 1 3 of a turn at a time to move the adjustable seal ring backward in the casing until it is firmly seated against the suction side liner 562 20 Adjust the impeller gap refer to the Maintenance section for instructions 21 Fully tighten the hold down bolts 352G and nute 427D that clamp the adjustment plates...

Page 118: ...ant and installing the o rings into the sleeve 2 Slide the shaft sleeve 126 with the impeller hub o ring 412A properly positioned facing outward onto the shaft Use care positioning the sleeve on the shaft to avoid any o ring damage 3 Continue sliding the sleeve until it is fully seated in the knock off ring Sleeve to Impeller Oring 412A is not required with Rubber lined components Use a soft blow ...

Page 119: ...on a Install the seal cover into the casing b With bolts and clipped washers 354A 388A 2 Attach the hoist hook to the gland half casing 100D lifting lug such that the casing discharge will be oriented properly for the application 3 Lift the gland half casing 100D into position and move forward until it is flush with the pedestal 131 by guiding the tapered alignment studs through the pedestal flang...

Page 120: ...ox Install the seal cover 1 Lubricate and install the seal cover to casing volute liner gasket 351Q onto the seal cover 184 2 Attach the seal cover 184 to the gland half casing 100D using the seal cover retention socket head cap screws 388A and clipped washers 354A Figure 112 Seal cover installation Assemble the split stuffing box XHD 1 Position the flat gaskets 367B between the two halves of the ...

Page 121: ...into the seal cover 184 6 Attach the stuffing box 159 to the seal cover 184 using the stuffing box to seal cover hex head cap screws 569L Figure 114 Split Stuffing box installation Install the expeller optional feature 1 With the power frame and shaft moved forward so the expeller locating turn is accessible on the shaft install the expeller 263 onto the shaft 122 2 Prepare the impeller hub o ring...

Page 122: ...ched pertains to Metal lined pumps For Rubber lined pumps refer to the sub section Reassembly for Rubber Lined page 124 Install the casing volute liner Metal lined NOTICE When the Dynamic Seal option is provided be sure the power end and expeller assembly are adjusted prior to volute liner installation so that the expeller does not interfere with the installation of the volute liner 1 Coat the thr...

Page 123: ...liner installation 6 Secure the casing volute liner 561 to the gland half casing 100D by installing and fully tightening the volute liner retention hex nuts 355C Install the impeller Metal Lined Two 2 people should work together to install the impeller for safety purposes 1 Loosen the adjustment plate bolts 352G and nuts 427D but DO NOT remove bolts or adjustment plates 234F Bolts should remain fi...

Page 124: ...n half casing 100A before they can be attached to the rest of the assembled wet end already mounted on the bearing frame and pedestal Pump model Follow this step XHD Install both the suction side liner and adjustable seal ring into the suction half casing before assembling the casing halves Begin with the Install the adjust able seal ring and suction side liner into the suction half casing step XH...

Page 125: ...22 with the three thru holes of the suction side liner 562 4 Slide the adjustable seal ring into the suction side liner 562 slowly keeping the holes aligned while being care not to damage or shear the seal ring OD o rings 512B 5 Install the seal ring adjusting bolt onto the adjusting bolts 356F Figure 120 Seal ring installation 6 Coat the non driving end threads of the square head adjusting bolts ...

Page 126: ...embly steps for Metal lined and Rubber lined differ This section beginning with Install the casing volute liner and ending with Install suction half casing with other suction half components attached pertains to Rubber lined pumps For Metal lined pumps refer to the sub section Reassembly for Metal Lined page 120 Install the casing volute liner Rubber lined NOTICE When the Dynamic Seal option is pr...

Page 127: ...into the elastomer liner Tighten the studs by hand being careful to not overtighten as this can damage the liner Figure 122 Gland liner stud installation 3 Lift the liner into position and insert into the gland half casing 100D using the installed retention studs 600L as a guide Figure 123 Rubber gland liner removal ...

Page 128: ...s 427D but DO NOT remove bolts or adjustment plates 234F Bolts should remain finger tightened to keep rotating assembly constrained to the pedestal Figure 124 Adjustment plate bolting installation 2 Slide the power end forward towards the suction side of the pump to allow better access to the shaft 122 impeller threads 3 Apply anti seize compound to the shaft 122 impeller threads 4 Lift the impell...

Page 129: ...ert the suction side liner retention studs 600L through the suction half casing 100A thru holes into the threaded holes of the suction side liner 600R and secure with the retention stud nuts 600N Install suction half casing with other suction half components attached Rubber lined During assembly the casing bolts are typically inserted from the gland side of the wet end This methodology can ease in...

Page 130: ...ngth Carefully cut each strip that is needed shorter than circumference of the shaft sleeve 2 Install packing 106 and lantern ring 105 in the appropriate order that based upon the service dilution requirements See the Maintenance Packing section for details 3 Position the two halves of the gland assembly 107 around the shaft sleeve 126 Assemble the gland assembly 107 and attach to the stuffing box...

Page 131: ...600R Rubber lined Suction side liner holding rod and nut 372N sizes 150 and above only Adjustable seal ring 822 XHD only Adjustable seal ring hardware XHD only Square head adjusting bolts 356F Seal ring adjusting bolt o rings 512C Seal ring jam nuts 357B Seal ring inner diameter o rings 512A Seal ring outer diameter o rings 512B Suction and discharge flanges 196C sizes 150 and above Impeller 101 I...

Page 132: ...d 356K Stud volute liner retention M10x1 5 25 19 Standard 357A Hex nut volute liner retention Standard 356E Stud suction side liner M12x1 5 25 19 Standard 357J Hex nut suction side liner Standard 388A Screw socket head seal cover retention M6x1 5 4 Split box 328 Screw socket head M10x1 5 44 33 Split box 596L Hex head cap screw chamber to cover M12x1 75 44 33 Standard 353 Bolt gland adjusting Stand...

Page 133: ...388A Screw socket head seal cover retention M6x1 5 4 Split box 328 Screw socket head M10x1 5 25 19 Split box 596L Hex head cap screw chamber to cover M12x1 75 44 33 Standard 353 Bolt gland adjusting Standard 352G Hex cap screw plate M16x2 110 81 Standard 427D Hex nut plate to pedestal Standard 370X Threaded rod housing adjustment M20x2 5 221 164 Standard 415A Hex nut threaded rod Standard 375B Tap...

Page 134: ... 33 Standard 357B Hex nut jam seal ring Standard 388A Screw socket head seal cover retention M6x1 5 4 Split box 328 Screw socket head M10x1 5 44 33 Split box 596L Hex head cap screw chamber to cover M12x1 75 44 33 Standard 353 Bolt gland adjusting Standard 352G Hex cap screw plate M16x2 110 81 Standard 427D Hex nut plate to pedestal Standard 370X Threaded rod housing adjustment M20x2 5 221 164 Sta...

Page 135: ...1 Standard 357B Hex nut jam seal ring Standard 388A Screw socket head seal cover retention M8x1 25 13 10 Split box 328 Screw socket head M10x1 5 25 19 Split box 596L Hex head cap screw chamber to cover M12x1 75 44 33 Standard 353 Bolt glad adjusting Standard 352G Hex cap screw plate M24x3 381 282 Standard 427D Hex nut plate to pedestal Standard 370X Threaded rod housing adjustment M24x3 381 282 St...

Page 136: ...tandard 357B Hex nut jam seal ring Standard 388A Screw socket head seal cover retention M10x1 5 25 19 Split box 328 Screw socket head M12x1 75 44 33 Split box 596L Hex head cap screw chamber to cover M16x2 110 81 Standard 353 Bolt glad adjusting Standard 352G Hex cap screw plate M30x3 5 758 561 Standard 427D Hex nut plate to pedestal Standard 370X Threaded rod housing adjustment M24x3 381 282 Stan...

Page 137: ...Standard 357B Hex nut jam seal ring Standard 388A Screw socket head seal cover retention M10x1 5 25 19 Split box 328 Screw socket head M12x1 75 44 33 Split box 596L Hex head cap screw chamber to cover M16x2 110 81 Standard 353 Bolt glad adjusting Standard 352G Hex cap screw plate M30x3 5 758 561 Standard 427D Hex nut plate to pedestal Standard 370X Threaded rod housing adjustment M24x3 381 282 Sta...

Page 138: ...ndard 357B Hex nut jam seal ring Standard 388A Screw socket head seal cover retention M10x1 5 25 19 Split box 328 Screw socket head M16x2 110 81 Split box 596L Hex head cap screw chamber to cover M20x2 5 221 164 Standard 353 Bolt glad adjusting Standard 352G Hex cap screw plate M36x4 1324 980 Standard 427D Hex nut plate to pedestal M36x4 1324 980 Standard 370X Threaded rod housing adjustment M24x3...

Page 139: ...ard 357B Hex nut jam seal ring Standard 388A Screw socket head seal cover retention M10x1 5 25 19 Split box 328 Screw socket head M16x2 110 81 Split box 596L Hex head cap screw chamber to cover M20x2 5 221 164 Standard 353 Bolt glad adjusting Standard 352G Hex cap screw plate M36x4 1324 980 Standard 427D Hex nut plate to pedestal M36x4 1324 980 Standard 370X Threaded rod housing adjustment M24x3 3...

Page 140: ...he pump and driver There is not sufficient lubrication Check the lubricant for suitability and level The lubrication was not cooled properly Check the cooling system The pump is noisy or vi brates The pump and driver are not aligned properly Realign the pump and driver The impeller is partly clogged Back flush the pump in order to clean the impeller The impeller or shaft is broken or bent Replace ...

Page 141: ...ms to ob tain the proper thickness The runout for the shaft is excessive The shaft is bent Replace the shaft The runout for the bearing frame flange is excessive The shaft is bent Replace the shaft The flange of the bearing frame is distorted Replace the bearing frame flange The runout for the seal chamber cover is excessive The seal chamber cover is improperly seat ed on the frame Replace or re m...

Page 142: ...s Listings and Cross Sectionals XHD Installation Operation and Maintenance Manual 140 Parts Listings and Cross Sectionals Assembly drawings exploded views Figure 128 XHD Standard oil lubrication Metal lined ...

Page 143: ...C600 High Chrome w DI Seal Cover HC600 DI Endura Chrome Special HC Ultra High Chrome 35 Cr CD4MCuNA 890 Gr 1B Elastomers See Rubber lined Table 100A Suction half casing 1018 100D Gland half casing 1018 101 Impeller 1228 1269 1650 1216 see Rubber lined Table 105 Lantern ring 6308 106 Packing 5026 107 Gland half 1203 109 Bearing cover outboard 1018 113 Fitting grease relief ...

Page 144: ...aft guard 2472 328 Bolt hex shoulder 2473 332A Seal outboard 333A Seal inboard 346A Shield grease 3201 351A Gasket discharge 5206 Metal Lined Only 351B Gasket suction 5206 Metal Lined Only 351N Gasket volute liner to suction side liner 5206 Metal Lined Only 351Q Gasket seal cover to vo lute liner 5211 for 50 75 80 5206 for all other sixes Metal Lined Only 352G Screw hex cap plate 2472 352H Screw h...

Page 145: ...posite sight glass 2472 409 Taper roller bearing in board 410 Taper roller bearing out board 412 O ring inboard bearing cover 5302 412 O ring outboard bearing cover 5302 412A O ring impeller hub 5302 412F O ring shaft sleeve 5302 414C Screw tapping splash guard 2472 415A Nut hex threaded rods 2472 415B Nut hex taper stud casing alignment 2472 427D Nut hex plate to pedes tal 2472 496R O ring chambe...

Page 146: ...91B Bolt shoulder knockoff ring 2473 791Z Lifting hook 822 Seal ring 1228 1269 1650 1216 See Rubber lined Table Table 13 Materials of Construction Rubber lined Item Part Description Natural black rubber Nitrile Chemigum Chlorobutyl Neoprene 40A 60A 55A 60A 6898 6894 6892 6896 101 Impeller 6898 6894 6892 6896 184 Cover Seal 1228 263 Expeller 1228 600R Suction Volute Rub ber Liner 6898 6894 6892 689...

Page 147: ...Parts Listings and Cross Sectionals XHD Installation Operation and Maintenance Manual 145 Figure 130 Optional features ...

Page 148: ...Parts Listings and Cross Sectionals XHD Installation Operation and Maintenance Manual 146 Figure 131 Dynamic seal option ...

Page 149: ...Parts Listings and Cross Sectionals XHD Installation Operation and Maintenance Manual 147 Figure 132 XHD Liquid End Metal Lined ...

Page 150: ...Parts Listings and Cross Sectionals XHD Installation Operation and Maintenance Manual 148 Figure 133 XHD Oil lube power end Metal lined ...

Page 151: ...Parts Listings and Cross Sectionals XHD Installation Operation and Maintenance Manual 149 ...

Page 152: ...Certification CE or CE ATEX XHD Installation Operation and Maintenance Manual 150 Certification CE or CE ATEX Certificates of conformance CSA Certificate ...

Page 153: ...Certification CE or CE ATEX XHD Installation Operation and Maintenance Manual 151 ...

Page 154: ...Certification CE or CE ATEX XHD Installation Operation and Maintenance Manual 152 ATEX notification ...

Page 155: ...Certification CE or CE ATEX XHD Installation Operation and Maintenance Manual 153 IECEx Certificate of Conformity ...

Page 156: ...Certification CE or CE ATEX XHD Installation Operation and Maintenance Manual 154 ...

Page 157: ...Certification CE or CE ATEX XHD Installation Operation and Maintenance Manual 155 Chinese Certificate of Conformity ...

Page 158: ...entation or Manuals XHD Installation Operation and Maintenance Manual 156 Other Relevant Documentation or Manuals For additional documentation For any other relevant documentation or manuals contact your ITT representative ...

Page 159: ...Operation 3951 Capitol Avenue City of Industry CA 90601 1734 USA 1 562 949 2113 1 562 695 8523 Asia Pacific ITT Industrial Process 10 Jalan Kilang 06 01 Singapore 159410 65 627 63693 65 627 63685 Europe ITT Goulds Pumps Millwey Rise Industrial Estate Axminster Devon England EX13 5HU 44 1297 630250 44 1297 630256 Latin America ITT Goulds Pumps Camino La Colina 1448 Condominio Industrial El Rosal Hu...

Page 160: ... more information http www gouldspumps com Goulds Pumps Inc 240 Fall Street Seneca Falls NY 13148 USA 2019 ITT Corporation The original instruction is in English All non English instructions are translations of the original instruction Form IOM XHD en US 2019 01 ...

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ITT Goulds Pumps XHD, Installation, Operation And Maintenance Manual

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