HYVA AMCO VEBA 804FM, Warning, Operating And Maintenance Manual

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CONTENTS
A WARNING MANUAL............................................................................... A-1
A.1 MECHANICAL HAZARDS................................................................................................................................ A-2
A.1.1 MECHANICAL RESISTANCE ................................................................................................................................................... A-2
A.1.2 CRUSHING HAZARD................................................................................................................................................................ A-5
A.1.3 CUTTING HAZARD................................................................................................................................................................... A-7
A.1.4 DRAGGING OR ENTRAPMENT HAZARD ............................................................................................................................... A-8
A.1.5 IMPACT HAZARD ..................................................................................................................................................................... A-8
A.1.6 OIL LEAK HAZARD................................................................................................................................................................. A-10
A.1.7 LOSS OF STABILITY .............................................................................................................................................................. A-11
A.1.8 SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ A-13
A.2 ELECTRIC SHOCK HAZARD......................................................................................................................... A-14
A.2.1 CONTACT WITH LIVE COMPONENTS ................................................................................................................................. A-14
A.2.2 STATIC ELECTRICITY ........................................................................................................................................................... A-16
A.3 HEAT HAZARDS ............................................................................................................................................ A-17
A.3.1 BURNS .................................................................................................................................................................................... A-17
A.3.2 ENVIRONMENTAL TEMPERATURE ..................................................................................................................................... A-17
A.4 NOISE HAZARDS........................................................................................................................................... A-18
A.5 VIBRATION HAZARDS .................................................................................................................................. A-18
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ......................................................... A-19
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) ............................................................................................. A-19
A.7 ERGONOMIC HAZARDS ............................................................................................................................... A-23
A.7.1 OPERATING POSITIONS....................................................................................................................................................... A-23
A.7.2 VISIBILITY............................................................................................................................................................................... A-24
A.7.3 HUMAN ERROR ..................................................................................................................................................................... A-25
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ................................................................. A-26
A.9 SAFETY DEVICE FAULTS............................................................................................................................. A-27
A.10 COUPLING FAULTS ...................................................................................................................................... A-29
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ............................................................................... A-31
A.12 WARNINGS FOR USE OF RADIO REMOTE CONTROL .............................................................................. A-34
A.13 SUPPLEMENTARY WARNINGS FOR WINCH .............................................................................................. A-37
B OPERATING MANUAL........................................................................... B-1
B.1 PREMISE .......................................................................................................................................................... B-2
B.2 IDENTIFICATION.............................................................................................................................................. B-3
B.3 CRANE DESCRIPTION AND DOCUMENTATION........................................................................................... B-4
B.3.1 ENCLOSED DOCUMENTATION .............................................................................................................................................. B-4
B.3.2 MARK ........................................................................................................................................................................................ B-5
B.3.3 SERVICE CONDITIONS ........................................................................................................................................................... B-6
B.3.4 MAIN COMPONENTS............................................................................................................................................................... B-7
B.3.5 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS..................................................................................................... B-8
B.3.6 SAFETY SEALS ........................................................................................................................................................................ B-9
B.4 DESCRIPTION OF THE CONTROLS............................................................................................................. B-10
B.4.1 MANUAL CONTROLS, NOT RDC .......................................................................................................................................... B-10
B.4.2 CONTROLS OF RDC CRANE ................................................................................................................................................ B-11
B.4.3 RRS CRANE CONTROLS ...................................................................................................................................................... B-13
B.5 DESCRIPTION OF THE SAFETY DEVICES .................................................................................................. B-16
B.5.1 MAX WORKING PRESSURE VALVE..................................................................................................................................... B-16
B.5.2 OVERPRESSURE VALVES.................................................................................................................................................... B-17
B.5.3 LOAD LIMITING DEVICE (OPTIONAL) .................................................................................................................................. B-18
B.5.4 RESET BUTTONS .................................................................................................................................................................. B-19
B.5.5 EMERGENCY STOP LEVER (NO RDC) ................................................................................................................................ B-21
B.5.6 EMERGENCY STOP BUTTONS (RDC) ................................................................................................................................. B-22
B.5.7 BLOCK VALVES ON HYDRAULIC CYLINDERS.................................................................................................................... B-23
B.5.8 MANUAL EXTENSIONS LOCK DEVICES.............................................................................................................................. B-24
B.5.9 SLEWING LIMITING DEVICES (OPTIONAL) ......................................................................................................................... B-25
B.6 GAUGES AND WARNING LIGHTS................................................................................................................ B-26
B.6.1 LOAD INDICATORS EC NOT RRS CRANE........................................................................................................................... B-26
B.6.2 FILTER CLOGGING INDICATORS......................................................................................................................................... B-26
B.6.3 SIGNAL LIGHT TOWER ......................................................................................................................................................... B-27
B.7 PICTOGRAMS ................................................................................................................................................ B-27
B.8 PRELIMINARY VERIFICATION OF OPERATING CONDITIONS .................................................................. B-28
B.8.1 CLIMATE AND ATMOSPHERIC CONDITIONS ..................................................................................................................... B-28
B.8.2 DISTANCE FROM POWER LINES......................................................................................................................................... B-28
B.8.3 GROUND SLOPE.................................................................................................................................................................... B-28
B.8.4 VISIBILITY............................................................................................................................................................................... B-29
B.8.5 GENERAL PRELIMINARY CRANE CHECKS BEFORE OPERATION .................................................................................. B-30
B.9 OPERATING WITH THE CRANE ................................................................................................................... B-31
B.9.1 START UP OPERATION (NO RDC CRANE) ......................................................................................................................... B-31
B.9.2 START UP OPERATION (RDC CRANE)................................................................................................................................ B-31
B.9.3 PROCEDURE FOR OPENING THE CRANE.......................................................................................................................... B-32