STARTING/CHARGING (J05E)
16–19
IMPORTANT POINTS - ASSEMBLY
1.
INSTALL THE FRONT BEARING
(1)
Using the JIG D and press, press the front bearing into the drive
frame.
(2)
Using the 3 screws, install the bearing cover.
Tightening Torque:
2.9-4.9 N·m {30-50 kgf·cm, 2.1-3.6 lbf·ft}
2.
INSTALL THE ROTOR
(1)
Insert the collar to the rotor shaft.
(2)
Using the JIG B and press, press the rotor into the bearing in the
drive frame.
NOTICE
•
Press the rotor while making sure that the rotor's shaft is per-
pendicular to the bearing.
•
During pressing, make sure not to damage the portion of the
rotor that presses into the rear bearing.
3.
TIGHTENING THE PULLEY
(1)
Insert the collar and fan to the rotor shaft.
(2)
Secure the pulley with belt using the vice as shown in the figure,
tighten the pulley lock nut with specified torque.
Tightening Torque:
117.6-137.2 N·m {1,199-1,399 kgf·cm, 87-101 lbf·ft}
4.
INSTALL THE REAR BEARING
(1)
Using the JIG E and press, press a new rear bearing into the rear
frame.
NOTICE
Once a bearing is removed, do not reuse it.
5.
INSTALL THE FIELD COIL
(1)
Using the 3 screws, install the field coil on the rear frame.
Tightening Torque:
2.9-4.9 N·m {30-50 kgf·cm, 2.1-3.6 lbf·ft}
6.
ASSEMBLING THE I TERMINAL
(1)
Install the I terminal on the rear frame and tight the nut (inside).
Tightening Torque:
1.6-2.0 N·m {16-20 kgf·cm, 1.2-1.4 lbf·ft}
JIG D
FRONT BEARING
DRIVE
FRAME
SHTS021271500052
JIG B
(FOR PRESS)
PRESS
DRIVE FRAME
JIG B
(FOR
SUPPORT)
SHTS021271500053
PULLEY
TORQUE WRENCH
BELT
VICE
SHTS021271500054
JIG E (FOR PRESS)
REAR
BEARING
PRESS
REAR FRAME
JIG E
(FOR
SUPPOT)
SHTS021271500055
