COOLING (J05E)
12–27
MOUNTING THERMOSTAT CASE AND THERMO-
STAT
1.
MOUNTING THE THERMOSTAT CASE
(1)
Use the scraper, remove dirt on the joint surface between the
thermostat case and cylinder head.
(2)
Apply liquid gasket (ThreeBond TB1207B: Black or equivalent) to
the thermostat case as shown in the figure.
! CAUTION
•
Apply it seamlessly.
•
Apply the liquid gasket with 1.5-2.5 mm {0.060-0.100 in.}
width.
•
Mount the case within 20 minutes after applying the liquid
gasket.
(3)
Mount the new O-ring to the upper coolant pump groove.
(4)
Fit the thermostat case mounting bolts 1 (4 pcs.) to the thermostat
case in advance.
(5)
Align the thermostat case with the mounting position and tempo-
rarily tighten the mounting bolts 1 (4 pcs.) to the cylinder head.
(6)
Temporarily tighten the mounting bolts 2 (2 pcs.) to the coolant
pump.
(7)
Tighten the mounting bolts 1 (4 pcs.) to the cylinder head and
then the mounting bolts 2 (2 pcs.) to the coolant pump.
Tightening Torque:
28.5 N·m {291 kgf·cm, 21 lbf·ft}
(8)
Replace with the new O-ring and mount the water outlet pipe to
the thermostat case with 2 bolts.
Tightening Torque:
28.5 N·m {291 kgf·cm, 21 lbf·ft}
THERMOSTAT CASE
SHTS021271100044
THERMOSTAT
CASE
COOLANT PUMP
SHTS021271100045
WATER
OUTLET PIPE
SHTS021271100046
