ENGINE MECHANICAL (J05E)
10–4
MOUNTING THE HEAD COVER
1.
MOUNTING THE HALF-ROUND PLUG (ONLY IF THE HALF-
ROUND PLUG IS REMOVED)
(1)
Remove the all oil and dirt on the half-round plug and cylinder
head.
(2)
Apply liquid gasket (ThreeBond TB1207B: Black or equivalent or
ThreeBond TB1217G: Gray or equivalent) to the half-round areas
at the cylinder head front and rear ends as shown in the figure.
! CAUTION
•
Apply the liquid gasket with 1.5-2.5 mm {0.0590-0.0984 in.}
width.
•
Apply the liquid gasket seamlessly.
•
Mount the case within 20 minutes after applying the liquid
gasket.
(3)
Mount the new half-round plug to the upper side of the cylinder
head parallel and ensure that the plug comes in contact with the
head at the bottom.
(4)
After mounting the half-round plug, wipe out the liquid gasket that
swells out of the upper surface of the cylinder head immediately.
! CAUTION
Do not pry or tilt the half-round plug.
LIQUID GASKET
6mm
{0.236 in.}
SHTS021270900004
LIQUID GASKET
SHTS021270900005
HALF-ROUND
PLUGS
THE OVERFLOE OF A
LIQUID GASKET IS
COMPLETELY REMOVED
INCORRECT
CORRECT
SHTS021270900006
