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Chapter 3: Hardware Requirements

Bolt Identifications

Use the following information to identify the bolts and where each must be used during installation.

Bolt (S-7485)

An S-7485 is a 3/8" x 1" JS flange bolt without a sealing washer.

Bolt (S-7485) is used in the following locations:

• Use to connect the C-clamps to stiffener or wind ring brackets in

wind rings.

• Use to connect the roof panel support clips to the purlins.
• The color of bucket lid/label is light green.

1

1.375" (3.49 cm)

3

Grade 8

2

1.000" (2.54 cm)

4

Grade 8.2

Bolt (S-7487)

An S-7487 is a 3/8" x 1" JS flange bolt that is pre-assembled with a sealing washer.

Bolt (S-7487) is used in the following locations:

• Use to connect the top panel to the center collar brackets.
• Use to connect the flashing lock to the top panel.
• The color of bucket lid/label is grey.

1

1.375" (3.49 cm )

3

Grade 8

2

1.000" (2.54 cm)

4

Grade 8.2

Bolt (S-7488)

An S-7488 is a 3/8" x 1-1/2" JS flange bolt that is pre-assembled with a sealing washer.

Bolt (S-7488) is used in the following locations:

• Use to connect the lower stand-off brackets to the outer center

collar.

• Use to connect the upper stand-off brackets to the top plate and

outer center collar.

• Use to connect the cap plate to the inner center collar.
• Use to connect the eave bracket to the inside stiffener.
• The color of bucket lid/label is orange.

1

1.875" (4.76 cm)

3

Grade 8

2

1.500" (3.81 cm)

4

Grade 8.2

28

PNEG-5490D-2X

90' Diameter EVO-50 Beam 2X Bin

Summary of Contents for EVO-50

Page 1: ...90 Diameter Delta Models EVO 50 BEAM ROOF BINS 11 RINGS AND TALLER Construction Manual PNEG 5490D 2X Version 1 0 Date 03 14 22 PNEG 5490D 2X ...

Page 2: ...ns photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 3: ...7488 28 Bolt S 10260 29 Bolt S 10261 29 Bolt S 10782 29 Bolt S 10779 30 Bolt S 10780 30 Bolt S 10781 30 Bolt S 10800 31 Bolt S 10252 31 Nut S 10784 31 Nut S 10785 32 Nut S 9426 32 Nut S 9281 32 Bolt S 7894 33 Bolt S 10746 33 Chapter 4 Assembling the Sidewall Sheets 35 Guidelines for Constructing the Sidewall Sheets 35 Color Codes for Sidewall Gauge Identification 35 Orientation Detail for Sidewall...

Page 4: ...a with Inserts 10 12 Ga 69 Laminated Stiffener 2 Ga with an Insert 10 12 Ga to a Laminated Base Stiffener 2 Ga with a Base Insert 10 12 Ga 69 Base Stiffener 10 16 Ga to a Base Boot 70 Base Stiffener 2 12 Ga 6 Ga to a Base Boot 70 Laminated Base Stiffener 2 Ga with Insert 2 10 to 2 12 Ga to a Base Boot 71 Standard Stiffener to a 12 Bolt Pattern Laminated Stiffener with Insert 71 12 Bolt Pattern Lam...

Page 5: ...stalling the Upper Stand Off Support Brackets 184 Installing the Center Cap Plate 185 Installing the Flashing Lock 187 Chapter 9 Bin Accessories 189 Installing the Roof Ladder Steps 190 Roof Ring Placement Optional 192 Installing the Roof Ring 193 Installation of the Peak To Exhauster Ladder Kit 195 Preparation for the Roof Exhauster Installation 197 Assembling the Roof Exhauster 199 Installing th...

Page 6: ...NOTES 6 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 7: ...ed Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in accordance with the current installation codes and applicable regulations which must be carefully followed in all cases Authorities having jurisdiction must be consulted...

Page 8: ...ol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury This symbol is used to address practices not related to person...

Page 9: ...ctions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let anyone operate witho...

Page 10: ... Replace worn or broken parts immediately ST 0003 1 Do Not Enter Bin Rotating flighting will kill or dismember Flowing material will trap and suffocate Crusted material will collapse and suffocate If you must enter the bin 1 Shut off and lock out all power sources 2 Use a safety harness and safety line 3 Station another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathing e...

Page 11: ...r other air moving systems The manufacturer does not warrant this type of roof damage Adequate ventilation or makeup air devices must be provided for all powered air handling systems The manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Operating fans during high humidity or cold weather conditions can cause air...

Page 12: ...lation Not following these safety precautions creates the risk of falling equipment which can crush personnel and cause serious injury or death ST 0047 1 Do Not Overfill the Bin Do not overfill bin Stored grain must be no higher than the roof eaves at the outer edge Filling the bin above this point creates excessive internal pressure and can cause swelling and eventual roof failure The over fillin...

Page 13: ...be safety interlocked The following entry procedures must be followed Be aware of all possible hazards present inside the confined space and wear personal protective equipment PPE as needed Complete a permit to work and follow all permit required confined space entry procedures defined by the site manager Make sure that the area has been purged of any hazardous products or gases Check the atmosphe...

Page 14: ...ice and maintenance of the equipment To replace a damaged of missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois Street Assumption IL 62510 Phone 1 217 226 4421 Location Decal No Decal Description Located next to aeration system DC 969 Caution Vacuum Pressure On bin doors and roof hatch covers DC 2483 Warning Entrapment Hazard 14 PNEG 5490D 2X 90 Diameter EVO 50 Beam ...

Page 15: ...ety Precautions Location Decal No Decal Description On bin door covers DC GBC 1A Warning Keep Clear of Augers On bin door covers DC GBC 2A Warning Unload Instructions PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 15 ...

Page 16: ...sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name Supervisor Name ST 0007 16 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 17: ... this manual contact GSI Roof instructions must be followed Roof instructions are included in this manual Ladders roof stairs roof handrails and other products are covered by separate instruction manuals Refer to the appropriate accessory manual Inside ladder instructions are included in this manual Aeration systems and transitions are to be installed according to the instructions provided with th...

Page 18: ...e materials should be stored so that they are raised above the ground and vegetation Any stacking and spacing materials should not be corrosive or wet Be sure to protect materials from the weather but permit air movement around the bundles if possible Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture Storing the bundles with the center of ...

Page 19: ...e beginning of bin lifting procedures Refer to all other procedures on sidewall and stiffener installation prior to the start of construction IMPORTANT Begin building with the bin oriented for doors and material handling equipment to be in the correct position when bin construction is complete 1 Consider the starting location of the bin relative to the location of the doors and other accessories P...

Page 20: ...very two tiers on the external surface of the bin You may want to leave sheets loose to make the attachment of the stiffeners easier 8 Now re bolt the lifting brackets to the lowest ring in place thus far Continue ring additions by repeating step 5 page 20 and step 6 page 20 9 Add inside and outside ladders as you continue to raise the bin Refer to the manual supplied with the ladders and platform...

Page 21: ...d 1 diameter anchor bolt 1 is the minimum with sidedraw flume system Exposed anchor bolt thread height 2 is 5 12 7 cm Overall anchor bolt length 3 for 3 4 and 1 diameter anchor bolt is 18 45 72 cm Figure 2 1 Anchor bolt example 3 4 diameter anchor bolt shown 1 Anchor bolt 3 Anchor bolt length 2 Anchor bolt thread height PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 21 ...

Page 22: ...ost 90 3 Post of Anchors 56 90 Bolt Radius 45 1 15 16 13 765 m 45 1 15 16 13 765 m Chord 1 4 8 3 4 1 441 m 3 1 7 8 0 962 m Chord 2 9 5 5 16 2 878 m 6 3 5 8 1 921 m Chord 3 14 1 9 16 4 307 m 9 5 5 16 2 878 m Chord 4 23 4 9 16 7 126 m 12 6 7 8 3 832 m Chord 5 27 10 15 16 8 507 m 15 8 1 4 4 782 m Chord 6 32 4 7 16 9 866 m 18 9 3 8 5 725 m Chord 7 36 8 7 8 11 198 m 21 10 1 4 6 661 m Chord 8 41 1 8 12 ...

Page 23: ...hart lists shows the correct nut to use with each size of bolt Nut Part Number Nut Size Nut Type Hex or Flanged Nut Bolt Size Bolt Part Number S 3611 5 16 YDP Flanged 5 16 x 1 S 10260 S 9426 3 8 JS Flanged 3 8 x 1 S 7485 3 8 x 1 S 7487 3 8 x 1 1 2 S 7488 S 9281 7 16 JS Hex 7 16 x 3 1 4 S 10261 S 10251 7 16 YDP Flanged 7 16 x 1 1 4 S 10250 S 10253 1 2 YDP Flanged 1 2 x 1 3 4 S 10252 1 2 x 2 1 4 S 7...

Page 24: ...8 M10 x 25 3 15 M10 x 25 10 M10 x 25 42 M10 x 40 18 M10 x 25 3 14 M10 x 25 18 M10 x 25 42 M10 x 40 18 M10 x 40 3 13 5 M10 x 25 18 M10 x 25 42 M10 x 40 18 M10 x 40 3 13 M10 x 25 18 M10 x 25 42 M10 x 40 18 M10 x 40 3 12 M10 x 25 18 M10 x 25 42 M10 x 40 18 M10 x 40 3 11 M10 x 25 18 M10 x 25 42 M10 x 40 18 M10 x 40 3 10 M10 x 25 18 M10 x 25 42 M10 x 40 18 M10 x 40 3 14 Double Lam M10 x 25 18 M10 x 25 ...

Page 25: ...0 x 25 18 M10 x 25 42 M10 x 40 27 M10 x 40 3 10 M10 x 25 18 M10 x 25 42 M10 x 40 27 M10 x 40 3 14 Double Lam M10 x 25 18 M10 x 25 42 M10 x 40 27 M10 x 40 3 13 5 Double Lam M10 x 25 18 M10 x 25 42 M10 x 40 27 M10 x 40 3 13 Double Lam M10 x 40 18 M10 x 40 42 M10 x 40 27 M10 x 40 3 12 Double Lam M10 x 40 18 M10 x 40 42 M10 x 40 27 M10 x 40 3 11 Double Lam M10 x 40 18 M10 x 40 42 M10 x 40 27 M10 x 40 ...

Page 26: ...langed 100 135 110 149 Identifying Bolt Grades Bolts are identified by grade or hardness The grade can be identified by the markings on the head of the bolt These markings will be in the form of slash marks and patterns Use the following as a guide to determine the correct bolt grade CAUTION Under no condition shall any other bolts be substituted for those supplied by GSI Grade 2 Bolts Grade 2 bol...

Page 27: ... with sealing washer S 7486 NA Dark Brown 700 3 8 x 1 1 2 flange bolt without sealing washer NA S 456 Yellow 3000 3 8 hex nut S 9426 NA Dark Purple 2500 3 8 flange nut S 10261 NA Natural Clear 200 7 16 x 3 1 4 flange bolt pre assembled with sealing washer S 9281 NA Fire Orange 1500 7 16 hex nut NA S 10274 NA NA NA 3 8 recessed nut NA S 10252 NA NA In Box 1 2 x 1 3 4 flange bolt NA S 10253 NA NA In...

Page 28: ...r Bolt S 7487 is used in the following locations Use to connect the top panel to the center collar brackets Use to connect the flashing lock to the top panel The color of bucket lid label is grey 1 1 375 3 49 cm 3 Grade 8 2 1 000 2 54 cm 4 Grade 8 2 Bolt S 7488 An S 7488 is a 3 8 x 1 1 2 JS flange bolt that is pre assembled with a sealing washer Bolt S 7488 is used in the following locations Use t...

Page 29: ... The color of the bucket lid label is lime green 1 1 357 3 45 cm 3 Grade 8 2 1 000 2 54 cm 4 Grade 8 2 Bolt S 10261 An S 10261 is a 7 16 x 3 1 4 JS flange bolt that is pre assembled with a sealing washer Bolt S 10261 is used in the following locations Use in wind ring splice and over pipe connections The color of the bucket lid label is natural clear 1 3 710 9 42 cm 3 Grade 8 2 3 250 8 26 cm 4 Gra...

Page 30: ... connect the overlap seams on 14 gauge to 10 gauge double laminated sidewall connections Use to connect the horizontal and vertical seams on 13 gauge to 5 gauge double laminated sidewall connections Use to connect the inside stiffener to the sidewall and outside stiffener 1 1 957 4 97 cm 6 Grade 10 9 2 1 574 4 cm Bolt S 10781 An S 10781 is a M10 x 60 flange bolt that is pre assembled with a conica...

Page 31: ...d purlin to the purlin clips Use to connect the diagonal bracing to the rafter Use to connect the rafter clips to the center collar Use to connect the rafter to the eave bracket Use to connect the center collar splices to the center collar Use to connect the roof panel clips to the rafter Delivered in a box not a bucket 1 1 542 3 92 cm 3 Grade 8 2 2 1 250 3 18 cm 4 Grade 8 Nut S 10784 An S 10784 i...

Page 32: ...wind ring brackets in wind rings Use to connect the eave bracket to the inside stiffener Use to connect the lower stand off brackets to the outer center collar Use to connect the top panel to the center collar brackets Use to connect the upper stand off brackets to the top plate and outer center collar Use to connect the flashing lock to the top panel 5 0 347 0 88 cm 7 Grade 5 Nut S 9281 An S 9281...

Page 33: ...o the eave bracket Use to attach the temperature cable weldment to the rafter 1 2 630 6 68 cm 3 Grade 8 2 2 250 5 71 cm Bolt S 10746 An S 10746 is a 3 4 x 2 1 2 HHHSB hex bolt with a hex nut Bolt S 10746 is used in the following locations Use to connect the rafter together 1 2 983 7 58 cm 3 0 758 1 93 cm 2 2 500 6 35 cm PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 33 ...

Page 34: ...NOTES 34 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 35: ...e first ring Higher gauge numbers denote the thinner materials For example 20 gauge material is thinner than 14 gauge 2 In erecting most grain bins the thinnest material usually goes on top therefore the first sidewall ring you assemble will be the top ring of the bin 3 Check and identify the various gauges of the sidewall with the color code chart given below and begin building accordingly 4 Asse...

Page 36: ...or Sidewall Sheets 2 Post To avoid the misalignment of the holes it is necessary to use the correct orientation of the top sidewall sheet during installation Figure 4 1 Orientation details of 2 post sidewall sheets 36 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 37: ... for Sidewall Sheets 3 Post To avoid the misalignment of the holes it is necessary to use the correct orientation of the sidewall sheet during installation Figure 4 2 Orientation details of 3 post sidewall sheets PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 37 ...

Page 38: ...Callout Reference Part Number Description 1O Outer sidewall sheet 4 stagger or 5 stagger 1I Inner sidewall sheet 4 stagger or 5 stagger 2 S 4458 1 8 x 1 4 caulking sealant vertical 3 S 4458 1 8 x 1 4 caulking sealant horizontal 13 for 20 15 and 14 10 gauge sheets 1 8 x 1 4 caulking strip horizontal 18 for 9 5 gauge sheets 4 S 10716 1 8 x 1 1 4 caulking strip around stiffener holes from top horizon...

Page 39: ...p caulk 2 near the outside edge of the outer sheet and then apply 13 33 cm long strip caulk 3 along the top horizontal seam 2 Always assemble the sidewall sheets 1 with the overlap in the same direction as shown below Figure 4 3 Caulking details for assembling the non laminated sidewall sheets 1 Sidewall sheet 3 13 33 cm Horizontal strip of caulk 2 Vertical strip of caulk PNEG 5490D 2X 90 Diameter...

Page 40: ...ween the holes caused by the overlapping sheets 4 Start assembling the sidewall sheets end to end overlapping the same way throughout until the ring is completed Figure 4 4 Caulking and assembling the non laminated sidewall sheets 1 Sidewall sheet 3 13 33 cm Horizontal strip of caulk 2 Vertical strip of caulk 5 Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges 40 P...

Page 41: ... the first and second row of holes 3 For 20 15 gauge and 14 10 gauge laminates a Extend the caulk 3 horizontally 13 33 cm between the edge of the sheet and first horizontal seam hole at the top right of outer sheet 1O b Apply a horizontal strip of caulk 5 between the overlapping vertical seam edge and first horizontal seam hole at both the ends of the outer sheet 1O The length of the caulk strip 5...

Page 42: ...hole at both the ends of the outer sheet 1O The length of the caulk strip 5 varies between 10 25 4 cm and 18 45 7 cm NOTE Do not extend this caulking 5 into the overlapping vertical seam area Figure 4 6 Caulking between 5 stagger laminated sheets 1O Outer sidewall sheet 4 1 8 x 1 1 4 caulking strip stiffener hole S 10716 2 1 8 x 1 4 caulking strip vertical S 4458 5 1 8 x 1 1 4 caulking strip horiz...

Page 43: ...Chapter 4 Assembling the Sidewall Sheets Lacing Overview of Double Laminated Sidewall Sheets Figure 4 7 Lacing overview of double laminated sheets PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 43 ...

Page 44: ...ing 4 around the stiffener holes on the outer sheet 1O 4 Apply a horizontal strip of caulk 5 between the overlapping vertical seam edge and first horizontal seam hole at both the sides of the outer sheet 1O NOTE Always assemble the sidewall sheets with the overlap in the same direction Figure 4 8 Caulking between double laminated sidewall sheets 1I Inner sidewall sheet 3 1 8 x 1 4 caulking strip h...

Page 45: ...rection Figure 4 9 Caulking and assembling the double laminated sidewall sheets 2 1 8 x 1 4 caulking strip vertical S 4458 4 1 8 x 1 1 4 caulking strip stiffener hole S 10716 3 1 8 x 1 4 caulking strip horizontal S 4458 For 14 10 gauge laminates 13 For 9 5 gauge laminates 18 5 1 8 x 1 1 4 caulking strip horizontal S 10716 For 14 10 gauge laminates 7 5 to 13 For 9 5 gauge laminates 10 to 18 6 Use t...

Page 46: ...Chapter 4 Assembling the Sidewall Sheets Lacing Overview of Triple Laminated Sidewall Sheets Figure 4 10 Lacing overview of triple laminated sheets 46 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 47: ... on the outer sheet 1O 4 Apply a horizontal strip of caulk 5 between the overlapping vertical seam edge and second horizontal seam hole at both the sides of the outer sidewall sheet 1O and middle sidewall sheet 1M NOTE Always assemble the sidewall sheets with the overlap in the same direction Figure 4 11 Caulking between triple laminated sidewall sheets 1I Inner sidewall sheet 3 1 8 x 1 4 caulking...

Page 48: ...rection Figure 4 12 Caulking and assembling the triple laminated sidewall sheets 2 1 8 x 1 4 caulking strip vertical S 4458 4 1 8 x 1 1 4 caulking strip stiffener hole S 10716 3 1 8 x 1 4 caulking strip horizontal S 4458 For 14 10 gauge laminates 13 For 9 5 gauge laminates 18 5 1 8 x 1 1 4 caulking strip horizontal S 10716 For 14 10 gauge laminates 7 5 to 13 For 9 5 gauge laminates 10 to 18 6 Use ...

Page 49: ...ase angle 6 to the sidewall sheet 5 Leave the end hole of each base angle 6 until the next base angle 6 is installed 3 Align the next base angle 6 end hole with the previous base angle 6 end hole and install to the sidewall sheet 5 using M10 x 25 flange bolts 1 and M10 flange nuts 3 4 Repeat this procedure for the remaining base angles 6 overlapping the previously installed base angles 6 5 Before ...

Page 50: ...base angle 1 M10 x 25 flange bolt with HDPE sealing washer S 10779 6 Base angle B 7031 3 M10 flange nut S 10784 7 Base angle offset example 5 Sidewall sheet final ring assembly 8 Optional mastic sealer or equivalent 50 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 51: ...equired shim 3 If needed add standard shims 11 or 14 under the required base angle shim NOTE If more than one additional shim is required then the shims must be welded together to the base plate 9 or 12 or the base plate must be grouted to provide the proper elevation Figure 5 2 Installing the base angle shims 6 Base angle B 7031XX 12 8 x 10 base plate CTS 4048XX or CTS 4049XX 9 6 x 9 base plate C...

Page 52: ...6 onto the anchor bolt 15 NOTE The square washer provided must be placed between the base boot plate 17 and flat washer 2 2 Place a flat washer 2 above the square washer 16 and secure with a nut 4 3 Tighten to the recommended torque specification see Bolt Torque Specifications page 26 Figure 5 3 Installing the anchor bolt washer 2 Flat washer 16 Square anchor plate washer 4 Anchor nut 17 Base boot...

Page 53: ...o Ring Stiffener 2 6 Ga Two Ring Stiffener 8 14 Ga to a Base Stiffener 8 Ga Two Ring Stiffener 8 14 Ga to a Base Stiffener 10 14 Ga Two Ring Stiffener 2 6 Ga to a Base Stiffener 2 6 Ga Two Ring Stiffener 15 18 Ga to a Base Stiffener 10 14 Ga Two Ring Stiffener 2 6 Ga to a Laminated Stiffener 2 Ga with an Insert 10 12 Ga Laminated Stiffeners 2 Ga with Inserts 10 12 Ga Laminated Stiffener 2 Ga with ...

Page 54: ...e bin wall 3 Use M10 x 25 flange bolt 1 with neoprene washer and M10 flange nuts 3 to secure the top stiffener 29 to the sidewall sheet 30 NOTE Install the flange bolts 1 with bolt head on the inside of the bin Figure 6 1 Top stiffener starting location 1 M10 x 25 flange bolt with HDPE sealing washer S 10779 29 Top stiffener 3 M10 flange nut S 10784 30 Sidewall sheet 54 PNEG 5490D 2X 90 Diameter E...

Page 55: ...is at 10 above the horizontal seam 3 Use M10 x 25 flange bolt 1 and M10 flange nuts 3 to secure the stiffener splice to the stiffeners NOTE Install the flange bolts 1 with bolt head on the inside of the bin Figure 6 2 Stiffener splice location 1 M10 x 25 flange bolt with HDPE sealing washer S 10779 32 Short splice 3 M10 flange nut S 10784 33 Long splice 29 Top stiffener 34 Horizontal seam in bin s...

Page 56: ... Blue 11 Pink 12 Black 13 Dark Blue and Yellow 14 Dark Green 15 Red and Brown 16 Dark Blue 17 Light Blue and Pink 18 Orange Table 6 2 Stripe color codes for stiffener gauges Stiffener Type Stripe Color Base Stiffener Red Back Laminated Dark Green Insert Laminated Gold Close Punched Light Blue Special Galvanized 115 Fluorescent Red and Orange Special Galvanized 140 Florescent Pink Special Galvanize...

Page 57: ...o ring stiffener 87 938 223 cm 2 5 6 5 CTS 4004XX Two ring stiffener 87 938 223 cm 15 18 6 CTS 4008XX Two ring laminated stiffener 87 938 223 cm 2 7 CTS 4010XX Two ring insert 87 938 223 cm 10 12 8 CTS 4041XX Two ring laminated stiffener 87 938 223 cm 2 9 CTS 4042XX Two ring insert 87 938 223 cm 10 12 10 CTS 4006XX One ring stiffener 43 938 111 cm 15 18 11 CTS 4074XX Two ring stiffener 87 938 223 ...

Page 58: ...s between the two types of top stiffeners Figure 6 4 Top stiffeners Call Out Part Number Description Length Available Gauges 12 CTS 4012XX Inside top stiffener 28 938 73 5 cm 2 5 6 8 10 12 14 13 CTS 4016XX Outside top stiffener 28 938 73 5 cm 15 18 58 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 59: ...lice which is determined by the gauge of the stiffeners that are being connected If connecting a heavier gauge to a lighter gauge stiffener always use the heavier gauge splice for the 13 to 12 8 to 6 gauge connections For example If connecting a 13 gauge stiffener to a 12 gauge stiffener use the 12 gauge splice If connecting an 8 gauge stiffener to a 6 gauge stiffener use the 10 gauge splice Table...

Page 60: ... 17 CTS 4034XX Laminated base stiffener 98 126 249 cm 2 18 CTS 4037XX Base insert 92 516 235 cm 10 12 19 CTS 4038XX Base stiffener 98 501 250 cm 10 12 14 20 CTS 4039XX Laminated base stiffener 97 376 247 cm 2 21 CTS 4040XX Base insert 98 516 250 cm 2 5 6 8 22 CTS 4050XX Laminated base stiffener 98 126 249 cm 2 23 CTS 4051XX Two ring insert 87 938 223 cm 2 5 6 8 14 24 CTS 4077XX Base stiffener 98 1...

Page 61: ...Ga with an 11 Ga insert 11 391 29 cm 6 x 9 x 3 4 15 x 23 x 1 90 cm 26 CTS 4046XX Base boot weldment for 16 Ga through 9 Ga base stiffeners 11 391 29 cm 6 x 9 x 3 8 15 x 23 x 0 95 cm 27 CTS 4048XX Base boot for 2 Ga laminated base stiffeners with 10 Ga insert 11 391 29 cm 8 x 10 x 3 4 20 x 25 x 1 90 cm 28 CTS 4049XX Base boot weldment for 2 8 to 2 2 base stiffeners 11 391 29 cm 8 x 10 x 1 1 2 20 x ...

Page 62: ...t Only place bolts where holes in the stiffeners align with holes in the sidewall sheet One Ring Top Stiffener 15 18 Ga to a Two Ring Stiffener 15 18 Ga Refer to the below information for a standard connection of a one ring top stiffener CTS 4016XX to a two ring stiffener CTS 4004XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 5 Two ring stiffener CTS 4004XX 13 One ring top stiffener CT...

Page 63: ... 3 post Only place bolts where holes in the stiffeners align with holes in the sidewall sheet One Ring Stiffener 15 18 Ga to a Two Ring Stiffener 15 18 Ga Refer to the below information for a standard connection of a one ring stiffener CTS 4006XX to a two ring stiffener CTS 4004XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 5 Two ring stiffener CTS 4004XX 10 One ring stiffener CTS 4006...

Page 64: ...r 3 post Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 15 18 Ga to a Two Ring Stiffener 8 14 Ga Refer to the below information when connecting a two ring stiffener CTS 4004XX to a two ring stiffener CTS 4074XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 5 Two ring stiffener CTS 4004XX 11 Two ring stiffener CTS 4074XX 14 Splice ...

Page 65: ...t Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 8 14 Ga to a Two Ring Stiffener 8 14 Ga Refer to the below information when connecting a two ring stiffener CTS 4074XX to a two ring stiffener CTS 4074XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 11 Two ring stiffener CTS 4074XX 14 Splice CTS 4035XX 35 Completed assembly NOTE Tw...

Page 66: ... post Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 8 14 Ga to a Base Stiffener 8 Ga Refer to the below information when connecting a two ring stiffener CTS 4074XX to a two ring stiffener CTS 4077XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 11 Two ring stiffener CTS 4074XX 14 Splice CTS 4035XX 24 Base stiffener CTS 4077XX 35 ...

Page 67: ...t Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 2 6 Ga to a Base Stiffener 2 6 Ga Refer to the below information when connecting a two ring stiffener CTS 4002XX to a two ring stiffener CTS 4033XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 4 Two ring stiffener CTS 4002XX 15 Splice CTS 4073XX 16 Base stiffener CTS 4033XX 35 Comp...

Page 68: ...es in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 2 6 Ga to a Laminated Stiffener 2 Ga with an Insert 10 12 Ga Refer to the below information when connecting a two ring stiffener CTS 4002XX to a laminated stiffener CTS 4034XX and insert CTS 4037XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 4 Two ring stiffener CTS 4002XX 17 Laminated stiffener CTS 4034XX 1...

Page 69: ...fener 2 Ga with an Insert 10 12 Ga to a Laminated Base Stiffener 2 Ga with a Base Insert 10 12 Ga Refer to the below information when connecting a laminated stiffener and insert CTS 4008XX and CTS 4010XX to a laminated base stiffener and base insert CTS 4034XX and CTS 4037XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 6 Laminated stiffener CTS 4008XX 7 Insert CTS 4010XX 17 Laminated ba...

Page 70: ...Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Base Stiffener 2 12 Ga 6 Ga to a Base Boot Refer to the below information when connecting a base stiffener CTS 4033XX to a base boot CTS 4045XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 16 Base stiffener CTS 4033XX 25 Base Boot CTS 4045XX 35 Completed assembly NOTE Two post stiffeners shown The bolt...

Page 71: ...or 3 post Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Standard Stiffener to a 12 Bolt Pattern Laminated Stiffener with Insert Refer to the below information when connecting a standard stiffener CTS 4002XX to a 12 bolt pattern laminated stiffener CTS 4041XX with insert CTS 4042XX 2 M10 x 25 flange bolt S 10782 3 M10 flange nut S 10784 4 Standard stiffener C...

Page 72: ...4041XX with inserts CTS 4042XX 2 M10 x 25 flange bolt S 10782 9 Insert CTS 4042XX 3 M10 flange nut S 10784 35 Completed assembly 8 Laminated stiffener CTS 4041XX NOTE Two post stiffeners shown The bolt pattern will vary for 3 post Only place bolts where holes in the stiffeners align with holes in the sidewall sheet 72 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 73: ...9XX and CTS 4040XX to a base boot CTS 4049XX 2 M10 x 25 flange bolt S 10782 20 Laminated base stiffener CTS 4039XX 3 M10 flange nut S 10784 21 Base insert CTS 4040XX 8 Laminated stiffener CTS 4041XX 28 Base boot CTS 4049XX 9 Base insert CTS 4042XX 35 Completed assembly NOTE Two post stiffeners shown The bolt pattern will vary for 3 post Only place bolts where holes in the stiffeners align with hol...

Page 74: ... to a base boot CTS 4045XX or CTS 4048XX 2 M10 x 25 flange bolt S 10782 22 Laminated base stiffener CTS 4050XX 3 M10 flange nut S 10784 23 Close punch base Insert CTS 4051XX 8 Laminated stiffener CTS 4041XX 25 Base boot CTS 4045XX or 4048XX 9 Base insert CTS 4042XX 35 Completed assembly NOTE Two post stiffeners shown The bolt pattern will vary for 3 post Only place bolts where holes in the stiffen...

Page 75: ... 1 Two ring door information S No Bin Diameter Bin Rings Stiffener Post Door Assembly 1 90 25 Rings and Shorter 2 Post NCWT0731 2 3 Post NCWT0750 3 26 Rings and Taller 2 Post NCWT0762 4 3 Post NCWT0778 1 The commercial two ring door is installed in the bottom two rings 2 The door should normally be placed in line with the conveyor An intermediate discharge well should be located near the wall to c...

Page 76: ...post NCWT0731 Figure 7 2 Two ring door placement 3 post NCWT0750 63 Standard sidewall sheet 71 Short door sheet 3 post 64 Left door sheet 2 post 72 Special door sheet 3 post 65 Right door sheet 2 post 73 Door assembly 66 Left notch door sheet 84 1X sheet 2 post 67 Right notch door sheet 76 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 77: ... sidewall before the frames 31 and 33 and jamb plate weldments 32 Install the upper and lower seal weldments 36 from the inside of the sidewall and move each one up or down to its respective position within the sidewall opening then install the front and rear frames and jamb plate weldments 2 Install the door sheets 64 and 65 and notched door sheets 66 and 67 along with standard sidewall sheets 63...

Page 78: ...or down to its respective position within the sidewall opening then install the front and rear frames and jamb plate weldments 4 Install the notched door sheets 66 and 67 short door sheet 71 and special door sheet 72 along with standard sidewall sheets 63 as shown below Figure 7 4 Two ring door installation 3 post 31 Outer door frame weldment NCWT0756 60 Base stiffener 32 Jamb plate weldment NCWT0...

Page 79: ...and 7 16 hex nuts 22 NOTE Install flange bolts 1 with bolt head on the outside of the outer door frame weldment 31 Figure 7 5 Assembling the jamb plate 2 post 1 7 16 x 2 1 2 flange bolt with sealing washer S 10134 31 Outer door frame weldment NCWT0738 21 7 16 flat washer S 8320 32 Jamb plate weldment NCWT0736 BS 22 7 16 hex nut S 8479 33 Inner door frame weldment NCWT0732 BS PNEG 5490D 2X 90 Diame...

Page 80: ...st 1 7 16 x 2 1 2 flange bolt with sealing washer S 10134 31 Outer door frame weldment NCWT0756 21 7 16 flat washer S 8320 32 Jamb plate weldment NCWT0754 BS 22 7 16 hex nut S 8479 33 Inner door frame weldment NCWT0751 BS 80 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 81: ...s must be installed into the sidewall before the frames and jamb plate weldments 2 Install the seal weldment 36 to the bottom of the door frame weldments 31 and 33 using 3 8 x 2 flange bolts 3 special washers 14 and 3 8 hex nuts 24 NOTE Make sure to install the flange bolts 3 with bolt head and washers 14 on the outside of the door frame weldments 31 and 33 Figure 7 7 Installing the seal weldments...

Page 82: ...efore the frames and jamb plate weldments NOTE The upper cover 37 will be installed later along with the installation of the door and base stiffeners NOTE Make sure to install the flange bolts 3 with bolt head and washers 14 on the outside of the door frame weldments 31 and 33 Figure 7 8 Installing the seal weldments 3 post 3 3 8 x 2 flange bolt with sealing washer S 10165 31 Outer door frame weld...

Page 83: ...me weldments NOTE Refer to note in Installing the Door Weldment page 77 for details on the specific order in which these parts must be assembled The seal weldments must be installed into the sidewall before the frames and jamb plate weldments Figure 7 9 Caulking the door frame 31 Outer door frame weldment NCWT0738 2 post 36 Seal weldment NCTW0745 2 post Outer door frame weldment NCWT0756 3 post Se...

Page 84: ...st be assembled The seal weldments must be installed into the sidewall before the frames and jamb plate weldments Figure 7 10 Installing the door assembly to the sidewall 31 Outer door frame weldment NCWT0738 2 post 36 Seal weldment NCTW0745 2 post Outer door frame weldment NCWT0756 3 post Seal weldment NCTW0759 3 post 32 Jamb plate weldment NCWT0736 BS 2 post 68 Rope caulk Jamb plate weldment NCW...

Page 85: ... HHTB bolts 4 3 4 flat washers 16 3 4 square washers 17 and 3 4 hex nuts 25 3 Make sure to add the flat washer 16 to the nut side and square washer 17 to both nut side and bolt side Install the HHTB bolts 4 with bolt head on the outside of the door frame weldment 31 Figure 7 11 Installing the door stiffeners 2 post 4 3 4 x 5 HHTB bolt S 7324 31 Outer door frame weldment NCWT0738 16 3 4 flat washer...

Page 86: ...e outer door frame weldment 31 before installing the HHTB bolts 4 5 Repeat steps 2 and 3 to attach the door stiffeners 61 to the stiffener support weldment 62 Figure 7 12 Installing the door stiffeners 3 post 4 3 4 x 5 HHTB bolt S 7324 37 Upper cover NCWT0761 16 3 4 flat washer S 866 60 Base stiffener 17 3 4 square washer HT 635 BS 61 Door stiffener NCWT0482 BS 25 3 4 hex nut S 240 62 Stiffener su...

Page 87: ...HCS bolts 5 5 16 flat washers 18 and 5 16 flange nuts 26 NOTE Do not fully tighten bearing pins 38 until the inside doors are installed and adjusted Figure 7 13 Installing the bearing pins 5 5 16 x 1 1 2 HHCS bolt S 2741 33 Inner door frame weldment NCWT0732 BS 2 post 18 5 16 flat washer S 845 Inner door frame weldment NCWT0751 BS 3 post 26 5 16 flange nut S 3611 38 Bearing pins WD 6224 PNEG 5490D...

Page 88: ...stall the HHTB bolt 7 from the outside and 1 2 flat washers 19 from the inside of the inner door frame weldment 33 Use 1 2 flat washers 19 to adjust the depth of the latch bar holders 39 in the door frame weldment 33 Do not fully tighten the latch bar holders 39 until the inside doors are installed and adjusted Figure 7 14 Installing the latch bar holders 6 1 2 x 1 1 4 HHTB bolt S 9062 31 Outer do...

Page 89: ...ange bolts 8 and 5 16 flange nuts 26 NOTE Install the flange bolts 8 with bolt head to the inside of the reinforcement angle 41 3 Install the reinforcement angle 41 to the right side of the inner door panel at the same time as the hinges 40 using thirteen 5 16 x 1 flange bolts 8 and 5 16 flange nuts 26 NOTE Install the flange bolts 8 with bolt head to the inside of the reinforcement angle 41 4 Att...

Page 90: ...ith sealing washer S 10633 41 Door reinforcement angle NCWT0877 18 5 16 flat washer S 845 42 Inside panel right latch WD 6037 26 5 16 flange nut S 3611 43 Latch bar NCWT0119 27 5 16 lock nut S 5220 44 Latch bushing WD 6040 34 Top inner door panel NCWT0465 45 Inside panel left latch WD 6038 35 Bottom inner door panel NCWT0462 70 Latch bar assembly 90 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 91: ...HCS bolts 10 3 8 flat washers 15 and 3 8 lock nuts 23 3 Align the hinges 40 on the top door assembly with the top set of panel hinges 47 and install using three 3 8 x 4 1 2 HHCS bolts 10 3 8 flat washers 15 and 3 8 lock nuts 23 4 After the doors are seated on the bearing pins 38 and seal when closed fully tighten all the bearing pins 38 and latch bar holders 5 Install foam seal 30 along the outsid...

Page 92: ...me weldment 33 Figure 7 17 Installing the top and bottom inside door panels 3 post 2 7 16 x 3 flange bolt S 8316 33 Inner door frame weldment NCWT0751 BS 10 3 8 x 4 1 2 HHCS bolt S 1443 35 Bottom inner door panel NCWT0462 15 3 8 flat washer S 248 38 Bearing pins WD 6224 20 7 16 flat washer S 8612 40 Inside outside hinge weldment NCWT0103 23 3 8 lock nut S 7383 46 Hinge shim NCWT0495 30 Foam seal S...

Page 93: ...ts 26 NOTE Make sure to install the channels 51 on the inside and the handle mounting brackets 49 and cover hinge brackets 50 on the outside of the outer door cover 48 3 Install the door latch rod 52 to the handle mounting brackets 49 using four 5 16 x 1 1 2 flange bolts 11 and 5 16 flange nuts 26 NOTE Install the flange bolts 11 with bolt head on the outside of the door latch rod 52 4 Apply decal...

Page 94: ... 5 16 flat washers 18 and 5 16 flange nuts 26 3 Install foam seal 30 along the inside of both outer door cover angles 53 Figure 7 19 Installing the outer door cover angles 9 5 16 x 1 MS screw with sealing washer S 10633 30 Foam seal S 8610 18 5 16 flat washer S 845 31 Outer door frame weldment NCWT0738 2 post Outer door frame weldment NCWT0756 3 post 26 5 16 flange nut S 3611 53 Outer door cover a...

Page 95: ...S screws 9 and 5 16 flange nuts 28 NOTE Align the door latch mounting bracket 54 to the center of the outer door cover angle 53 and install with the bolt heads on the inside Figure 7 20 Installing the door latch mounting bracket and outer cover hinge weldments 9 5 16 x 1 MS screw with sealing washer S 10633 53 Outer door cover angle NCWT0744 18 5 16 flat washer S 845 54 Door latch mounting bracket...

Page 96: ...4 to allow the door to be locked 7 Install the latch bar 58 to the top and bottom outer door latches 56 and 57 using 5 16 x 1 2 flange bolts 13 and 5 16 flange nuts 28 Figure 7 21 Installing the door latches and latch bar 12 5 16 x 3 4 carriage bolt S 6076 54 Door latch mounting bracket WD 6286 13 5 16 x 1 2 flange bolt S 10579 56 Top outer door latch WD 6279 28 5 16 flange nut S 10268 57 Bottom o...

Page 97: ...stall using two 3 8 x 4 1 2 HHCS bolts 10 3 8 flat washer 15 and 3 8 lock nuts 23 Figure 7 22 Installing the outer door cover 10 3 8 x 4 1 2 HHCS bolt S 1443 50 Door cover hinge bracket NCWT0170 15 3 8 flat washer S 248 55 Cover hinge weldment NCWT0165 23 3 8 lock nut S 7383 59 Outer cover assembly PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 97 ...

Page 98: ...align with the door latch rod 52 to firmly close the door against the frame Figure 7 23 Aligning the latches with the latch rod 50 Door cover hinge bracket NCWT0170 57 Bottom outer door latch WD 6278 52 Door latch rod WD 6284 58 Latch bar WD 6039 56 Top outer door latch WD 6279 59 Outer cover assembly 98 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 99: ... it is against a hill on the sidewall mark the location and drill a 3 8 hole 81 in the sidewall 5 Install the latch assembly 80 using a 5 16 x 1 1 2 flange bolt 11 5 16 sealing washer 74 and 5 16 hex nut 75 Make sure the 5 16 sealing washer 74 is installed between the sidewall and the door holder bracket 77 of the latch assembly 80 NOTE After installing open the door and make sure the latch bracke...

Page 100: ...Chapter 7 Door Assemblies Parts List Figure 7 25 Two ring door assembly NCWT0731 parts 100 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 101: ...Chapter 7 Door Assemblies Figure 7 26 Two ring door assembly NCWT0750 parts PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 101 ...

Page 102: ... rod 19 S 2120 1 2 flat washer 53 NCWT0744 Outer door cover angle 20 S 8612 7 16 flat washer 54 WD 6286 Door latch mounting bracket 21 S 8320 7 16 flat washer 55 NCWT0165 Cover hinge weldment 22 S 8479 7 16 hex nut 56 WD 6279 Top outer door latch 23 S 7383 3 8 lock nut 57 WD 6278 Bottom outer door latch 24 S 456 3 8 hex nut 58 WD 6039 Latch bar 26 S 3611 5 16 flange nut 75 S 396 5 16 hex nut 27 S ...

Page 103: ...ost NCWT0762 Figure 7 28 Two ring door placement 3 post NCWT0778 63 Standard sidewall sheet 71 Short door sheet 3 post 64 Left door sheet 2 post 72 Special door sheet 3 post 65 Right door sheet 2 post 73 Door assembly 66 Left notch door sheet 84 1X sheet 2 post 67 Right notch door sheet PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 103 ...

Page 104: ...sidewall before the frames 31 and 33 and jamb plate weldments 32 Install the upper and lower seal weldments 36 from the inside of the sidewall and move each one up or down to its respective position within the sidewall opening then install the front and rear frames and jamb plate weldments 2 Install the door sheets 64 and 65 and notched door sheets 66 and 67 along with standard sidewall sheets 63 ...

Page 105: ...r down to its respective position within the sidewall opening then install the front and rear frames and jamb plate weldments 4 Install the notched door sheets 66 and 67 short door sheet 71 and special door sheet 72 along with standard sidewall sheets 63 as shown below Figure 7 30 Two ring door installation 3 post 31 Outer door frame weldment NCWT0784 60 Base stiffener 32 Jamb plate weldment NCWT0...

Page 106: ...nd 7 16 hex nuts 22 NOTE Install flange bolts 1 with bolt head on the outside of the outer door frame weldment 31 Figure 7 31 Assembling the jamb plate 2 post 1 7 16 x 2 1 2 flange bolt with sealing washer S 10134 31 Outer door frame weldment NCWT0769 21 7 16 flat washer S 8320 32 Jamb plate weldment NCWT0767 BS 22 7 16 hex nut S 8479 33 Inner door frame weldment NCWT0763 BS 106 PNEG 5490D 2X 90 D...

Page 107: ...st 1 7 16 x 2 1 2 flange bolt with sealing washer S 10134 31 Outer door frame weldment NCWT0784 21 7 16 flat washer S 8320 32 Jamb plate weldment NCWT0782 BS 22 7 16 hex nut S 8479 33 Inner door frame weldment NCWT0779 BS PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 107 ...

Page 108: ... must be installed into the sidewall before the frames and jamb plate weldments 2 Install the seal weldment 36 to the bottom of the door frame weldments 31 and 33 using 3 8 x 2 flange bolts 3 special washers 14 and 3 8 hex nuts 24 NOTE Make sure to install the flange bolts 3 with bolt head and washers 14 on the outside of the door frame weldments 31 and 33 Figure 7 33 Installing the seal weldments...

Page 109: ...efore the frames and jamb plate weldments NOTE The upper cover 37 will be installed later along with the installation of the door and base stiffeners NOTE Make sure to install the flange bolts 3 with bolt head and washers 14 on the outside of the door frame weldments 31 and 33 Figure 7 34 Installing the seal weldments 3 post 3 3 8 x 2 flange bolt with sealing washer S 10165 31 Outer door frame wel...

Page 110: ... weldments NOTE Refer to note in Installing the Door Weldment page 104 for details on the specific order in which these parts must be assembled The seal weldments must be installed into the sidewall before the frames and jamb plate weldments Figure 7 35 Caulking the door frame 31 Outer door frame weldment NCWT0769 2 post 36 Seal weldment NCTW0775 2 post Outer door frame weldment NCWT0784 3 post Se...

Page 111: ...st be assembled The seal weldments must be installed into the sidewall before the frames and jamb plate weldments Figure 7 36 Installing the door assembly to the sidewall 31 Outer door frame weldment NCWT0769 2 post 36 Seal weldment NCTW0775 2 post Outer door frame weldment NCWT0784 3 post Seal weldment NCTW0787 3 post 32 Jamb plate weldment NCWT0767 BS 2 post 68 Rope caulk Jamb plate weldment NCW...

Page 112: ...HHTB bolts 4 3 4 flat washers 16 3 4 square washers 17 and 3 4 hex nuts 25 3 Make sure to add the flat washer 16 to the nut side and square washer 17 to both nut side and bolt side Install the HHTB bolts 4 with bolt head on the outside of the door frame weldment 31 Figure 7 37 Installing the door stiffeners 2 post 4 3 4 x 5 HHTB bolt S 7324 31 Outer door frame weldment NCWT0769 16 3 4 flat washer ...

Page 113: ...e outer door frame weldment 31 before installing the HHTB bolts 4 5 Repeat steps 2 and 3 to attach the door stiffeners 61 to the stiffener support weldment 62 Figure 7 38 Installing the door stiffeners 3 post 4 3 4 x 5 HHTB bolt S 7324 37 Upper cover NCWT0761 16 3 4 flat washer S 866 60 Base stiffener 17 3 4 square washer HT 635 BS 61 Door stiffener NCWT0773 BS 25 3 4 hex nut S 240 62 Stiffener su...

Page 114: ...CS bolts 5 5 16 flat washers 18 and 5 16 flange nuts 26 NOTE Do not fully tighten bearing pins 38 until the inside doors are installed and adjusted Figure 7 39 Installing the bearing pins 5 5 16 x 1 1 2 HHCS bolt S 2741 33 Inner door frame weldment NCWT0763 BS 2 post 18 5 16 flat washer S 845 Inner door frame weldment NCWT0779 BS 3 post 26 5 16 flange nut S 3611 38 Bearing pins WD 6224 114 PNEG 54...

Page 115: ...tall the HHTB bolt 7 from the outside and 1 2 flat washers 19 from the inside of the inner door frame weldment 33 Use 1 2 flat washers 19 to adjust the depth of the latch bar holders 39 in the door frame weldment 33 Do not fully tighten the latch bar holders 39 until the inside doors are installed and adjusted Figure 7 40 Installing the latch bar holders 6 1 2 x 1 1 4 HHTB bolt S 9062 31 Outer doo...

Page 116: ...nge bolts 8 and 5 16 flange nuts 26 NOTE Install the flange bolts 8 with bolt head to the inside of the reinforcement angle 41 3 Install the reinforcement angle 41 to the right side of the inner door panel at the same time as the hinges 40 using thirteen 5 16 x 1 flange bolts 8 and 5 16 flange nuts 26 NOTE Install the flange bolts 8 with bolt head to the inside of the reinforcement angle 41 4 Atta...

Page 117: ...th sealing washer S 10633 41 Door reinforcement angle NCWT0877 18 5 16 flat washer S 845 42 Inside panel right latch WD 6037 26 5 16 flange nut S 3611 43 Latch bar NCWT0119 27 5 16 lock nut S 5220 44 Latch bushing WD 6040 34 Top inner door panel NCWT0791 45 Inside panel left latch WD 6038 35 Bottom inner door panel NCWT0789 70 Latch bar assembly PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 117 ...

Page 118: ...CS bolts 10 3 8 flat washers 15 and 3 8 lock nuts 23 3 Align the hinges 40 on the top door assembly with the top set of panel hinges 47 and install using three 3 8 x 4 1 2 HHCS bolts 10 3 8 flat washers 15 and 3 8 lock nuts 23 4 After the doors are seated on the bearing pins 38 and seal when closed fully tighten all the bearing pins 38 and latch bar holders 5 Install foam seal 30 along the outside...

Page 119: ...e weldment 33 Figure 7 43 Installing the top and bottom inside door panels 3 post 2 7 16 x 3 flange bolt S 8316 33 Inner door frame weldment NCWT0779 BS 10 3 8 x 4 1 2 HHCS bolt S 1443 35 Bottom inner door panel NCWT0789 15 3 8 flat washer S 248 38 Bearing pins WD 6224 20 7 16 flat washer S 8612 40 Inside outside hinge weldment NCWT0103 23 3 8 lock nut S 7383 46 Hinge shim NCWT0495 30 Foam seal S ...

Page 120: ...s 26 NOTE Make sure to install the channels 51 on the inside and the handle mounting brackets 49 and cover hinge brackets 50 on the outside of the outer door cover 48 3 Install the door latch rod 52 to the handle mounting brackets 49 using four 5 16 x 1 1 2 flange bolts 11 and 5 16 flange nuts 26 NOTE Install the flange bolts 11 with bolt head on the outside of the door latch rod 52 4 Apply decals...

Page 121: ...5 16 flat washers 18 and 5 16 flange nuts 26 3 Install foam seal 30 along the inside of both outer door cover angles 53 Figure 7 45 Installing the outer door cover angles 9 5 16 x 1 MS screw with sealing washer S 10633 30 Foam seal S 8610 18 5 16 flat washer S 845 31 Outer door frame weldment NCWT0769 2 post Outer door frame weldment NCWT0784 3 post 26 5 16 flange nut S 3611 53 Outer door cover an...

Page 122: ... screws 9 and 5 16 flange nuts 28 NOTE Align the door latch mounting bracket 54 to the center of the outer door cover angle 53 and install with the bolt heads on the inside Figure 7 46 Installing the door latch mounting bracket and outer cover hinge weldments 9 5 16 x 1 MS screw with sealing washer S 10633 53 Outer door cover angle NCWT0744 18 5 16 flat washer S 845 54 Door latch mounting bracket ...

Page 123: ...4 to allow the door to be locked 7 Install the latch bar 58 to the top and bottom outer door latches 56 and 57 using 5 16 x 1 2 flange bolts 13 and 5 16 flange nuts 28 Figure 7 47 Installing the door latches and latch bar 12 5 16 x 3 4 carriage bolt S 6076 54 Door latch mounting bracket WD 6286 13 5 16 x 1 2 flange bolt S 10579 56 Top outer door latch WD 6279 28 5 16 flange nut S 10268 57 Bottom o...

Page 124: ...tall using two 3 8 x 4 1 2 HHCS bolts 10 3 8 flat washer 15 and 3 8 lock nuts 23 Figure 7 48 Installing the outer door cover 10 3 8 x 4 1 2 HHCS bolt S 1443 50 Door cover hinge bracket NCWT0170 15 3 8 flat washer S 248 55 Cover hinge weldment NCWT0165 23 3 8 lock nut S 7383 59 Outer cover assembly 124 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 125: ...lign with the door latch rod 52 to firmly close the door against the frame Figure 7 49 Aligning the latches with the latch rod 50 Door cover hinge bracket NCWT0170 57 Bottom outer door latch WD 6278 52 Door latch rod WD 6284 58 Latch bar WD 6039 56 Top outer door latch WD 6279 59 Outer cover assembly PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 125 ...

Page 126: ... it is against a hill on the sidewall mark the location and drill a 3 8 hole 81 in the sidewall 5 Install the latch assembly 80 using a 5 16 x 1 1 2 flange bolt 11 5 16 sealing washer 74 and 5 16 hex nut 75 Make sure the 5 16 sealing washer 74 is installed between the sidewall and the door holder bracket 77 of the latch assembly 80 NOTE After installing open the door and make sure the latch bracke...

Page 127: ...Chapter 7 Door Assemblies Parts List Figure 7 51 Two ring door assembly NCWT0762 parts PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 127 ...

Page 128: ...Chapter 7 Door Assemblies Figure 7 52 Two ring door assembly NCWT0778 parts 128 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 129: ... rod 19 S 2120 1 2 flat washer 53 NCWT0744 Outer door cover angle 20 S 8612 7 16 flat washer 54 WD 6286 Door latch mounting bracket 21 S 8320 7 16 flat washer 55 NCWT0165 Cover hinge weldment 22 S 8479 7 16 hex nut 56 WD 6279 Top outer door latch 23 S 7383 3 8 lock nut 57 WD 6278 Bottom outer door latch 24 S 456 3 8 hex nut 58 WD 6039 Latch bar 26 S 3611 5 16 flange nut 75 S 396 5 16 hex nut 27 S ...

Page 130: ...NOTES 130 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 131: ...Number 3 Assembling the Purlin Number 2 Assembling the Purlin Number 1 Installing the Roof Panel Support Clips Assembling the Outer Center Collar Assembling the Lower Stand Off Bracket to the Outer Center Collar Center Collar Placement Guidelines for Assembling and Lifting the A Frame Rafter Sections Attaching the A Frame to the Center Collar Attaching the A Frame to the Eave Bracket Assembling th...

Page 132: ...f the sidewall 126 align the first hole in the top outside stiffener 22 to the same hole in the sidewall 126 sheet where the inside stiffener 24 will be installed 3 Install M10 x 40 flange bolts 160 through the inside stiffener 24 corrugation spacer 20 sealing washer 11 sidewall 126 and top outside stiffener 22 Once all the M10 x 40 flange bolts 160 are installed secure with M10 flange nuts 161 on...

Page 133: ...nges using 3 8 x 1 1 2 flange bolts 1 and 3 8 flange nuts 15 2 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 Figure 8 2 Installing the eave bracket to the inside stiffener 1 3 8 x 1 1 2 flange bolt S 7488 23 Eave bracket CTR 2174 BS 15 3 8 flange nut S 9426 24 Inside stiffener CTS 4012XX After You Finish Repeat this process to install the ...

Page 134: ...istance of 14 12 from the center of the top inside stiffener 24 when assembling to the sidewall sheet This is very important so that the roof panels align properly with the rafters Figure 8 3 Aligning the eave angle 24 Top inside stiffener CTS 4012XX 127 Eave angle tab 25 First eave angle CTR 0721 2 Install 5 16 x 1 flange bolts 2 and 5 16 flange nuts 19 leaving the end holes open NOTE The quantit...

Page 135: ...e 25 as shown from the inside of the bin 7 Tighten all the hardware to the recommended torque specification See Bolt Torque Specifications page 26 Figure 8 4 Installing the eave angle to the sidewall 2 5 16 x 1 flange bolt with sealing washer S 10260 26 Second eave angle CTR 0721 19 5 16 flange nut S 3611 28 Optional tab seal CRP 4802 22 Top outside stiffener CTS 4016XX 126 Top sidewall sheet 25 F...

Page 136: ...r tension member 29 against the outside mating surface of the eave bracket 23 2 Install 1 2 x 2 1 4 HHCS bolts 6 and 1 2 flange nuts 17 to each end of the tension members 29 3 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 Figure 8 5 Installing the tension member to the eave bracket 6 1 2 x 2 1 4 HHCS bolts S 7894 27 Eave angle CTR 0721 17 ...

Page 137: ...er collar later 1 Locate an upper rafter 30 and lower rafter 32 and find the flanged end with series of eight holes on both the rafters 2 Use eight bolts and nuts 8 to secure the upper rafter 30 with the lower rafter 32 3 Tighten all the hardware to the recommended torque specification See Bolt Torque Specifications page 26 Figure 8 6 Assembling the A frame assembly 8 3 4 x 2 1 2 bolt and nut S 10...

Page 138: ...talling the center collar rafter clips 39 and 40 2 Install the left center collar rafter clip 39 and right center collar rafter clip 40 to each side of the roof rafter 128 using six 1 2 x 1 3 4 flange bolt flange bolts 5 and 1 2 flange nut 17 3 Tighten all the hardware to the recommended torque specification See Bolt Torque Specifications page 26 Figure 8 7 Installing the center collar rafter clip...

Page 139: ...toring system or layout IMPORTANT Temperature cable brackets must be installed at the specified locations as shown below Any variation from this pattern or cable quantity shown must be reviewed by GSI engineering This must be reviewed well in advance of the bin order Lifting Sequence for the A Frame Assemblies The roof structure layout consists of standard A frame assemblies and A frame assemblies...

Page 140: ...35 5 radius location B 14 8 radius location Table 8 1 A frame installation sequence and temperature cable locations for 90 diameter bin A frame number Rafter Number Temp Cable Number Radius Location A1 R1 T16 35 5 R2 T2 14 8 A2 R19 T12 35 5 R20 T5 14 8 A3 R13 T10 35 5 R14 T4 14 8 A4 R7 T8 35 5 R8 T3 14 8 140 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 141: ...fters after all the A frames are secured The numbers reflect the recommended installation sequence of the A frame assemblies Table 8 2 Starting lengths for temperature cables for 90 diameter bins Length from the center collar 5 268 9 683 01 cm Length from 14 8 diameter location 202 1 513 33 cm Length from 35 5 diameter location 55 4 140 72 cm The temperature cable lengths in the chart above are th...

Page 142: ...e cable bracket must be installed at specific locations see About Temperature Cable Brackets and A Frame Assemblies page 139 1 Attach the temperature cable support weldment 42 and temperature cable mount plate 43 to the bottom flange of the roof rafter 128 using six 1 2 x 2 1 4 HHCS bolts 6 and 1 2 hex nuts 14 2 After all the purlins and diagonal bracing are installed to the A frame tighten all th...

Page 143: ...ick link to the temperature cable bracket 44 Temperature cable assembly CRP 6166 130 Supplier quick link 128 Roof rafter 4 Locate the center collar 45 temperature cable hole 131 and install a supplier quick link 130 allowing for the installation of a temperature cable at this location Figure 8 11 Installing the supplier quick link to the center collar view from bottom side of center collar 45 Oute...

Page 144: ...mbling the Purlin Number 7 page 145 Assembling the Purlin Number 6 page 147 Assembling the Purlin Number 5 page 149 Assembling the Purlin Number 4 page 151 Assembling the Purlin Number 3 page 153 Assembling the Purlin Number 2 page 155 and Assembling the Purlin Number 1 page 157 Figure 8 12 Location of purlins in A frame assembly 46 Purlin number 1 CTR 2181 50 Purlin number 5 CTR 2185 47 Purlin nu...

Page 145: ... The seventh hole located in the center of the left purlin clip 60 is for identification purposes only No hardware is used in this location 1 Attach a right purlin clip 62 and a left purlin clip 60 to the right side upper roof rafter 30 using four 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 2 Attach a right purlin clip 62 and a left purlin clip 60 to the left side upper roof rafter 30 using ...

Page 146: ...52 60 Left purlin clip CTR 0876 17 1 2 flange nut S 10253 62 Right purlin clip CTR 0950 30 Upper roof rafter CTR 2179 72 Diagonal bracing CTR 2204 52 Purlin CTR 2187 After You Finish Repeat this process to install the purlin 7 and diagonal bracing between the remaining A frame assemblies 146 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 147: ...The seventh hole located in the center of the left purlin clip 60 is for identification purposes only No hardware is used in this location 1 Attach a right purlin clip 62 and a left purlin clip 60 to the right side upper roof rafter 30 using four 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 2 Attach a right purlin clip 62 and a left purlin clip 60 to the left side upper roof rafter 30 using f...

Page 148: ...52 60 Left purlin clip CTR 0876 17 1 2 flange nut S 10253 62 Right purlin clip CTR 0950 30 Upper roof rafter CTR 2179 73 Diagonal bracing CTR 2203 51 Purlin CTR 2186 After You Finish Repeat this process to install the purlin 6 and diagonal bracing between the remaining A frame assemblies 148 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 149: ... seventh hole located in the center of the left purlin clip 60 is for identification purposes only No hardware is used in this location 1 Attach a right purlin clip 62 and a left purlin clip 60 to the right side upper roof rafter 30 using four 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 2 Attach a right purlin clip 62 and a left purlin clip 60 to the left side upper roof rafter 30 using four...

Page 150: ...R 2185 17 1 2 flange nut S 10253 60 Left purlin clip CTR 0876 30 Upper roof rafter CTR 2179 62 Right purlin clip CTR 0950 32 Lower roof rafter CTR 2180 74 Diagonal bracing CTR 2202 After You Finish Repeat this process to install the purlin 5 and diagonal bracing between the remaining A frame assemblies 150 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 151: ... The seventh hole located in the center of the left purlin clip 60 is for identification purposes only No hardware is used in this location 1 Attach a right purlin clip 62 and a left purlin clip 60 to the right side lower roof rafter 32 using four 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 2 Attach a right purlin clip 62 and a left purlin clip 60 to the left side lower roof rafter 32 using ...

Page 152: ...52 60 Left purlin clip CTR 0876 17 1 2 flange nut S 10253 62 Right purlin clip CTR 0950 32 Lower roof rafter CTR 2180 75 Diagonal bracing CTR 2201 49 Purlin CTR 2184 After You Finish Repeat this process to install the purlin 4 and diagonal bracing between the remaining A frame assemblies 152 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 153: ...The seventh hole located in the center of the left purlin clip 60 is for identification purposes only No hardware is used in this location 1 Attach a right purlin clip 62 and a left purlin clip 60 to the right side lower roof rafter 32 using four 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 2 Attach a right purlin clip 62 and a left purlin clip 60 to the left side lower roof rafter 32 using f...

Page 154: ...52 60 Left purlin clip CTR 0876 17 1 2 flange nut S 10253 62 Right purlin clip CTR 0950 32 Lower roof rafter CTR 2180 76 Diagonal bracing CTR 2200 48 Purlin CTR 2183 After You Finish Repeat this process to install the purlin 3 and diagonal bracing between the remaining A frame assemblies 154 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 155: ... The seventh hole located in the center of the left purlin clip 60 is for identification purposes only No hardware is used in this location 1 Attach a right purlin clip 62 and a left purlin clip 60 to the right side lower roof rafter 32 using four 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 2 Attach a right purlin clip 62 and a left purlin clip 60 to the left side lower roof rafter 32 using ...

Page 156: ...52 60 Left purlin clip CTR 0876 17 1 2 flange nut S 10253 62 Right purlin clip CTR 0950 32 Lower roof rafter CTR 2180 77 Diagonal bracing CTR 2199 47 Purlin CTR 2182 After You Finish Repeat this process to install the purlin 2 and diagonal bracing between the remaining A frame assemblies 156 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 157: ... consists of two roof rafters identified as the left side roof rafter and the right side roof rafter 1 Position the purlin 46 to the welded purlin clips located between the left side roof rafter and right side roof rafter 32 and install using twelve 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 NOTE Make sure the notched ends in the purlin 46 are at the top 2 Install one end of the diagonal br...

Page 158: ... 1 2 x 1 3 4 flange bolt S 10252 46 Purlin CTR 2181 17 1 2 flange nut S 10253 78 Diagonal bracing CTR 2198 32 Lower roof rafter CTR 2180 After You Finish Repeat this process to install the purlin 1 and diagonal bracing between the remaining A frame assemblies 158 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 159: ...lange bolts 7 and 3 8 flange nuts 18 3 Install the roof panel support clip 105 to purlin 3 48 using six 3 8 x 1 flange bolts 7 and 3 8 flange nuts 18 4 Install the roof panel support clip 104 to purlin 4 49 using six 3 8 x 1 flange bolts 7 and 3 8 flange nuts 18 Figure 8 20 Installing the roof panel support clips to the purlins 7 3 8 x 1 flange bolt S 7485 49 Purlin 4 CTR 2184 18 3 8 flange nut S ...

Page 160: ...rafters to the outer center collar 45 3 Align and install the top flange splice plate 109 to the top flange of the outer center collar 45 using 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 4 Align and install the bottom flange splice plate 110 to the bottom flange of the outer center collar 45 using 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 5 Repeat the same procedure for the other si...

Page 161: ...off support bracket 111 2 Install the lower stand off support bracket 111 to the outer center collar 45 using 3 8 x 1 1 2 flange bolt 1 and 3 8 flange nuts 15 3 Repeat the procedure to continue installing all the remaining lower stand off brackets 111 to the outer center collar 45 4 Tighten all the hardware to the recommended specifications See Bolt Torque Specifications page 26 Figure 8 22 Assemb...

Page 162: ...nter collar to the bottom of the sidewall sheet as shown If additional rings are required for construction purposes add 44 for each additional ring NOTE It is better to set the center collar a little too high Do not set the center collar too low NOTE Make sure the center pole is adjustable up and down Figure 8 23 Center collar placement 156 314 26 2 797 56 cm from foundation to the bottom of the c...

Page 163: ...l holes in purlins Install the flange bolts and nuts based on the number of holes in the purlins NOTE Use purlin clips as lifting references as shown Figure 8 24 Recommended lifting references for A frame sections 62 Purlin clip CTR 0950 The A frame section has two configurations with diagonal bracing and without The number of A frame sections with diagonal bracing depends on which size bin is bei...

Page 164: ...ened prior to lifting Always practice safety when assembling the rafter sections Be aware of others around you when moving long A frame sections Use evenly distributed connection points of support when lifting Before attempting a lift adjust each lifting cable to achieve the appropriate angle needed approximately 30 degrees Assemble the A frames with diagonal bracing last so that they can be easil...

Page 165: ...ion see Guidelines for Assembling and Lifting the A Frame Rafter Sections page 163 1 Carefully lift the A frame assembly 133 into position and align with the proper holes on the center collar 45 2 Install 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 to secure the A frame assembly 133 to the center collar 45 3 Before continuing with the remaining A frame assemblies secure the A frame assembly ...

Page 166: ... the eave bracket 23 3 Repeat this procedure for the other side of the A frame assembly 133 4 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 Figure 8 26 Attaching the A frame to the eave bracket 5 1 2 x 1 3 4 flange bolt S 10252 23 Eave bracket CTR 2174 BS 17 1 2 flange nut S 10253 133 A frame rafter assembly After You Finish Continue to in...

Page 167: ...de of the right side roof rafter 30 along with the roof panel clip 113 on the left using 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 NOTE Make sure that the roof panel holes in the roof panel clip 113 are at the top and the notch in the roof panel clip 113 is facing the right side roof rafter 30 3 Continue to install the remaining roof panel clips 113 to each side of the roof rafters 30 4 Ti...

Page 168: ...six 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 to each end of the purlin 132 securing the intermediate purlin 132 to the purlin clips 60 and 62 3 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 Figure 8 28 Installing the intermediate purlin 5 1 2 x 1 3 4 flange bolt S 10252 62 Right purlin clip CTR 0950 17 1 2 flange nut S 10253 132 P...

Page 169: ...h sealing washers and flange nuts are tightened to secure the roof panels Figure 8 29 Roof panel overview 114 Lower roof panel CTR 2036 134 Exposed gap 116 Upper roof panel CTR 1872 1 With assistance position a lower roof panel 114 onto the first rafter 128 in any A frame IMPORTANT Make sure the lower roof panel 114 is positioned onto the rafter 128 2 Install three 5 16 x 1 flange bolts 2 and 5 16...

Page 170: ...4 between each set lower and upper of installed panels Figure 8 30 Installing the lower and upper roof panels 2 5 16 x 1 flange bolt with sealing washer S 10260 114 Lower roof panel CTR 2036 19 5 16 flange nut S 3611 116 Upper roof panel CTR 1872 27 Eave angle CTR 0721 128 Rafter 113 Roof panel clip CTR 2191 134 Exposed gap 170 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 171: ...the rope caulk 122 around the perimeter of the rib cap 117 for sealing before installing flange bolts 2 and nuts 19 9 Working in a counter clockwise direction fill in the adjacent gaps by installing two additional lower roof panels 114 and an upper roof panel 116 overlapping each panel on the left Adjust the roof panels as needed NOTE Make sure to tuck one roof panel per gap under the previously i...

Page 172: ...nto exposed gaps 2 5 16 x 1 flange bolt with sealing washer S 10260 122 Rope caulk 19 5 16 flange nut S 3611 134 Exposed gap 114 Lower roof panel CTR 2036 135 Upper rib 116 Upper roof panel CTR 1872 136 Lower rib 117 Rib cap CTR 1745 172 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 173: ...f panels 114 to the roof panel support clips 155 using 5 16 x 1 flange bolts 2 and 5 16 flange nuts 19 NOTE The roof panels 114 and 116 may not have the holes to align with the roof panel support clips 155 You need to field drill the roof panels from inside using the holes of the roof panel support clips 155 as a template IMPORTANT Failure to properly secure the roof panel 114 and 116 to the purli...

Page 174: ...ins and roof panel support clips 2 5 16 x 1 flange bolt with sealing washer S 10260 132 Purlin 19 5 16 flange nut S 3611 154 Roof panel holes in purlins 114 Lower roof panel CTR 2036 155 Roof panel support clip 116 Upper roof panel CTR 1872 174 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 175: ...ttached to the center collar 45 2 Install 5 16 x 1 flange bolts 2 and 5 16 flange nuts 19 to secure the first roof flashing section 118 to the roof panel ribs NOTE Only the first roof flashing 118 section is installed using six of the required flange bolts 2 and nuts 19 Any remaining unfilled holes will be filled when the adjacent and last roof flashing 118 section is installed Figure 8 33 Install...

Page 176: ...ection 118 to the roof panel ribs 7 Continue installing the remaining flashing 118 until the gap between the center collar 45 and upper roof panels 116 is covered NOTE Remember to place caulk 122 between the overlap of the last two panels Figure 8 34 Installation of remaining roof flashing sections 2 5 16 x 1 flange bolt with sealing washer S 10260 116 Upper roof panel CTR 1872 19 5 16 flange nut ...

Page 177: ...e center collar channel bracket 120 with each column of holes 2 Install 1 2 x 1 3 4 flange bolts 5 and 1 2 flange nuts 17 securing the center collar channel brackets 120 to the inner center collar 119 NOTE Tighten the flange bolts 5 and flange nuts 17 loosely to allow the center collar channel brackets 120 to adjust for aligning properly with the outer center collar Figure 8 35 Assembling the cent...

Page 178: ...4 flange bolt 5 and 1 2 flange nut 17 NOTE Do not tighten the flange bolts 5 and flange nuts 17 until all the center collar channel brackets 120 are installed Figure 8 36 Installing the inner center collar to the outer center collar 5 1 2 x 1 3 4 flange bolt S 10252 119 Inner center collar CTR 1581 BS 17 1 2 flange nut S 10253 120 Center collar channel bracket CTR 1580 45 Outer center collar CTR 2...

Page 179: ...ge nut 17 Figure 8 37 Installing the remaining inner center collar brackets 5 1 2 x 1 3 4 flange bolt S 10252 119 Inner center collar CTR 1581 BS 17 1 2 flange nut S 10253 120 Center collar channel bracket CTR 1580 45 Outer center collar CTR 2224 BS 3 Tighten all the hardware to the recommended specifications See Bolt Torque Specifications page 26 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 179 ...

Page 180: ...center collar and outer center collar 1 Place a continuous strip of caulk 21 on the mating surfaces of the top panel with the roof flashing 118 Figure 8 38 Placing tube of caulk on the roof flashing 21 3 8 x 1 caulk S 10319 118 Roof flashing CTR 2120 180 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 181: ... the first top panel 121 with the center collar channel bracket 120 NOTE Leave the flange bolts 3 hand tight to remove it later when tucking the last top panel 121 under the first top panel 121 Figure 8 39 Installing the first top panel 3 3 8 x 1 flange bolt with sealing washer S 7487 120 Center collar channel bracket CTR 1580 15 3 8 flange nut S 9426 121 Top panel CTR 1585 119 Inner center collar...

Page 182: ...k 122 along the edge of the top panel 121 adjacent to the holes where the next top panel 121 will overlap Figure 8 40 Placing tube of caulk on the first top panel 121 Top panel CTR 1585 122 Rope caulk S 4458 182 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 183: ...7487 120 Center collar channel brackets CTR 1580 15 3 8 flange nut S 9426 121 Top panel CTR 1585 119 Inner center collar CTR 1581 BS 122 Rope caulk S 4458 7 Continue installing the remaining top panels 121 until the gap between the outer and inner center collars 119 is covered NOTE Remember to remove the flange bolts 3 from the first top panel 121 before placing rope caulk 122 between the overlap ...

Page 184: ...ge bolts 1 and 3 8 flange nuts 15 to secure the upper stand off support brackets 112 gaskets 123 and lower stand off support brackets 111 together with the top panels 121 NOTE Make sure the end lines in the stand off brackets 111 and 112 are vertical Figure 8 42 Installing the upper stand off support brackets 1 3 8 x 1 1 2 flange bolt with sealing washer S 7488 112 Upper stand off support bracket ...

Page 185: ...on the mating surface inside edge of the holes of the cap plate with the top panels 121 2 Place a continuous strip of rope caulk 122 on the mating surface outside of the holes of the cap plate with the top panels 121 Figure 8 43 Placing the strip of caulks on the top panels 21 3 8 x 1 caulk S 10319 122 Rope caulk S 4458 121 Top panel CTR 1585 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 185 ...

Page 186: ... panels 121 and fasten them together using 3 8 x 1 1 2 flange bolts 1 NOTE Make sure the flange nuts are welded to the bottom of the inner center collar 119 top flange Figure 8 44 Lifting and installing the center cap plate 1 3 8 x 1 1 2 flange bolt with sealing washer S 7488 124 Center cap plate CTR 1586 BS 119 Inner center collar CTR 1581 BS 138 Lifting device 121 Top panel CTR 1585 139 Lifting ...

Page 187: ... and the flashing lock 125 2 Install 3 8 x 1 flange bolts 3 and 3 8 flange nuts 15 to secure the top panel 121 with the flashing lock 125 3 Repeat the procedure to install the remaining flashing locks 125 4 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 Figure 8 45 Installing the flashing lock 3 3 8 x 1 flange bolt with sealing washer S 748...

Page 188: ...NOTES 188 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 189: ...ing the Roof Exhauster Assembly Installing the Manway Cover Assembling the Inside Ladder Installing the Inside Ladder Installing the Inside Ladder Bottom Bracket Guidelines for Installing a Sidedraw System Locating the Chutes Locating the Discharge Opening Sidewall Overlap for Sidedraw Weldment Caulking for the Sidedraw Weldment Wind Ring Quantities Installing the Wind Rings Assembling the Weather...

Page 190: ...ext to the manway access NOTE Roof ladder steps 15 will not be installed at places where roof rings will be installed Proceed to next available ladder step 2 Place a 5 16 sealing washer 8 between the roof ladder step 15 and the roof panel rib Secure the roof ladder step 15 to the roof panel rib by installing 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 Tighten all the hardware to the recommende...

Page 191: ...0 6 LS 260 7 LS 260 8 LS 260 9 13 LS 260 6 LS 260 6 LS 260 6 LS 260 7 LS 260 8 LS 260 10 12 LS 260 6 LS 260 7 LS 260 7 LS 260 8 LS 260 9 LS 260 10 11 LS 260 7 LS 260 7 LS 260 8 LS 260 8 LS 260 9 LS 260 10 10 LS 260 8 LS 260 8 LS 260 8 LS 260 9 LS 260 10 LS 260 11 9 LS 260 8 LS 260 9 LS 260 9 LS 260 9 LS 260 10 LS 260 11 8 LS 260 9 LS 260 9 LS 260 9 LS 260 10 LS 260 11 LS 260 11 7 LS 260 10 LS 260 ...

Page 192: ... will be installed in the sixteenth 16th hole from the eave The eave roof ring 17 will be installed in the last roof panel rib hole located at the eave end of the bin NOTE If the roof ladder steps have been installed and not already omitted remove the roof ladder step and install the roof ring to the same roof panel rib hole where the roof ladder step is installed Figure 9 2 Roof ring location on ...

Page 193: ...h roof panel rib must have a roof ring clip 18 installed 2 Install a 5 16 x 1 flange bolt 1 and a sealing washer 9 to each roof ring clip 18 NOTE Make sure to install the sealing washer 9 to the underside of the roof ring clip 18 with 5 16 x 1 flange bolt 1 head on the topside 3 Slide the assembled roof ring clips 18 onto a roof ring section 43 and position each roof ring clip 18 over each roof pa...

Page 194: ...to expanding the bolts tighten all roof bolts including eave clip bolts Now extend expansion bolts by running the nut out on the threads This procedure should be continued evenly around the roof until the ring raises the roof to show a slight crown NOTE Roof ring expansion bolts may become dislodged from the roof ring during the life of the bin due to the influence of wind or other factors If one ...

Page 195: ...uster 1 Place the appropriate peak to exhauster ladder step 74 against the corresponding roof rib hole using the table listed at the end of this section NOTE The contents of each peak to exhauster ladder kit 73 differ with bin diameters 2 Place a 5 16 sealing washer 8 between the peak to exhauster ladder step 74 and the roof panel rib Secure the peak to exhauster ladder step 74 to the roof panel r...

Page 196: ...23 LS 260 6 22 LS 260 7 21 LS 260 8 20 LS 260 2 LS 260 9 19 LS 260 1 LS 260 2 LS 260 2 18 LS 260 2 LS 260 3 LS 260 3 17 LS 260 3 LS 260 3 LS 260 4 16 LS 260 3 LS 260 4 LS 260 4 15 LS 260 4 LS 260 5 LS 260 5 14 LS 260 5 LS 260 5 13 LS 260 6 Bin Eave 12 11 NOTE The table above shows the correct ladder step and part number to be installed to the corresponding hole in the roof rib Shaded areas show th...

Page 197: ...y are installed on the bin 2 Temporarily install the roof exhauster mounting plate 75 to the roof panels 77 using 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 Make sure all the holes are aligned and the teeth of the roof exhauster mounting plate 75 are nestled in between two roof ribs Also field drill all required holes on the roof panels 77 3 Using the roof exhauster mounting plate 75 mark or ...

Page 198: ... adjust as necessary once on the roof 5 Remove the roof exhauster mounting plate 75 to make the necessary cut along the mark or scribe 78 Figure 9 7 Marking or scribing the hole on the roof panel 78 Marked or scribed hole to be cut 6 After the roof panels 77 are cut appropriately install the roof panels 77 onto the roof in the desired location 198 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 199: ...xhauster hood 80 over the exhauster mounting plate 75 and align all the holes 3 Install 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 to secure the roof exhauster hood 80 to the exhauster mounting plate 75 Figure 9 8 Assembling the roof exhauster hood to the mounting plate 1 5 16 x 1 flange bolt with sealing washer S 10260 80 Roof exhauster hood 10 5 16 flange nut S 3611 81 Tube caulk 75 Exhaust...

Page 200: ...caulk 82 along the ribs of each roof panel and on each roof flashing 76 as shown 2 Use an appropriate lifting device and qualified personnel to hoist the roof exhauster assembly 83 into place 3 Install 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 securing the roof exhauster assembly 83 to the roof panel NOTE Do not tighten flange bolts 1 until all components have been installed 4 Apply a strip ...

Page 201: ...talling the roof exhauster assembly 1 5 16 x 1 flange bolt with sealing washer S 10260 82 Sealing caulk 10 5 16 flange nut S 3611 83 Roof exhauster assembly 76 Roof exhauster flashing CTR 2132 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 201 ...

Page 202: ...ter assembly 83 is installed apply sealing caulk 82 as shown by arrows sealing the roof exhauster assembly 83 to the roof Figure 9 10 Sealing caulk location 82 Sealing caulk 83 Roof exhauster assembly 202 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 203: ...y cover assembly with the hinge bases 23 and install using 5 16 x 4 HHCS bolts 86 and 5 16 hex nuts 87 NOTE Make sure to double nut each HHCS bolt 86 and the latch bar 28 aligns with the hasp in the latch assembly 88 4 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 5 After installing the manway cover assembly check that the suffocation flig...

Page 204: ...0260 86 5 16 x 4 hex bolt S 855 23 Hinge base MW 303 87 5 16 hex nut S 396 24 Hinge leaf MW 304 88 Manway latch hasp assembly MW 311 27 Manway cover MW 301D 89 Manway sill CTR 1981 28 Latch MW 306 90 Silicone sealant NOTE Factory applied CH 6873 65 Caulking S 4458 204 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 205: ...e proper length to the ground or to the intermediate platform 1 Place two ladder sections 45 together as shown 2 Install a splice plate 31 to the outside of each ladder channel using two 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 per splice 31 NOTE Install the flange bolts 1 with bolt head on the inside of the ladder channels 3 Tighten all the hardware to the recommended torque specifications...

Page 206: ...nway roof panel 46 Ladder assembly 1 Install the R H starter bracket 32 to the top hole in the first sidewall ring using 5 16 x 1 flange bolt 1 and 5 16 flange nut 10 2 Measure approximately 18 3 4 to the left of the R H starter bracket 32 and install the L H starter bracket 35 to the top hole in the first sidewall ring using 5 16 x 1 flange bolt 1 and 5 16 flange nut 10 3 Temporarily position the...

Page 207: ...ts 32 and 35 will help keep each bracket aligned vertically 6 Install a ladder reinforcing strap 34 to the ladder standoff brackets 33 using 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 NOTE For optimal reinforcement install the ladder reinforcing straps 34 in a diagonal fashion as shown 7 Tighten all the hardware to the recommended torque specifications See Bolt Torque Specifications page 26 8...

Page 208: ...47 46 Ladder assembly 33 Standoff bracket LDR 4314 47 3 8 field drilled hole location Repeat this process for the remaining standoff brackets 11 Field drill 3 8 holes 47 in the ladder 46 channels using the hole in the starter brackets 32 and 35 as guides Install 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 to securing the ladder 46 to the starter brackets 32 and 35 12 Tighten all the hardware t...

Page 209: ...and install 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 4 Field drill two 3 8 holes 47 as shown and install 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 securing the bottom bracket 37 to the sidewall 5 Field drill six 3 8 holes 47 in the ladder 46 channel using the holes in bottom bracket 37 as guides and install 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 securing the bottom bracket 37...

Page 210: ...GSI bins and flume systems but is a general rule for such systems In multiple system installations only one sidedraw may be used at any one time Filling must not be occurring at the same time as the grain is being discharged through the sidedraw flume system Prolonged storage of grain in the sloped condition produced by sidedraw discharge may accelerate differential settlement and result in deform...

Page 211: ...sidedraw 48 Stiffeners 52 Required spacing between chute bolt holes 8 49 Sidewall sheet 53 5th horizontal seam from base 50 44 typical 54 1st bolt hole in the top chute 51 Starting dimension for first chute PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 211 ...

Page 212: ... Number of chutes Horizontal location for first chute 11 62 7 Middle of Sheet 12 42 9 Middle of Sheet 13 54 10 Middle of Sheet 14 34 12 Center between Stiffeners 15 46 13 Center between Stiffeners 16 58 14 Center between Stiffeners 17 38 16 Center between Stiffeners 18 50 17 Center between Stiffeners 19 62 18 Center between Stiffeners 20 42 20 Center between Stiffeners 21 54 21 Center between Stif...

Page 213: ... center Measure approximately 9 1 2 above and below the horizontal center and mark the horizontal cut lines 2 Mark the vertical center by measuring over 11 from the right or left chute bolt holes Then from the vertical center measure approximately 7 on both sides and mark the vertical cut lines 3 Cut an opening where marked making sure that corners have a minimum of 1 1 2 radius Figure 9 18 Locati...

Page 214: ...overlaps on top of the sidedraw weldment plate 60 Figure 9 19 Sidewall overlap 58 4th ring from the base 62 6th ring from the base 59 4th horizontal seam from the base 63 Chute 60 Sidedraw weldment plate 64 Top of 5th sidewall sheet 61 5th ring sidewall sheet must be field cut 214 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 215: ...e discharge tube weldment as a template to field drill the bolt holes 67 in the sidewall sheet 49 3 Use 3 8 bolts and nuts provided to assemble the sidedraw weldment 60 with the sidewall sheet 49 Figure 9 20 Caulking for the sidedraw weldment 49 Sidewall sheet 66 Field cut hole 60 Sidedraw weldment 67 Use as template to field drill holes 65 Caulking PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin 215...

Page 216: ...r 2 Post 3 Post Standard wind ring quantities Sidedraw wind ring quantities Standard wind ring quantities Sidedraw wind ring quantities 90 90 90 90 11 1 3 1 3 12 2 3 2 3 13 2 4 2 4 14 2 4 2 4 15 2 4 2 4 16 2 4 2 4 17 2 4 2 4 18 3 4 3 4 19 3 4 3 4 20 3 4 3 4 21 4 3 4 3 22 4 3 4 3 23 5 3 5 3 24 5 4 5 4 25 7 3 7 3 26 7 3 7 3 27 7 3 7 3 28 7 3 7 3 29 7 3 7 3 30 7 3 7 3 216 PNEG 5490D 2X 90 Diameter EV...

Page 217: ...e nuts 11 Do not tighten until all wind ring sections are installed 4 Repeat this procedure inserting each wind ring section 39 into the previously installed wind ring section 39 Secure the wind ring sections together using 7 16 x 3 1 4 flange bolts 5 and 7 16 hex nuts 14 5 Before installing the last wind ring section 39 slide a wind ring coupling collar 41 onto the previously installed wind ring ...

Page 218: ...ollar CTS 1006 11 3 8 flange nut S 9426 48 Stiffener part number will vary 14 7 16 hex nut S 9281 68 Flange bolt with sealing washer part number will vary 38 Wind ring bracket CTS 1005 69 Flange nut part number will vary 39 Wind ring section CTS 1004 XX or CTS 1002 XX 4 70 Field drilled hole locations Figure 9 23 Dimensions for ladder rung placement 218 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin...

Page 219: ... cover plate 42 attaches to the gate 72 3 Use 5 16 x 1 flange bolts 1 and 5 16 flange nuts 10 to plug all the unused holes 4 Use 1 4 self drilling screws 7 to install the weather cover plate 42 to the gate 72 Figure 9 24 Installing the weather cover 1 5 16 x 1 flange bolt with sealing washer S 10260 42 Universal weather cover plate CHT 1351 7 1 4 self drilling screw S 6497 71 Chain wheel typical 1...

Page 220: ...NOTES 220 PNEG 5490D 2X 90 Diameter EVO 50 Beam 2X Bin ...

Page 221: ...UCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and does not cover labor charges for removing or installing defective parts shipping charges with respect to such parts any applicable sales or other taxes or any oth...

Page 222: ...gulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2022 by The GSI Group LLC Printed in the USA CN 402127 ...

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