Genie S-60 HC, Service Manual

Page: 127 / 461

Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 21
S-60 HC • S-60X • S-60XC
December 2013 Section 4 • Repair Procedures
BOOM COMPONENTS
11 Carefully pull the cables and connector
receptacles out of the primary boom.
12 Tag, disconnect and plug all hydraulic hoses
that enter the cable track from the bulkhead
fittings at the pivot end of the boom.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
13 Pull the hydraulic hoses out of the primary
boom.
14 Place blocks in between the upper and lower
cable tracks and secure the upper and lower
tracks together.
Crushing hazard. If the upper and
lower cable tracks are not properly
secured together, the cable track
could become unbalanced and fall
when removed from the machine.
15 Attach a strap from an overhead crane to the
cable track.
16 Remove the cotter pin from the cable track pull
tube at the platform end of the boom.
Note: Always replace the cotter pin with a new one.
17 Remove the cable track pull tube guide
fasteners from the cable track guide at the
platform end of the boom. Remove the cable
track guide from the boom.
18 Remove the cable track mounting fasteners that
attach the lower cable track to the primary
boom.
19 Carefully remove the cable track from the
machine and place it on a structure capable of
supporting it.
Crushing hazard. The cable track
could become unbalanced and fall
if not properly attached to the
overhead crane.
Component damage hazard.
Cables and hoses can be damaged
if they are kinked or pinched.
Component damage hazard. The
cable track can be damaged if it is
twisted.
How to Remove the Cable Track,
S-65 and S-65 TRAX
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or the
hose end must be replaced. All connections must
be torqued to specification during installation. Refer
to Section 2,
Hydraulic Hose and Fitting Torque
Specifications .
1 Open the platform control box.
2 Tag and disconnect the foot switch wiring from
the terminal strip inside the platform control box.
Pull the wiring out of the platform control box.
3 Raise the boom to a horizontal position.