Genie S-60 HC, Service Manual

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Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 65
S-60 HC • S-60X • S-60XC
December 2013 Section 3 • Scheduled Maintenance Procedures
7 Tag, disconnect and plug the two suction hoses
and supply hose for the auxiliary pump from the
hydraulic tank. Cap the fittings on the tank.
Note: The hoses can be accessed through the
access hole under the turntable.
8 Disconnect and plug the return filter hydraulic
hose at the return filter. Cap the fitting on the
filter housing.
9 Remove the ground controls side turntable
cover.
10 Support the hydraulic tank with an appropriate
lifting device.
11 Remove the hydraulic tank mounting fasteners.
12 Remove the hydraulic tank from the machine.
Crushing hazard. The hydraulic
tank could become unbalanced
and fall if not properly supported
when removed from the machine.
13 Remove the hydraulic return filter housing
mounting fasteners. Remove the hydraulic
return filter housing from the hydraulic tank.
14 Remove the suction strainers from the tank and
clean them using a mild solvent.
15 Rinse out the inside of the tank using a mild
solvent.
16 Install the suction strainers using a thread
sealant on the threads.
17 Install the drain plug using a thread sealant on
the threads.
18 Install the hydraulic return filter housing onto the
hydraulic tank.
19 Install the hydraulic tank onto the machine.
20 Install the two suction hoses to the suction
strainers.
21 Install the supply hose for the auxiliary power
unit and the return filter hose.
22 Open the two hydraulic tank valves at the
hydraulic tank.
23 Fill the tank with hydraulic oil until the level is
within the top 2 inches / 5 cm of the sight
gauge. Do not overfill.
24 Clean up any oil that may have spilled.
25 Prime the pump. Refer to Repair Procedure 6-2,
How to Prime the Pump.
Note: Always use pipe thread sealant when
installing the suction hose fittings and the drain
plug.
CHECKLIST E PROCEDURES