Detroit Diesel 4000 Series, Service Manual, Page: 599 / 2706

SERIES 4000 12/16V SERVICE MANUAL
C 037.05.12 – AFTER-INSTALLATION OPERATIONS
Listed in Table 35 are the After-Installation Operations for the piston with connecting rod.
Level of
Maintenance
Operation Reference
1, 2, 3 Install oil pan Refer to section C 014.05.11
1, 2, 3 Install oil dipstick and access cover with oil filler neck Refer to OEM Guidelines
1, 2, 3 Install ECU housing with bracket (If removed) Refer to OEM Guidelines
1, 2, 3 Install starter (If removed) Refer to section C 172.05.11
1, 2, 3 Install cylinder head Refer to section C 041.05.11
1, 2, 3 Install pushrods Refer to section C 056.05.11
1, 2, 3 Install rocker arm assembly Refer to section C 056.05.11
1, 2, 3 Install valve drive Refer to section C 056.05.11
1, 2, 3 Adjust valve clearance Refer to section C 056.05.11
1, 2, 3 Install fuel injector Refer to section C 075.05.11
1, 2, 3 Install low pressure fuel return rails and lines Refer to section C 086.05.11
1, 2, 3 Install high pressure injection lines Refer to section C 077.05.11
1, 2, 3 Connect electric cables (as required) Refer to OEM Guidelines
1, 2, 3 Install appropriate exhaust line Refer to section C 141.05.11
1, 2, 3 Install appropriate charge air manifold Refer to section C 124.05.11
1, 2, 3 Install cylinder head cover Refer to section C 056.05.11
1, 2, 3 Install appropriate coolant lines Refer to section C 204.05.11
1, 2, 3 Connect coolant lines Refer to section C 204.05.11
1, 2, 3 Install air filter Refer to OEM Guidelines
1, 2, 3 Fill charge air coolant system Refer to section C 206.05.11
1, 2, 3 Fill oil system with engine oil Refer to Operators Guide
1, 2, 3 Fill engine coolant system Refer to Operators Guide
1, 2, 3 Enable engine power Refer to Operators Guide
1 = The engine is to be completely disassembled.
2= The engine is to be removed but not completely disassembled.
3= The engine is to remain installed.
Table 35 After — Installation Operations
All information subject to change without notice.
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