Detroit Diesel 4000 Series, Service Manual, Page: 1168 / 2706

SERIES 4000 12/16V SERVICE MANUAL
C 125.05.11 – INSTALLATION OF AIR INTAKE SYSTEM FROM
TURBOCHARGER TO CHARGE AIR COOLER
Perform the following steps to install the air intake system from the turbocharger to the charge
air cooler.
1. Before installation, remove all covers and threaded connections installed to keep out
dirt. See Figure 711.
1. "Y" Pipe Charge Air Manifold 3. Inlet Housing of Charge Air Cooler
2. Cast-on Arrows
Figure 711 Installing Charge Air Manifold “Y” Pipes
2. Coat O-rings with petroleum jelly and install on charge air manifolds “Y” pipes (1).
3. Insert charge air manifold “Y” pipes in openings on upper inlet housing (3) of charge
air cooler.
4. At same time, align charge air manifold “Y” pipes with inlet housing in accordance
with cast-on arrows (2).
All information subject to change without notice.
C -1022
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