Detroit Diesel 4000 Series, Service Manual, Page: 1937 / 2706

SERIES 4000 12/16V SERVICE MANUAL
11. Loosen the front cover plate, install the new wiring harness into clip P/N 08923507, and
secure the clip with the cover bolt. See Figure 1069, view B.
12. Tighten the bolt to 74-82 N·m (55-61 lb·ft).
13. Route the new wiring harness behind the oil bypass line to the other side of the engine.
14. Repeat step 8 and step 9 for the cover on the B-side of the engine. See Figure 1069.
15. Remove the cover bolt. See Figure 1069, view D.
16. Install the new wiring harness into clip P/N 08923507 and place the bolt through the clip.
17. Secure the bolt and clip onto the cover plate. Tighten the bolt to 74-82 N·m (55-61 lb·ft).
18. Route the wiring harness up behind the water pump and place another clip P/N 08923507
onto the back of the water pump. See Figure 1069, view D.
19. Route the wiring harness up though the water pump inlet elbow and behind the high
pressure fuel rail.
20. Pull each individual injector wiring harness portion through the fuel spill line and
the high pressure line. Thread the injector metal grommet into the head and fasten
the injector wiring harness leads to the injector. Tighten the injector terminal to
1.4-2.0 N·m (1-1.5 lb·ft).
21. Secure the wiring harness to the back of the high pressure fuel rail with nylon ties
in-between each fuel jumper line.
22. Refer to section C 056.05.08C 056.05.08 of the service manual and perform rocker
cover-related inspection and repair steps as indicated.
23. Refer to section C 056.05.11C 056.05.11 of the service manual and install the rocker
covers.
NOTE:
Rocker cover bolt torque is 42-47 N·m (31-35 lb·ft).
24. Refer to section C 124.05.08C 124.05.08 of the service manual and perform air intake
manifold component inspection and repair as indicated.
NOTE:
Air intake manifold bolt torque is 42-47 N·m (31-35 lb·ft).
25. Refer to section C 124.05.11C 124.05.11 of the service manual and install air intake
manifold components.
NOTICE:
Ensure the injector wiring harness is not resting on any sharp
edges that could damage the injector harness after installation
has been completed. A damaged injector harness will prevent
proper engine operation.
All information subject to change without notice.
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C -1791