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SERIES 4000 12/16V SERVICE MANUAL
C 025.05.04 –
BEFORE-REMOVAL OPERATIONS
Listed in Table 20 are the Before-Removal Operations for the gear train, gear case end.
Level of Maintenance
Operation
Reference
1, 2, 3
Disable engine power
Refer to Operators Guide
1, 2, 3
Drain engine coolant
Refer to Operators Guide
1, 2, 3
Drain or draw off engine oil
Refer to Operators Guide
1, 2, 3
Remove fan drive
Refer to section C 221.05.05
1, 2, 3
Remove gear case (Gear Case)
Refer to section C 231.05.05
1, 2, 3
Remove vibration damper
Refer to section C 035.05.05
1, 2, 3
Disconnect and remove electric wiring
Refer to OEM Guidelines
1, 2, 3
Remove charge air coolant pump
Refer to section C 206.05.05
1, 2, 3
Remove coolant pump
Refer to section C 202.05.05
1, 2, 3
Remove charge air coolant lines
Refer to section C 207.05.05
1, 2, 3
Remove coolant vent lines
Refer to section C 205.05.05
1, 2, 3
Remove charge air coolant vent lines
Refer to OEM Guidelines
1, 2, 3
Remove coolant housing with thermostat
Refer to section C 208.05.05
1, 2, 3
Remove generator
Refer to section C 213.05.05
1, 2, 3
Remove generator drive
Refer to section C 213.05.05
1, 2, 3
Remove high pressure pump
Refer to section C 073.05.05
1, 2, 3
Remove centrifugal filter
Refer to section C 184.05.05
1, 2, 3
Remove oil filter
Refer to section C 183.05.05
1, 2, 3
Remove drive hub
Refer to section C 035.05.05
1, 2, 3
Remove gear case (gear case end)
Refer to section C 024.05.05
1 = The engine is to be completely disassembled.
2 = The engine is to be removed but not completely disassembled.
3 = The engine is to remain installed.
Table 20
Before-Removal Operations
All information subject to change without notice.
C -214
Copyright © DETROIT DIESEL CORPORATION
Summary of Contents for 4000 Series
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Page 2631: ...E TROUBLESHOOTING Section Page E 010 MECHANICAL TROUBLESHOOTING E 3 E 020 TESTING E 45 ...
Page 2681: ...F PREVENTIVE MAINTENANCE Section Page F 010 Rockford Fan Clutch F 3 ...