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5.4.2 CM-SW-01

Standard for all CSW105 compressors
The compressor module integrates the entire electronic

periphery of the compressor: It allows monitoring the

essential operating parameters of the compressor: mo-

tor and discharge gas temperature, phase and rotation

direction monitoring, oil supply and application limits

and thus protects the compressor from operation under

critical conditions. For further information, see Tech-

nical Information ST-150.

!

!

NOTICE

The compressor module may be damaged or

fail!

Never apply any voltage to the terminals of CN7

to CN12 – not even for test purposes!

The voltage applied to the terminals of CN13

must not exceed 10 V!

The voltage applied to terminal 3 of CN14 must

not exceed 24 V! Do no apply voltage to the

other terminals!

The following components are completely installed and

wired in the state of delivery:
• Slider position indicator.
• Oil monitoring (OLC-D1).
• Solenoid valves for capacity control and V

i

.

• Discharge gas temperature sensor.
• Low pressure and high pressure transmitter.
Modification to these components or their wiring is not

required and should not be done without consulting

BITZER.
The following components are not installed and wired in

the state of delivery and need to be connected:
• Motor temperature monitoring (PTC sensor in motor

winding).

• Phase monitoring (in case of a phase failure or inad-

missibly high phase asymmetry).

The compressor module internally supplies voltage to

the peripheral devices (solenoid valves, oil monitoring

device and slider position indicator) and to the terminal

strips CN7 to CN12.
Please refer to the Technical Information ST-150 for in-

formation on all connections.

5.4.3 SE-i1
This protection device with extended monitoring func-

tions can be used as an option for all HS.53 .. HS.85

compressors and CSH and CSW compressors.
Monitoring functions:
• Temperature monitoring.
• Monitoring of the PTC control circuit to detect any

short-circuit or line break/sensor failure.

• Rotation direction monitoring.
• Monitoring of phase failure and asymmetry.
• Monitoring of the maximum cycling rate.
For further information, see Technical Information

CT-110.

5.4.4 SE-E2
Optional protection device for operation with frequency

inverter and soft starter (for a ramp time shorter than

1 s).
• Dimensions and integration in the control identical to

SE-E1.

• Suitable for all CS. compressors.
• Monitoring functions are basically identical to those

of SE-E1. However, the SE-E2 monitors phase fail-

ure during the entire running time of the compressor.

For further information, see Technical Information

ST-122.

5.4.5 Monitoring of the oil circuit
• For short circuits without liquid injection (LI) for addi-

tional cooling and for small system volume and small

refrigerant charge: Indirect monitoring with oil tem-

perature sensor (standard)

!

!

NOTICE

Lack of oil leads to a too high increase in tem-

perature.

Risk of damage to the compressor!

• For circuits with liquid injection (LI) for additional

cooling and / or for great system volume as well as

parallel compounding: Monitor oil level directly with

opto-electronic oil level monitoring (option), see

chapter Opto-electronic oil level monitoring OLC-D1-

S, page 26. The connection is on the compressor

housing, see chapter Connections and dimensional

drawings, page 14, position 8.

SB-170-9

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Positions de raccordement

1

Raccord haute pression (HP)

2

Raccord haute pression additionnel (HP)

2a

Raccord pour transmetteur de haute pres-

sion (HP)

CS.105 : connecté au module du compres-

seur

3

Raccord basse pression (LP)

3a

Raccord pour transmetteur de basse pres-

sion (LP)

CS.105 : connecté au module du compres-

seur

4

Voyant d’huile

5

Vanne d’huile pour maintenance (stan-

dard) / raccord pour égalisation d’huile

(fonctionnement en parallèle)

6

Bouchon de vidange d’huile (corps du mo-

teur)

7

Raccord pour contrôleur de niveau d’huile

électro-mécanique en cas de remplace-

ment d’un CSH.1 par un CSH.3

8

Raccord pour contrôleur de niveau d’huile

opto-électronique (OLC-D1-S)

CS.105 : connecté au module du compres-

seur

9

Réchauffeur d’huile avec doigt de gant

(standard)

CS.105 : raccordé au module du compres-

seur

10

Raccord de pression d’huile

11

Raccords pour refroidisseur d’huile externe

(adaptateur optionnel)

11a

Sortie vers le refroidisseur d’huile

11b

Entrée/retour du refroidisseur d’huile

12

Sonde de température d’huile

CS.105 : raccordée au module du com-

presseur

13

Raccord pour économiseur (ECO, vanne

d’arrêt optionnelle, CSH65 et CSH75 avec

amortisseur de pulsations)

14

Trou taraudé pour fixation des tubes pour

conduite ECO ou LI

15

Raccord pour injection de liquide (LI,

vanne d’arrêt optionnelle)

16

Vis de mise à la terre pour corps

17

Raccord pour retour d’huile et de gaz (pour

les installations avec évaporateur noyé,

adaptateur optionnel)

18

Filtre à huile (raccord de maintenance)

21

Vanne d’injection d’huile (interne)

Positions de raccordement

22

Module du compresseur

23

Indicateur de position du tiroir

SL

Conduite du gaz d’aspiration

DL

Conduite du gaz de refoulement

Tab. 8: Positions de raccordement

Les cotes indiquées sont susceptibles de présenter une

tolérance selon la norme EN ISO 13920-B.
La légende vaut pour tous les compresseurs CS. et

comprend des positions de raccordement qui ne sont

pas disponibles sur toutes les séries de compresseurs.

5 Raccordement électrique
Les compresseurs et les accessoires électriques satis-

font à la Directive UE Basse Tension 2014/35/UE .
Brancher le câble de raccordement au réseau , le

conducteur de protection et le cas échéant les ponts

selon les indications de l'autocollant dans la boîte de

raccordement . Respecter EN60204-1 , la série des

normes de sécurité IEC60364 et les prescriptions de

sécurité électrique nationales .

!

!

AVIS

Risque de court-circuit dû à de l'eau de conden-

sation dans la boîte de raccordement !

N'utiliser que des passe-câbles normalisés.

Faire attention à l'étanchéité pendant le mon-

tage.

Mettre aussi le corps du compresseur à la terre

DANGER

Possibilité de décharge électrostatique avec

tension élevée.

Risque de choc électrique !

Mettre aussi le corps du compresseur à la

terre !

Raccordement, voir position 16 dans les croquis cotés.

Таб. 8: Расположение присоединений

Размеры (если заданы) могут иметь допуски в 

соответствии с EN ISO 13920-B.
Условные обозначения относятся ко всем CS. 

компрессорам BITZER и содержат информацию о 

расположении присоединений, которые могут не 

использоваться во всех моделях компрессоров.

5  Электрическое подключение
Компрессор и электрическое оборудование 

соответствуют предписаниям EC Low Voltage Directive 

2014/35/EU.
Подключение к сети, подключение заземляющих 

проводов и перемычек (при необходимости) следует 

выполнять в соответствии с эл. схемой в клеммной 

коробке. Соблюдайте предписания по технике 

безопасности EN 60204-1 и IEC 60364, а также 

национальные правила техники безопасности.

ВНИМАНИЕ

Опасность короткого замыкания, вызванного 

конденсацией влаги в клеммной коробке!

Используйте только кабельные вводы, 

соответствующие стандартам.

При монтаже обратите внимание на хорошее 

уплотнение.

Дополнительно, заземлите корпус компрессора

ОПАСНОСТЬ

Возможен электростатический разряд с 

высоким напряжением!

Опасность электрического удара!

Дополнительно заземляйте корпус 

компрессора!

Позицию присоединения 16, см. на чертежах с 

указанием размеров.

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Connection positions

1

High pressure connection (HP)

2

Additional high pressure connection (HP)

2a

Connection for high pressure transmitter

(HP)

CS.105: connected to the compressor

module

3

Low pressure connection (LP)

3a

Connection for low pressure transmitter

(LP)

CS.105: connected to the compressor

module

4

Oil sight glass

5

Oil valve for maintenance (standard) / con-

nection for oil equalisation (parallel opera-

tion)

6

Oil drain plug (motor body)

7

Connection for electro-mechanical oil level

switch for the replacement of CSH.1 with

CSH.3

8

Connection for opto-electronic oil level

switch (OLC-D1-S)

CS.105: connected to the compressor

module

9

Oil heater with heater sleeve (standard)

CS.105: connected to the compressor

module

10

Oil pressure connection

11

Connections for external oil cooler (op-

tional adapter)

11a

Outlet to the oil cooler

11b

Inlet/return from the oil cooler

12

Oil temperature sensor

CS.105: connected to the compressor

module

13

Connection for economiser (ECO, optional

shut-off valve, CSH65 and CSH75 with

pulsation muffler)

14

Threaded bore for pipe fixture for ECO or

LI line

15

Connection for liquid injection (LI, optional

shut-off valve)

16

Earth screw for housing

17

Connection for oil and gas return (for sys-

tems with flooded evaporator, optional ad-

apter)

18

Oil filter (maintenance connection)

21

Oil injection valve (internal)

22

Compressor module

Connection positions

23

Slider position indicator

SL

Suction gas line

DL

Discharge gas line

Tab. 8: Connection positions

Dimensions (if specified) may have tolerances accord-

ing to EN ISO 13920-B.
The legend applies to all CS. compressors and con-

tains connection positions that do not exist in every

compressor series.

5 Electrical connection
Compressors and electrical equipment comply with the

EU Low Voltage Directive 2014/35/EU.
Connect mains cables, protective earth conductors and

bridges (if needed) as specified on the labels in the ter-

minal box. Observe EN60204-1, the safety standard

series IEC60364 and national safety regulations.

!

!

NOTICE

Risk of short-circuit due to condensation water

in the terminal box!

Use only standardised cable bushings.

When mounting, pay attention to proper sealing.

Additionally earthing the compressor housing

DANGER

High electrostatic discharge voltage possible.

Risk of electric shock!

Also earth the compressor housing!

Connection, see position 16 in the dimensional draw-

ings.

5.1 Mains connections
When dimensioning motor contactors, feed lines and

fuses:
• Use the maximum operating current or maximum

power consumption of the motor as a basis.

• Select the contacts according to the operational cat-

egory AC3.

• Set the thermal overload relays to the maximum op-

erating current of the compressor.

Расположение присоединений

1

Присоединение высокого давления (HP)

2

Дополнительное присоединение высокого 

давления (HP)

2a Присоединение для датчика высокого 

давления (HP)

CS.105: подключен к модулю компрессора

3

Присоединение низкого давления (LP)

3a Присоединение для датчика низкого 

давления (LP)

CS.105: подключен к модулю компрессора

4

Смотровое стекло уровня масла

5

Сервисный масляный клапан (стандарт)/

присоединение для выравнивания уровня 

масла при параллельном соединении 

компрессоров

6

Пробка штуцер для слива масла (сторона 

мотора)

7

Присоединение для электромеханического 

датчика уровня масла в случае замены 

CSH.1 на CSH.3

8

Присоединение для оптико-электронного 

датчика (OLC-D1-S). 

CS.105: подключен к модулю компрессора

9

Нагреватель масла с погружной гильзой 

(стандарт)

CS.105: подключен к модулю компрессора

10

Присоединение для датчика да вления 

масла

11a Присоединение для внешнего 

маслоохладителя (адаптер является 

опцией)

11b Выход на маслоохладитель

12

Датчик температуры масла. 

CS.105: подключен к модулю компрессора

13

Датчик температуры масла. 

CS.105: подключен к модулю компрессора

14

Присоединение для экономайзера (ECO, 

запорный клапан является опцией)

15

Присоединение для впрыска жидкого 

хладагента (LI) (CSH: запорный клапан 

является опцией)

16 Присоединение для впрыска жидкого 

хладагента (LI) (CSH: запорный клапан 

является опцией)

17

Винт для заземления корпуса

18 Присоединение для возврата масла и газа 

(для систем с затопленным испарителем, 

адаптер является опцией)

21

Масляный фильтр (сервисное 

присоединение)

22

Клапан впрыска масла (внутренний)

23

Модуль компрессора

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Connection positions

1

High pressure connection (HP)

2

Additional high pressure connection (HP)

2a

Connection for high pressure transmitter

(HP)

CS.105: connected to the compressor

module

3

Low pressure connection (LP)

3a

Connection for low pressure transmitter

(LP)

CS.105: connected to the compressor

module

4

Oil sight glass

5

Oil valve for maintenance (standard) / con-

nection for oil equalisation (parallel opera-

tion)

6

Oil drain plug (motor body)

7

Connection for electro-mechanical oil level

switch for the replacement of CSH.1 with

CSH.3

8

Connection for opto-electronic oil level

switch (OLC-D1-S)

CS.105: connected to the compressor

module

9

Oil heater with heater sleeve (standard)

CS.105: connected to the compressor

module

10

Oil pressure connection

11

Connections for external oil cooler (op-

tional adapter)

11a

Outlet to the oil cooler

11b

Inlet/return from the oil cooler

12

Oil temperature sensor

CS.105: connected to the compressor

module

13

Connection for economiser (ECO, optional

shut-off valve, CSH65 and CSH75 with

pulsation muffler)

14

Threaded bore for pipe fixture for ECO or

LI line

15

Connection for liquid injection (LI, optional

shut-off valve)

16

Earth screw for housing

17

Connection for oil and gas return (for sys-

tems with flooded evaporator, optional ad-

apter)

18

Oil filter (maintenance connection)

21

Oil injection valve (internal)

22

Compressor module

Connection positions

23

Slider position indicator

SL

Suction gas line

DL

Discharge gas line

Tab. 8: Connection positions

Dimensions (if specified) may have tolerances accord-

ing to EN ISO 13920-B.
The legend applies to all CS. compressors and con-

tains connection positions that do not exist in every

compressor series.

5 Electrical connection
Compressors and electrical equipment comply with the

EU Low Voltage Directive 2014/35/EU.
Connect mains cables, protective earth conductors and

bridges (if needed) as specified on the labels in the ter-

minal box. Observe EN60204-1, the safety standard

series IEC60364 and national safety regulations.

!

!

NOTICE

Risk of short-circuit due to condensation water

in the terminal box!

Use only standardised cable bushings.

When mounting, pay attention to proper sealing.

Additionally earthing the compressor housing

DANGER

High electrostatic discharge voltage possible.

Risk of electric shock!

Also earth the compressor housing!

Connection, see position 16 in the dimensional draw-

ings.

5.1 Mains connections
When dimensioning motor contactors, feed lines and

fuses:
• Use the maximum operating current or maximum

power consumption of the motor as a basis.

• Select the contacts according to the operational cat-

egory AC3.

• Set the thermal overload relays to the maximum op-

erating current of the compressor.

SB-170-9

23

Connection positions

1

High pressure connection (HP)

2

Additional high pressure connection (HP)

2a

Connection for high pressure transmitter

(HP)

CS.105: connected to the compressor

module

3

Low pressure connection (LP)

3a

Connection for low pressure transmitter

(LP)

CS.105: connected to the compressor

module

4

Oil sight glass

5

Oil valve for maintenance (standard) / con-

nection for oil equalisation (parallel opera-

tion)

6

Oil drain plug (motor body)

7

Connection for electro-mechanical oil level

switch for the replacement of CSH.1 with

CSH.3

8

Connection for opto-electronic oil level

switch (OLC-D1-S)

CS.105: connected to the compressor

module

9

Oil heater with heater sleeve (standard)

CS.105: connected to the compressor

module

10

Oil pressure connection

11

Connections for external oil cooler (op-

tional adapter)

11a

Outlet to the oil cooler

11b

Inlet/return from the oil cooler

12

Oil temperature sensor

CS.105: connected to the compressor

module

13

Connection for economiser (ECO, optional

shut-off valve, CSH65 and CSH75 with

pulsation muffler)

14

Threaded bore for pipe fixture for ECO or

LI line

15

Connection for liquid injection (LI, optional

shut-off valve)

16

Earth screw for housing

17

Connection for oil and gas return (for sys-

tems with flooded evaporator, optional ad-

apter)

18

Oil filter (maintenance connection)

21

Oil injection valve (internal)

22

Compressor module

Connection positions

23

Slider position indicator

SL

Suction gas line

DL

Discharge gas line

Tab. 8: Connection positions

Dimensions (if specified) may have tolerances accord-

ing to EN ISO 13920-B.
The legend applies to all CS. compressors and con-

tains connection positions that do not exist in every

compressor series.

5 Electrical connection
Compressors and electrical equipment comply with the

EU Low Voltage Directive 2014/35/EU.
Connect mains cables, protective earth conductors and

bridges (if needed) as specified on the labels in the ter-

minal box. Observe EN60204-1, the safety standard

series IEC60364 and national safety regulations.

!

!

NOTICE

Risk of short-circuit due to condensation water

in the terminal box!

Use only standardised cable bushings.

When mounting, pay attention to proper sealing.

Additionally earthing the compressor housing

DANGER

High electrostatic discharge voltage possible.

Risk of electric shock!

Also earth the compressor housing!

Connection, see position 16 in the dimensional draw-

ings.

5.1 Mains connections
When dimensioning motor contactors, feed lines and

fuses:
• Use the maximum operating current or maximum

power consumption of the motor as a basis.

• Select the contacts according to the operational cat-

egory AC3.

• Set the thermal overload relays to the maximum op-

erating current of the compressor.

SB-170-9

23

Connection positions

1

High pressure connection (HP)

2

Additional high pressure connection (HP)

2a

Connection for high pressure transmitter

(HP)

CS.105: connected to the compressor

module

3

Low pressure connection (LP)

3a

Connection for low pressure transmitter

(LP)

CS.105: connected to the compressor

module

4

Oil sight glass

5

Oil valve for maintenance (standard) / con-

nection for oil equalisation (parallel opera-

tion)

6

Oil drain plug (motor body)

7

Connection for electro-mechanical oil level

switch for the replacement of CSH.1 with

CSH.3

8

Connection for opto-electronic oil level

switch (OLC-D1-S)

CS.105: connected to the compressor

module

9

Oil heater with heater sleeve (standard)

CS.105: connected to the compressor

module

10

Oil pressure connection

11

Connections for external oil cooler (op-

tional adapter)

11a

Outlet to the oil cooler

11b

Inlet/return from the oil cooler

12

Oil temperature sensor

CS.105: connected to the compressor

module

13

Connection for economiser (ECO, optional

shut-off valve, CSH65 and CSH75 with

pulsation muffler)

14

Threaded bore for pipe fixture for ECO or

LI line

15

Connection for liquid injection (LI, optional

shut-off valve)

16

Earth screw for housing

17

Connection for oil and gas return (for sys-

tems with flooded evaporator, optional ad-

apter)

18

Oil filter (maintenance connection)

21

Oil injection valve (internal)

22

Compressor module

Connection positions

23

Slider position indicator

SL

Suction gas line

DL

Discharge gas line

Tab. 8: Connection positions

Dimensions (if specified) may have tolerances accord-

ing to EN ISO 13920-B.
The legend applies to all CS. compressors and con-

tains connection positions that do not exist in every

compressor series.

5 Electrical connection
Compressors and electrical equipment comply with the

EU Low Voltage Directive 2014/35/EU.
Connect mains cables, protective earth conductors and

bridges (if needed) as specified on the labels in the ter-

minal box. Observe EN60204-1, the safety standard

series IEC60364 and national safety regulations.

!

!

NOTICE

Risk of short-circuit due to condensation water

in the terminal box!

Use only standardised cable bushings.

When mounting, pay attention to proper sealing.

Additionally earthing the compressor housing

DANGER

High electrostatic discharge voltage possible.

Risk of electric shock!

Also earth the compressor housing!

Connection, see position 16 in the dimensional draw-

ings.

5.1 Mains connections
When dimensioning motor contactors, feed lines and

fuses:
• Use the maximum operating current or maximum

power consumption of the motor as a basis.

• Select the contacts according to the operational cat-

egory AC3.

• Set the thermal overload relays to the maximum op-

erating current of the compressor.

Расположение присоединений

SL

DL

Summary of Contents for CSH6553-35Y

Page 1: ...C control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For further in...

Page 2: ...r les 2 s Effectuer correctement les raccordements Toute erreur d arrangement des raccords lectriques aboutit un court circuit Information Les contacteurs r seau et triangles doivent tre calcul s au m...

Page 3: ...lure and asymmetry Monitoring of the maximum cycling rate For further information see Technical Information CT 110 5 4 4 SE E2 Optional protection device for operation with frequency inverter and soft...

Page 4: ...agement de l isolant et de d faillance du moteur Il ne faut surtout pas r p ter l essai de haute tension de la m me mani re Un nouvel essai de haute tension ne doit tre r alis qu une tension alternati...

Page 5: ...nd for small system volume and small refrigerant charge Indirect monitoring with oil tem perature sensor standard NOTICE Lack of oil leads to a too high increase in tem perature Risk of damage to the...

Page 6: ...I liquid injection The economiser of the compressor models CSW65 to CSW105 and CSH76 to CSH96 is only active at full load These compressors have no connections for addi tional cooling For production r...

Page 7: ...onitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maxim...

Page 8: ...retard de temps entre la mise en route du compres seur d un c t et de l autre la commutation entre l op ration en toile et celle en triangle ne doit pas d passer les 2 s Effectuer correctement les ra...

Page 9: ...cally identical to those of SE E1 However the SE E2 monitors phase fail ure during the entire running time of the compressor For further information see Technical Information ST 122 5 4 5 Monitoring o...

Page 10: ...ment les raccordements Toute erreur d arrangement des raccords lectriques aboutit un court circuit Information Les contacteurs r seau et triangles doivent tre calcul s au moins 60 du courant de servic...

Page 11: ...tem perature sensor standard NOTICE Lack of oil leads to a too high increase in tem perature Risk of damage to the compressor For circuits with liquid injection LI for additional cooling and or for g...

Page 12: ...tension de la m me mani re Un nouvel essai de haute tension ne doit tre r alis qu une tension alternative max de 1000 V CA SB 170 9 12 Mount pipelines in such a way that the compressor is protected f...

Page 13: ...phase failure and asymmetry Monitoring of the maximum cycling rate For further information see Technical Information CT 110 5 4 4 SE E2 Optional protection device for operation with frequency inverte...

Page 14: ...contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard de temps entre la mise en route du compres seur...

Page 15: ...monitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maxi...

Page 16: ...partiel contacteur K1 Raccords 1 2 3 2 me bobinage partiel contacteur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2...

Page 17: ...control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For further info...

Page 18: ...r K1 Raccords 1 2 3 2 me bobinage partiel contacteur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW...

Page 19: ...Monitoring functions Temperature monitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and...

Page 20: ...age partiel contacteur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice m...

Page 21: ...circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For further information...

Page 22: ...e des bobinages par tiels 1er bobinage partiel contacteur K1 Raccords 1 2 3 2 me bobinage partiel contacteur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacte...

Page 23: ...e compressor For circuits with liquid injection LI for additional cooling and or for great system volume as well as parallel compounding Monitor oil level directly with opto electronic oil level monit...

Page 24: ...nded ro tation direction The compressor series CS 65 CS 75 CS 85 CSH76 and CSH86 and are equipped by default with part wind ing motors PW in wiring Star delta motors Y are also available as an option...

Page 25: ...connection is on the compressor housing see chapter Connections and dimensional drawings page 14 position 8 SB 170 9 25 5 4 2 CM SW 01 Standard for all CSW105 compressors The compressor module integra...

Page 26: ...nsor that monitors the oil level with infrared light Depending on the mounting position and electrical connection the same unit can be used for monitoring the minimum and maximum oil levels The monito...

Page 27: ...r circuits with liquid injection LI for additional cooling and or for great system volume as well as parallel compounding Monitor oil level directly with opto electronic oil level monitoring option se...

Page 28: ...sor start Oil level between the middle of the lower sight glass and the upper area of the upper sight glass During compressor start oil temperature must be at least 20 C and 20 K above ambient tempera...

Page 29: ...echnical Information ST 122 5 4 5 Monitoring of the oil circuit For short circuits without liquid injection LI for addi tional cooling and for small system volume and small refrigerant charge Indirect...

Page 30: ...d requirements must be ensured by the control logic Desirable minimum running time 5 minutes Switching the compressor off When using a star delta motor shut it off from the 25 CR stage Minimum standst...

Page 31: ...h liquid injection LI for additional cooling and or for great system volume as well as parallel compounding Monitor oil level directly with opto electronic oil level monitoring option see chapter Opto...

Page 32: ...rm ment aux normes UL984 ou UL60335 2 34 pour la version UL AVIS Risque d endommagement de l isolant et de d faillance du moteur Il ne faut surtout pas r p ter l essai de haute tension de la m me mani...

Page 33: ...ure during the entire running time of the compressor For further information see Technical Information ST 122 5 4 5 Monitoring of the oil circuit For short circuits without liquid injection LI for ad...

Page 34: ...ne doit pas d passer les 2 s Effectuer correctement les raccordements Toute erreur d arrangement des raccords lectriques aboutit un court circuit Information Les contacteurs r seau et triangles doiven...

Page 35: ...inverter and soft starter for a ramp time shorter than 1 s Dimensions and integration in the control identical to SE E1 Suitable for all CS compressors Monitoring functions are basically identical to...

Page 36: ...ur toile triangle Le retard de temps entre la mise en route du compres seur d un c t et de l autre la commutation entre l op ration en toile et celle en triangle ne doit pas d passer les 2 s Effectuer...

Page 37: ...ard NOTICE Lack of oil leads to a too high increase in tem perature Risk of damage to the compressor For circuits with liquid injection LI for additional cooling and or for great system volume as well...

Page 38: ...aux normes UL984 ou UL60335 2 34 pour la version UL AVIS Risque d endommagement de l isolant et de d faillance du moteur Il ne faut surtout pas r p ter l essai de haute tension de la m me mani re Un...

Page 39: ...8 SB 170 9 39 3 1 Economiser und Zusatzk hlung Die Verdichter CSH65 bis CSH95 haben einen Econo miseranschluss ECO der im ganzen Regelbereich der Leistungsregelung aktiv ist Sie haben ebenfalls An sch...

Page 40: ...7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard...

Page 41: ...asymmetry Monitoring of the maximum cycling rate For further information see Technical Information CT 110 5 4 4 SE E2 Optional protection device for operation with frequency inverter and soft starter...

Page 42: ...tre calcul s au moins 60 du courant de service max le contacteur toile 33 5 3 Essai de haute tension test de r sistance d isolation Les compresseurs ont d j t soumis avant leur sortie d usine un essai...

Page 43: ...requency inverter and soft starter for a ramp time shorter than 1 s Dimensions and integration in the control identical to SE E1 Suitable for all CS compressors Monitoring functions are basically iden...

Page 44: ...Il ne faut surtout pas r p ter l essai de haute tension de la m me mani re Un nouvel essai de haute tension ne doit tre r alis qu une tension alternative max de 1000 V CA SB 170 9 44 4 3 Rohrleitunge...

Page 45: ...erature Risk of damage to the compressor For circuits with liquid injection LI for additional cooling and or for great system volume as well as parallel compounding Monitor oil level directly with opt...

Page 46: ...er vice max Moteur toile triangle Le retard de temps entre la mise en route du compres seur d un c t et de l autre la commutation entre l op ration en toile et celle en triangle ne doit pas d passer l...

Page 47: ...the PTC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For fur...

Page 48: ...bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard de temps entre l...

Page 49: ...option for all HS 53 HS 85 compressors and CSH and CSW compressors Monitoring functions Temperature monitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor fa...

Page 50: ...contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard de temps entre la mise en route du compres seur...

Page 51: ...53 HS 85 compressors and CSH and CSW compressors Monitoring functions Temperature monitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotation di...

Page 52: ...teur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile tr...

Page 53: ...and CSW compressors Monitoring functions Temperature monitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring...

Page 54: ...teurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard de temps entre la mise en route du compres seur d un c...

Page 55: ...monitoring func tions can be used as an option for all HS 53 HS 85 compressors and CSH and CSW compressors Monitoring functions Temperature monitoring Monitoring of the PTC control circuit to detect a...

Page 56: ...la m me mani re Un nouvel essai de haute tension ne doit tre r alis qu une tension alternative max de 1000 V CA SB 170 9 56 Anschlusspositionen 1 Hochdruckanschluss HP 2 Zus tzlicher Hochdruckanschlu...

Page 57: ...rectly with opto electronic oil level monitoring option see chapter Opto electronic oil level monitoring OLC D1 S page 26 The connection is on the compressor housing see chapter Connections and dimens...

Page 58: ...B 170 9 58 5 4 2 CM SW 01 Standard bei allen CSW105 Verdichtern Das Verdichtermodul integriert die gesamte elektroni sche Peripherie des Verdichters Es erlaubt die ber wachung der wesentlichen Betrieb...

Page 59: ...liquid injection LI for additional cooling and or for great system volume as well as parallel compounding Monitor oil level directly with opto electronic oil level monitoring option see chapter Opto e...

Page 60: ...60 6 In Betrieb nehmen Der Verdichter ist ab Werk sorgf ltig getrocknet auf Dichtheit gepr ft und mit Schutzgas N2 bef llt GEFAHR Explosionsgefahr Verdichter keinesfalls mit Sauerstoff O2 oder anderen...

Page 61: ...e chapter Opto electronic oil level monitoring OLC D1 S page 26 The connection is on the compressor housing see chapter Connections and dimensional drawings page 14 position 8 SB 170 9 61 Fl ssiges K...

Page 62: ...e haute tension ne doit tre r alis qu une tension alternative max de 1000 V CA SB 170 9 62 6 6 2 Schmierung lkontrolle Schmierung des Verdichters unmittelbar nach dem Verdichteranlauf pr fen Das lnive...

Page 63: ...ption see chapter Opto electronic oil level monitoring OLC D1 S page 26 The connection is on the compressor housing see chapter Connections and dimensional drawings page 14 position 8 SB 170 9 63 Umsc...

Page 64: ...Wartung Herstellerdokumentation der eingesetzten Bauteile be achten 8 1 lwechsel HINWEIS Verdichterschaden durch zersetztes Ester l Feuchtigkeit wird im Ester l chemisch gebun den und kann durch Evaku...

Page 65: ...charge Indirect monitoring with oil tem perature sensor standard NOTICE Lack of oil leads to a too high increase in tem perature Risk of damage to the compressor For circuits with liquid injection LI...

Page 66: ...calcul s au moins 60 du courant de service max le contacteur toile 33 5 3 Essai de haute tension test de r sistance d isolation Les compresseurs ont d j t soumis avant leur sortie d usine un essai de...

Page 67: ...l HS 53 HS 85 compressors and CSH and CSW compressors Monitoring functions Temperature monitoring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotatio...

Page 68: ...r sistance d isolation Les compresseurs ont d j t soumis avant leur sortie d usine un essai de haute tension conform ment la norme EN12693 ou conform ment aux normes UL984 ou UL60335 2 34 pour la ver...

Page 69: ...quency inverter and soft starter for a ramp time shorter than 1 s Dimensions and integration in the control identical to SE E1 Suitable for all CS compressors Monitoring functions are basically identi...

Page 70: ...ty reference to avoid a potentially hazard ous situation which could result in death or seri ous injury DANGER Safety reference to avoid an imminently hazard ous situation which may result in death or...

Page 71: ...applied to the terminals of CN13 must not exceed 10 V The voltage applied to terminal 3 of CN14 must not exceed 24 V Do no apply voltage to the other terminals 3 Application ranges Permitted refrigera...

Page 72: ...the compressor An adhesive label show ing this warning sign is enclosed with the Oper ating Instructions Refrigerant burning in the terminal box may only hap pen if several very rare errors occur at...

Page 73: ...example of the CSH85 CSH compressors Weight kg Centre of gravity X mm Centre of gravity Y mm CSH6553 35Y 314 89 22 CSH6553 50 Y 322 100 22 CSH6563 40Y 314 107 22 CSH6563 60 Y 322 120 22 CSH6583 50Y 36...

Page 74: ...83 100 Y 550 102 25 CSH7593 90Y 530 111 25 CSH7593 110 Y 560 123 25 CSH7673 70Y 520 120 25 CSH7683 80Y 530 90 25 CSH7693 90Y 535 111 25 CSH8553 80Y 830 103 22 CSH8553 110 Y 840 115 22 CSH8563 90Y 830...

Page 75: ...s l axe longitudinal du bateau peut tre n ces saire voir figure 3 page 76 SB 170 9 75 Compresseurs CSW Poids kg Centre de gravit X mm Centre de gravit Y mm CSW6583 40Y 360 34 22 CSW6583 50 Y 365 39 22...

Page 76: ...l du bateau et soit horizontalement par rapport au niveau d eau soit pench de 10 dans la direction longitudinale du compresseur avec le moteur vers le bas Pr requis Le niveau d huile reste dans la zon...

Page 77: ...ismount the pipe connections and the bushes When turning or mounting shut off valves NOTICE Risk of damage to the compressor Tighten screws crosswise in at least 2 steps to the prescribed tightening t...

Page 78: ...as 4 stage regulation without any rebuild ing of the compressor The only difference in the oper ating mode is the activation of the solenoid valves The capacity control of CSW105 compressors is auto m...

Page 79: ...tion de la puissance CR 4 tages CAP Puissance frigorifique CAP Faire cro tre la puissance frigorifique CAP Faire d cro tre la puissance frigorifique CAP Puissance frigorifique constante Vanne magn tiq...

Page 80: ...eur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard de temps entre la mise en route du compres seur d un c t et de l autre la comm...

Page 81: ...TC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For further i...

Page 82: ...cords 1 2 3 2 me bobinage partiel contacteur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du...

Page 83: ...etect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For further information see Technica...

Page 84: ...bobinage partiel contacteur K2 Raccords 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser v...

Page 85: ...toring Monitoring of the PTC control circuit to detect any short circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum...

Page 86: ...s 7 8 9 Partage de bobinage 50 50 R partition des contacteurs moteur 1er contacteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retar...

Page 87: ...circuit or line break sensor failure Rotation direction monitoring Monitoring of phase failure and asymmetry Monitoring of the maximum cycling rate For further information see Technical Information CT...

Page 88: ...cteur PW 1 60 du courant de ser vice max 2 me contacteur PW 2 60 du courant de ser vice max Moteur toile triangle Le retard de temps entre la mise en route du compres seur d un c t et de l autre la co...

Page 89: ...Also earth the compressor housing Connection see position 16 in the dimensional draw ings 5 1 Mains connections When dimensioning motor contactors feed lines and fuses Use the maximum operating curre...

Page 90: ...Les mod les CS 95 CSH96 et CSW105 sont g n rale ment quip s de moteurs toile triangle Y Moteurs bobinage partiel PW M thodes de d marrage D marrage bobinage partiel pour r duire le cou rant de d marra...

Page 91: ...the other terminals The following components are completely installed and wired in the state of delivery Slider position indicator Oil monitoring OLC D1 Solenoid valves for capacity control and Vi Dis...

Page 92: ...pour les faibles volumes d installation et faibles contenance en fluide frigorig ne Contr le indirect au moyen d une sonde de temp rature d huile standard AVIS Un manque d huile aboutit une forte aug...

Page 93: ...onnect it elec trically see Technical Information ST 130 Sub sequent tightness testing will not be required in this case When retrofitting both prism and electronic unit must be mounted For a detailed...

Page 94: ...compressor Fill liquid refrigerant directly into the condenser or re ceiver on systems with flooded evaporator maybe directly into the evaporator Blends must be taken out of the charging cylinder as...

Page 95: ...on rotation test without suction shut off valve Close the solenoid valves on the evaporator and the economiser The pressure changes measured in such a case are much lower than with throttled suc tion...

Page 96: ...arrages par heure Temps de commutation des contacteurs moteur Bobinage partiel 0 5 s toile triangle 1 2 s pour CS 65 CS 75 et CS 85 toile triangle 1 5 2 s pour CS 95 et CSW105 6 6 5 6 6 6 20 K 30 K R4...

Page 97: ...ts prolong s aucune galisation de temp rature ou de pression n est atteinte Le cas ch ant monter une commande par pump down command e en fonction du temps ou de la pression ou un s parateur de liquid...

Page 98: ...rrouillage d terminer et liminer la cause 8 Maintenance Respecter la documentation constructeur des compo sants mont s 8 1 Remplacement de l huile AVIS Endommagement du compresseur d une huile d ester...

Page 99: ...erant but dis pose of it properly Loosen screwed joints or flanges on the compressor valves Remove the compressor from the system use hoisting equipment if necessary 9 3 Disposing of the compressor Dr...

Page 100: ...1000 V CA SB 170 9 100 9 3 liminer le compresseur Vidanger l huile du compresseur L huile us e devra tre recycl e de fa on adapt e Faire r parer le com presseur ou l liminer dans le respect de l envir...

Page 101: ...ter mounting Test changed component for tightness Sight glasses with sealing flange Screw size M8 14 Nm M10 18 Nm Sight glasses with union nut Size AF 1 3 4 12 UN 50 150 Nm 2 1 4 12 UN 65 180 Nm AF wi...

Page 102: ...ngle de phase d cal et donc un blocage du moteur Raccorder les bornes du moteur au couvercle de la bo te de raccordement conform ment aux instructions Tenir compte absolument de l ordre des bobinages...

Page 103: ...cator and to the terminal strips CN7 to CN12 Please refer to the Technical Information ST 150 for in formation on all connections 5 4 3 SE i1 This protection device with extended monitoring func tions...

Page 104: ...9 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de nderungen vorbehalten Subject to change nderungen vorbehalten Toutes modifications r serv es80440806 02 2018 80440806 03 2018 Subj...

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