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Angelo Po FX Series, Technical Manual

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Angelo Po FX Series Technical Manual Download Page 94

 

Copyright by Servizio Clienti ANGELO PO Spa 

94 

7. DISMANTLE AND REASSEMBLY COMPONENTS 

7.1.  Encoder 

To replace the encoder, follow the instruction below: 

1.  Encoder from the back (picture 1 ); 

2.  Encoder from the front, don’t forget the washer ( picture 2); 

3.  the pin on the encoder goes into the hole on the spacer (picture 3) ;  

4.  All the assembly should be put in place with the pin into the hole on the dashboard 

(picture 4). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        

 

 

    

 

 

PICTURE 1 

PICTURE 2 

PICTURE 3 

PICTURE 4 

Summary of Contents for FX Series

Page 1: ...Copyright by Servizio Clienti ANGELO PO Spa 1 Rev 1 LEVEL 1 and 2 LEVEL 3 LEVEL 2 ...

Page 2: ...CUIT ALARM 42 4 1 System operation 42 4 1 1 Premixed system general principles 42 4 1 2 Power schemes 43 4 2 System components 45 4 2 1 Gas valve CSA approved 47 4 2 2 Mixer 48 4 2 3 Air blower fan 49 4 2 4 Blower control board 50 4 2 5 Combustion control board 51 4 2 6 General functional diagram 52 4 2 7 Spark plug and flame detector kit 53 4 2 8 Burner 54 4 2 9 Heat exchanger 55 4 2 10 Exhaust e...

Page 3: ...7 DISMANTLE AND REASSEMBLY COMPONENTS 94 7 1 Encoder 94 7 2 Motor 95 7 3 Door micro switch 96 7 4 Door glass frame disassembly 97 7 5 Component compartment cooling system 98 7 6 Door adjustment 99 7 7 Core probe 100 7 8 Humidity probe 101 7 9 Halogen lamp replacement 102 7 10 Lock dismantling 103 7 11 Lock dismantling 20 trays models 105 7 12 Spark plug replacement 107 7 13 Blower fan replacement ...

Page 4: ...Copyright by Servizio Clienti ANGELO PO Spa 4 1 COMMERCIAL MODEL NUMBER 2 3 ...

Page 5: ... FX122G3 FX201G3 FX202G3 FX61E2C FX101E2C FX82E2C FX122E2C FX61E3C FX101E3C FX82E3C FX122E3C FX61G2C FX101G2C FX82G2C FX122G2C FX61G3C FX101G3C FX82G3C FX122G3C SPECIAL VERSION WITH FAT DRAIN POULTRY FX61E2R FX101E2R FX61E3R FX101E3R FX61G2R FX101G2R FX61G3R FX101G3R SPECIAL VERSION WITH RIGHT OPENING DOOR FX61E2CR FX101E2CR FX61E3CR FX101E3CR FX61G2CR FX101G2CR FX61G3CR FX101G3CR SPECIAL VERSION ...

Page 6: ... for other Electrical Models TYPE OF POWER 6x1 1 10x1 1 20x1 1 8x2 1 7x2 1 12x2 1 20x2 1 FX GAS POWER KW 14 19 5 40 27 33 7 55 FM GAS POWER KW 12 18 32 24 28 48 DELTA 16 7 8 3 25 0 12 5 20 35 14 6 FX ELECTRICAL POWER KW 9 4 17 8 35 5 20 26 52 FM ELECTRICAL POWER KW 9 4 17 8 35 5 17 9 26 52 DELTA 0 0 0 0 0 0 11 7 0 0 0 0 ...

Page 7: ...Copyright by Servizio Clienti ANGELO PO Spa 7 1 1 Connection diagram electric and gas OVEN CONNECTION DIAGRAM FX122E3 ...

Page 8: ...Copyright by Servizio Clienti ANGELO PO Spa 8 OVEN CONNECTION DIAGRAM FX122G3 ...

Page 9: ...ater characteristics The appliance must be supplied with drinking water having the characteristics shown in the table If these characteristics are not complied with the appliance might suffer damage a water treatment device should therefore be installed ...

Page 10: ...Copyright by Servizio Clienti ANGELO PO Spa 10 2 FUNCTIONAL DIAGRAM COMBI OVEN 6 7 10 1 9 5 11 12 13 14 15 ...

Page 11: ...alve 7 is open to this effect a vacuum sucking air flow entering through the pipe 5 Simultaneously the moist air inside the cooking chamber is induced to leave through the vent tube 6 aided by a flow diverter not shown placed inside the chamber at the exit hole Through the injector 12 is sprayed water into the vent pipe especially at high temperatures in order to cool and condense the flow of mois...

Page 12: ... decompression generated by the fan the steam excess is expelled through the tube 5 The system operates as a closed system where the overpressure valve overpressure valve in the FM ovens is dynamically replaced by the effect of decompression generated by the fan Even in this mode water is sprayed by the injector 12 in order to maintain the siphon full Note that unlike than the FM the condensate tu...

Page 13: ...0 vent completely open bar on the display all red from 10 to 90 the valve opens and closes in timed mode the value shown on the display is the of time that remains closed 100 vent completely closed bar on the display all grey Combi cooking mode the user can set the desired of steam the opening and closing of the vent valve is controlled automatically by the oven based on values detected from the a...

Page 14: ... 11 is different depending on the levels Level 3 It consists of Back flow preventer non return valve EN1717 for washing Pressure reducer for washing Double water solenoid valve one is for washing Pressure switch on the drain cooldown line Pressure switch and manometer on the washing water line Note the water pressure adjustment should be done during a washing cycle Level 2 It consists of Double wa...

Page 15: ...Copyright by Servizio Clienti ANGELO PO Spa 15 2 4 Steam producing operation Back flow preventer ...

Page 16: ...AYS 3 1 Electronic boards level 3 general layout The electronic boards system comprises 1 panel group o CPU board 1a o display LCD board 1b o keyboard glued to the glass panel 1c o LED board 1d 2 power PCB 3 combustion and fan control PCBs only gas model 4 inverter 5 USB connector 6 transformer 7 on off switch ...

Page 17: ... by Servizio Clienti ANGELO PO Spa 17 1 Control panel 4 Inverter The control panel has to be connected always on the 1st connector 1 4 2 Power board and Switch 3 Combustion Control board and Blower Control board ...

Page 18: ...Copyright by Servizio Clienti ANGELO PO Spa 18 1a CPU board 5 USB plug 1b LCD display 1c Keyboard 1d LED board ...

Page 19: ...Copyright by Servizio Clienti ANGELO PO Spa 19 1a 1b 1 sw os 1c 1d 2 FW 3 4 5 Transformer 2x 12Vac outputs fused to the electronic boards 7 6 ...

Page 20: ...relays It communicates with the CPU board 1a with the inverter 4 and the combustion and fan control boards 3 only for gas via RJ45 network cables If there is no communication between the power board 2 and the CPU board 1a or the board or the inverter or the combustion control board a warning alarm appears E13 communication error alarms see table The management programme of the oven consists of thr...

Page 21: ...ng the password SAAP and the following screen appears On this page you will find information and different options for the oven Versions O S 1 9 The operating system indicates the date issued and version used in that machine The issue date of O S is unique and allows the user to know the last upgrades of the oven ...

Page 22: ...d are unique and allow the user to know the level of the firmware update of the oven Oven Type Configure oven type From this window you have to select the type of the oven The selection of the type of oven must be done every time you replace any board 1a 2 3 4 to realign the parameters of that oven The selection of the oven automatically starts the configuration process during which the devices pr...

Page 23: ...X X FX82G3 X X FX101G3 X X FX122G3 X X FX201G3 X X X X FX202G3 X X X X FX61G3C X X X FX82G3C X X X FX101G3C X X X FX122G3C X X X How to configure the type of oven The setup process of the oven must be done after replacing one of the following components CPU board power board inverter combustion control board It is required to make all the boards communication with one another and to select the cor...

Page 24: ...always required before repeat configuration Verify the items found and control the wiring of the components not detected If at the end of the procedure the screen does not match the table below check the wiring and repeat the configuration by pressing repeat configuration If the configuration is correct the screen corresponds to the table press OK Alarm log Selecting this voice you get the list of...

Page 25: ...e and follow the instructions that appear on the display During this procedure the message turn off and on the oven will appear This has to be done by the green power switch Attention Don t remove the USB Stick if you switch from version 1 x to 2 x the system will require a second reboot again without removing the USB stick Remove the USB stick only when the complete update has been finished when ...

Page 26: ...check during normal operation of the machine the parameters and the states of the gas unit It must be repeated each time the machine is switched on Gas setup this option allows you to enter into the gas setup the password is SI74 RH Calibration This selection allows you to activate the calibration procedure of the UR probe humidity probe The procedure takes about 10 minutes to run The procedure is...

Page 27: ...without entering the menu Settings Core probe warning This option is for internal use of Angelo Po OS update This option is subject to password and is for internal use of Angelo Po Restore Factory PSW Replaces the user entered password with the password APGC To be used if the user forgets their password The oven will still be delivered with the factory password APGC ...

Page 28: ...board 1a Update parameters Configure oven type Gas setup Display LCD board 1b None LED board 1d None Power board 2 Update parameters Configure oven type RH calibration humidity probe Combustion and blower control PCB 3 Configure oven type Inverter 4 Configure oven type USB connector 5 None Note After replacing one of the items listed above at the first ignition of the oven you may see alarms E13 a...

Page 29: ...with a heat dissipater and a cooling fan situated at the bottom of the item The inverter inner temperature is monitored by an internal temperature sensor if the temperature exceeds 50 C the inverter blocks show the alarm E06 8 see alarms table The over temperature alarm may be due to rupture of the cooling fan in which case you can replace the single cooling fan Once you remove the power supply on...

Page 30: ...ic compartment Verify cooling fan inside the inverter if it is clean and works properly E06 12 The output current too high check that the motor is free to move and doesn t touch any other item E06 13 Found leakage currents too high between one of the phases and earth check that one or more phases of the motor or of the power supply wires are not short circuited to the ground frame E06 33 Automatic...

Page 31: ...current limits exceeded High current limit exceeded 150 for 1 minute or 200 for 3 seconds check that the motor is free to move and doesn t touch any other item E06 70 inverter power section faulty Check if the inverter data voltage and verify the power supply 120V 208 240V 480V AC If necessary replace the inverter E06 71 Excessive communication errors Check if the cable connecting the serial BUS l...

Page 32: ...oards Level 2 general layout The system of electronic boards includes 1 control panel assembly it is made of o CPU board 1a o keyboard glued to the glass panel 1b 2 power PCB 3 combustion and fan control PCBs only gas model 4 inverter 5 transformer 6 on off switch ...

Page 33: ...ight by Servizio Clienti ANGELO PO Spa 33 1 Control panel 2 Power board The control panel has to be connected always on the 1st connector 1 4 2 Power board 3 Combustion control board and blower control board ...

Page 34: ...Copyright by Servizio Clienti ANGELO PO Spa 34 1a CPU board 1b Keyboard ...

Page 35: ...re sensors door micro switch core probe etc and controls all organs of the oven through the appropriate relays Communicates with the CPU card 1a with the inverter 4 and the combustion and fan control boards 3 for gas model only via RJ45 network cables If there is no communication between the power board and the CPU board or the combustion control board the alarm E13 appears communication failed er...

Page 36: ...dure allows a to set the temperature measurement unit C or F b to enable disable the automatic preheating c to display the SW and FW versions With the oven on in standby mode push for at least 4 seconds the reset button when it is released the display turns off a Press the temperature button and turn the knob to change the temperature unit setting C or F b Press the time button and turn the knob t...

Page 37: ...y is active The update will start only if there is no E13 alarm communication failure 3 After the update the display turns off again SW update only boards 2nd generation after March 2014 The SW update from USB stick has to be done as following 1 With the oven on in standby mode push for at least 4 seconds the reset button when it is released the display turns off 2 Press the steam injection button...

Page 38: ...t is required in order to make all the boards communicate and to select the correct operating parameters of the oven Operate as follows o With the oven on and in standby mode hold down simultaneously the keys convection and reset for 4 seconds to enter the configuration screen o Select using the knob the model of the oven in the display and confirm pushing the knob o Wait for the end of the config...

Page 39: ...i ANGELO PO Spa 39 Oven configuration table Tab 2 Oven model Display indication 61E2 82E2 101E2 122E2 1 0 201E2 202E2 2 0 61G2 82G2 101G2 122G2 1 1 201G2 202G2 2 2 Oven type Number of Inverters Number of Combustion Control boards ...

Page 40: ...h the CPU only boards 2nd generation after March 2014 Oven configuration procedure Gas setup procedure Power board 2 Update parameters procedure alignment of the power board with the CPU only boards 2nd generation after March 2014 Oven configuration procedure Inverter 4 Oven configuration procedure Combustion and fan control PCBs 3 Oven configuration procedure Note After replacing one of the items...

Page 41: ...ontrol contactor 3 15 AT 230V 12V PCBs power supply Transformer F1 On board 230V Primary fuse 630mAT F4 F5 Outputs on wiring fuses 3 15 AT Wiring only electric models F1 F2 fuses on phase L1 and L2 10AT Class CC 600 Volts F6 Neutral L2 Phase 230V pcb I O fuse on wiring close to F4 F5 3 15 AT On 480 Volts model only F3 fuse on phase L3 10AT Class CC 600 Volts F7 fuse 2A 500 Volts ONLY gas models T3...

Page 42: ...ces between the blown system FM and premixed system FX In the blown system the gas and air inlet circuit to the burner are separated while in the premixed system both flow into the mixer before going into the burner Consequently in the blown system to adjust the gas flow and the combustion quality it is enough to adjust the gas valve output pressure or replace the nozzle In the premixed system how...

Page 43: ... gas mix because the fan rotation speed is electronically controlled to obtain a variation of gas flow and thus the power of the burner There are 3 different power levels Full power operating at maximum capacity and blower engines at full speed the inlet gas circuit is in total decompression and the gas valve adjustment of the valve does not cause significant differences The combustion is totally ...

Page 44: ...et at 30 40 of maximum In this case the vacuum created by the blower decreases and the effect of the valve offset adjusting becomes more important The proper adjustment of the valve is essential For details concerning the valve adjustment see the section 4 4 3 Valve offset adjusting With the PLUS function turned off the oven works with maximum set at 90 of maximum power to use 100 of the power it ...

Page 45: ... connectors screws clamps fittings insulation materials Be sure the air inlet filter 9 and the exit of the gas valve pressure test point pipe 6 are totally clean if necessary clean them properly As the gas inside the tube 7 and the fitting 3 is at negative pressure in case of leak to find it don t use flame because it could be sucked in the mixer and cause a fire explosion 14 BLOWER CONTROL BOARD ...

Page 46: ...Copyright by Servizio Clienti ANGELO PO Spa 46 Functional diagram gas system ...

Page 47: ...Copyright by Servizio Clienti ANGELO PO Spa 47 4 2 1 Gas valve CSA approved 120 VAC between terminals 3 and 4 Compensation pipe ...

Page 48: ...erly ATTENTION Each replacing of the gas valve is necessary to make the wizard test see the section 4 4 1 check the combustion and even the gas valve offset adjusting 4 2 2 Mixer NOTES Check that the combustion air filter is always clean and not clogged Check that the draft air tube is free of cuts or tears and that the clamps are tight Check the connections tightness do not use flames on gas burn...

Page 49: ...nti ANGELO PO Spa 49 4 2 3 Air blower fan NOTES Do not force the connector of the modulation control it is one way inserting The blower speed is controlled by the blower control board Power supply 115 volts AC Modulation control ...

Page 50: ...t connection of phase and neutral non inverted If the connection is inverted the microAmpere reading of the flame detector will be lower as it should be On the level 3 models the microAmpere reading can be displayed It is possible to activate this function from the Service menu the reading needs to be divided by 10 e g 32 10 3 2 microAmpere ...

Page 51: ...NGELO PO Spa 51 The reading must be about 3 5 µA DC in order to check it take the mesure in series between the flame detector and the terminal n 8 on the combustion control board as shown in the drawing 4 2 5 Combustion control board ...

Page 52: ...O PO Spa 52 4 2 6 General functional diagram PHASE NEUTRAL POWER REQUEST RECEIVED 120 V POWER SUPPLY 120 V 120 V BURNER ON FEEDBACK RS485 COMMUNICATION BUS 100 240 V INVERTER 120 V LOCKOUT RESET 120 V LOCKOUT ALARM CLOSE ON POWER REQUEST ...

Page 53: ...the part and if necessary replace it e g if the distance between electrodes is too high or if the flame detector is deformed Please refer to details in section 5 11 Spark plug replacement The spark plug needs scheduled maintenance see section 4 10 We recommend the replacement of the gasket each spark plug replacement The spark plug kit is one way fixing see picture ...

Page 54: ...Copyright by Servizio Clienti ANGELO PO Spa 54 4 2 8 Burner COIBENTANTE NOTES Replace the insulation panel at any replacement of the spark plug kit if necessary INSULATING MATERIAL ...

Page 55: ...Copyright by Servizio Clienti ANGELO PO Spa 55 4 2 9 Heat exchanger FX heat exchangers are more efficient because they have more exchange surface than FM ones 61 18 101 13 82 22 122 10 201 13 202 10 ...

Page 56: ...4 2 10 Exhaust extraction kit If the oven is not positioned under a fume hood you can use the Exhaust extraction kit to make a connection to an exhaust system It is absolutely prohibited the direct connection to the outside A type installation only ...

Page 57: ...RGING the blower fan runs at the ignition speed then if there are no alarms then pass to step 4 4 ON Ignition speed OFF ON IGNITION The Blower control pcb set the Burner Control Board to start phase After a wait of 7 sec at the blower purging speed then the Burner control pcb opens Gas Valve and spread out the spark If the flame sensor recognize the flame then the Burner Control pcb feedback it to...

Page 58: ...cle The combustion control board is controlled by the power board with the following commands Burner ignition Burner off The combustion control board start with the state 0 STANDBY and when the power board requires turning on the burner go to the state 5 OPERATIVE once detected the presence of the flame All intermediate states are done When in state 5 depending on the need for power temperature th...

Page 59: ...standard cycle The diagram shows 2 ignition cycles step 1 5 the first operational phase step 5 has a modulating working the second the minimum power range working The difference between the two cycles is the speed of the blower which varies with the required power ...

Page 60: ...empts spark each one preceded by purging of the combustion chamber necessary for removing from the combustion chamber the gas released previously After these 3 attempts the combustion control board goes into state 8 the combustion is blocked and the display shows the alarm GAS F4 The alarm can be reset by the user The causes may be different for details please refer to section 4 8 Gas Alarms ...

Page 61: ...icro switch allowing the procedure to be carried out with the door open take care to avoid burns or injuries see paragraph 4 6 2 Enter Service menu Password SAAP and choose setup gas Password SI74 3 On the next screen check that the type of gas is set to G20 if you use a different gas from the pull down menu select the gas used see section 6 Change of Gas 4 To start the wizard select Burner 1 For ...

Page 62: ...nimum power with the oven warm combustion values CO CO2 at minimum power with the oven warm Fill in the installation report with the values found For the flue gases analysis see section 4 6 Combustion products analysis The screen shows the parameters that govern the blower Minimum speed Maximum Speed Ignition Speed in addition to the speed to be achieved set point and the actual speed Verify that ...

Page 63: ...e next section FX61G CO2 Range CO2 CO ppm minimum 9 3 0 5 0 100 Natural Gas G20 Maximum 10 7 0 8 0 100 minimum 11 2 0 5 0 100 Propane G31 Maximum 12 0 0 8 0 100 FX101G CO2 Range CO2 CO ppm minimum 10 1 0 5 0 100 Natural Gas G20 Maximum 10 3 0 8 0 100 minimum 13 0 0 5 0 100 Propane G31 Maximum 12 7 0 8 0 100 FX82G CO2 Range CO2 CO ppm minimum 8 9 0 5 0 100 Natural Gas G20 Maximum 10 0 0 8 0 100 min...

Page 64: ...his point if the CO2 is lower than the recommended value screw clockwise see figure at right to enrich the mixture If the CO2 is higher unscrew slowly to lessen the mixture The adjustment is very sensitive and you should make small movements a quarter turn rotation involves a variation of about 1 CO2 and wait for the gas analyzer to detect the change and stabilize Once done repeat the wizard test ...

Page 65: ...4 4 1 In the Step 2 and Step 3 activate the button Modify Parameters By clicking the button it is possible to change the parameters that govern the blower speed Maximum speed Minimum speed Ignition blower speed Acceleration Select the parameter you want to change and set a different value depending on the problem see next paragraph Attention never increase the maximum blower speed over the value s...

Page 66: ...as Ratation speed rpm FX61G3 FX101G3 FX82G3 FX122G3 FX201G3 FX202G3 Range VMin Methane Propane 40 40 30 30 40 30 30 65 VMax Methane 6500 7000 6500 6500 7000 6700 VMax Propane 6000 6000 6000 6000 6500 6000 5500rpm 7000rpm VAcc Methane Propane 50 50 40 40 50 40 35 60 Ramp 30000 10000 30000 ...

Page 67: ...ee section 4 3 2 At maximum power the flame blows out or break away from the burner 1 Check gas nozzle 2 Verify type of gas and inlet gas pressure 3 Measure the CO and CO2 values and compare them with min max value in the table see chapter 4 2 ALARM E27 Gas test missed Check that the chamber temperature has not exceeded 200 C in which case do a cool down and then rerun the test Check that the 10 m...

Page 68: ...rder to avoid damages to the probe a cause of the high temperature of the gas about 400 C During the setup procedure wizard described in section 4 1 it is recommended to keep the engine speed minimum or maximum for 2 3 minutes and only then insert the probe for the acquisition of CO2 and CO values Wait until the measure has stabilized about 1 minute The gas analyzer should be calibrated and checke...

Page 69: ...ys for the activation of the Warranty It presents data connection and in particular must show the power supply if possible the mains water pressure and other available data e g Water hardness or presence of water treatment system and the type of vent if directly under a hood or connection The type of gas and the combustion gas analysis must be indicated Place here a magnet during the gas flue anal...

Page 70: ...er column INSPECTION System Sealing Check cf chap 7 instruction book Performed Analysis of Combustion Products cf chap 7 instruction book Note Activate the fumes control procedure from the control panel The analysis of the combustion products must be carried out by an authorised technician If the values of CO measured exceed the max limit indicated contact the after sales centre PHASE CO2 CO ppm P...

Page 71: ...r in START status no alarm from burner good flame signal 4 ORANGE burner is in IGNITION step 5 RED fixed light Lockout Status 6 RED fast blink Lockout Status leakage currents from flame signal wire or from his plug Check insulation vs gnd of flame detector plug and or its wire 7 RED ORANGE alternate blinkining status supply voltage out of range 100 130 V on pins 6 to 7 BURNER CONTROL DIAGNOSTICS M...

Page 72: ...h voltage HF cable max 1 5 k Ohm on the igniter and on the spark plug 2 Check the spark plug ground connection 3 Check ground on pin 16 of Burner control board 4 Dismantle the spark plug and check the electrodes The blower fan is working and the spark is good but there is no flame ignition 1 Check the inlet gas pressure 2 Check gas valve power supply 3 Check gas nozzle 5 Increase gas pressure regu...

Page 73: ... the wirings to the flame sensor If necessary replace the combustion control board 7 GAS F24 Blower fan speed out of control or blower fan blocked Check the power supply and control wirings to the air blowing fan If necessary replace the blower fan 8 GAS F26 Blower fan out of control the blower fan doesn t stop after 30 seconds from its off Check the correct wirings to the blower fan If necessary ...

Page 74: ... The nozzle works also as seal The nozzle must be mounted as shown in photo 3 Injectors FX61G3 FX101G3 FX82G3 G20 Ø635 3147120 Ø605 3141800 Ø635 3147120 G31 Ø465 3141630 Ø485 3153010 Ø485 3153010 Injectors FX122G3 FX201G3 FX202G3 G20 Ø640 3147130 Ø640 3147130 Ø615 3141820 G31 Ø500 3167720 Ø465 3141630 Ø480 3153000 2 Setting the type of gas on the display o enter menu Service Password SAAP o enter ...

Page 75: ...nts of combustion must be carried out as described in the same way as level 3 Below shows the wizard step by step 1 Start Procedure when in STOP enter the menu GAS TEST pushing together and holding for 3 seconds the buttons STEAM and REGENERATION 2 Type of gas the first display shows the kind of gas turning the knob is possible to choose the type of gas G20 G25 G30 G31 and Out the selection is con...

Page 76: ...irst display shows the fan blower maximum speed Vmax the value is divided for 10 i e in the picture the speed is 6 000 rpm The second display shows the fan blower minimum speed Vmin and the third display shows the fan blower ignition speed Vignition both the values expressed in percentage 5 Start testing the START STOP button is on press it to start the testing phases 6 STEP 1 Ignition and burner ...

Page 77: ...the dei parameters of the gas board This adjustment must be done only in according with Service Angelo Po The parameters into Step 2 and Step 3 are modifiable press the button TEMPERATURE red to change the maximum speed TIME yellow to change the minimum speed HUMIDITY green to change the ignition speed If you experience anything abnormal please refer to section 4 4 Problems during the test procedu...

Page 78: ...the Setup Gas When you will see this warning on the display you can erase it temporarily by pressing button RESET and you can work normally with the oven until next switching on To remove the warning for longer time you must perform Setup Gas and make gas flue analysis For gas ovens level 2 the message Att Ctr GAS Attention Gas Control required will appear after 2500 working hours Also in this cas...

Page 79: ...the water inlet assembly Detergent dispenser pump unit peristaltic pump type Sanitizer dispenser pump unit same as previous Mixing tank Drain solenoid valve pump unit normally close valve It drains the contents of the tank into the pipe connected to the siphon Fixed sprinkler into the cooking chamber 8 nozzles sprinkler Fixed sprinkler closed to the heat exchanger it is near to the pipe for the st...

Page 80: ...mber The washing cycle doesn t start if the temperature into the cooking chamber is more than 100 C In more intense washing programs the phases of detergent and sanitizing dispensing are repeated several times in the following format Soft clean 1 detergent dispensing 1 sanitizer distribution small amounts Basic clean 1 detergent dispensing 1 sanitizer distribution Medium clean 2 detergent dispensi...

Page 81: ... minutes The water circulates through the tank and the dispensing circuit and finally is distributed in the chamber through the sprinklers The circuit is also fitted the following safety Water pressure switch it is downstream of the solenoid water and detects the presence of pressure in all the phases in which the water valve is open or supply rinsing detergent sanitizer Level sensor it is a float...

Page 82: ... this stage it is possible to check that the sanitizer pump works and after a few minutes the liquid level in the tank increases if the suction pipe is empty it takes about 2 3 min to fill it step 3 rinsing During this stage it is possible to check that there are no leaks in the connections of the pipes no obstructions into the nozzles and that the water pressure is regulated Step 4 tank emptying ...

Page 83: ... minutes Switch off and turn on the oven WARNING in this case it is recommended to manually rinse the chamber with plenty of water to remove any chemical residue due to the interruption of the wash NOTE The rubber hose that leads to the condensation to the siphon is fitted with a diaphragm closing the branch connection to the drain circuit of the washing In case of replacement before proceeding to...

Page 84: ...GELO PO Spa 84 NON RETURN VALVE PRESSURE REDUCER WATER SOLENOID VALVE MANOMETER PRESS SWITCH MIXING TANK DRAINAGE SOLENOID VALVE DETERGENT DISPENSER SANITIZER DISPENSER TO SIPHON TO THE SPRINKLERS WATER INLET WATER DRAIN LEVEL SENSOR ...

Page 85: ... The washing cycle has been interrupted because the float didn t switch during the sanitizer load phase Check the pipe position and the level of cleaner in the tank top up if necessary and restart the washing cycle Carry out the CLEAN TEST 3 E24 The washing cycle has been interrupted because the float didn t switch during the tank unload phase Possible obstruction in the oven drain Carry out the C...

Page 86: ...2 on power board Unplug the connector and check that the resistance of the float with the tank above half must be in short Replace the float 9 During phase 2 the sanitizer pump doesn t work the motor doesn t turn Check pump wiring Check voltage on pole 66 on power board Check fuse F1 Check power supply on pump cables Chamber temperature must be under 100 C 10 During phase 2 the sanitizer pump work...

Page 87: ...ed to the C and NO to terminals 37 and 41 of the power board 14 During Phase 4 the water level into the tank doesn t flow down Check wiring and power supply of the drain solenoid valve terminal 63 check fuse F1 make sure the drain pipe is not crushed check that the sprinklers in the chamber not all clogged check the siphon of the oven is not obstructed replace the coil of the drain solenoid valve ...

Page 88: ...ervizio Clienti ANGELO PO Spa 88 5 5 Cleaning consumption table Drain cleaning function Selectable only for the cleaning programs Standard and Medium For all oven sizes the consumption of detergent increases 0 13 kg ...

Page 89: ...ser by which you must clean the oven The warning screen is a pre warning and appears by a time set by the user time before the blockage screen appears Here following the two screens The timing of these two types of alarms can be set by the user by going to settings user parameters typing the password APGC and entering the following screen ...

Page 90: ...ng time before blockage Range 1 256 hours Warning time de scaling is the time after which the warning appears to control the amount of calcium in the cooking chamber Range OFF 256 hours Release cooking unlock the oven without having to run a cleaning cycle if it is expired time limit cleaning oven In the alarm log the warning is registered with W01 and the blockage with CLE ...

Page 91: ...yright by Servizio Clienti ANGELO PO Spa 91 5 7 Warning descaling The warning screen appears after a time set by user by which you should run a descaling In the alarm log the warning is registered with W02 ...

Page 92: ...cuit operating and components The washing circuit in the level 2 oven consists of the following components Water solenoid valve water inlet assembly Pressure switch water inlet assembly A hose connection to connect the rubber hose with the Teflon tube Fixed sprinkler in the cooking chamber ...

Page 93: ...micals must be done manually by the operator when the display shows the letters CLE The automatic rinsing is made simultaneously by opening the solenoid valves for rinsing and steam production In case of low pressure or broken solenoid valve the alarm E26 will appear The level 2 ovens have 2 cleaning programs CLE Pr P01 and CLE Pr P02 selectable with the cleaning button The cleaning program P02 pe...

Page 94: ...llow the instruction below 1 Encoder from the back picture 1 2 Encoder from the front don t forget the washer picture 2 3 the pin on the encoder goes into the hole on the spacer picture 3 4 All the assembly should be put in place with the pin into the hole on the dashboard picture 4 PICTURE 1 PICTURE 2 PICTURE 3 PICTURE 4 ...

Page 95: ...he fixing screw on the motor shaft picture 2 3 pay attention to the washers they should all be replaced when the motor is picture 3 4 Assembly sequence of the shaft sealing system brass bushing Corteco Viton gasket present in the components compartment see photo 4 When replacing the Corteco it needs flattening with MOLIKOTE 41 For removal you should use the extractor p n 6003060 PICTURE 1 PICTURE ...

Page 96: ... switch To replace the door micro switch follow the instruction below 1 micro switch position in the dashboard inner side picture 1 2 micro switch holder fixing screws picture 2 NOTE the magnet for the micro switch is inside the door assembly PICTURE 1 PICTURE 2 ...

Page 97: ...Clienti ANGELO PO Spa 97 7 4 Door glass frame disassembly Pull off the inner glass with its frames glued To do this you must open the inner glass at about 90 to the door Then lift up the hinge pins from the parade support 90 ...

Page 98: ...hen the oven is in stand by 3 air intake slots into the component compartment picture 3 4 air box connected to the air intake slots into the component compartment picture 4 cleaning recommended 5 air intake slots outside on the bottom of dashboard cleaning recommended picture 5 6 air intake filter and air intake filter for gas valve picture 6 NOTE If the cooling motor breaks the following alarm wi...

Page 99: ...the adjustment by loosening the screw top or bottom 2 To check the adjustment on the left measure with a gauge the depth between the outer face of the door and the front of the oven photos 3 Attention the gauge must be in horizontal position The measure must be between 60 and 61mm for models 61 101 between 65 5 and 66 5mm for models 82 122 3 If the measure is not in this range you should adjust th...

Page 100: ...the instruction below 1 the probe cable goes into the pipe picture 1 without gasket and pass on the teflon bushing 2 the correct positioning of the probe is shown in the picture 2 3 the terminals of the probe are connected to the power board the white one on the plug 73 for the others is the same ...

Page 101: ...midity probe To replace the humidity probe follow the instruction below 1 the humidity probe is inside the chamber behind metal panel picture 1 2 the terminals of the probe are connected to the power board picture 3 PICTURE 2 PICTURE 4 PICTURE 3 PICTURE 1 ...

Page 102: ...below 1 halogen lamp transformer primary 230 V secondary 12 V halogen lamp protection fuse on the power board 250 mA picture 1 2 to replace the lamp unscrew the glass fixing nuts into the chamber picture 2 3 under the right hand panel it is possible to work on the lamp holder and the plug picture 3 PICTURE 1 PICTURE 2 PICTURE 3 ...

Page 103: ... clamp on the lock assembly picture 4 CAUTION Be careful not to pull out the whole body of the lock assembly from his housing 5 install the handle on the lock assembly taking care to engage the pin on the spring pictures 5a and 5b 6 fix the handle on the lock with the screw adding Loctite 243 picture 6 7 mount the lock handle assembly on the door with the three screws Add on each screw Loctite 243...

Page 104: ...Copyright by Servizio Clienti ANGELO PO Spa 104 PICTURE 6 PICTURE 5a PICTURE 7b PICTURE 5b PICTURE 7a ...

Page 105: ...the handle securing screw picture 2 3 disassemble the handle from its seat picture 3 4 remove the blocking lock by unscrewing the three screws on the door picture 4 5 pay attention to the washers on lock of the handle picture 5 6 Unscrew the screw rear handle lock for its removal picture 6 7 to access the lock assembly picture 7 remove the panel behind the lock picture 8 PICTURE 4 PICTURE 3 PICTUR...

Page 106: ...Copyright by Servizio Clienti ANGELO PO Spa 106 PICTURE 7 PICTURE 8 PICTURE 5 PICTURE 6 ...

Page 107: ...n below 1 Disconnect the ignition and flame sensor wires from the spark plug picture 1 2 Disconnect the ground terminal picture 2 3 Unscrew the nuts on the spark plug fixing pins picture 3 4 Take off the spark plug and remove the gasket picture 4 NOTE with the spark plug always replace the gasket too PIC 1 PIC 2 PIC 3 PIC 4 ...

Page 108: ...and replace the blower fan NOTE when replacing check that the size of diaphragm installed is correct see picture 3 and table FX61G3 FX101G3 FX82G3 Ø16 3138640 Ø20 3138660 Ø24 3138650 FX122G3 FX201G3 FX202G3 Diaphragm Ø30 3138670 Ø19 3171770 Ø25 3172410 PICTURE 1 PICTURE 3 PICTURE 2 Air gas mixing inlet viewer Air gas mixing diaphragm with graphite gaskets internal and external Burner combustion ch...

Page 109: ...ervizio Clienti ANGELO PO Spa 109 7 14 CPU and display LCD boards LIV 3 replacing To access the replacement of such components unscrew the two screws TE M5 placed on the bottom of the dashboard that opens like a book ...

Page 110: ...own in the picture 1 Loudspeaker cable 2 USB cable 3 USB cable optional 4 LCD display flat cable 5 Encoder cable 6 0 24V power supply cable 7 Net cable connection with the power board 8 Keyboard flat cable 9 LED board flat cable 10 External buzzer connection optional WARNING DO NOT CONNECT THE POWER SUPPLY TO THE PLUG 10 1 2 3 4 5 6 8 9 7 10 ...

Page 111: ...D display flat cable 5 Encoder cable 6 12V AC power supply cable 7 Communication cable connection with the power board 8a Keyboard flat cable 1st version 8b LED board flat cable 1st version 9a Keyboard flat cable 2nd version 9b LED Keyboard board flat cable 2nd version 10 Connection with blast chiller optional WARNING DO NOT CONNECT THE POWER SUPPLY TO THE PLUG 10 11 Network cable optional A CPU B...

Page 112: ...oint the flat is free To reconnect the flat it must be threaded into the connector until it comes to the bottom Then lock the cable pushing the clip down as shown in the photo below Fermaglio POSIZIONE BLOCCATO POSIZIONE SBLOCCATO Fermaglio Fermaglio POSIZIONE BLOCCATO POSIZIONE SBLOCCATO Fermaglio UNBLOCKED POSITION BLOCKED POSITION clip clip clip clip UNBLOCKED POSITION BLOCKED POSITION ...

Page 113: ...les 8 and 9 pay attention not to bend the pins of the cables LCD display replacing To remove the LCD screen first remove the CPU board To remove the display you must remove the metal profile shown in the picture PIN ATTENZIONE A NON PIEGARE I PIN PROFILO FISSAGGIO DISPLAY ATTENTION DON T BEND THE PINS DISPLAY FIXING PROFILE ...

Page 114: ... centre of the window panel Thread the block profile and secure it with nuts do not over tighten the nuts to avoid damage to the display To remove the flat connection from the display plug unlock the clip by rotating it as shown in the picture Remember to lock again the flat cable MANDARE IN BATTUTA PUSH TO THE BOTTOM POSIZIONE BLOCCATO POSIZIONE SBLOCCATO UNBLOCKED POSITION BLOCKED POSITION ...

Page 115: ... 15 CPU and display LCD boards LIV 3 replacing 2nd version Since March 2014 we have introduced new CPU boards and Keyboards The new cards are compatible with the previous version The new CPU has connectors for flat cables keyboard type of old and new ...

Page 116: ...Copyright by Servizio Clienti ANGELO PO Spa 116 KIT CPU for updating ovens 1st version The new CPU can be used to update older versions using an adaptation kit CPU board mounted with KIT ...

Page 117: ...Copyright by Servizio Clienti ANGELO PO Spa 117 7 16 Roll In adjustment RX201 RX202 ...

Page 118: ...Copyright by Servizio Clienti ANGELO PO Spa 118 ...

Page 119: ...asket X 7 9 check incoming gas pressure and system tightness until gas valve X 4 2 Check and tightening gas system fixing screws blower fan gas inlet air gas mixing inlet X 4 2 2 Cleaning combustion air intake filter underneath the oven X 7 5 Check and cleaning gas valve air intake X 7 5 Check CO and CO2 performing gas flue analyzes X 4 11 Spark plug and gasket replacement and wires check X LPG X ...

Page 120: ...k the fuse 3 15 A on the power PCB H2O No water in the drain or water pressure too low Check that mains water is present or adjust the pressure if the problem persists inform the after sales service Convection and steam cooking cycles can still be carried out Check correct working conditions of chamber water solenoid valve and pressure switch The terminals Common and Normally Open of pressure swit...

Page 121: ...tance value must be about 1100 Ohm at 25 C The probe is connected to the terminals 44 and 45 of the power PCB E01 The cooking chamber probe has failed or is not properly connected Circuit open Inform the after sales service The oven s functions are disabled so no cooking cycles can be carried out Check the chamber probe The resistance value must be about 1100 Ohm at 25 C The probe is connected to ...

Page 122: ... valve is not positioned correctly Switch on the oven again and if the problem persists inform the after sales service Convection and steam cooking cycles can still be carried out Check that the motor operated valve is not blocked The motor is connected to pole 11 The micro switch terminals C and NC are connected to the terminals 37 and 38 of the power PCB Verify the 3 15 A fuse delayed on the rel...

Page 123: ...structions E10 Electrical component compartment has overheated The oven solves the problem on its own The oven s functions are enabled so cooking cycles can be carried out The chamber heating will be temporarily disabled Check the panel board cooling fan Remove and clean the air gratings located on the front of the oven This alarm will be automatically reset when the temperature drops down E11 Ele...

Page 124: ... the connector terminals on the probe and on the power board E20 Configuration error Inform the after sales service The oven s functions are disabled so no cooking cycles can be carried out Found inconsistencies between the type of oven and installed boards Verify the installed boards display power board and devices inverter and combustion control verify their proper connection on net cables and r...

Page 125: ... out E30 E38 Electronic circuit board diagnostics tripped Press reset button If the problem persists inform the after sales service Protections against electromagnetic interferences Check all the ground wiring of the equipment In case of gas version please check ignition electrode and cover protections to be properly fitted Check all the wirings relative to the ignition system Check the correct in...

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