AGCO LELY RPC 130 F Original Operator'S Manual Download Page 111

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4 Maintenance and Lubrication

4.1 Preventative Maintenance Schedule

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4.2 Lubrication Chart

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4.3 Clean the Machine

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4.4 Chain Lubrication System Maintenance

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120

4.4.1 Check the Level in the Oil Container of the Chain Lubrication . . . . . . . . . . . . . . . . . . . 120

4.4.2 Fill the Oil Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

4.4.3 Bleed Air from the Lubrication Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

4.5 Roller Lubrication System Maintenance (RPC 130 F only)

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123

4.6 Tighten the Chains of the Pick-Up, Bale Chamber and Feed Rotor

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124

4.7 Tighten the Chains of the Wrapper

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4.8 Examine the Hydraulic Oil Filter

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4.9 Replace the Hydraulic Oil Filter

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4.10 Examine the Hydraulic Hoses for Damage and Leaks

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129

4.11 Grind the Cutting Unit Knives

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130

4.11.1 Remove the Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

4.11.2 Grind the Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

4.11.3 Install the Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

4.12 Replace the Knives with Blind Knives

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132

4.12.1 Remove the Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

4.12.2 Install the Blind Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

4.13 Replace the Film Knives

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4.14 Adjust and Replace the Belt Guide Pulleys

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135

4.15 Adjust the Disk Brake of the Net Tying Unit

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136

4.16 Adjust the Shock Absorbers

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4.17 Adjust the Tension Arm of the Wrapping Ring

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138

4.18 Adjust the Tension of the Film Stretching Unit

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139

4.19 Adjust the Wrapper Frame Brake Tension

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140

4.20 Lubricate the Tailgate and Tensioning Arm Rollers (only RPC 160 V)

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141

4.20.1 Loosen the Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

4.20.2 Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

4.20.3 Tighten the Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

4.21 Adjusting the Deflectors (only RPC 130 F)

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143

4.22 Tensioning the Roller Chains (only RPC 130 F)

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144

4.23 Lubricate the Rollers (only RPC 130 F)

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146

Table of contents

Baler Wrapper Combination

111

4900.LE.EN01

Summary of Contents for LELY RPC 130 F

Page 1: ...aler Wrapper Combination RPC 130 F RPC 160 V Wolfenb ttel AGCO GmbH Gebr der Welger Stra e 3 D 38304 Wolfenb ttel LELY is a worldwide brand of AGCO AGCO 2018 Original Operator s Manual May 2018 4900 L...

Page 2: ......

Page 3: ...26 1 4 12 Install the Film Knife Cover 27 1 4 13 Remove the Film Knife Cover 27 1 4 14 Wrapping Ring Safeguard 1 27 1 4 15 Set the Wrapping Ring Safeguard 1 28 1 4 16 Release the Wrapping Ring Safegu...

Page 4: ...the Hydraulics 71 3 1 7 Adjustment for Load Sensing System 71 3 1 8 Prepare the Chain Lubrication System 72 3 1 9 Adjust the Net Roll Holder 72 3 1 10 Adjust the Pre stretch Rate 73 3 1 11 Adjust the...

Page 5: ...Disconnect the Machine 105 3 6 4 Support Foot 106 3 6 5 Install the Support Foot 107 3 6 6 Remove the Support Foot 107 3 6 7 To Move the Machine without Brakes 108 3 6 8 Take the Machine out of Opera...

Page 6: ...F 144 4 23 Lubricate the Rollers only RPC 130 F 146 5 Troubleshooting 147 5 1 Feed Guide Plate 149 5 2 Manually Remove a Blockage From the Feed Channel Floor 150 5 3 Bale Optimization for stable bale...

Page 7: ...24 1 4 6 Net Knife Safeguard 24 1 4 7 Install the Net Knife Safeguard 25 1 4 8 Remove the Net Knife Safeguard 25 1 4 9 Pick up Safeguard 26 1 4 10 Safety Chain optional 26 1 4 11 Film Knife Cover 26...

Page 8: ...Table of contents 8 Baler Wrapper Combination 4900 LE EN01...

Page 9: ...will occur WARNING Warning Shows data on a possible hazard that if you do not prevent death or injury will occur these will include hazards that occur when guards are not in position CAUTION Caution S...

Page 10: ...parts that move Make sure that the installation of all the safety guards and protection devices is correct and they operate correctly Always use a tractor with a cabin Make sure that you close the ca...

Page 11: ...ad locations for example on a slope and think how the change in the point of gravity of the machine because of the open tailgate will have an effect Do not put the machine in dangerous locations on a...

Page 12: ...e are no unusual noises or leaks during operation Only use the manufacturers instructions when you operate the machine Do not get on or into the machine when it is operating Make sure that you disenga...

Page 13: ...h the harvested crop To prevent fire Remove all crops that stayed in the machine including from behind the guards Fire can occur when the parts of the machine get too hot To prevent this Follow the lu...

Page 14: ...s Location and Explanation of the Safety Decals GUID D4B36F93 9904 479B 9256 6FD291C20A3D high jpg High Fig 1 RPC 160 V GUID 8AD66E33 8195 48AA A445 AAF85A97F2EB V1 1 Safety 14 Baler Wrapper Combinati...

Page 15: ...GUID D724F178 45CE 45E7 8048 29F35E825EA4 high jpg High Fig 2 RPC 160 V GUID DC9FC76B 614D 49CE 92DE 7A9168B01E02 high jpg High Fig 3 RPC 130 F 1 Safety Baler Wrapper Combination 15 4900 LE EN01...

Page 16: ...GUID FCB3DCAE B9C0 41D9 BD55 8FE340EFAE85 high jpg High Fig 4 RPC 130 F 1 Safety 16 Baler Wrapper Combination 4900 LE EN01...

Page 17: ...l the film as shown on the scheme 5 Warning Risk of impact Secure the machine with wheel chocks 6 Rocker arm RPC 160 V Lock the rocker arm before you do maintenance 7 Bale density adjustment RPC 160 V...

Page 18: ...he machine must only connect to a hydraulic system that will give a maximum hydraulic pressure of 210 bar 3046 psi 13 Guard lever for the cutting unit blades To unlock the cutting unit blades it is ne...

Page 19: ...load valve To drive on the road set the variable load valve on the compressed air brake to the full brake force 21 Caution Monitor the direction of movement of the crank handle in the support foot wh...

Page 20: ...uring operation keep away from the area where the tailgate moves 27 Bale diameter scale 28 Arrow bale diameter indicator 29 Warning Risk of electrical shock Keep a sufficient distance more than 3 m 10...

Page 21: ...you do maintenance and before you change the net You can only attach the net knife when it has tension applied 38 Warning Risk of falling Do not ride on the machine 39 Warning Risk of entanglement Ne...

Page 22: ...Make small air holes in the decal with a pin and use the cover paper to make sure that the decal is flat Maintenance of Safety Decals Safety decals show important data and data that you can use that...

Page 23: ...releases The system will start and you can start to bale 1 4 2 Tailgate Safeguard The tailgate safeguard is a hydraulic shut off valve that safely holds an opened tailgate in position and makes sure...

Page 24: ...85B9 2C9C 4971 8590 78E8E41DC7F7 high jpg High Fig 7 1 4 6 Net Knife Safeguard The net knife safeguard is a safety chain with a spring clip that attaches to the net knife It stops unwanted movement of...

Page 25: ...arrier 2 Safety chain 3 Spring clip 1 4 8 Remove the Net Knife Safeguard Procedure 1 Remove the spring clip from the safety chain 2 Disconnect the safety chain GUID 162884F0 72C3 411B A791 ACE4A269C53...

Page 26: ...law in your area You must obey your local regulations To Attach the Safety Chain Procedure 1 Attach the safety chain to the drawbar and the hook to a rigid part of the tractor 2 Make sure that the saf...

Page 27: ...ing clips GUID F031B4F4 D46B 420B BEE5 EA6899684A1A high jpg High Fig 13 1 Film knife 2 Film knife covers 1 4 14 Wrapping Ring Safeguard 1 The wrapping ring safeguard 1 is two hydraulic valves which l...

Page 28: ...g ring GUID 1F87858E C056 44EE B39B 2685315B500C high jpg High Fig 15 1 4 17 Wrapping Ring Safeguard 2 The wrapping ring safeguard 2 is a hydraulic valve which locks the wrapping ring in the transport...

Page 29: ...15 4D9B BEF7 5D6C61D53ED9 high jpg High Fig 16 2 Wrapping ring safeguard 2 to prevent rotating Procedure 1 Make sure that the wrapping ring is in the transport position 2 Turn the hydraulic valve 2 to...

Page 30: ...ally with the keyboard impact monitoring is OFF Use the keyboard only for maintenance work and fault clearance for example when a bale is trapped Operate the machine carefully to prevent damage Do not...

Page 31: ...e machine and bales can move this can cause injury or death Do not go in the danger zones of the machine during operation The operator of the machine must make sure that no person goes in the danger z...

Page 32: ...1 Safety 32 Baler Wrapper Combination 4900 LE EN01...

Page 33: ...41 2 3 9 Feed Channel Floor 42 2 3 10 Bale Chamber 42 2 3 11 Tying Unit 42 2 3 12 Tailgate 42 2 3 13 Pivoted Roller 42 2 3 14 Bale Transfer 43 2 3 15 Wrapper 43 2 3 16 Wrapping Table 44 2 3 17 Wrappin...

Page 34: ...Table of contents 34 Baler Wrapper Combination 4900 LE EN01...

Page 35: ...l are recommendations on the economical use and safe operation of this machine All the instructions illustrations and specifications were correct when this manual was written Your machine can have equ...

Page 36: ...e Identification Number VIN of your machine This makes sure that you can easily find the data VIN When legislation of your country requires a Certificate of Conformity CoC this will be delivered toget...

Page 37: ...vice Provider We recommend you write the telephone number and the email address of your local service provider contact in the table This makes sure that you can easily find the data Telephone number E...

Page 38: ...ge which occurs from incorrect use the operator is the only person at risk To operate the machine correctly read and understand all the instructions set by the manufacturer and follow them 2 2 3 Known...

Page 39: ...step 4 The tractor and machine must not move to eject the bale in steps 5 7 GUID 77287CB9 03B3 42BE 8C8A 5C95195A8E62 high jpg High Fig 2 1 Controller 2 Tying unit 3 Bale chamber 4 Tailgate 5 Camera...

Page 40: ...ry drive shaft which drives the main gear box RPC 160 V The main gear box supplies drive to the roller chains the feed rotor and the belts of the bale chamber RPC 130 F The main gear box supplies driv...

Page 41: ...turbulence You can adjust the height of the wind guard Guide wheels The guide wheels on the two sides of the pick up unit let the pick up follow the surface of the ground You can adjust the height of...

Page 42: ...will wind net around the bale when the bale is at its completed dimension For the net roll unit you can set the number of layers on the controller When the tractor has no movement the tie procedure c...

Page 43: ...6A8 8DAF EBC1B6B46B03 high jpg High Fig 6 In machines with dual tying net and twine the roller is in the rear position With the ball valve not open as shown the roller will not move to the position at...

Page 44: ...the diameter of the bale The wrapping ring has sensors to find the safe position and count the number of wrappings 2 3 18 Stretch Unit The stretch unit holds the stretch rollers that pre stretch the...

Page 45: ...t releases the bale to the ground The bale stays on its end to prevent movement of the bale The bale tipper s guide wheel is adjustable in three positions 2 3 22 Bale Mat optional The bale mat is inst...

Page 46: ...the keyboard on the rear of the machine For more data on how to operate the user interface see the software description 2 4 1 E Link Pro The E Link Pro has a touch screen but can also use the buttons...

Page 47: ...sk E Toggle Push Toggle to move between the virtual terminal menus and the bale application 5 Pick up Push Pick up to adjust the function of the double acting valve in the tractor to lift or lower the...

Page 48: ...ctor 1 8 Lift the wrapping ring to the transport position 6 2 Close the tailgate 6 3 Tilt the bale transfer to the tailgate 6 4 Tilt the wrapping table to the unload position 6 5 Turn the wrapping rin...

Page 49: ...GUID FB38E50F 0B14 4A0D 844F A87C0701D9B2 high jpg High Fig 10 1 Home page 2 Bale adjustments 3 Field statistics 4 Tasks GUID BB8CEEFB 57A1 4ED4 8990 36136E1D8F23 V1 2 Introduction Baler Wrapper Comb...

Page 50: ...in 6 sections the displays of the ISOBUS have almost the same displays and buttons Sections A and E have control buttons Sections B D and F give data Section C has a button to see the field name and o...

Page 51: ...n 4 Red bale larger than the set dimension GUID 79B4D651 F600 4384 9F9A 327AF99C915C high jpg High Fig 12 C Button Button to show the field name and other data D Data about the field The selection you...

Page 52: ...is in the settings menu Bale Setup Push and hold for 1 5 seconds to start the move Bale movement is possible when the button flashes yellow Push and hold for 1 5 seconds to release the bale It is pos...

Page 53: ...atically releases during driving Two bale release Two bales released during a stop One controlled bale release One bale automatically releases during driving while a new bale is tied Manual bale relea...

Page 54: ...s you to stop the tractor and automatic wrapping with net starts When the wrapping is set to manual you must push the start button Setting Unit Minimum Maximum Default Advised Net wraps Number 1 5 10...

Page 55: ...of film layers applied to the bale This adjustment is only shown and adjustable when Roller control is ON Setting Unit Minimum Maximum Default Advised Effective film width cm 40 75 63 Width of the fi...

Page 56: ...is OFF Setting Unit Minimum Maximum Default Advised Film break alarm OFF Stop at 1st Stop at 2nd Stop at 1st Stop at 1st Stop and give an alarm when damage occurs to 1 film Stop at 2nd Stop and give...

Page 57: ...the Home page Push to remove the data of the field Push to make the selection Push to remove all data Push to make the selection 2 5 4 Tasks Page This procedure shows how to use the wizard to make cha...

Page 58: ...hine setup 2 Manual control 3 Calibration 4 Diagnostics 5 Advanced user interface 6 Administration To make your selection push the button on the necessary line The menu Administration is only availabl...

Page 59: ...core this is a percentage of the of the normal bale Switch the soft core on or off Setting Unit Minimum Maximum Default value Net delay Seconds 0 0 5 0 1 5 Interval time for the net to start wrapping...

Page 60: ...atic sets how long a period and frequency the grease pump is ON Advanced Wrapper Setup 1 Push or to make adjustments 2 Push to go back to the Advanced Machine Setup or to go to the Home page The adjus...

Page 61: ...e or button to set the correct offset 3 Push to go back to the Calibration page or to go to the Home page GUID D186D3C9 9565 47DD 817E AD654F84D98B high jpg High Fig 21 Measure the distances A B C and...

Page 62: ...to go to the Home page GUID 652640CA 5712 4AF5 9ABA 3E169B2B087D high jpg High Fig 22 Calibrate the Wrapper Parts Calibrate all parts of the wrapper on this screen When first used At the start of the...

Page 63: ...p or down to make a message selection and push to show detailed error message data System information Shows the software version VT software version the model serial number and the total number of bal...

Page 64: ...shows 3 Use the buttons left or right for the data selection you will show on the Home page 4 Use the checkbox next to the data to disable enable an info box 5 Push to go back to the page Adv user int...

Page 65: ...Release the Parking Brake 86 3 3 4 Place or Remove the Wheel Chocks 87 3 3 5 Drain the Air Container of the Pneumatic Brake System 87 3 4 Prepare the Machine to Bale 88 3 4 1 Adjust The Height of the...

Page 66: ...the Tractor 105 3 6 1 Park the Machine 105 3 6 2 Remove the Pressure from the Hydraulic System 105 3 6 3 Disconnect the Machine 105 3 6 4 Support Foot 106 3 6 5 Install the Support Foot 107 3 6 6 Remo...

Page 67: ...west value This value is the maximum vertical load that is permitted on the coupling point 3 1 2 Calculate the Maximum Permitted Horizontal Load on the Coupling Point Before starting the procedure The...

Page 68: ...nges 1 9 Tighten the bolts 5 with the correct torque on the two sides of the machine 10 Install the locking plates 3 with the bolts 4 on the two sides of the machine 11 Adjust the bolt 6 until the dra...

Page 69: ...sition of operation and mark them 6 Make the inner and outer tubes shorter by equal quantities to make sure that you keep a sliding travel of 40 mm 1 6 in in the shortest position of operation 7 Make...

Page 70: ...ply of the tractor otherwise damage to the control electronics will occur Procedure 1 Make sure that the battery of the tractor can supply 12 Volt and 30 amp and there is a load socket DIN 9680 If not...

Page 71: ...ion Size 2 Blue Procedure 1 Make sure that the hydraulics of the tractor agree with the specifications of the machine 2 Clean the hydraulic couplers on the hydraulic hoses 3 Connect the hydraulic hose...

Page 72: ...Fill the Oil Container page 120 Bleed Air from the Lubrication Pump page 121 3 1 9 Adjust the Net Roll Holder NOTE Net rolls are available in a selection of widths and net lengths It is necessary to m...

Page 73: ...is in position GUID C20C8312 2BA8 49BD 9B30 7A8469525F2A high jpg High Fig 6 6 If the net roll is not in the centre with the extension spindle in position you must adjust the position of the net roll...

Page 74: ...elect the correct gear wheels see table above GUID B766F335 73F8 4C6D 849E 2572AA18D801 high jpg High Fig 8 3 Remove the bolts from the gear wheels 1 and 2 4 Remove the gear wheels 1 and 2 from the to...

Page 75: ...e film roll holder 4 Tilt the film roll holder back and install the pin 5 Close the side covers GUID F3AD93F5 A271 490C A7A9 7A11FDC68847 high jpg High Fig 11 3 1 13 Seal Plate RPC 160 V Before starti...

Page 76: ...late GUID 851EFC90 7496 4B25 9181 6A84129002B5 high jpg High Fig 12 3 1 14 Setup the E Link Pro Display Before starting the procedure Connect the E Link Pro to the machine Set the E Link Pro with the...

Page 77: ...n to set the date f Push the line Timezone g Push the button or to set your time zone h Push OK to make the changes to the time zone and go back to the page Date time configuration i Push the line Cur...

Page 78: ...e screen and push the button to confirm 5 Select the subsequent line 6 Do steps 4 to 6 for each line until all the calibrations are done 7 Close the tailgate 3 1 16 Install the Bale Mat optional WARNI...

Page 79: ...in the operating position Procedure 1 Align the bale tipper with the wrapping table 2 Install the pins and clips on the wrapper GUID 6134C726 190B 44B2 B2F1 F3C4EBE4442C high jpg High Fig 14 3 Operat...

Page 80: ...the engine of the tractor 3 Connect the drawbar to the tractor 4 Remove the support foot 5 Connect the Power Take Off PTO shaft and fully engage the locks 6 Install the retaining chains This will stop...

Page 81: ...C6D0BDFA1B61 high jpg High Fig 15 GUID EAEC9FCE E67A 4DAF 82E8 5927AA3DAC27 high jpg High Fig 16 14 If the machine has a hydraulic brake system a Connect the hydraulic hose of the brake system to the...

Page 82: ...no person in the danger zone 3 When connected to a bale tipper or bale mat first put it in the transport position 4 Set the machine to the transport position a If necessary remove the bale from the ba...

Page 83: ...n GUID 60500FB2 642E 406D BB4B 00B8D94ECA8A high jpg High Fig 19 12 Put the machine in the transport position Follow the instructions on the screen and make sure that a There are no bales in the machi...

Page 84: ...ea near the brake system near the wheel rims and the brake drums 20 Make sure that the brake operates before driving a For machines with an active hydraulic brake make sure that you connect the hydrau...

Page 85: ...Transport Position of the Bale Tipper optional Procedure 1 Make sure the machine is correctly connected to the tractor 2 Make sure there is no person in the danger zone 3 Switch on the tractor engine...

Page 86: ...s not in use and not connected to the tractor you must apply the parking brake Make sure that you release the parking brake before you start to move with a connected machine If not released the parkin...

Page 87: ...n the air container of the pneumatic brake system each day NOTE You must replace the air container if The air container type plate is missing It is not possible to read the data on the type plate The...

Page 88: ...k up guide wheel and make sure that you attach the plate with the same hole on the axle 7 Adjust the pick up safety chains 2 to a length that gives sufficient movement The end of the chains must stay...

Page 89: ...5F69890 high jpg High Fig 31 4 Install the last chain link to the hook to make sure that the chain cannot go into the pick up Do this on the left and right side of the machine 3 4 3 Insert a Net Roll...

Page 90: ...to the stop 5 Remove the safety chain 2 from the net roll holder GUID F0670DCC 332F 429F B069 A09CBB0931C1 high jpg High Fig 33 3 4 4 Insert the Net Procedure 1 Push the new net roll 1 into the holder...

Page 91: ...UID 7CB467AD 06AE 446B 9273 7F804D9FFCA6 high jpg High Fig 36 3 4 5 Move the Pivoted Roller to the Start Position A machine with single net tying will have a pivoted roller that will move during opera...

Page 92: ...new number of knives it will show with a red black border If the new number of knives selection is different than the previous number of knives the icon Disengage will flash 4 Use the double acting v...

Page 93: ...machine with wrapper to the tractor disconnected Procedure 1 Push the safeguard 5 down 2 Before you install a new film roll make sure that the stretch rollers are clean and not damaged Damaged or dirt...

Page 94: ...st be on the bale 3 4 10 Operating Position of the Bale Mat optional GUID 4DE2CFC5 C915 4D9B BEF7 5D6C61D53ED9 high jpg High Fig 40 Procedure 1 Make sure that the tractor engine is OFF and the key rem...

Page 95: ...F and the key removed 2 Release the wrapping ring safeguard 1 and the wrapping ring safeguard 2 3 Start the tractor engine on the controller go to the page Adv Menu Manual Control a Make sure that the...

Page 96: ...he guide wheel in the rear position 2 If the bale comes off the bale tipper to quickly put the guide wheel in the front position Procedure Remove the two nuts one on each side and attach them in the c...

Page 97: ...e covers on the left and right side are open some parts are easier to get to Procedure 1 Open the cover a Use a 13 mm 0 5 in wrench to turn the lock 1 b Use the lever 2 to open the cover The cover wil...

Page 98: ...2 Start Baling and Wrapping Before starting the procedure You can start baling when you prepare the machine fully refer to Chapters First use Prepare the Machine to Bale Procedure 1 On the Home page o...

Page 99: ...terial from the total width of the pick up and the baling chamber 3 5 6 Large Swath Before starting the procedure If the swath is wider than the bale chamber Procedure 1 Drive at the correct speed han...

Page 100: ...nd 3 and frequently and examine the belts 2 Examine and do the work as follows 1 Look from the tractor and at the belt 2 Make sure that the belts are in their correct position and no material falls fr...

Page 101: ...of electrocution Avoid a collision between the tailgate and a power line do not start wrapping and automatically open the tailgate near electrical high voltage lines WARNING Risk of injury Do not sta...

Page 102: ...ic fields Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant Magnetic fields can have an effect on their operation WARNING Risk of Injury Do not remove...

Page 103: ...13 Put the double acting valve in the tractor on float 14 Start driving and continue to make bales NOTE Decrease the drive speed to prevent long and frequent blockages Although the PTO shaft is on du...

Page 104: ...position 13 Attach the guide wheels with the spring clip 2 14 Attach the wrapping ring safeguard 1 to stop the wrapping ring from lowering 15 Attach the wrapping ring safeguard 2 to stop the wrapping...

Page 105: ...8 Stop the tractor engine and remove the key 3 6 3 Disconnect the Machine Procedure 1 Make sure that the ground for the machine wheels and support foot is flat and firm 2 Make sure that the baling ch...

Page 106: ...o the dummies 15 Disconnect the cables of the electrical power supply lighting and the control panel 16 Disconnect the hydraulic hoses and connect them to the dummies 17 Disconnect the Power Take Off...

Page 107: ...ition on the wheels 2 Remove the safety bolt 3 from the support foot holder 4 3 Manually move the support foot out of the support foot holder to the necessary length 4 Install the safety bolt 5 Put th...

Page 108: ...the brakes need to be released and you cannot do this by connecting it to a tractor it will be necessary to use this procedure Procedure 1 Push the release valve 1 2 Move the machine at only walking s...

Page 109: ...ad driving Has approval for field use 3 6 8 Take the Machine out of Operation Before starting the procedure To work safely it is important to remove the machine out of operation before you do maintena...

Page 110: ...3 Operation 110 Baler Wrapper Combination 4900 LE EN01...

Page 111: ...emove the Knives 130 4 11 2 Grind the Knives 131 4 11 3 Install the Knives 131 4 12 Replace the Knives with Blind Knives 132 4 12 1 Remove the Knives 132 4 12 2 Install the Blind Knives 133 4 13 Repla...

Page 112: ...Table of contents 112 Baler Wrapper Combination 4900 LE EN01...

Page 113: ...bolts on the wheels Tighten the bolts of the axle with a torque of 500 Nm X Examine the hydraulic filter Examine the oil level of the chain lubrication Examine the hydraulic hoses for damage and leak...

Page 114: ...the feed rotor Tighten the chains of the wrapping table and the wrapping ring Lubricate parts of the machine X Lubricate several parts of the machine X Adjust the disk brake of the net tying unit Adj...

Page 115: ...07 1E69 4451 ACCD 456257E2A431 high jpg High Fig 1 Lubricant Specifications A Multipurpose grease Biodegradable grease SEP2 NLGI class 2 DIN 51818 Always apply two strokes with a manual grease gun B C...

Page 116: ...rotor lubrication A On the two sides of the machine RPC 160 V 10 Automatic Lubrication roller lubrication and rotor lubrication A On right side of machine RPC 130 F 19 Tailgate roller at the lower ed...

Page 117: ...te 1 4 and make sure that it does not move RPC 160 V 7 Bottom belt rocker roller A On the two sides of the machine bring the belt tensioner in to the service position open the tailgate 1 4 and make su...

Page 118: ...17 and XtraCut 25 grease knife lever A 500 bales after first use then once per season 20 Brake leverage A On the two sides of the machine 15 Bearing on pick up Applies to uncontrolled pickup You can o...

Page 119: ...event damage do not let water contact occur directly on the hydraulic system electrical system or bearings Procedure 1 Make sure that the machine is set to OFF refer to the shut down procedure for mai...

Page 120: ...tment is necessary only a trained service technician can make the change on the basis of the service information provided by the manufacturer CAUTION Environmental hazard Do not let oil leak Procedure...

Page 121: ...r zone 1 and 2 while the Power Take Off PTO shaft is in operation IMPORTANT Make sure that there is always lubricant in the pump to prevent an air bleed procedure The lubrication pump must have an air...

Page 122: ...Danger Zones page 31 4 Maintenance and Lubrication 122 Baler Wrapper Combination 4900 LE EN01...

Page 123: ...grease CAUTION Environmental Hazard Do not leak grease Procedure 1 Make sure that the Power Take Off PTO shaft is OFF the tractor engine stopped and the key removed 2 Examine the level in the lubrican...

Page 124: ...070 48DF A6B8 602454992268 high jpg High Fig 6 5 Loosen the bolt on the chain tensioner 3 of the pick up chain 4 6 Push the chain tensioner 3 up until the chain is the correct tension 7 Tighten the bo...

Page 125: ...e pick up on the left 12 Do steps 4 7 again for the pick up chain on the right side GUID 16F03061 C042 4146 9662 EFA2D17325D7 high jpg High Fig 8 A 250 270 mm 9 8 10 6 in B 33 38 mm 1 3 1 5 in C 315 3...

Page 126: ...ten the bolt of the chain tensioner 6 Install the guard with the bolts GUID E27751EE 745E 402C 884B 6E9132095CA2 high jpg High Fig 10 7 Remove the bolts 4 and remove the chain guard 1 from the wrapper...

Page 127: ...ndicator 2 at the top of the hydraulic filter 1 and examine if the colour is green a If the colour is green continue to use the filter b If the colour is red replace the filter immediately GUID AE91AD...

Page 128: ...ing the hydraulic system during replacement 5 Remove the filter housing 1 cover the opening and stop dirt from entering the system 6 Install a new filter element in the housing 7 Tighten the housing w...

Page 129: ...ic fluid get medical aid immediately 1 Make sure that the machine is OFF refer to the shut down procedure for maintenance 2 From a safe distance look at the hydraulic hoses for damage and a possible l...

Page 130: ...ntity of contamination 4 11 1 Remove the Knives Procedure 1 Put the cutting device to cutting position with the controller and the double acting valve in the tractor 2 Move the feed channel floor half...

Page 131: ...ly You must not effect the temper of the blades by grinding 4 11 3 Install the Knives Procedure 1 Go into the machine and push the knives diagonally down on the knife axle 2 Turn the lever of the knif...

Page 132: ...le acting valve in the tractor Do not move fully down because the knives must not be in contact with the feed channel floor 3 Open the tailgate with the controller in the tractor 4 Make sure that you...

Page 133: ...E82600 high jpg High Fig 19 4 Release the tailgate with the hydraulic shut off valve 1 5 Close the tailgate with the controller in the tractor 6 Lift the feed channel floor up with the controller and...

Page 134: ...ure that the machine is OFF Refer to the shutdown procedure for maintenance 2 Loosen the eight bolts 1 3 Carefully remove the used knife 2 and install a new knife 4 Tighten the eight bolts 5 Do steps...

Page 135: ...OFF refer to the shutdown procedure for maintenance 2 Make sure that all pulleys 2 can turn smoothly a If necessary loosen the bolt 1 a small quantity b If necessary replace the pulley GUID 4D063C03 3...

Page 136: ...full contact with the brake disk If there is wear to the brake linings 7 on one side a Loosen the locknut 3 b Turn in a small distance the screw 2 until the brake linings 7 are parallel again c Tighte...

Page 137: ...r maintenance 2 Move the net tensioner 1 to the top end position and hold it 3 Tighten by hand the two wing nuts 2 and 3 4 Move the net tensioner to the lower end position at this time by hand but wit...

Page 138: ...s OFF Refer to the shutdown procedure for maintenance 2 Adjust the nut 1 on the eyebolt until the spring 2 extends to 90 mm GUID 67AFBC3B 7C49 4CAE 93CA 5ADF2ED39A01 high jpg High Fig 25 1 Nut 2 Sprin...

Page 139: ...ne is OFF Refer to the shutdown procedure for maintenance 2 Adjust the nut 1 on the eyebolt until the spring 2 extends to 95 mm GUID D6648C64 BD68 4FDB 8595 B90EA8D7BC04 high jpg High Fig 27 A 95mm GU...

Page 140: ...r to the shutdown procedure for maintenance 2 Adjust the nut 1 on the eye bolt until the spring 2 extends to 130 mm GUID D6648C64 BD68 4FDB 8595 B90EA8D7BC04 high jpg High Fig 29 A 130mm GUID FC142CCF...

Page 141: ...lic shut off valve 1 GUID 0193D8CA A6C3 46EC AADF D0A013A8A3C3 high jpg High Fig 31 1 Wire 2 Hook 4 20 2 Lubricate Procedure Lubricate the rollers and parts refer to the lubrication chart 4 20 3 Tight...

Page 142: ...5 Close the tailgate GUID 0193D8CA A6C3 46EC AADF D0A013A8A3C3 high jpg High Fig 32 1 Wire 2 Hook 4 Maintenance and Lubrication 142 Baler Wrapper Combination 4900 LE EN01...

Page 143: ...the correct position do the steps which follow Procedure Set the distance of the deflector from the roller to 1 3 mm a Loosen the fasteners on the two sides of the deflector b Set the deflector to the...

Page 144: ...ime Rotor drive chain Tension the chain of the rotor drive until the distance between the washers is approximately 70 mm GUID 8D30B16A B53A 4B3E 9398 44D9DD1C0FE9 high jpg High Fig 34 Roller drive cha...

Page 145: ...the chain of the main drive until the distance between the washers is approximately 90 mm GUID BE8DCB61 2C09 4F44 AAEF C45B33F97A99 high jpg High Fig 37 4 Maintenance and Lubrication Baler Wrapper Com...

Page 146: ...30 F Procedure Lubricate the rollers and parts refer to the lubrication chart Related Links Lubrication Chart page 115 GUID 3F66AAC9 7430 471D ACFA 5ACDA4843AD5 V1 4 Maintenance and Lubrication 146 Ba...

Page 147: ...for stable bale sides 151 5 4 Prevent Bales of Unusual Shape 152 5 5 Replace a Transport Wheel 153 5 5 1 To Prepare for the Procedure 153 5 5 2 Remove the Wheel 153 5 5 3 Install the Wheel 154 5 6 Ba...

Page 148: ...Table of contents 148 Baler Wrapper Combination 4900 LE EN01...

Page 149: ...lled in the bale chamber If a blockage occurs you can remove the feed guide plate GUID 6EDC1616 76F0 4B55 A527 1A7F6CA569A9 high jpg High Fig 1 GUID 36C713BF A5D0 4D30 9125 0366A154D2AB V1 5 Troublesh...

Page 150: ...and the machine 4 All parts that move must stop before you continue to the subsequent step 5 Disconnect the drive shaft PTO 6 Lift the wind guard and use the chain to attach it 7 Open the side cover o...

Page 151: ...Decreased strength on the side faces of the bale The net does not cover the bale Procedure 1 Remove the two outer knives 2 Install blind knives to the outer positions GUID 476257F9 5496 45F2 927E 616...

Page 152: ...ve 1 10 Disconnect the electrical connection between the tractor and the machine 11 All parts that move must stop before you continue to the subsequent step 12 Disconnect the drive shaft 13 Clean the...

Page 153: ...pe Necessary to complete the procedure A jack with sufficient load capacity for the machine and its load Calibrated torque wrench If necessary more load support for the machine A support tool to remov...

Page 154: ...eel nuts in the correct sequence crosswise with a calibrated torque wrench Tighten them in the correct sequence and tighten again to the correct torque 6 Make sure that the new tyre is at the correct...

Page 155: ...ition GUID CBF7B950 F0ED 4E40 BA45 9455D3D27A05 high jpg High Fig 7 3 On the keyboard push and hold the buttons 1 and wrapping ring 5 Only the wrapping table rollers move because of the position of th...

Page 156: ...ush and hold the button until the bale moves to the wrapper 4 Push and hold the button until the bale is released from the wrapper 5 Set the machine from Wrapper to Active 6 Set the Power Take Off PTO...

Page 157: ...6 1 Technical Specifications 159 6 1 1 Dimensions 160 6 2 Shipment 161 6 2 1 Lift the Machine 161 6 2 2 Attach the Machine to a Truck 162 6 3 Disposal 163 Table of contents Baler Wrapper Combination...

Page 158: ...Table of contents 158 Baler Wrapper Combination 4900 LE EN01...

Page 159: ...w bar coupling 1000 kg 2205 lb Maximum speed 40 km h 25mph Brake system Pneumatic Hydraulic Noise level in the tractor with the cabin closed 70 dB A Dimensions of the license plate position 255 165 mm...

Page 160: ...160 V Width top A 2500 mm 98 4 in Width bottom B 2900 mm 114 2 in Height C 3000 mm 122 4 in 3150 mm 124 in Height with open tailgate 4000 mm 157 5 in 4400 mm 173 2 in Length D with wrapper down 6900...

Page 161: ...not do work or stay below loads that hang GUID BD342A5B 7699 4E4A 84DA A9CADDB9BA6A high jpg High Fig 2 There are two lifting eyes 1 on the machine that you must use when you lift the machine on or fr...

Page 162: ...weight of the machine see the VIN plate on the machine Use the PTAC value or add the values A 0 and A 1 to calculate the weight of the machine GUID 8664F12F BFC3 475E 82F6 712D2C7A7FA0 high jpg High F...

Page 163: ...zations All components must be disposed in compliance with the local rules and regulations Lubricants and fluids must be disposed correctly to prevent pollution of the environment Read the safety data...

Page 164: ...6 Specifications 164 Baler Wrapper Combination 4900 LE EN01...

Page 165: ...the machine 105 disk brake 136 disposal 163 drawbar 39 drawbar height 67 drive instructions for material intake 99 E E Link Pro 46 E Link Pro display 76 E Link Pro software 49 F feed channel floor 42...

Page 166: ...uard 1 28 set the wrapping ring safeguard 2 29 shock absorber 137 shut down procedure on the field 103 side covers 97 small swath 99 specifications 159 start baling 98 support foot 106 107 T tailgate...

Page 167: ......

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AGCO LELY RPC 130 F, Original Operator'S Manual

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