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Preface......................................................................................................................................................................... 2
Safety Instructions......................................................................................................................................................4
Part

GENERAL.....................................................................................................................................................11

1. General.................................................................................................................................................................. 11
Part

PROGRAMMING...................................................................................................................................... 12

1. Programming Overview.......................................................................................................................................12

1.1 Interpolation......................................................................................................................................... 12
1.2 Feed Function....................................................................................................................................... 13
1.3 Spindle Function...................................................................................................................................13
1.4 Tool Function........................................................................................................................................14
1.5 Accessibility......................................................................................................................................... 14

2 The Basic Structure of Program.......................................................................................................................... 14

2.1 Program................................................................................................................................................ 14
2.2 Words and Address............................................................................................................................... 15
2.3 Basic Range of Address and Command...............................................................................................16
2.4 Program Number and Block.................................................................................................................17
2.5 Main Program and Subprogram........................................................................................................... 17
2.6 End of Program.....................................................................................................................................18

3 Programming Basics............................................................................................................................................. 18

3.1 Control Shaft........................................................................................................................................ 18

3.1.1 Number of Control Shaft...........................................................................................................18
3.1.2 Axis Name................................................................................................................................. 18

3.2 Setting Unit...........................................................................................................................................19

3.2.1 Minimum Setting Unit and Minimum Travel Unit...................................................................19

3.3 Coordinate System............................................................................................................................... 19

3.3.1 Reference Point......................................................................................................................... 19
3.3.2 Machine Coordinate System..................................................................................................... 19
3.3.3 Workpiece Coordinate System.................................................................................................. 19

3.4 Maximum Stroke..................................................................................................................................20
3.5 Coordinate Value and Size................................................................................................................... 20

3.5.1 Absolute / Incremental Programming (G90 / G91).................................................................. 20
3.5.2 Polar Coordinate Command (G15, G16).................................................................................. 21

3.6 Decimal Point Programming................................................................................................................22

4 Preparatory Function (G Code)...........................................................................................................................22

4.1 Fast Positioning.................................................................................................................................... 24
4.2 The linear interpolation........................................................................................................................ 24
4.3 Circular Interpolation (G02

G03)......................................................................................................24

4.4 Helical Interpolation (G02, G03)......................................................................................................... 26
4.5 Feed per Minute / Feed Per Revolution (G94 / G95)...........................................................................27
4.6 Pause (G04).......................................................................................................................................... 27

5 Feed Function Code...............................................................................................................................................27

5.1 Rapid Traverse......................................................................................................................................27
5.2 Cutting Feed......................................................................................................................................... 28
5.3 Automatic Deceleration Control.......................................................................................................... 28

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Содержание TSNC-YH-A1M

Страница 1: ...TSNC YH A1M Milling CNC System Operation Manual ZHEJIANG YUHAI...

Страница 2: ...rate the CNC system Please read this manual carefully before operating SPECIAL NOTE System power supply installed in the system is special power supply for CNC system manufactured by our company This...

Страница 3: ...ctors not covered under warranty Warning Before installation and programming operation of the product users must read this manual and machine manufacturer s instructions operations must be in strict a...

Страница 4: ...aning of the parameters If the parameter setting error it may result in cutting tools machine tool workpiece damage and personal injury 6 Some features are in the machine tool manufacturer s requireme...

Страница 5: ...18 3 2 Setting Unit 19 3 2 1 Minimum Setting Unit and Minimum Travel Unit 19 3 3 Coordinate System 19 3 3 1 Reference Point 19 3 3 2 Machine Coordinate System 19 3 3 3 Workpiece Coordinate System 19...

Страница 6: ...Compensation G43 G44 G49 34 11 2 Tool Radius Compensation G41 G42 G40 35 12 Macro Instruction 36 12 1 Macro Variable 36 12 1 1 Variable Represent 36 12 1 2 Type of Variable 36 12 1 3 Use of Variable 3...

Страница 7: ...Operation Panel 65 1 1 Panel Layout 65 1 2 Panel Functional Division 65 1 2 1 LCD Display Area 65 1 2 2 MDI Panel Area 66 1 2 3 Soft Key Area 67 1 2 4 Operation Panel Area 67 2 Power ON OFF and Safet...

Страница 8: ...ation Screen 83 3 14 2 Pitch Error Compensation Setting 83 3 15 Ladder Diagram Display Screen 83 3 16 PLC Signal Screen 84 3 17 System Information Screen 85 3 18 Graphic Display Function 85 3 18 1 Gra...

Страница 9: ...94 7 3 Program Command to Reference Position Return 94 8 Program Storage and Edit 94 8 1 Save Program into the System Memory 94 8 1 1 Type with the MDI Keyboard 94 8 1 2 Input with the USB Interface 9...

Страница 10: ...3 3The connection of System and encoder 116 3 3 1 Interface Signal Table 116 3 3 2 Signal Description 116 3 4 The Main Shaft Interface of System 117 3 4 1 Interface Signal Table 117 3 4 2 Signal Desc...

Страница 11: ...y to operate 4 Adjustable acceleration and deceleration can be equipped with stepper drives or servo drives 5 System front panel has a U disk interface and UART serial ports Programs parameters data s...

Страница 12: ...tution and Movement position calculation function Linear interpolation the tool along a straight line as shown in Fig 1 1 Fig 1 1 Circular interpolation Tool movement along an arc Fig 1 2 Fig 1 2 Heli...

Страница 13: ...ions including rapid traverse and cutting feed You can use the actual value of the specified feed rate represented by F Format F Units generally mm min or mm r If you specify the tool to 150mm min spe...

Страница 14: ...the tool function Format T 1 5 Accessibility Start command machine components and stop operations function is called auxiliary functions Typically the function specified by M codes Sports instruction...

Страница 15: ...M08 Establish tool length compensation coolant on N06 G98 G81 X0 Y0 Z 5 0 R3 0 F120 Establish fixed drilling cycle depth of hole 5 mm N07 X12 5 Y 12 5 Drill the second hole N08 G80 Cancel fixed cycle...

Страница 16: ...ause P U X Time of pause assign Tool offset H D Number of tool offset assign Program number assign P Subprogram number assign Times of repeat P Repeat times of subprogram parameters P Q R Sequence num...

Страница 17: ...K_ S_ F_ T _ M_ Seq uence number Prep are funct ion Size word Spind le functi on Feed funct ion To ol fu nction Auxi liary funct ion E nd m ark 2 5 Main Program and Subprogram When the same operation...

Страница 18: ...the M00 but only M01 is effective when the switch on the operation panel is fully open 3 Programming Basics 3 1 Control Shaft 3 1 1 Number of Control Shaft Table 3 1 Axis Milling Machine Control Syste...

Страница 19: ...is called the reference point Reference point is a fixed point of the machine by the machine tool factory setting coordinate system Reference point return the tool can easily be moved to that locatio...

Страница 20: ...ds of each axis of the machine is equipped with a limit switch to prevent removal of the tool end point outside Movable range of the tool is called the stroke As shown in Fig 3 3 Fig 3 3 In addition t...

Страница 21: ...counter clockwise selected plane while the negative direction is clockwise Radius and angle can be by absolute command or incremental command G90 G91 Format G G G16 G X_ Y_ Z_ G15 G16 Polar instructio...

Страница 22: ...ngle increases G15 G80 Cancellation polar coordinate command 3 6 Decimal Point Programming The values can be entered with or without a decimal point For the commands which stand for distance time and...

Страница 23: ...Return the reference of position2 3 4 G40 07 Tool nose radius compensation cancel G41 Tool nose radius compensation Left G42 Tool nose radius compensation Right G43 08 Forward Tool length compensation...

Страница 24: ...tio can be adjusted via the front panel and there are F0 25 50 100 fourth gears The G00 instruction is rapid moving for positioning which can t be used for processing only applies to air travel Format...

Страница 25: ...on of the Z axis look XY plane in the negative direction clockwise XY plane G02 and counterclockwise G03 direction as shown in Figure 4 1 Fig 4 1 2 Distance from the start point to the center of arc T...

Страница 26: ...eater than 180 G02 X 70 Y30 R 60 F400 When using the R programming instructions the circular process has two tracks shown in Figure 4 3 Fig 4 3 With I J K program shown in Figure 4 4 Fig 4 4 Program E...

Страница 27: ...y specified by setting a number after F G94 is a modal code Once a G94 is specified it is valid until G95 feed per revolution is specified At power on the feed per minute mode is set An override from...

Страница 28: ...ocess of each axis movement in order to reduce the impact and make a smooth starting and stopping process For the same purpose automatic deceleration control also acts on the process of the feed rate...

Страница 29: ...n be used with absolute value or incremental value If the increment value the incremental value means an intermediate point relative to the current point tool Set the intermediate point in order to pr...

Страница 30: ...the block containing G53 The G53 command must be specified using absolute values G90 If incremental values G91 are specified the G53 command is ignored When the tool is to be moved to a machine specif...

Страница 31: ...9 Workpiece coordinate system 6 Workpiece coordinate system 1 to 6 are established after reference position return after the power is turned on When the power is turned on G54 coordinate system is sel...

Страница 32: ...ne G18 ZX plane G19 YZ plane Fig 8 1 9 Spindle Speed Function S Function 9 1 Spindle Speed Specified When you specify a value after the address S the code signal and a strobe signal is sent to the mac...

Страница 33: ...turn to the M98 Subroutine call M99 End of subroutine return repeat In the machine tool M code is divided into two categories NC directly executed by a class to control execution of the program Anothe...

Страница 34: ...allows the machine tool and the workpiece zero by increasing a distance so that each tool tip just on the surface this is the height of the tool length compensation value As shown in Fig 11 1 H1 H2 f...

Страница 35: ...program and tool radius the tool automatically calculates the center of the track the principle shown in Fig 11 3 Format G41 D__ Tool radius compensation left G42 D__ Tool radius compensation right G...

Страница 36: ...o the right of the workpiece contour As shown below Fig 11 4 Program Example O0001 G90 G54 G17 G00 X0 Y0 S1000 M03 G41 X20 0 Y10 0 D01 Compensation start G01 Y50 0 F100 X50 0 Y20 0 X10 0 G40 G00 X0 Y0...

Страница 37: ...ro program the independent variable is assignment to a local variable 100 199 500 999 common variables Public variables have the same meaning in different macro program When power outages variable 100...

Страница 38: ...is assigned to the corresponding local variables Nested invocation G66 calls can have 4 class nested 12 2 3 Cancel the Modal Call G67 Instruction format G67 cancel G66 Modal macro program calls Exampl...

Страница 39: ...n statement 12 3 2 Conditional Branch IF Statements Instruction format 1 IF conditional expression GOTOn Conditional expression is specified in the IF If the specified conditional expression is satis...

Страница 40: ...e of the specified G code and the travel distance Representations of Variables Computer allows the use of variable names custom macro can not Variables with variable sign and a variable number is spec...

Страница 41: ...by a constant Variables on the left can also be assigned with the expression CNC is on rounding when dealing with numerical operations integer operations generated if the absolute value is greater tha...

Страница 42: ...her NC command for example G01 X100 0 M98Pp when after a subroutine call instruction is executed Instead G65 unconditionally calls a macro program 3 M98 block contains another NC command for example G...

Страница 43: ...en using the same cutting tool processing several holes only the hole between the hurdles to jump or full hole processing is completed just use G98 functions make tool returns to the initial plane ini...

Страница 44: ...n G98 since the procedures section cutting tool will return to the initial plane if the instruction G99 is the plane to return to the R as it shown in Fig 13 3 Usually when processing a set of identic...

Страница 45: ...e is still valid in the subsequent processing K The number of repeat instructions hole processing when this parameter is ignored as L1 if choose the way G90 in program the position of the tool in the...

Страница 46: ...ol length offset G43 G44 G49 while positioning to the R point offset is required Before using G73 drilling cycle it is necessary to specify the spindle rotation by M code CAUTION 1 The tool radius com...

Страница 47: ...Q_ P_ F_ K_ X_ Y_ Hole location data Z_ Absolute coordinates of the bottom of the hole absolute value method The distance from R point to the bottom of the hole incremental value method R_ Absolute co...

Страница 48: ...e program segment G76 and 01 group G code otherwise G76 is cancelled 3 Loop parameters after the complete drilling cycle instruction follow up procedures section separately specify the new cycle param...

Страница 49: ...pindle rotation CAUTION 1 The tool radius compensation in the use of a fixed cycle instructions tool radius compensation is ignored 2 Cancel the fixed cycle cannot be used in the same program segment...

Страница 50: ...e G82 Instruction format G82 X_ Y_ Z_ R_ P_ F_ K_ X_ Y_ Location data Z_ Absolute coordinates of the bottom of the hole absolute value method The distance from R point to the bottom of the hole increm...

Страница 51: ...ment G82 and 01 group G code otherwise G82 is cancelled 3 Loop parameters after the complete drilling cycle instruction follow up procedures section separately specify the new cycle parameters Z R P a...

Страница 52: ...ode section of the middle finger in the same program timing and M code the positioning action of M code execution at the same time and then go to the next drilling movement When specified repetitions...

Страница 53: ...91 X0 Y0 Z0 Return to the reference point M5 Stop rotating spindle M30 Program end 13 3 6 Boring Loop G85 The loop is used for boring when arrived at the bottom of the hole the cutting tool return in...

Страница 54: ...sation in the use of a fixed cycle instructions tool radius compensation is ignored 2 Cancel the fixed cycle cannot be used in the same program segment G85 and 01 group G code otherwise G85 is cancell...

Страница 55: ...The distance from the initial position to the R point incremental value method F_ Cut feed speed K_ Times of repetition Fig 13 10 Positioning along the X axis and Y axis fast moving to R point Perfor...

Страница 56: ...ffect immediately and in the subsequent program segment modal effect Program example G0 G90 G54 X50 Y160 Z30 S200 M3 Rapid positioning to hole 1 spindle begin to spin G98 G86 X50 Y160 Z 10 F100 R3 Per...

Страница 57: ...M code is executed When the tool length compensation in a fixed cycle block G43 G44 G49 positioning to point R bias Before using the G87 boring cycle you must specify the spindle by M code P for the h...

Страница 58: ...turn to the initial plane X50 Boring the holes 4 then return to the initial plane G80 Fixed cycle canceled M30 End of program 13 3 9 Boring Cycle G89 Format G89 X_ Y_ Z_ R_ F_ K_ X_ Y_ Hole data Z_ Ab...

Страница 59: ...ers could not be effective when the follow up program is also specified data and new holes loop parameters Z R a new cycle parameters take effect immediately and the modal in the following blocks Prog...

Страница 60: ...an only be a multiple of 100 Before using left handed tapping cycle G74 must specify the spindle rotates counterclockwise by M code Fig 13 13 13 4 2 Tapping Cycle G84 The loop executes tapping when it...

Страница 61: ...mpensation is ignored 2 Cancel canned cycle You can not use the G83 and 01 group G code in the same block or G81 is canceled 3 Cycle parameters When executed after a complete drilling cycles the next...

Страница 62: ...efore tapping instruction segment designated M29 S_ _ _ _ Tapping in a block of instruction designated M29 S _ _ __ Fig 13 15 Along the X axis and Y axis after positioning rapid traverse to R point fr...

Страница 63: ...ion mode M29 S200 Specify rigid tapping mode G98 G74 X50 Y160 Z 10 F200 R3 Executive tapping cycle and tapping a hole first then return to the initial plane X 50 Boring the holes 2 then return to the...

Страница 64: ...d return to point R the spindle is stopped then quickly move to the initial position When tapping cycle is being executed the feed rate and spindle speed override default is 100 but the fallback speed...

Страница 65: ...60 Z 10 F2 R3 Executive tapping cycle and tapping a hole first then return to the initial plane X 50 Boring the holes 2 then return to the initial plane Y 160 Boring the holes 3 then return to the ini...

Страница 66: ...utting feed when it reaches point Z the spindle is stopped then rotated in opposite directions and back Standard peck tapping cycle along the X axis and Y axis after positioning rapid traverse to poin...

Страница 67: ...le parameters take effect immediately and the modal in the following blocks 13 5 Cancel fixed cycle G80 For canceling the canned cycle Format G80 Cancel all fixed cycle the normal operation R point an...

Страница 68: ...y RESET Press this key to cancel an alarm reset the CNC etc 2 Address and numeric keys Press these keys to input alphabetic numeric and other characters 3 INPUT key INPUT Press this key to input param...

Страница 69: ...gram include insert delete and replace operation 8 Function keys Press these keys to switch display screens for each function 1 2 3 Soft Key Area The system has eight soft keys which are return to the...

Страница 70: ...uto MDI DNC Jog and Handwheel modes Press this key to make the M S and T function output invalid in Auto MDI and DNC modes Press this key to enter the Handwheel mode The optional rates are X1 X10 and...

Страница 71: ...t it must be noted that the system coordinates may deviate form the actual position the operation back to origin operation and presetting tool must be redo 2 3 Safety Functions 2 3 1 Reset After the R...

Страница 72: ...operation of rigid tapping and loop instruction 2 4 Cycle Start and Cycle Hold The process program can be started and paused by the Cycle Start and Cycle Hold keys of operation panel in Auto MDI and D...

Страница 73: ...and Displaying Data 3 1 Boot Interface Display After the system is powered on the interface is shown in Fig 3 1 Fig 3 1 the Status Display 3 1 1 Status Display The status display line is above the sof...

Страница 74: ...e finally executed program Input the program number and press the soft key SRH RUN the searched program number and sequence number will be displayed 3 1 5 Rate Actual Speed Workpiece Count and Cycle T...

Страница 75: ...gramming rate is 0 01 mm rpm the third and forth place after the decimal point can not be displayed 3 2 2 Relative Coordinate Display The position of the machine tool s movement can be displayed by re...

Страница 76: ...66 Fig 3 3 the Relative Coordinate Interface Fig 3 4 Axis cleared...

Страница 77: ...press OPRT soft key and then the X Y or Z key The corresponding axis is selected and highlighted and its relative coordinate will be cleared by pressing the soft key ORIGIN All axes relative coordina...

Страница 78: ...ress button LIST it display the total number of system currently stored programs and the name size annotation modification time of teach program According to the following steps it can display system...

Страница 79: ...C 3 Press the corresponding soft button to display the following two kinds of interface 4 press the soft button CHECK into the program monitoring interface It display command value of the current bloc...

Страница 80: ...he page Fig 3 9 Program execution display interface 3 5 The system Alarm Display When an alarm occurs it jump directly to the alarm interface and displays the latest alarm information In the MESSAGE W...

Страница 81: ...ig 3 11 Help interface display 3 7 Tool Compensation Display 3 7 1 Tool Compensation Display Press function button OFF SET GRAPH to enter the offset graph interface the contents of the interface are s...

Страница 82: ...lect the desired page 3 Move the cursor to the location of the entering offset number Scanning method press the Up and Down cursor button to move the cursor in sequence Searching Method using the foll...

Страница 83: ...and run this function can quickly locate to the corresponding workpiece coordinate system 2 Measure After input X20 and complete measurement the system of workpiece coordinate system in the current X...

Страница 84: ...guage selection 0 Chinese 1 ENGLISH Fig 3 14 Setting Screen Interface 3 10 Password Settings Interface Displays the current privilege level 1 Press function mode OFF SET 2 Press soft button SET direct...

Страница 85: ...OFF SET 2 Press soft button SET direction button BWD to enter the time setting interface 3 Press direction button to select the setting parameters move the cursor to changing project 4 Enter the modi...

Страница 86: ...ton to display the page of setting variables press direction button to move the cursor to positioning the location of modify variables 4 Enter the new value using the numeric keys 5 Press the soft but...

Страница 87: ...or button INPUT in MDI panel after input the parameter values 3 Reboot the system with prompting when the input is completed 3 14 Pitch Error Compensation Display and Setting 3 14 1 Pitch Error Compe...

Страница 88: ...ed shaft is set by NO 1126 NO 1131 parameters 2 Compensation numbers correspond to pitch error compensation origin points of each feed shaft and farthest points in the positive and negative direction...

Страница 89: ...seen on PLC signal screen 1 Press function key SYSTEM 2 Press soft key PLC REG then the PLC signal screen appears 3 Press BWD FWD to enter the PLC signal screen to switch the screen There are five dis...

Страница 90: ...version creation time PLC version IP address are displayed on System information screen Specific procedures 1 Modification of system IP address 1 SYSTEM function key SYSTEM software OPRT 2 Enter IP ad...

Страница 91: ...if it is correct or not 3 18 1 Graph Simulation Press function key CSTM GR to enter the graph simulation screen 1 The machining shape correspond to the program can be monitored on graph simulation sc...

Страница 92: ...e like choose of coordinate system and reference plane plotting settings and so on Parameters 3118 can be set to process the graph simulation operation if or not as illustrated bellow Fig 3 23 Graph p...

Страница 93: ...rates for the user to choose F0 25 50 100 Speed of F0 is determined by parameters NO 1266 and 1268 motor rapid traverse F0 speed CAUTION 1 Manual feed rate rapid traverse rate can be viewed in positi...

Страница 94: ...e can only be 350 600r min The speed must not be more than 600 r min generally it should be around 500 r min 1 Install the optical edge finder on the spindle 2 Set the speed of the spindle to350 600r...

Страница 95: ...te the handwheel at a rate of five rotations per second or lower if the handwheel is rotated at a rate higher than five rotations per second the tool moves may not match the graduations on the handwhe...

Страница 96: ...acters with the correct characters 4 Enter Y200 5 press key INSERT Y200 5 is displayed in the interface 5 Press key CYCLE START run the program CAUTION The system will automatically clear program buff...

Страница 97: ...PROGRAM AS 6 1 1 soft key READ U disk MDI function key PROG soft key U DISK soft key OPRT SEARCH PROGRAM AS 6 1 1 soft key READ The number of the program to be executed is shown in the interface OXXXX...

Страница 98: ...2 Stop automatic operation and in reset state 3 Return the starting point of the program 6 4 3 Feed Hold Press the FEED HOLD button can pause automatic operation machine tool status is as follows aft...

Страница 99: ...sing X1 X10 X100 button on operation panel continuously can switch rapid traverse rate More detials of adjustment of rapid traverse rate can be found in 4 1 3 NOTE Feed speed ratio switch and continuo...

Страница 100: ...TE 1 The valid width of stop dog must ensure finishing deceleration and the width is usually not less than 25 mm 2 Motor reference position return way is vaild for absolute coding machine needing para...

Страница 101: ...am with the insert key 8 1 2 Input with the USB Interface Fig 8 1The USB Interface 1 Mount the U disk Choose the MDI function key PROGRAM with EDIT mode soft key U DISK 2 Choose the NC programs that w...

Страница 102: ...or the page down key 4 When the mode is EDIT click the up and down arrow keys continuedly then the saved programs will show out one by one 8 3 Program Deletion 8 3 1 The Deletion of the Programs in Me...

Страница 103: ...nd choose the program that will be edited 4 Click the soft key Read to load the chosen program It s feasible to directly type the program number of the chosen program and load the program directly wit...

Страница 104: ...ord of the next row or the previous row 3 If click the or continuedly then the cursor will automatically move fast 4 Click the page down key the interface will turn over and the cursor will move to th...

Страница 105: ...DIT mode 2 Click the PROGRAM key and the interface of the programs will show 3 Click the key RESET 4 The cursor will move to the home of the program 8 6 2 Insertion of the Word 1 Choose the EDIT mode...

Страница 106: ...ick the Reset key in a long time after the system is powered on to enter the interface of the system update and the system will read the files in U disk when it has detected the U disk 4 Click the cur...

Страница 107: ...ose the object program 2 Click the soft key OPRT COPY Part DEVICE ATTACHMENT 1 System Installation Diagram Fig 1 1The Control Panel View 2 Interface Layout 2 1 The Feed Motor Interface 15 D type conne...

Страница 108: ...e output Differential pulse signal 10 CPn The output Differential pulse signal 3 CWn The output The differential signal of direction 11 CWn The output The differential signal of direction 4 XIDXn The...

Страница 109: ...ut Signal Table 2 2 XS51 Machine Tool Dedicated Input Number Signal name Signal X Type Implication Remark 1 24V The power supply The system of internal 24 V power supply 14 24V The power supply The sy...

Страница 110: ...The origin 4 22 PLIM4 X2 3 The input Forward limit 4 10 MLIM4 X3 3 The input Reverse limit 4 23 HOME5 X0 4 The input The origin 5 11 PLIM5 X2 4 The input Forward limit 5 24 MLIM5 X3 4 The input Revers...

Страница 111: ...type connector label XS53 Fig 2 4 XS53 DB25 Hole General Output Interface Table 2 4 General Output Interface Number Signal name Signal Y Type Milling machine Remark 1 24V The power supply System with...

Страница 112: ...ow level effectively 21 VOUT The power supply Loosen the tool External 24 V power supply input 9 VOUT The power supply pneumatic External 24V power supply input 22 OUT8 Y1 0 The output General output...

Страница 113: ...pply output ground 3 16 VIN1 The power supply General input reference 24 V power supply 1 The input signal IN0 IN7 state control 4 VIN2 The power supply General input reference 24 V power supply 2 The...

Страница 114: ...t 22 IN10 X5 2 The input Hand wheel to choose Z 10 IN11 X5 3 The input Gate stop 23 IN12 X5 4 The input The hand wheel ratio X1 11 IN13 X5 5 The input 24 IN14 X5 6 The input The hand wheel ratio X100...

Страница 115: ...input Main shaft encoder signal A 9 GND The power supply Ground 5 VDD5V The power supply 5 V power supply output The hand wheel encoder 9 hole D type connector label XS22 Fig 2 7 XS22 DB 9 Holes ENC2...

Страница 116: ...tion Remark 6 CANL Signal CANL signal 2 CANH Signal CANH signal 3 5V The power supply 5V power supply 8 GND Ground System ground 9 ISO_GND Ground ISO ground 2 8 RS232 interface RS232 interface 9 pin t...

Страница 117: ...2 RS485A Signal RS485A signal 9 ISO_GND ground ground 3 Connection between the Equipment 3 1 The System External Connection Diagram Fig 3 1The System External Connection Diagram 3 2 The Connection of...

Страница 118: ...x signal the three sets of signals are differential signal 5V that power output is differential signal GND is for differential signal ground Differential signal should use twisted pair with shielding...

Страница 119: ...system enabled signal XENAn Servo system enabled signal XENAn is open collector output and low level effective Fig 3 5 3 2 3 Common Servo Drive Connection Diagram Delta A2 series servo drives connecti...

Страница 120: ...input and output signal need DI DO function parameter setting and the specific please refer to the instructions of drives Yaskawa V series servo drive connection diagram is as follows Fig 3 7 Maxsine...

Страница 121: ...111 Fig 3 8 Ninghai SD series servo drive connection diagram is as follows Fig 3 9 Panasonic A4 series servo drive connection diagram is as follows...

Страница 122: ...all is the pass connector of the DB9 3 3 1 Interface Signal Table Fig 3 11 encoder input ENC1 2 interface XS21 22 interface definition table 3 3 2 Signal Description Encoder ENCA ENCB and ENCZ are dif...

Страница 123: ...al Table Fig 3 13 Spindle Interface XS31 Signal Definition Table 3 4 2 Signal Description DAOUT1 and DAOUT2 of Spindle are respectively independent two way spindle analog output Connection diagram is...

Страница 124: ...used for transferring machine program in DNC pattern Fig 3 17 4 Machine Control I O Interface 4 1 Input Interface XS51 XS52 is input interface of system XS51 is machine dedicated input interface 4 1 1...

Страница 125: ...button limit switch proximity switch relay contact and hand pulse generator gear selector switch etc The input signal for high level effectively also can for low level effectively When high level is e...

Страница 126: ...tor type source leakage signal of the output signal is shown in Fig 4 3 Fig 4 3 4 2 Output Interface XS53 is the public output interface of system 4 2 1Signal Table of Output Interface Public output I...

Страница 127: ...ransistor DT after insulated when the output is active the corresponding DT conducting When the output signal is low level the external 24V power such as relays should be with the common ground with t...

Страница 128: ...t speed of manually move when traverse rate is F0 1085 1000 0000 Motor5 fast speed of manually move when traverse rate is F0 1086 1000 0000 Motor6 fast speed of manually move when traverse rate is F0...

Страница 129: ...s GOO nonlinear rapid move speed when traverse rate is 100 0547 10000 0000 Automatic move speed limit of C axis GOO nonlinear rapid move speed when traverse rate is 100 0553 1000 0000 Rapid move speed...

Страница 130: ...833 0 5 G74 G84 retract amount when rapid tapping 3903 1 G74 G84 Q value when rapid tapping 0 invalid 1 valid 3959 0 G76 G87 back at the bottom of the bore 0572 1 Instruction odirection move 0 no 1 ye...

Страница 131: ...xis 3987 0 000 The forth reference point coordinates of C axis Compensating parameter Y 1513 0 Reverse clearance secondary output starting position of motor 1 pulse count 1514 0 Reverse clearance seco...

Страница 132: ...rance compensation mode of motor 4 0 time smoothing 1 position smoothing 1499 0 Reverse clearance compensation mode of motor 5 0 time smoothing 1 position smoothing 1500 0 Reverse clearance compensati...

Страница 133: ...he analog output is biggest of spindle 0 the first gear 0043 2500 0000 Spindle speed when the analog output is biggest of spindle 0 the second gear 0044 3500 0000 Spindle speed when the analog output...

Страница 134: ...tor index 1217 0 Way of returning reference point of motor 2 0 motor index 1 no motor index 1218 0 Way of returning reference point of motor 3 0 motor index 1 no motor index 1219 0 Way of returning re...

Страница 135: ...ction software limit of motor 3 mm 1228 999999 000 0 Positive direction software limit of motor 4 mm 1229 999999 000 0 Positive direction software limit of motor 5 mm 1230 999999 000 0 Positive direct...

Страница 136: ...e after power on of motor 3 0 reset 1 not reset 1390 1 Machine coordinate after power on of motor 4 0 reset 1 not reset 1391 1 Machine coordinate after power on of motor 5 0 reset 1 not reset 1392 1 M...

Страница 137: ...127 1184 0 0000 The cumulative limit of hand wheel of motor 5 mm 1185 0 0000 The cumulative limit of hand wheel of motor 6 mm...

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