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SECTION 23: D
IRECT
FIRED
PROCESS
AIR
HEATERS
113 of 198
the process air heater in compliance
w
ith:
United States: Refer to NFPA 86 - latest re
v
ision,
O
v
ens and F
u
rnaces /ANSI Z83.25 - latest re
v
ision,
Direct Gas-Fired Process Air Heaters.
Canada: Refer to CSA 3.19 - latest re
v
ision, Direct
Gas-Fired Process Air Heaters.
23.1 Direct Fired Process Air Heater Models
• 100% O
u
tside Air - Ventilating and Baking Cycle
Mode
• 100% O
u
tside Air - Ventilating
w
ith Red
u
ced
Airflo
w
for Bake Cycle Mode
• 100% O
u
tside Air - Ventilating
w
ith Recirc
u
lation
for Baking Cycle Model (80% Recirc
u
lated Air
after the
bu
rner and 20% O
u
tside Air)
• 100% O
u
tside Air - Ventilating
w
ith Recirc
u
lation
for Baking Cycle Model (90% Recirc
u
lated Air
across the
bu
rner and 10% O
u
tside Air)
Other terms may
b
e
u
sed to descri
b
e the
b
ake cycle
mode s
u
ch as; C
u
re or C
u
re Time Cycle, Dry or
Drying Cycle, and Flash Kick Cycle. Ventilation air
and the term o
u
tside air are also
u
sed
interchangea
b
ly.
All process heaters come eq
u
ipped
w
ith t
w
o High
Limit discharge controllers, one for the
v
entilation
cycle - maxim
u
m 160 °F (71 °C) (a
u
tomatic reset)
and one for the
b
ake cycle mode - maxim
u
m 300 °F
(149 °C) (man
u
al reset). The discharge temperat
u
re
controller limits the temperat
u
re to a maxim
u
m
250 °F (121 °C).
23.2 Installer's Responsibilities
1. All access opening(s) to the heated space,
ser
v
ed
b
y the Process Heater that can
b
e
u
sed
b
y personnel to enter the space, m
u
st ha
v
e
door interlock s
w
itch or s
w
itches to sh
u
t do
w
n
the Process Heater if entry is attempted d
u
ring
the
b
ake cycle.
2.
On recirc
u
lation Process Heaters, the ret
u
rn air
d
u
ct from the ser
v
ed space m
u
st ha
v
e filters
installed to pre
v
ent partic
u
late matter from
entering the heater. If not s
u
pplied
b
y the Pro-
cess Heater, then the installer m
u
st s
u
pply
them. These filters m
u
st
b
e appro
v
ed
b
y the
a
u
thority ha
v
ing j
u
risdiction of the installation.
3.
The ret
u
rn air d
u
ct system m
u
st
b
e installed
w
ith doors, panels or other means for access to
facilitate inspection, maintenance, cleaning
and access to fire protection de
v
ices.
4.
Instr
u
ctions m
u
st
b
e pro
v
ided to req
u
ire peri-
odic inspection and cleaning of the recirc
u
la-
tion air d
u
ct. The installer m
u
st s
u
pply this
information.
5.
The gas piping installer m
u
st locate a man
u
al
emergency gas sh
u
toff
v
al
v
e in an appropriate
location that allo
w
s access to sh
u
t off the flo
w
of gas to the Process Heater in case of an
emergency.
6.
If a post p
u
rge (cool-do
w
n) cycle is not s
u
p-
plied
w
ith the Process Heater, then the installer
m
u
st s
u
pply a timing circ
u
it that allo
w
s 100%
v
entilation air of the space to cool the prod
u
cts
do
w
n and p
u
rge any air
b
orne contaminants.
See Page 113, Figure 94
FIGURE 94: Cool Down Cycle Circuit
7.
It is also s
u
ggested that the follo
w
ing B
u
rn
Hazard Warning
b
e installed at all access
opening(s) to the heated space, ser
v
ed
b
y the
Process Heater, that can
b
e
u
sed
b
y personnel
to enter the space. If additional
bu
rn hazard
w
arnings are needed, contact Weather-Rite
-
f
-
-
A
B
TO MAI
N
PO
W
ER
f
f
f
f
f
f
f
f
FUSE F2
FUSE F3
120
V
CO
N
TROL TRA
N
SFORMER
COOL DO
WN
TIMER COIL*
HEATER
RU
N
CO
N
TACT
BAKE CYCLE
AUXILARY CO
N
TACT
SUMMER/OFF/
W
I
N
TER S
W
ITCH*
1
1
15
16
17
3
4
13
5
15
COOL DO
WN
TIMER CO
N
TACT
SUPPLY FA
N
O
V
ERLOADS
SUPPLY FA
N
CO
N
TACTOR COIL
SUPPLY FA
N
AUXILIARY CO
N
TACT
SUPPLY FA
N
AIR FLO
W
S
W
ITCH
V
OLUME AIR FLO
W
S
W
ITCH
TERMI
N
AL LOCATED O
N
MAI
N
PA
N
EL
TERMI
N
AL LOCATED O
N
REMOTE STATIO
N
FIELD
W
IRI
N
G
KEY;
W
I
N
.
SUM.
OFF
13
5
FUSE F1
2
2
Содержание TT Series
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Страница 136: ...TT SERIES INSTALLATION OPERATION AND SERVICE MANUAL 130 of 198 FIGURE 114 Regulator RV61 ...
Страница 167: ...SECTION27 TROUBLESHOOTING 161 of 198 ...
Страница 175: ...SECTION27 TROUBLESHOOTING 169 of 198 ...
Страница 176: ...TT SERIES INSTALLATION OPERATION AND SERVICE MANUAL 170 of 198 27 7 2 Series 94 Field Service Checklist ...
Страница 177: ...SECTION27 TROUBLESHOOTING 171 of 198 ...
Страница 198: ...TT SERIES INSTALLATION OPERATION AND SERVICE MANUAL 192 of 198 ...
Страница 202: ...TT SERIES INSTALLATION OPERATION AND SERVICE MANUAL 196 of 198 ...
Страница 203: ...SECTION 28 THE WEATHER RITE TT SERIES WARRANTY 197 of 198 ...
Страница 204: ...TT SERIES INSTALLATION OPERATION AND SERVICE MANUAL 198 of 198 ...