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Aligning exhaust system
• Exhaust system cold
– Push exhaust system in direction of normal travel -1- and
tighten double clamps until dimension -a- is attained at the
mountings. Centre silencer: dimension a = 10 mm, rear si‐
lencer: dimension a = 15 mm
1.3
Removing and installing exhaust mani‐
folds and exhaust pipes with starter cat‐
alytic converters
Disconnecting batteries
The procedure must be strictly followed!
– Switch off ignition and all electrical consumers and remove
key.
– First disconnect drive battery on right in luggage compartment.
– Then disconnect second battery on left in luggage compart‐
ment ⇒ Electrical system; Rep. gr. 27 ; Disconnecting and
reconnecting batteries
Removing
– Pull all coolant hoses off intake manifold.
– Remove air filter housing complete with intake hose
⇒ page 158
.
– Unscrew throttle valve module from intake manifold
⇒ Item 11 (page 156)
.
– Pull off pressure hose of secondary air system on combination
valve
⇒ Item 11 (page 177)
.
– Remove bracket for activated charcoal filter system solenoid
valve 1 - N80- from heat shield.
– Then unscrew heat shield with intake manifold support from
cylinder head.
– Hold cloth beneath separation point of fuel lines.
– Now separate fuel supply and return line as well as line from
activated charcoal filter to activated charcoal filter system sol‐
enoid valve 1 - N80- .
Phaeton 2003 ➤
6-cylinder injection engine - Edition 02.2014
174
Rep. gr.26 - Exhaust system
