200 SPECIFICATIONS
Page 2-17
FLYWHEEL AND HOUSING
Dowel pins
Hole in flywheel housing — LH for round pin
0.6259–0.6263 in.
15.8979–15.9080 mm
— RH for diamond pin
0.6831–0.6835 in.
17.3507–17.3609 mm
— RH for blade pin
Pin OD — LH round pin
0.6251–0.6253 in.
15.8775–15.8826 mm
— RH diamond pin
— RH blade pin
Cylinder block end
0.6251–0.6253 in.
15.8775–15.8826 mm
Flywheel housing end
0.6820–0.6825 in.
17.3228–17.3355 mm
Crankshaft seal mounting bore
6.748–6.752 in.
171.3992–171.5008 mm
Flywheel housing transmission mounting face runout
0.008 in. T.I.R.*
0.2032 mm*
Flywheel housing transmission pilot bore runout
0.010 in. T.I.R.*
0.254 mm*
Flywheel housing rear seal bore runout
0.009 in. T.I.R.*
0.2286 mm*
Starter motor mounting bore
3.625–3.629 in.
92.075–92.117 mm
* Must be held relative to main bearing bores. Check runout with an alignment bar installed through the cylinder block main
bearing bores.
OIL PUMP
Gear-to-cover end clearance
0.0035–0.0060 in.
0.0889–0.1524 mm
Gear-to-cavity side clearance
0.0030–0.0045 in.
0.0762–0.1143 mm
Gear backlash in pump
0.0235–0.0295 in.
0.5969–0.7493 mm
Oil pump drive gear-to-oil pump driven gear backlash
0.0072–0.0138 in.
0.1829–0.3505 mm
Relief valve spring, free length
6.38 in.
162.052 mm
Spring pressure when compressed to 5.56 inches (14.12 cm)
63 lbs.
28.6 kg
Relief valve opening pressure
90–115 psi
621–793 kPa
OIL PRESSURE RELIEF VALVE
Oil filter bypass relief valve spring, free length
4.648 in.
118.06 mm
Spring pressure when compressed to 3.625 inches (9.27 cm)
12.27 ± .61 lbs.
5.57 ± .28 kg
PISTON
Top, extension above cylinder block deck at TDC
(–)0.002 – (+)0.020 in.
0.0508–0.508 mm
Wrist pin — pin bore hole ID (vertical direction only)
2.2491–2.2497 in.
57.1271–57.1424 mm
— length
3.820–3.825 in.
97.028–97.155 mm
— pin to bushing clearance
0.0002–0.0009 in.
0.0051–0.0229 mm
— OD
2.24875–2.24895 in.
57.11825–57.12333 mm
— fit
0.00035–0.00075 in.
0.00889–0.01905 mm
Piston-to-liner clearance 90 degrees from pin axis
(Zollner piston No. 240GC590A)
0.004–0.006 in.
0.1016–0.1524 mm
Fits and Limits (Cont.)
Component
Standard Size or Fit
English
Metric
5-101.bk Page 17 Friday, March 17, 2006 11:05 AM
Содержание E7
Страница 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Страница 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Страница 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Страница 7: ...SAFETY INFORMATION Page iii SAFETY INFORMATION front fr5 Page iii Friday March 17 2006 11 04 AM...
Страница 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Страница 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Страница 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Страница 25: ...200 GENERAL INFORMATION Page 1 1 GENERAL INFORMATION 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Страница 59: ...200 ENGINE DISASSEMBLY Page 4 1 ENGINE DISASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Страница 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Страница 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 186: ...Page 6 28 200 ENGINE ASSEMBLY Figure 6 26 Flywheel Housing Bolts 5 101 bk Page 28 Friday March 17 2006 11 05 AM...
Страница 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Страница 241: ...200 SETUP AND ADJUSTMENTS Page 7 1 SETUP AND ADJUSTMENTS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 263: ...200 ENGINE INSTALLATION TESTING Page 8 1 ENGINE INSTALLATION TESTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Страница 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Страница 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Страница 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Страница 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Страница 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Страница 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...