Page 1-2
200 GENERAL INFORMATION
INTRODUCTION
This manual is intended to assist the technician
in properly overhauling MACK E7 engines. The
manual is divided into nine major sections.
Working on the E7 engine is not difficult, but like
most present-day precision equipment, it requires
proper tools and knowledge.
The overhaul procedures are separated into three
sections: engine disassembly, bench procedures
and engine assembly. Each section contains
detailed procedures that must be followed in the
order specified. If a step calls for a procedure that
has already been described earlier in the manual,
you will be referred to the section where the
original procedure appeared. This manual covers
the overhaul of an engine once it is removed from
the vehicle, but also gives instructions for
removing the engine from a nonspecified chassis.
The new E7 is the most fuel-efficient diesel
engine MACK has ever produced. This engine
provides higher horsepower ratings, better fuel
economy, increased durability and improved
serviceability. In addition, the E7 still easily meets
all applicable emissions standards. All this,
coupled with the latest manufacturing techniques
and equipment, makes the new E7 the highest-
quality MACK engine ever made.
Externally, all E7 engine models look the same.
However, Mack Trucks, Inc. has made many
major internal design changes to comply with
current and future EPA emission standards. To
properly identify the E7 engine model year, refer
to the engine information plate and the following
pages of this section for additional engine plate
information.
Figure 1 — 3/4 View E7, Front, Left
Figure 2 — 3/4 View E7, Front, Right
200600a
200333a
3/4 VIEW E7
5-101.bk Page 2 Friday, March 17, 2006 11:05 AM
Содержание E7
Страница 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Страница 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Страница 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Страница 7: ...SAFETY INFORMATION Page iii SAFETY INFORMATION front fr5 Page iii Friday March 17 2006 11 04 AM...
Страница 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Страница 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Страница 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Страница 25: ...200 GENERAL INFORMATION Page 1 1 GENERAL INFORMATION 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Страница 59: ...200 ENGINE DISASSEMBLY Page 4 1 ENGINE DISASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Страница 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Страница 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 186: ...Page 6 28 200 ENGINE ASSEMBLY Figure 6 26 Flywheel Housing Bolts 5 101 bk Page 28 Friday March 17 2006 11 05 AM...
Страница 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Страница 241: ...200 SETUP AND ADJUSTMENTS Page 7 1 SETUP AND ADJUSTMENTS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 263: ...200 ENGINE INSTALLATION TESTING Page 8 1 ENGINE INSTALLATION TESTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Страница 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Страница 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Страница 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Страница 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Страница 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Страница 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...