200 BENCH PROCEDURES
Page 5-27
Figure 5-27 — Valve Assembly
[213 EX] Cylinder Head Inspection
Pressure Test — It is recommended that cylinder
heads be pressurized and checked for internal
cracks and leaks. Refer to Cylinder Head and
Cylinder Block Leak Test procedures in the
TROUBLESHOOTING section of this manual.
Check cylinder head deck surface for warping,
pitting or other imperfections. Deck surface
flatness for a new head must not vary more
than 0.0015 inch (0.0381 mm) over 18 inches
(45.7 cm) of surface area. Resurface or replace
as necessary.
When resurfacing, remove a minimum amount
of material from deck to obtain a flat, uniform
surface. Standard head height is 6.397–6.391
inches (162.483–162.310 mm). A maximum
of 0.010 inch (0.254 mm) of material may be
removed, making the minimum height of a
resurfaced head 6.381 inches (162.077 mm).
When the deck is resurfaced, fire ring groove
and valve seat insert dimensions must be
reestablished. Correct dimensions are shown
in this section.
[213 EH] Fire Ring Groove
DESCRIPTION
Fire ring grooves are located in the machined flat
surface of the cylinder head that mates with the
engine block. These grooves correspond with the
fire ring machined lip on cylinder liner. This
design provides a locking groove for the fire ring
to seat as well as a positive-combustion pressure
seal.
After resurfacing the cylinder head deck, it is
necessary to reestablish the fire ring groove
depth using fire ring groove cutter J 29600-C.
Figure 5-28 — Fire Ring Groove Cutter J 29600-C
1. Valve spring keepers
2. Upper washer
3. Valve spring
4. Oil seal
5. Lower washer
(Roto-Coil)
6. Valve
200483a
1
2
3
4
5
6
1. Alignment fixture
2. Hold-down capscrews
3. Spacers
4. Washers
5. Cutter head (J 37719)
6. Wing nuts
7. Thickness gauges
8. Cutter base
7
6
5
4
3
2
1
8
200287a
5-101.bk Page 27 Friday, March 17, 2006 11:05 AM
Содержание E7
Страница 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Страница 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Страница 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Страница 7: ...SAFETY INFORMATION Page iii SAFETY INFORMATION front fr5 Page iii Friday March 17 2006 11 04 AM...
Страница 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Страница 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Страница 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Страница 25: ...200 GENERAL INFORMATION Page 1 1 GENERAL INFORMATION 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Страница 59: ...200 ENGINE DISASSEMBLY Page 4 1 ENGINE DISASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Страница 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Страница 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 186: ...Page 6 28 200 ENGINE ASSEMBLY Figure 6 26 Flywheel Housing Bolts 5 101 bk Page 28 Friday March 17 2006 11 05 AM...
Страница 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Страница 241: ...200 SETUP AND ADJUSTMENTS Page 7 1 SETUP AND ADJUSTMENTS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 263: ...200 ENGINE INSTALLATION TESTING Page 8 1 ENGINE INSTALLATION TESTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Страница 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Страница 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Страница 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Страница 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Страница 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Страница 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Страница 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...