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TABLE OF CONTENTS
11.3
Removing the air filter ......................................... 73
11.4
Installing the air filter ........................................... 73
11.5
Cleaning the air filter and air filter box ................ 74
11.6
Sealing the air filter box ...................................... 74
12 FUEL TANK, SEAT, TRIM ................................................ 75
12.1
Opening filler cap ................................................ 75
12.2
Closing filler cap ................................................. 75
12.3
Removing the right side cover ............................ 75
12.4
Installing the right side cover .............................. 76
12.5
Removing the seat .............................................. 76
12.6
Mounting the seat ............................................... 76
12. 7
Removing the fuel tank ....................................... 76
12.8
Installing the fuel tank ......................................... 78
12.9
Changing the fuel screen .................................... 79
12.10 Changing the fuel filter ........................................ 79
12.11 Changing the fuel pump ..................................... 81
12.12 Checking the fuel pressure ................................. 82
13 MASK, FENDER .............................................................. 84
13.1
Removing the front fender .................................. 84
13.2
Installing the front fender .................................... 84
13.3
Removing the headlight mask with the
headlight ............................................................. 85
13.4
Installing the headlight mask with the
headlight ............................................................. 85
14 WHEELS .......................................................................... 86
14.1
Checking the tire air pressure ............................. 86
14.2
Checking the tire condition ................................. 86
14.3
Checking the brake discs ................................... 87
14.4
Checking spoke tension . . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 87
14.5
Front wheel ......................................................... 88
14.5.1
Removing the front wheel .............................. 88
14.5.2
Installing the front wheel ................................ 88
14.5.3
Removing the front brake disc ....................... 89
14.5.4
Installing the front brake disc ......................... 89
14.5.5
Changing the front wheel bearing .................. 89
14.6
Rear wheel .......................................................... 90
14.6.1
Removing the rear wheel. ............................... 90
14.6.2
Installing the rear wheel. ................................. 91
14.6.3
Removing the rear brake disc ........................ 92
14.6.4
Installing the rear brake disc .......................... 92
14.6.5
Checking the chain tension ............................ 93
14.6.6
Adjusting the chain tension ............................ 93
14.6. 7
Checking the chain, rear sprocket, motor
sprocket, and chain guide .............................. 94
14.6.8
Checking for chain dirt accumulation ............ 95
14.6.9
Cleaning the chain .......................................... 95
14.6.10
Changing the drivetrain kit ............................. 96
14.6.11
Changing the rear wheel bearing ................... 98
15 WIRING HARNESS, BATTERY ...................................... 100
15.1
Changing the main fuse .................................... 100
15.2
Changing the fuses of individual power
consumers . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. 1 00
15.3
Checking the starter relay ................................. 101
15.4
Removing the battery ........................................ 102
15.5
Installing the battery ......................................... 102
15.6
Checking the charging voltage ......................... 103
15. 7
Checking the quiescent current ........................ 103
16 BRAKE SYSTEM ........................................................... 104
16.1
Checking the front brake linings ....................... 104
16.2
Changing the front brake linings ....................... 104
17
18
3
16.3
Checking free travel of hand brake lever .......... 106
16.4
Adjusting the basic position of the hand
brake lever (FE 350 US) . . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . 1 06
16.5
Adjusting free travel of hand brake lever
(FE 350 EU/ AU) .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . 1 06
16.6
Checking the front brake fluid level .................. 107
16. 7
Adding front brake fluid .................................... 107
16.8
Changing the front brake fluid .......................... 108
16.9
Checking the rear brake linings ........................ 109
16.10 Changing the rear brake linings ........................ 110
16.11 Checking the free travel of foot brake lever. ..... 111
16.12 Adjusting the basic position of the foot brake
lever .................................................................. 112
16.13 Checking the rear brake fluid level ................... 112
16.14 Adding rear brake fluid ..................................... 113
16.15 Changing the rear brake fluid ........................... 114
LIGHTING SYSTEM, INSTRUMENTS ........................... 116
17 .1
Setting the speedometer .................................. 116
17 .2
Setting the kilometers or miles ......................... 117
17 .3
Setting the clock ............................................... 117
17.4
Setting the wheel circumference ...................... 117
17 .5
Setting the service display ................................ 118
17 .6
Checking the headlight setting ......................... 118
17. 7
Adjusting the headlight range ........................... 119
ENGINE ......................................................................... 120
18.1
Removing the engine ........................................ 120
18.2
Installing the engine .......................................... 124
18.3
Engine disassembly .......................................... 128
18.3.1
Preparations ................................................. 128
18.3.2
Removing the clutch push rod ..................... 129
18.3.3
Removing the spacer ................................... 129
18.3.4
Draining the engine oil. ................................. 129
18.3.5
Removing the oil filter ................................... 129
18.3.6
Removing the spark plug ............................. 130
18.3. 7
Removing the valve cover ............................ 130
18.3.8
Removing the alternator cover ..................... 130
18.3.9
Removing the torque limiter ......................... 131
18.3.10
Positioning the engine at ignition top dead
center ........................................................... 131
18.3.11
Removing the timing chain tensioner ........... 131
18.3.12
Removing the camshaft ............................... 132
18.3.13
Removing the cylinder head ......................... 132
18.3.14
Removing the piston .................................... 133
18.3.15
Removing the starter drive ........................... 133
18.3.16
Removing the suction pump ........................ 134
18.3.17
Removing the water pump wheel. ................ 135
18.3.18
Removing the clutch cover ........................... 136
18.3.19
Removing the clutch discs ........................... 136
18.3.20
Removing the clutch basket.. ....................... 137
18.3.21
Removing the shift shaft ............................... 137
18.3.22
Removing the shift drum locating unit ......... 138
18.3.23
Removing the locking lever .......................... 138
18.3.24
Removing the force pump ............................ 138
18.3.25
Removing the primary gear .......................... 139
18.3.26
Removing the timing chain ........................... 139
18.3.27
Removing the spacer ................................... 139
18.3.28
Removing the left section of the engine
case .............................................................. 140
18.3.29
Removing the shift rails ................................ 140
18.3.30
Removing the shift drum .............................. 141
Содержание FE 350 2014
Страница 2: ......
Страница 241: ...29 WIRING DIAGRAM Components A11 EFI control unit 832 Fuel level indicator F1 Fuse P13 Speedometer 239 ...
Страница 253: ...29 WIRING DIAGRAM Components A11 EFI control unit 832 Fuel tank sensor F1 Fuse P13 Speedometer 251 ...
Страница 272: ...32 SPECIAL TOOLS 270 Nitro en filling tool Art no T170S1 2x 3x T170S1 H00855 01 ...