Yamaha 1998 FZS600 5DM1-AE1, Service Manual

Page: 146 / 364

4-34
CLUTCH
ENG
3
2
1
NOTE:
NOTE:
NOTE:
EB405100
REMOVING THE CLUTCH
1. Straighten the lock washer tab.
2. Loosen:
clutch boss nut 1
While holding the clutch boss 2 with the uni-
versal clutch holder 3 , loosen the clutch
boss nut.
Universal clutch holder 3
90890-04086
3. Remove:
spacer 1
bearing 2
Insert two M6-mm bolts 3 into the spacer
and then remove the spacer by pulling on the
bolts.
EB405400
CHECKING THE FRICTION PLATES
The following procedure applies to all of the fric-
tion plates.
1. Check:
friction plate
Damage / wear
Replace the friction
plates as a set.
2. Measure:
friction plate thickness
Out of specification
Replace the friction
plates as a set.
Measure the friction plate at four places.
Friction plate thickness
2.94 3.06 mm
<Limit>: 2.8 mm
EB405410
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
clutch plate
Damage
Replace the clutch plates as a
set.
2. Measure:
clutch plate warpage
(with a surface plate and thickness gauge
1 )
Out of specification Replace the clutch
plates as a set.
Clutch plate warpage limit
Less than 0.1 mm