Sharp SF-2050 Service Manual Download | Manualshive

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Details of contents

Main
code

Sub

code

Item

Contents

Adjustment value

Ref. page

Default

Adjustment

scope

1

When the main code is inputted, the LCD shows the following
display and a sub code blinks on the copy quantity display.
With the RPL on, enter the desired sub code and press the
START key to start the operation.

SIMULATION NO.1
INPUT 1 ~ 5
  1. OPTICAL SYSTEM SCAN.
  2. OPTICAL SYSTEM SENSOR TEST.
3. LENS TEST,
  4. LENS AGING TEST.
  5. LENS LOCK POSITION SETTING.

1

Mirror scan
operation

When the sub code is entered, the RPL lights up to allow
setting of the magnification ratio with the magnification ratio
key. Set the magnification ratio and press the START key, and
the mirror base and No.4/5 mirror/lens home positions will be
sensed and mirror scanning will be performed at the set ratio.

—

—

—

2

Optical system
sensor check

When the sub code is entered, the LCD shows the following
display to allow checking of the optical system sensors. (The
display is highlighted when sensed.)

—

—

—

SIMULATION NO. 1-2
LHP , MBHP , RE , MHP , DC38V

Display

Name

LHP

Lens home position sensor

MBHP

No. 4/5 mirror home position sensor

RE

Mirror motor rotary encoder output

MHP

Mirror home position sensor

DC38V

DC 38Vfor mirror motor

3

Lens, No. 4/5 mirror
operation check

When the sub code is entered, the mirror base, No. 4/5 mirror,
and the lens home positions are sensed and No. 4/5 mirror
moves one cycle of fixed magnification ratios.

—

—

—

(One cycle of fixed magnification ratios)
100%

→

50 %

→

70%

→

81%

→

86%

→

200%

→

141%

→

122%

→

115%

→

100%

4

Lens, No. 4/5 mirror
operation
check/aging

When the sub code is entered, simulation 1-3 is repeated.

—

—

—

5

Lens lock position
shift

When the sub code is entered, the lens and No. 4/5 mirror are
moved to the fixing screw position. (Used to move the copier
body.)

—

—

—

2

When the main code is inputted, the LCD shows the following
display and a sub code blinks on the copy quantity display.
With the RPL on, enter the desired sub code and press the
START key to start the operation.

SIMULATION NO. 2
INPUT 1~3
  1. RADF AGING TEST.
  2. RADF SENSOR TEST.
  3. RADF COMPONENT OPERATION TEST.

9 – 2

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Summary of Contents for SF-2050

Page 1: ...1 7 DISASSEMBLY AND ASSEMBLY 7 1 8 ADJUSTMENTS 8 1 9 SIMULATIONS 9 1 10 MAINTENANCE 10 1 CONTENTS SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice Parts marked with is important for maintaining the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performanc...

Page 2: ... ozone 0 02mg m or less Low power consumption 15 down from the conventional model SF 9400 4 Improved manipulation Front access structure LCD display 5 Options RADF SF A55 New 20 bin sorter SF S16 Used in the SD 2060 20 bin staple sorter SF S53 Used in the SD 2060 SF 2035 Large capacity tray LCC SF C52 New Card type counter SF EA11 Used in the SD 2060 SF 2035 Password type counter SF EA12 Used in t...

Page 3: ...29 121 100 95 77 64 50 Zoom range 50 200 151 steps in 1 increment 9 Exposure 9 1 Exposure system Slit exposure by moving the optical system Fixed original table 9 2 Exposure mode Auto Manual Photo 9 3 Manual steps 9 steps Manual Photo 10 Paper feed 10 1 Paper feed system Japan 4 trays multi manual feed Outside Japan 3 trays multi manual feed For SEC SECL LCC is a standard provision 10 2 Paper feed...

Page 4: ...er erase Center erase YES Cover copy YES Covers back covers front and rear covers Inserts copy YES OHP inserts copy YES Job memory YES 9 kinds Auditor YES 50 departments Key operator program YES Communication features YES Bi directional The I F PWB is a service parts Process control YES Toner save mode YES For SUK toner save mode is not available For Japan serviceman mode selection Auto tray switc...

Page 5: ...00K the charger wire 200K the ozone filter 400K and the toner reception seal 200K are service parts The waste toner bottle 100K and charging plate unit 200K and the DV seal 400K are also available as service parts The developer is in common with the SD 2060 3062 This model uses one bag 100K 2 SECL No Name Content Life Product name Packing 1 Drum OPC drum 1 200K SF 250DR 10 2 Developer Black Develo...

Page 6: ...5 SD LS20 10 The developer is in common with the SD 2060 3062 This model uses one bag 100K 4 Asia Middle South America No Name Content Life Product name Packing 1 Drum OPC drum 1 200K SF 250DR 10 2 Developer Black Developer 1 0kg 10 100K 10 SD 360CD 1 3 Toner Black Toner cartridge 0 93kg 10 28K 10 SD 360CT 1 4 Upper heat roller kit Upper heat roller 1 Fusing separation pawl Upper 4 Fusing gear 1 4...

Page 7: ...e 1 Upper cleaning roller 1 Lower cleaning roller 1 100K SF 250KA 1 7 200K PM kit Drum separation pawl 2 Charging plate unit 1 Screen grid 1 CL side seal F R 1 DV side seal F R 1 Toner reception seal 1 200K SF 250KB 5 8 Staple cartridge Staple cartridge 5 5000 5 SD LS20 10 The developer is in common with the SD 2060 3062 This model uses one bag 100K 3 Environmental conditions The following environ...

Page 8: ...Weight About 150 kg 2 SF S16 Name 20 bin sorter No of bins 20 bins Storing system Copy face up Storing capacity of each bin Max 50 sheets Top bin 100 sheet Collatable paper size weight Power source Supplied from the copier body Dimensions 550mm W 519mm D 924m H Weight About 26 5kg 3 SF S53 Name Staple sorter No of bins 21 bins Storing system Face up Storing capacity of each bin Max 50 sheets Top b...

Page 9: ...ts each B4 SF 4BH A4 SF 4AH B5 SF 5BH Recycled paper A3 SF 3AR1 500 sheets each B4 SF 4BR1 A4 SF 4AR1 B5 SF 5BR1 Color paper B4 SF 4B1R Pink 500 sheets each SF 4B1B Blue SF 4B1G Green A4 SF 4A1R Pink 500 sheets each SF 4A1Y Cream SF 4A1B Blue SF 4A1G Green B5 SF 5B1R Pink 500 sheets each SF 5B1Y Cream SF 5B1B Blue SF 5B1G Green Note Be sure to use the above paper on the tray For the paper with mar...

Page 10: ...Original stocker 9 Original table F Clip tray G Contrast adjusting knob H Copy tray I Tray J Paper feed pressure release button K Power switch 2 Internal view 1 Roller rotation knob 2 Transport section adjustment knob 3 Transport section open close lever 4 Duplex tray 5 Waste toner box 6 Fusing section 7 OPC drum 12 1 8 9 6 15 3 4 5 14 2 10 11 7 13 5 4 1 6 2 3 7 5 1 ...

Page 11: ... Program key L All clear key M Tray selection key N Interruption key display lamp O Numeric key P Zero department count end key Q Clear C key R Start key Start lamp S Copy quantity display T Message screen PROGRAM SCROLL DISPLAY AUTOIMAGE DUALPAGE COPY ERASE MARGIN SHFT COVERS INSERTS TRANSPARENCY INSERTS 0 CA P C 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 11 17 24 10 12 13 14 15 16 18 19 20 21 22 23 SOR...

Page 12: ...r Manual separation roller Resist roller Large cassette tray unit paper feed roller No 1 tray take up roller _ No 1 tray paper feed roller No 1 tray paper feed reverse roller a No 2 tray take up roller b No 2 tray paper feed roller c No 2 tray paper feed reverse roller d No 3 tray take up roller e No 3 tray paper feed roller f No 3 tray paper feed reverse roller g No 4 tray take up roller h No 4 t...

Page 13: ... 1 Process unit 2 Suction frame unit 3 Fusing unit 4 Optical unit 5 Developing unit 6 Toner hopper unit 7 Transport unit 8 Center tray unit ADU 9 500 sheet tray unit F Paper feed unit 3 5 6 7 9 10 8 4 1 2 5 4 ...

Page 14: ...ation Japan only 9 MPFS Manual feed solenoid Manual feed take up roller pressing F DPFWS DP paper feed weight plate solenoid Duplex paper holding plate driving G DPFC Duplex paper feed clutch Duplex paper feed roller rotation H DTRC Duplex paper transport clutch Duplex paper transport roller rotation I PSPS Separation solenoid Paper separation solenoid driving J TRC3 Paper entry roller clutch Pape...

Page 15: ...r Sensor No 4 tray upper limit sensing Japan only 8 PED4 No 4 cassette paper sensor Sensor No 4 tray paper presence sensing Japan only 9 PLS1 Manual feed paper length sensor 1 Sensor Manual feed tray paper length sensing F PLS2 Manual feed paper length sensor 2 Sensor Manual feed tray paper length sensing Inch series G MPED Manual feed paper sensor Sensor Manual feed tray paper presence sensing H ...

Page 16: ... sensor Switch Refill toner cartridge installation sensing Y TCS Toner density sensor Sensor Developing unit toner density sensing Z PFD1 Paper feed sensor 1 Sensor No 1 tray paper feed sensing PFD2 Paper feed sensor 2 Sensor No 2 tray paper feed sensing PFD3 Paper feed sensor 3 Sensor No 3 tray paper feed sensing PFD4 Paper feed sensor 4 Sensor No 4 tray paper feed sensing Japan only DSWF1 Front ...

Page 17: ...he rear plate 8 Duplex motor 2 for shifting the alignment plate 9 Cooling fan motor F Ventilation fan motor 1 G Ventilation fan motor 2 H Ventilation fan motor 3 I Suction fan motor J DV fan motor K Tray lift up motor 1 L Tray lift up motor 2 M Tray lift up motor 3 N Tray lift up motor 4 15 16 17 1 2 10 9 3 13 14 18 4 6 5 7 8 11 12 5 8 ...

Page 18: ...WB 3 9 LCD invertor PWB F LCD unit G DL PWB H BL PWB I Sensor volume PWB J Original sensor light emitting PWB Japan only K Original sensor light receiving PWB Japan only L AE sensor PWB M Light quantity correction PWB N Lift up motor PWB O Cassette paper size sensor PWB P Manual feed paper size sensor PWB 6 10 5 7 9 8 15 16 13 20 17 11 19 3 14 12 2 1 18 4 5 9 ...

Page 19: ...nd paper presence sensing 4 TPTD Tray shift quantity sensing PT sensor Sensor Remaining paper quantity sensing 5 TCD Door open Tray SW PWB Door tray open close sensing 6 Tray lift motor Tray up down 7 LPFS Paper feed solenoid Paper feed roller pressing 8 LPFC Paper feed clutch Paper feed roller rotation 9 LPFC2 Paper feed reverse clutch Double feed preventing clutch F Fuse PWB unit G Upper lock SW...

Page 20: ... form view Copier body 1 Remove the PP band 2 Remove the top support plate and the top case 3 Pull out the copier case upward 4 Remove top pads L and R 5 Remove polyethylene bag 6 Remove the copier from the bottom case 7 Remove packing cushions and filament tape 8 Remove metal fitting of the duplex unit 6 1 ...

Page 21: ... causing copy dirt Avoid a dusty place If dusts enter the machine copy dirt or some troubles may occur Allow enough space around the copier for proper operation and for ventilation Allow clearances from the walls as shown Avoid a poorly ventilated place Ozone is produced during copying at a level which causes no adverse effect to human bodies When however making a great volume of copies it smells ...

Page 22: ...ace It may be dangerous Be sure to install the copier to a solid flat place horizontally The copier weight about 131kg 3 Fixing the copier with the adjuster 1 Move the copier to the installing position 2 Turn the adjusters clockwise so that they make in contact with the floor and fix the copier 4 Optical system lock release 1 Lens unit lock release Open the front cover and remove the lens unit loc...

Page 23: ...4 Install the process unit on the main body 6 Set up of fusing unit 1 Fusing unit removal from the body 1 Open the front cover and remove two fixing screws in the upper side 2 Open the paper exit side cabinet hold the fusing knob and slowly pull out the fusing unit toward you 3 Hold the fusing handle and remove the fusing unit from the copier body 2 Installation of upper cleaning roller for fusing...

Page 24: ...ing C from the fusing frame F 4 Insert the gear section of the upper cleaning roller and put the bearing in the groove 5 Hang the upper cleaning roller spring on the fusing frame F over the bearing 6 Fix the upper cleaning roller holding plate with the fixing screw 3 Pressure roller pressing Loosen the blue nut which is under the fusing knob at the bottom of the fusing unit to press the pressure r...

Page 25: ...d R Set the plates into their position shown with notches and secure with the two screws 4 Insert the rear plate Remove the rear plate and set the plate into the position indicated for the desired paper sixe When the special size A5 is selected use the set screw packed in the same package of the body to fix 5 Set the size detect spacer Change the position of the size detect spacer Move the spacer ...

Page 26: ...ssette but not above the maximum line Insert the cassette all the way into the machine 8 Developer supply 1 Developing unit removal 1 Open the front cover of the copier 2 Push the developing unit pressure lever down to separate the developing unit from the drum 3 Slowly pull out the developing unit until it is stopped by the lock 4 Press the DV stopper to release the lock 5 Hold the DV handle to r...

Page 27: ... toner cartridge horizontally and vigorously shake it lengthwise about 20 times to loosen the toner This will allow the toner to flow more easily into the toner hopper 3 Place the new toner cartridge with the tabs in the notches as shown 4 Slide the toner cartridge along the guides over the toner hopper 5 Hold the toner cartridge with one hand while pulling on the sealing tape to remove it 6 Tap o...

Page 28: ... with the simulation 1 Execute simulation 26 6 SIMULATION NO 26 6 INCH 0 SEC ES 1 SEC 2 SECL 3 OTHER AB B5 4 JAPAN 5 OTHER AB A5 6 SEEG 7 SUK 8 SCA 9 OTHER PLEASE SELECT DESTINATION BY 10 KEY PAD Option setting for each destination No Destination No of trays LCC RADF Original sensor unit Sorter Toner save mode P21 0 SEC ES 3 D LT F v P22 SHUT OFF 1 SEC 3 D LT F v P22 Power save 2 SECL 3 D LT F v P...

Page 29: ...put check 1 Execute simulation 44 3 The photoconductor drum rotates and the image density sensor output is displayed on the copy quantity display 2 Check that the displayed output adjustment is 815 15 If the displayed output adjustment value is outside the adjustment range adjust the rough adjustment control VR 2 and the minute adjustment control VR 4 on the process control PWB so that the value i...

Page 30: ...heck that 2 of UKOG 0162FCZZ 0 2 of UKOG 0089FCZZ is clearly copied When too light Make the value displayed on the copy quan tity display smaller When too dark Make the value displayed on the copy quan tity display greater The range of set values is 450 800 B Photo mode adjustment 1 Press the exposure select key to set to the photo mode Check that 1 of the photo mode is displayed on the LCD panel ...

Page 31: ...ard scroll key and check that the toner save mode is displayed on the LCD panel 2 Make a copy Check that 3 of UKOG 0162FCZZ 0 2 of UKOG 0089FCZZ is slightly copied When too light Make the value displayed on the copy quan tity display smaller When too dark Make the value displayed on the copy quan tity display greater The range of set values is 450 800 15 Installation of options 1 SF A55 Included p...

Page 32: ...two fixed screws for the angle adjusting panel which locate on the hinge angle and then fasten the loosened screws while raising the angle adjusting panel completely 3 Connect the ADF connector Remove the connector cover from the copier s rear cabinet panel Next connect the ADF connector to the connector on the copier Cut outs Upper rear cabinet panel ADF mounting screw ADF mounting screw ADF secu...

Page 33: ...NG PLEASE SELECT BY 10 KEY PAD 7 Adjust the center of the copy Set the original on the tray and make a copy When the copy slips out of the center as Fig 1 or Fig 2 open the ADF cover loosen the two mounting screws and adjust the tray to correct position Fig 1 Move the tray in the direction A and secure it with the two mount ing screws Make sure that it is centered properly Fig 2 Move the tray in t...

Page 34: ... were to deform enter an optimum value to move to the glass side 3 If the original were to override the stopper enter an optimum value to move it to the glass side After finished selecting settings using test command 53 the screen shown in the illustration bellow will appear Select one of the num bers from this screen then use the 10 key pad to enter a setting for items 1 through 15 SIMULATION No ...

Page 35: ... right cover Remove the two securing screws which hold the right center cover in place then remove the right center cover Thread the two securing screws back into the holes from which they were removed Next remove the securing screw which holds the strip beneath the lower right cover in place Then remove the strip 3 Mounting the upper and lower LCC mounting brackets Mount the two upper LCC mountin...

Page 36: ...e connector on the main copier unit 6 Pulling out the slide lock on the large capacity tray Gently pull out the large capacity tray s paper tray as far as it will go Remove the blue securing screw which holds the slide lock in place then pull the slide lock out as far as it will go 7 Mounting the large capacity tray to the main copier unit Insert the positioning bosses on the large capacity tray i...

Page 37: ...Setting modes and paper size Set modes and paper size using the keys on the main copier unit When the keys shown above are pressed in the indicated sequence the screen shown below will be displayed SIMULATION NO 26 INPUT 1 7 1 OPTION SETUP 2 LCC SETUP 3 AUDITOR COIN VENDOR SETUP 4 NO PROGRAM 5 COUNTER MODE SETUP 6 DESTINATION SETUP 7 DRUM SENSITIVITY SETUP Press 2 then The copier will enter LCC se...

Page 38: ...r as shown in figure 1 Move the tray lock in direction A the same number of millimeters as the paper is off center tighten first the two a securing screws then the eight b securing screws then make another copy to check whether the copies come out properly centered Fig 1 When copies come out off center as shown in figure 2 Move the tray lock in direction B the same number of millimeters as the pap...

Page 39: ...posi tion it against the sorter s caster Lay the sorter down on the protection mat Next remove the 2 securing fixtures Rail mounting plate screws M4 X 14 2 Rail screws A M4 X 6 2 Rail screw B M4 X 6 1 Rail mounting plate screws M4 X 16 2 Bracket screws M4 X 10 2 Support guide 1 Rail mounting plate 1 Rail 1 Sorter mounting plate 1 Stapling location label A 1 Stapling location label D 1 Green label ...

Page 40: ...e 2 mounting screws securing the sorter control cover then remove the sorter control cover Next move dip switch number 6 to the ON position the dip switches are attached to the sorter controller circuit board Reattach the sorter controller cover in its original position and secure it with the 2 mounting screws Securing fixtures Sorter protection mat Caster nuts Caster nuts Standard caster positon ...

Page 41: ...ide by attaching its pawls 2 locations to the inside of the copier s paper output section 3 Cut off the cut portions of the desk s left cabinet panel Remove the cut outs 2 from the lower part of the copier s left cabinet panel 4 Attach the rail to the sorter Insert the rail into the rail mounting anchor on the bottom of the sorter and attach them with the 2 rail screws A M4 x 6 and 1 rail screw B ...

Page 42: ... and detached correctly 1 Latch and unlatch the staple sorter from the copier to confirm that it moves smoothly 2 Confirm that the staple sorter locks into place beside the copier If not adjust the height of the sorter mounting plate until the staple sorter locks securely into place 8 Remove the sorter connector cover Remove the screw which holds the sorter connector cover to the copier s rear cab...

Page 43: ...per feed section as shown in section A of the illustration If the gap at section A of the illustration is reduced due to an uneven floor postcards in particular tend to jam in the sorter s paper feed section In such a circumstance loosen the caster nuts 4 location to adjust the height of the casters 2 Latch and unlatch the staple sorter to and from the copier several times to be sure the staple so...

Page 44: ...e non sort mode Make copies in the non sort mode and confirm that they are sent to the non sort bin 3 Use the RADF reversing automatic document feeder and check the staple sort mode Place 2 or more sheets in the RADF and make copies in the staple sort mode Confirm that the copies are distributed to the sort bins that the staple guide bar arranges the copies and that the stapler functions properly ...

Page 45: ...me if the papers still have not been stapled repeat this procedure once again This completes the staple sorter installation If staples have become jammed 1 Remove the stapler unit Open the stapler cover and loosen the mounting screw that secures the unit in place until there is no more resistance Next remove the stapler unit 2 Open the stapling section Open the stapling section by pushing up on th...

Page 46: ...tach it tightly in place Then close the stapler cover 6 Confirm that papers are stapled correctly Place a set of papers in the 2nd bin below the non sort bin check the stapling location and then press the manual staple key when it light up Next remove the papers that were placed in the 2nd bin and confirm that they have been stapled correctly At this time if the papers still have not been stapled ...

Page 47: ... the cabinet panel on the left side of the desk Secure one of the two sorter seat mounting screws to the back of the copier and hook the sorter seat onto it as shown in the illustration Next use the other sorter seat mounting screw to secure the sorter seat Sorter seat 1 pc Caster unit 1 pc Stoppers 2 pcs Support guide Bracket mounting screws 2 pcs Sorter seat mounting screws 2 pcs Sorter seat mou...

Page 48: ...er connectors Loosely install in the position shown in the illustration one of the two bracket mounting screws which come packed with the sorter Hook the bottom of the bracket onto the mounting screw use the other bracket mounting screw to secure the top of the bracket then tighten down the loosely installed screw Next connect the 6 pin and 10 pin sorter connectors to the 6 pin and 10 pin connecto...

Page 49: ...aster unit is in the uppermost position If not turn the caster knob to raise the caster to the uppermost position 11 Adjust the clearance between the sorter and the copier Push the sorter gently against the copier s left cabinet panel The clearance spacers on the sorter paper guide will determine the standard clearance between the sorter and the copier Turn the ad justment screws on the sorter sea...

Page 50: ...on Then follow the procedure below 12 Set the mode Operate the keys on the copier to set the mode SIMULATION No 26 1 SORTER STAPLE SORTER SETTING 1 YES 2 NO Sorter seat Adjustment screws C 2 1 OR 3 6 1 The above key operation will display the currently set mode 6 31 ...

Page 51: ...emove the developing unit and the transfer separation charger from the process unit 2 Loosen three screws blue and remove the process unit from the copier body 3 Loosen one screw blue and remove the process cover 4 Loosen four screws blue and separate the upper and the lower sections of the process unit from each other 5 Release the cleaning blade pressure with the cleaning blade release arm 6 Loo...

Page 52: ...ve two bearings of the DR drive shaft and the DR pawl returning SP L and remove the drum pawl drive plate H Remove two DR pawl springs from the hook and remove the separation pawl together with the drum pawl shaft I Remove the separation pawl from the drum pawl shaft J Remove one screw and remove the process arm spring K Remove the separation solenoid harness connector and remove the separation so...

Page 53: ...it M Remove the process tact cover N Remove one screw and the connector and remove the drum marking sensor PWB O Remove one screw and the connector and slide and remove the discharge lamp unit P Remove tow screws and the connector and remove the process volume PWB 7 3 ...

Page 54: ...the fusing cover 3 Remove the heater lamp harness connectors in the front and rear sides 4 Remove the heater holder and remove two heater lamps 5 Remove four screws and remove the upper fusing cover 6 Remove one screw blue and remove the upper cleaning roller holding plate 7 Remove the spring and remove the upper cleaning roller 8 Remove one screw and remove the upper separation pawl at tachment p...

Page 55: ...rness and two screws and remove the thermostat H Tighten the two blue nuts to release the heat roller pressure I Remove two screws blue and separate the upper heat roller section and the lower heat roller section from each other J Remove the upper heat roller unit K Remove the lower heat roller unit L Remove two screws and slide and remove the lower fusing cover 7 5 ...

Page 56: ... manual separation reverse roller manual take up roller take up roller spring clutch paper feed roller spring clutch manual paper feed solenoid Disassembly procedures 1 Remove four screws and remove the manual paper feed tray unit from the copier 2 Remove two screws and remove the solenoid harness connector 3 Remove the manual paper feed solenoid from the manual paper feed solenoid frame and the m...

Page 57: ...h sleeve of the paper feed roller spring clutch G Remove the spring and three E rings and remove the bearing H Remove the pin the clutch boss of the paper feed spring clutch and the bearing I Remove three E rings and remove the shaft and the paper feed roller J Remove one screw and separate pressure release levers A and B from each other K Remove one screw and remove the frame which is connecting ...

Page 58: ...tor of the paper feed roller spring clutch harness and remove the paper feed roller spring clutch 3 Remove the E ring and remove the paper feed roller gear and the linkage gear 4 Remove the brake spring the stopper and the bearings R and L 5 Remove the take up roller and the paper feed roller assembled in a unit 6 Remove pick up lever L and remove the take up roller and the paper feed roller 7 Rem...

Page 59: ...rror base unit No 4 5 mirror base unit AE sensor PWB Disassembly procedures 1 Remove the original guides R and L and remove the table glass Screws x 2 pcs each 2 Move the copy lamp unit to the notch section in the rear of the upper cabinet remove the screw and remove the copy lamp 3 Remove one screw disconnect the harness connector and slide and remove the AE sensor PWB 7 9 ...

Page 60: ... 4 Remove the upper cabinet left and remove the left cabinet upper 5 Remove the mirror base wire from the No 2 3 mirror base unit 6 Remove the No 2 3 mirror base unit 7 Remove the parts as shown below 8 Remove the toner hopper unit R F Drive wire Drive wire 7 10 ...

Page 61: ...utside the mirror base B pulley At that time allow a clearance of 2mm in the optical section notch and the mirror base B 3 Pass the mirror base wire along the groove of the paper feed side pulley 4 Pass the mirror base wire under the mirror base B and wind it around the winding pulley At that time fix the winding pulley wire groove on the upper side wind the mirror base wire 9 turns and put the 8t...

Page 62: ... Rear frame side Front frame side Viewed from the rear frame 1 2 3 4 5 7 8 2 6 6 4 4 Viewed from the front frame 1 2 3 4 5 7 8 2 6 6 4 4 7 12 ...

Page 63: ...he mirror base B with the drum surface and the original surface 1 Manually turn the mirror base drive pulley to bring the mirror base B into contact with the mirror base positioning plate If the rear side and the front side of the mirror base B make contact with the mirror base positioning plate simultaneously the parallelism of mirror base B is proper and there is no need for further adjust ment ...

Page 64: ...oss for easier operation 6 ADU unit Major parts Rear edge plate drive motor alignment plate drive motor paper holding plate solenoid take up roller paper feed roller reverse roller paper feed roller clutch transport roller clutch Disassembly procedures 1 Remove the ADU unit from the copier 2 Remove three screws and remove the upper cover 3 Remove two screws and the harness connector and remove the...

Page 65: ...e the stopper and remove the reverse roller 8 Remove the alignment plate and the paper feed cover 9 Remove the take up roller unit F Remove three E rings the gear and the stopper and remove the take up roller G Remove the stopper and remove the paper feed roller H Remove the set screw and remove the paper feed roller clutch 7 15 ...

Page 66: ...I Remove the set screw and remove the transport roller clutch 7 16 ...

Page 67: ... not to scratch the DV doctor and the MG roller 2 Developing magnet roller main pole position adjustment 1 Disassemble the section until as shown in the figure 2 Tie a thread to a needle or a pin 3 Hold the thread and bring the needle near the MG roller Since the MG roller diameter is so small that a clip cannot be used for precise positioning 4 Mark the contact point of the needle on the MG rolle...

Page 68: ...ween the V ring and the rollers sections marked with 3 Installation of φ8V ring φ8 C ring and φ5V ring Developing magnet roller 1 Be careful to the V ring direction as shown in the figure above 2 Allow no clearance between the V ring and the rollers sections marked with 5 Note for developing side seals F R attachment 1 Attach developing side seal F so that the slit is aligned with line E and the e...

Page 69: ... unit back and forth to adjust so that the difference of the two sizes is within 1mm 2 High voltage output balance adjustment A Special measurement tool Tool used UKOGE0043CS01 Digital multi meter A B IA BI 1mm A B A B UKOG 0110FCZZ UK0G 0110FCZZ Electrode sheet UKOG 0110FCZZ A QCLIZ0005FCZZ QCLIZ0006FCZZ QCLIZ0010FCZZ QCLIZ0004FCZZ QCLIZ0002FCZZ Microswitch QSW M0118FCZZ PHOG 0007FCZZ QTIPH0017FC...

Page 70: ...be within 5 0µA a Turn on the main switch and execute simulation 8 08 THVG is turned on for 30 sec b Measure the drum current in the front side and the rear side When the microswitch is OFF the drum current in the front frame side is displayed When the microswitch is ON the drum current in the rear frame side is displayed c Check that the difference between the currents in the front and the rear s...

Page 71: ...t and the drum holder unit to the copier and turn on the power of the copier In this case the electrode sheet is not used 2 Install the main charger unit to the copier All charger units must be installed to the copier GBNOM Normal mode Set value 385 727V output To make the measured voltage smaller make the set value smaller 1 step 2V To make the measured voltage greater make the set value greater ...

Page 72: ...o that the output monitor voltage J501 bias voltage of the separation charger is 280V 20V 3 Note for high voltage charger unit maintenance A Charger unit 1 When handling the screen grid the screen grid must be free from twists and deformations It must be securely in the positioning groove 2 The saw teeth must be free from deformations 3 Do not touch the inside the saw teeth side of the MC case the...

Page 73: ...the exposure balance the blank lamp position and the lead edge variation END NO YES Focus No 4 5 mirror reference position adjustmen Magnification ratio Vertical magnification ratio Horizontal magnification ratio Lens characteristics lens focal distance variation input adjustment Image distortion Vertical skew adjustment Horizontal skew adjustment Center Center shift adjustment Exposure balance ad...

Page 74: ...formula and press PSW to store it 46 O L value 5 Corrected reference value Example When the O L value is 1 2 46 1 2 5 40 Input value 2 No 4 5 mirror reference position adjustment Similarly to the lens reference adjustment a value based on the lens characteristics must be entered It is used to determine the No 4 5 mirror home position This adjustment must be performed in the following cases When th...

Page 75: ...e set value Enter the value to be set PSW Checking procedure After the No 4 5 mirror reference value adjustment check as follows 1 Set the test chart UKOG 0089CSZZ or the resolution test chart on the original table 2 Make a normal copy with an A3 11 17 paper 3 Check focusing on the copy center and the corners 4 Check that focusing is proper and that the resolution is above 0 5 line mm at the cente...

Page 76: ... length is equal to the actual scale length the adjustment is completed If not repeat procedures 2 8 until the above condition is satisfied F Cancel simulation 48 01 Clear all key ON 5 Horizontal copy magnification ratio adjustment This adjustment must be performed in the following cases When the main PWB is replaced When the Main PWB RAM is replaced When self diag U2 occurs When the mirror motor ...

Page 77: ...tio of 50 reduction is not proper change simulation 48 01E setting When the magnification ratio of 50 reduction is not proper change simulation 48 01B setting 2 When focusing or the magnification ratio of 200 enlargement is not proper When focusing is not proper change simulation 48 01C setting When the magnification ratio is not proper change simulation 48 01F setting Comparison between the lens ...

Page 78: ... are no need for adjustment procedures 5 8 5 Loosen the fixing screw of the rear frame side mirror base drive pulley When La Lb rotate the rear frame side mirror base drive pulley in the direction of arrow A Do not move the flange and the mirror base drive pulley shaft When La Lb rotate the rear frame side mirror base drive pulley shaft in the direction of arrow B Do not move the flange and the mi...

Page 79: ...laced or shifted When a copy as shown below is made 1 Making of the original for adjustment Make the original for adjustment on A3 or 11 17 white paper as shown below 2 Place the original on the original table neatly to the position of A3 or 11 17 3 Make a normal 100 copy on A3 or 11 17 paper 4 Measure the distances at four corners as shown below La Lb Lc Ld When La Lb and Lc Ld there is no need f...

Page 80: ...ence of Lc Ld When Lc Ld shift the paper feed side mirror base B rail upward by half of the difference of Lc Ld When moving the mirror base rail hold he mirror base rail handle to move the rail 2 Adjust in the same manner as 1 so that La Lb and Lc Ld 3 After completion of adjustment rotate the mirror base drive pulley manually to full scan the mirror base A and mirror base B and check that the bot...

Page 81: ... PSW When the above key operation of simulation 50 01 is executed the machine starts warming up The ready lamp is lighted and the previously set value RRC A value distance from MHP to the image lead edge 1 99 is displayed 3 Set values A and B to zero and make copies at 100 and 200 0 0 P 0 PSW A copy at 100 is made Enlargement key Lens shift ready PSW A copy at 200 is made SIMULATION NO 50 INPUT 1 ...

Page 82: ...50 and check the variations in zooming ratios About 1 0mm If there are considerable variations repeat the above procedures from 3 7 Make a normal copy to check that the lead edge image loss is within 0 3mm If not change the RRC B value and adjust again until the image loss is within the above range The greater the value is the smaller the image loss is Note The above image loss adjustment is effec...

Page 83: ...tion 50 01 Adjustment procedure 1 Put the scale on the original table 2 C ë 0 ë 5 0 PSW 2 PSW With the above key operation simulation 50 02 is executed and the machine starts warming up L1 Lead edge shift amount at 200 FFFmm 3 digits L2 Lead edge shift amount at 100 vvvmm 3 digits 3 Use the message forward scroll key and the program key P and the 10 key pad to set L1 and L2 to zero and make copies...

Page 84: ...ections and the mirror base wire springs are about 4mm When the mirror base adjustment screw is rotated in clockwise the tension adjustment plate is shifted toward A That is the distance between the notched section and the wire spring becomes smaller A B Smm Mirror base wire Paper exit side Tension adjustment plate Tension adjustment screw Mirror base wire springs Mirror base B notches Mirror base...

Page 85: ... the charger wire transfer separation and the screen grid 4 Clean the blank lamp and the discharge lamp around the drum holder 5 Clean the drum cleaning blade After cleaning be sure to apply starting powder Note First perform the manual exposure copy density adjust ment then perform the auto exposure copy density adjust ment Do not reverse the sequence This model performs the correction to the opt...

Page 86: ...ADE IN JAPAN 6 Copy density adjustment A Developing bias output voltage check Execute simulation 8 01 to check that the developing bias output is 200V 5V B Manual density adjustment 1 Normal mode adjustment 1 Execute simulation 46 for copy density adjustment The exposure data of the manual density mode is displayed on the copy quantity display 2 Check that 1 of the manual density mode is displayed...

Page 87: ...n the copy density is within the specified range press the dark exposure key to set to the photo mode 5 4 Make a copy Check that 2 of UKOG 0162FCZZ 0 2 of UKOG 0089FCZZ is clearly copied When too light Make the value displayed on the copy quantity display smaller When too dark Make the value displayed on the copy quantity display greater The range of set values is 450 800 D Auto exposure AE mode a...

Page 88: ...Manual exposure mode 5 C TSM mode copy density adjustment Toner save mode 1 manual Toner save mode 5 manual D Photo mode coy density adjustment Photo mode 1 Photo mode 5 E Auto exposure copy density adjustment 1 Normal mode 2 TSM mode 1 10 W 2 3 4 5 6 7 8 9 Slightly copied Not copied 1 10 W 2 3 4 5 6 7 8 9 Not copied Copied 1 10 W 2 3 4 5 6 7 8 9 Slightly copied Not copied 1 10 W 2 3 4 5 6 7 8 9 N...

Page 89: ... 4 Drum installation Film wear counter and drum sensitivity adjustment 24 7 26 7 The film wear counter is reset The drum sensitivity is set 5 Developer supply Developer adjustment 25 2 The toner density reference value is set 6 Drum marking image density sensor output check and adjustment 44 2 44 3 Drum marking sensor image density sensor output check F Drum marking sensor 170 10 Rough adjustment ...

Page 90: ... center adjustment and the off center adjustment loosen eight screws b which are fixing the tray cover Slide the tray cover to adjust so that the clearance between the tray cover and the both side covers is 4 1mm Reference When the off center adjustment is shifted toward B the tray cover is slid in the direction of D Center line Original center Original Within 1 5mm Within 1 5mm Copy paper center ...

Page 91: ...rear edge is in contact with the rear edge plate 3 With the above state check that the paper lead edge is 0 1mm from the take up roller hole 2 Alignment plate position check 1 Execute simulation 52 2 Check that the alignment plate moves smoothly 2 After the alignment plate stops pull out the ADU unit from the copier and check that the distance between alignment plates is 0 5mm to 1 0mm for the fol...

Page 92: ...ugh the notch for the off center adjustment and tighten the off center ad justment lock screw This adjustment is performed after checking that the center shift on the copier lens is within the specified range 4 Paper holding plate solenoid position adjustment 1 Press the paper holding plate and use a thickness gauge to check that the clearance between the paper holding plate solenoid and the paper...

Page 93: ... roller supporting plates back and forward to adjust so that the clearance is 2 0 2 mm Adjust both the front side and the rear side The curl correction unit is fixed to the body with two screws When a curl is generated by some conditions or paper states to cause wrinkles adjust as follows In the case of upward curl on the ADU decrease the clearance by 0 2mm In the case of downward curl on the ADU ...

Page 94: ... 07 Drum sensitivity setting 08 No program 09 17 No program 27 01 PC MODEM communication trouble U7 00 detection YES NO setting 02 PC MODEM phone number setting 03 PC MODEM IC number setting 04 Service start end 05 Tag number setting 30 01 Main body sensor check Paper feed Duplex Fusing Waste toner 02 Tray sensor check 42 Developer counter clear 43 Fusing temperature control temperature setting 44...

Page 95: ...ystem sensors The display is highlighted when sensed SIMULATION NO 1 2 LHP MBHP RE MHP DC38V Display Name LHP Lens home position sensor MBHP No 4 5 mirror home position sensor RE Mirror motor rotary encoder output MHP Mirror home position sensor DC38V DC 38Vfor mirror motor 3 Lens No 4 5 mirror operation check When the sub code is entered the mirror base No 4 5 mirror and the lens home positions a...

Page 96: ...ginal presence sensor DED2 Empty sensor Sensing the third B5 paper DFD Original feed sensor DWD1 A3 Original width sensor Refer to the table below DTD Timing sensor DWD2 B4 RDD Paper reversing sensor DWD3 A4 AUOD ADF open close sensor DWD4 B5 FGOD Paper feed section cover open close switch DLS1 Original length sensor Refer to the table below TGOD Reversing section cover open close switch DLS2 Inch...

Page 97: ...or reverse rotation 5 DTC Transport belt clutch 6 DFSOL Paper feed solenoid 7 DRSOL Reverse solenoid 8 SSOL Shutter solenoid 9 DTBC Brake clutch 3 When the main code is inputted the LCD shows the following display and a sub code blinks on the copy quantity display With the RPL on enter the desired sub code and press the START key to start the operation SIMULATION NO 3 INPUT 1 3 1 NO PROGRAM 2 SORT...

Page 98: ...ple operation home position sensor SCS Staple unit home position sensor SSD Staple unit position sensor SED Staple sensor SPED Staple position sensor 3 Sorter individual load check When the sub code is entered the LCD shows the following display With the RPL on enter the sorter load code to be checked and the code will be displayed on the copy quantity display Press the START key to start checking...

Page 99: ...ed the LCD shows the following display and all LED s on the operation panel the RADF and the staple sorter are lighted SIMULATION NO 5 1 2 Heater lamp check When the sub code is entered the heater lamp turns on off every 0 5 sec 10 times 3 Copy lamp check When the sub code is entered the machine enters to the manual exposure mode When the START key is pressed the copy lamp lights up for 20 sec Dur...

Page 100: ...PFS 11 CPFC2 15 TRC1 19 PSBRK 23 LPFRC 4 DGS 8 CPFS3 12 CPFC3 16 TRC2H 20 LPFS 20 MSWRES Code Display Name 1 PSPS Separation solenoid 2 HRS Fuser drive solenoid 3 CURLRC Curl correction clutch 4 DGS Reverse paper exit select solenoid 5 MPFS Manual paper feed solenoid 6 CPFS1 Tray 1 take up roller solenoid 7 CPFS2 Tray 2take up roller solenoid 8 CPFS3 Tray 3 take up roller solenoid 9 CPFS4 Tray 4 t...

Page 101: ...motor operation 3 Tray lift motor operation When the sub code is entered the LCD shows the following display and the tray performs lift up operation It stops when the upper limit is sensed At that time the tray sensor can be checked When sensed it is highlighted SIMULATION NO 6 3 MFT MPED CAS1 PED1 LUD1 CSS11 CSS12 CSS13 CSS14 CAS2 PED2 LUD2 CSS21 CSS22 CSS23 CSS24 CAS3 PED3 LUD3 CSS31 CSS32 CSS33...

Page 102: ...TION WARM UP TEMPERATURE CONTROL DISABLED 4 WARM UP DISABLED 5 PROCESS UNIT OPERATION TEST 6 INTERVAL AGING MODE 7 INTERVAL AGING MODE NO MISFEED DETECTION 1 Aging with jam When the sub code is entered the machine starts warming up and the warm up time is displayed on the LCD After comple tion of warming up press the CA key Perform setting in each mode press the START key and aging will be started...

Page 103: ...7 6 INPUT INTERVAL TIME 1 900SEC 7 Intermittent operation aging without jam When the sub code is entered the LCD shows the following display With the RPL on enter the value with the 10 key pad and the set time will be displayed on the copy quantity display Press the START key to start warming up After completion of warm ing up the RPL turns on and aging is performed under the standby state for the...

Page 104: ...ue Vgd is displayed on the copy quantity dis play Press the START key to check the main charger output High voltage adjustment of the main charger ME AE can be made with formula 2 The output adjustment value Vgd is about 251 to 950V for entering 161 510 with the 10 key pad One step about 2V 265 Vgd 161 510 Vgd 450 5V P 8 5 Vg 2 00 x Vgd 71 2 Vg Actual output voltage Vgd Value The above formula sho...

Page 105: ...le is cancelled and the same operation as power ON is performed SIMULATION NO 15 LCC TROUBLE CODE nn 00 NO TROUBLE 01 PT DISK TROUBLE 02 LCC UP TROUBLE 03 LCC DOWN TROUBLE nn Trouble code 16 U2 trouble cancel When the main code is entered U2 trouble is cancelled and the same operation as power ON is performed 17 PF trouble cancel When the main code is entered PF trouble is cancelled and the same o...

Page 106: ...E When the maintenance cycle is set to 6 the maintenance cycle is not set The relationship between the maintenance code double un derlined in the above message and the simulation set values is shown in the table below Sim 21 1 set value Maintenance cycle Maintenance code 0 100K A 1 200K B 2 50K C 3 20K D 4 10K E 5 5K F 6 none 22 When the main code is inputted the LCD shows the following display an...

Page 107: ...d the LCD shows the following display to allow selection of the jam counter display SIMULATION NO 22 2 SELECT JAM COUNTER 1 2 1 MACHINE 2 RADF 1 Machine jam counter When 1 is selected in the above message and the START key is pressed the machine total jam count is displayed on the LCD When with the machine total jam count displayed the information key is pressed the LCD shows the jam cause display...

Page 108: ...ay press the scroll key When the information key is pressed with the jam cause dis play displayed the LCD returns to the RADF total jam count display INFORMATION key on SCROLL key H on SIMULATION NO 22 2 TOTAL MACHINE JAM nn nnn nnn INFORMATION key on SIMULATION NO 22 2 Last Page SCROLL key on SIMULATION NO 22 2 SCROLL key on SIMULATION NO 22 2 m m Jam cause display Page n m n m SCROLL key on JAM ...

Page 109: ...e display When the sub code is entered the LCD shows the following display and the key operator code is displayed SIMULATION NO 22 4 KEY OPERATOR CODE nnnnn nnnnn Key operator code 00000 99999 5 ROM version data display When the sub code is entered the LCD shows the following display and the ROM version is displayed SIMULATION NO 22 5 MAIN Vnnnn MIRROR Vnnnn OPE Vnnnn SORTER Vnnnn DATA Vnnnn ccc R...

Page 110: ...r selection screen and the START key is pressed the LCD shows the following display When 1 YES is selected in the display and the START key is pressed the machine jam counter is cleared and the LCD returns to the sub code input screen of Sim 24 When 2 NO is selected and the START key is pressed the counter is not cleared and the LCD returns to the sub code input screen of Sim 24 SIMULATION NO 24 1...

Page 111: ...D returns to the sub code input screen of Sim 24 When 2 NO is selected and the START key is pressed the counter is not cleared and the LCD returns to the sub code input screen of Sim 24 3 Duplex counter clear When the sub code is entered the LCD shows the following display to allow clearing of the duplex counter SIMULATION NO 24 3 DUPLEX COUNTER CLEAR ARE YOU SURE 1 YES 2 NO When 1 YES is selected...

Page 112: ...d and the LCD returns to the sub code input screen of Sim 24 7 Film wear correction counter clear When the sub code is entered the LCD shows the following display to allow clearing of the film wear correction counter SIMULATION NO 24 7 MEMBRANCE DECREASE ADJUSTMENT CLEAR ARE YOU SURE 1 YES 2 NO When 1 YES is selected in the display and the START key is pressed the film wear correction counter is c...

Page 113: ...the START key to start the operation Destination setting SEC SECL SIMULATION NO 26 INPUT 1 7 1 OPTION SETUP 2 NO PROGRAM 3 AUDITOR COIN VENDOR SETUP 4 NO PROGRAM 5 COUNTER MODE SETUP 6 DESTINATION SETUP 7 DRUM SENSITIVITY SETUP 8 LCC EMPTY DATA SETUP Destination setting Others SEC SECL JAPAN SIMULATION NO 26 INPUT 1 7 1 OPTION SETUP 2 LCC SETUP 3 AUDITOR COIN VENDOR SETUP 4 NO PROGRAM 5 COUNTER MO...

Page 114: ...installation state of the auditor coin vendor and press the START key Then the setting is stored 1 4 SIMULATION NO 26 3 INPUT 1 4 1 P10 2 SF EA11 12 3 COIN VENDOR 4 OTHER Code Display Content 1 P10 Internal auditor When dept control is not performed default 2 SF EA11 12 When the external auditor SF EA11 12 is used 3 COIN VENDOR When the coin vendor is connected 4 OTHER When other dept control devi...

Page 115: ...LT ü P22 Power seve 2 SECL 3 LT ü P22 Power seve 3 Inch others 3 LT ü P22 Power seve 6 SEEG 3 ü ü ü P22 Power seve 7 SUK 3 ü ü ü Impossible to set Power seve 8 SCA 3 ü ü P22 Power seve 9 A5 others 3 ü ü P22 Power seve Standard installation Cannot be installed When setting the destination installed Changeable ü When setting the destination not installed Changeable 7 Drum sensitivity setting When th...

Page 116: ...er telephone number SIMULATION NO 27 2 SELECT HOST NUMBER TO CHANGE DATA 1 HOST1 2 HOST2 3 HOST3 4 HOST4 When 1 is selected The following message is displayed in the basic screen SIMULATION NO 27 2 SELECT TEL TO CHANGE DATA HOST1 1 TEL1 2 TEL2 3 TEL3 4 TEL4 Use the 10 key to set the telephone number When 1 is pressed for example the following message A message B are displayed SIMULATION NO 27 2 HO...

Page 117: ... registered and the following massage is displayed SIMULATION NO 27 3 PPC ID 3 When 2 is selected PPC MODEM ID can be set similarly to 1 04 During execution the following message is displayed on the basic screen allowing setting of service start end SIMULATION NO 27 4 1 SERVICE START 2 SERVICE END Service start When 1 is selected the following message is displayed and the PPC sends SERVICE START c...

Page 118: ...hen sensed it is highlighted SIMULATION NO 30 1 PFD1 PFD2 PFD3 PFD4 DPFD PPD1 PPD2 PPD3 PSD POD DPID1 DPID2 DPPD1 DPPD2 DPPD3 DPUND DTPD DTWHPS DTBHPS TBBOX TNF TNCTR TES DVCH DSW DSWE PFDL1 PFDL2 Code Name Code Name PFD1 Paper feed sensor 1 DPUND ADU installation sensor PFD2 Paper feed sensor 2 DTPD ADU paper sensor PFD3 Paper feed sensor 3 DTWHPS ADU width guide home sensor PFD4 Paper feed senso...

Page 119: ...nsor LCC TCD LCC door open sensor TLD LCC lower limit sensor TUD LCC upper limit sensor TLMD LCC limit sensor TPTD LCC PT sensor TSW LCC switch Destination Original size Original width sense Original length sense DWD1 DWD2 DWD3 DWD4 DLS1 DLS2 Inch series 11 17 8 5 14 8 5 11 R 8 5 11 5 5 8 5 AB series A3 B4 A4R B5R A4 B5 A5 42 Developer counter clear When the main code is entered the LCD shows the ...

Page 120: ...value 3 200 C KEY Duplex copy fusing temperature adjustment level setting Note When the adjustment value is 0 the adjustment value returns to the default value 3 180 C for out side Japan 7 200 C for Japan 44 When the main code is inputted the LCD shows the following display and a sub code blinks on the copy quantity display With the RPL on enter the desired sub code and press the START key to star...

Page 121: ...t When the sub code is entered the drum rotates and the process control sensor level is displayed on the copy quantity display to allow the sensor output adjustment with the variable resistor on the process control PWB in the front side of the machine Process control sensor output VR2 VR4 adjust ment value 668 988 P 8 24 4 Process control reference value registration When the sub code is entered t...

Page 122: ...ode grid bias value FCLNOM Normal mode copy lamp voltage EXP 1 initial value FCLPHT Photo mode copy lamp voltage EXP 1 initial value FCLTS Toner save mode copy lamp voltage EXP 1 initial value NCLNOM Current normal mode copy lamp voltage EXP 1 NCLPHT Current photo mode copy lamp voltage EXP 1 NCLTS Current toner save mode copy lamp voltage EXP 1 FCLAE AE mode copy lamp voltage WH level initial val...

Page 123: ...66 Use the 10 keypad to change the setting After setting press the PROGRAM key to store the set value Press the scroll key to scroll the displays on the message display section on the LCD and the copy quantity display as follows 48B 48C 48D 48E 48F 48A The set value can be stored in the same manner as in 48A After completion of warming up copying is allowed Note 1 shows the input range of adjustme...

Page 124: ...rformed 3 Lens characteristics value input When the sub code is entered the LCD shows the following display and the currently set value of 48A normal correction data is displayed on the copy quantity display With the RPL on enter the set value with the 10 key pad and press the START key to store the set value SIMULATION NO 48 3 48A 100 46 48B 50 11 48C 200 11 Press the scroll key to scroll the dis...

Page 125: ...hen the adjustment value is 0 the similar adjust ment to the default value is performed 5 Mirror speed correction value input When the sub code is entered the LCD shows the following display and the currently set mirror speed correction data is displayed on the copy quantity display With the RPL on enter the set value with the 10 keypad to store the value 1 count 0 1 15 SIMULATION NO 48 5 Adjustme...

Page 126: ... image lead edge is displayed on the copy quantity display Use the 10 key to set change the value of 50A and press the PROGRAM P key to store it Press the scroll key to scroll the message display on the LCD and the copy quantity display as follows 50B 50C 50D 50E 50A 50B The set value can be stored or changed in the same manner as in 48A After completion of warming up copying is allowed Note 1 sho...

Page 127: ...the screen to INPUT_L1 display and enter the lead edge shift at 200 copy with the 10 key pad Example IN the case of 35 5mm enter 355 6 Set the screen to INPUT_L2 display and enter the lead edge shift at 100 copy with the 10 key pad Example In the case of 35 5mm enter 355 7 Press the START key to make a copy 3 Lead edge adjustment value input When the sub code is entered the LCD shows the following...

Page 128: ... is inputted the LCD shows the following display and a sub code blinks on the copy quantity display With the RPL on enter the desired sub code and press the START key to start the operation SIMULATION NO 51 INPUT 1 6 1 PSPS TIMING ADJUSTMENT 2 RRC PAPER BUCKLE ADJUSTMENT 3 RRC PAPER BUCKLE ADJUSTMENT INPUT 4 TRC2H OFF TIMING ADJUSTMENT INPUT 5 RRC PAPER BUCKLE REVISION 5 BYPASS TRAY 5 5 8 5 A5 6 R...

Page 129: ...the set value of TRC2H OFF timing is displayed on the copy quantity dis play to allow entering changing of the set value in the same manner as above When the interruption key is pressed again the screen returns to the RRC front warp amount adjustment SIMULATION NO 51 2 RRC PAPER BUCKLE ADJUSTMENT INPUT MFT DATA 1 99 Interruption lamp OFF Interruption key ON SIMULATION NO 51 2 BRAKE CLUTCH TIMER SE...

Page 130: ...F 1 99 46 LCC 51F 1 99 46 ADU Press the scroll key to scroll the message display on the LCD and the copy quantity display as follows 51B 51C 51D 51E 51F 51G 51A The set value can be stored or changed in the same manner as in 51A The RRC front warp amount van be adjusted in the range of 1 99 for each tray The greater the adjustment value is the greater the warp amount is and vice versa 1 count 0 36...

Page 131: ...MFT 51B 1 99 46 TRAY1 51C 1 99 46 TRAY2 51D 1 99 46 TRAY3 51E 1 99 46 TRAY4 51F 1 99 46 LCC 51F 1 99 46 ADU Press the scroll key to scroll the message display on the LCD and the copy quantity display as follows 51B 51C 51D 51E 51F 51G 51A The set value can be stored or changed in the same manner as in 51A The RRC front warp amount van be adjusted in the range of 1 99 for each tray The greater the ...

Page 132: ...No 51 When the sub code 6 is entered the LCD shows the follow ing display The currently set value the correction value of RRC front warp amount in manual paper feed of small size paper is displayed on the copy quantity display When the RPL is on enter the correction value and press the PRINT switch to store it SIMULATION NO 51 6 RRC PAPER BUCKLE REVISION BYPASS TRAY 5 5 8 5 A5 INPUT DATA 0 20 When...

Page 133: ...isplay and the currently set value of the intermediate tray rear plate adjustment value is displayed on the copy quantity dis play With the RPL on enter the set value with the 10 key pad and press the START key to store it The alignment plate will move to 8 5 x 11 size if the destination is INCH and to A4 size if the destination is AB 50 is the reference value of the set value If the set value is ...

Page 134: ...on in the RADF in the duplex copy mode When this simulation is executed the RPL lights up and the currently set adjustment value is displayed on the copy quan tity display Enter the set value with the 10 key pad and press the START key to store it The adjustment value range is 0 15 With 8 as the refer ence value if the adjustment value is smaller than the refer ence value the stop position comes t...

Page 135: ...ouble 00 Abnormally high temperature is detected in the heat roller H4 Fuser trouble 00 After the power relay is turned on the temperature does not reach the specified level in the specified time Abnormally low temperature detected U0 Operation panel trouble 00 Communication trouble between the master and the operation panel Master judgement U2 EEPROM trouble 00 Check sum error in the counter memo...

Page 136: ...ascending trouble 22 Tray 2 ascending trouble 32 Tray 3 ascending trouble 42 Tray 4 ascending trouble Trouble codes during execution of simulation Trouble code Trouble name Sub code Content of trouble EE Automatic developer adjustment EU Sensor level input abnormality under toner EL Sensor level input abnormality over toner L2 Mirror motor system trouble 00 RRC operation trouble L8 AE system troub...

Page 137: ...l ê b ê b Thermistor F b F b Heat roller gear F b Optical Mirror lens reflector sensors F F F F Table glass dust proof glass F F F F CL lead wire b Rails Copy lamp b b Ozone filter filter F b Paper feed Pick up roller F b F b Paper feed roller F b F b Reversing roller F b F b Torque limiter b ADU Paper feed roller F b F b Reversing roller F b F b Paper entry roller F b F b Torque limiter Suction S...

Page 138: ... Mode setting Set the time that elapses before the copier enters the preheat mode after copying is completed 15 P42 Right Left Shift Direction Selection Determines whether shift direction change is to be allowed 15 P43 Erase Mode Selection Sets the initial mode for erase function 15 P44 Restrict Storage of Inserts in Job Program Memory Prevents insert pages from being stored in job memory 16 P45 M...

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