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Sharp AR-BC260, Service Manual

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Sharp AR-BC260 Service Manual Download Page 235

AR-BC260  TROUBLESHOOTING  11 - 8

Main 
code

Sub 

code

Title

Saddle finisher front alignment 
motor abnormality (Saddle finisher 
detection)

F1

19

Display

Lamp/Message

Phenomenon Detail

Front alignment motor 
trouble

Section

Saddle finisher

Case 1

Cause

Motor lock

Check & 
Remedy

Use SIM 3-3 to check the 
front alignment motor 
operation.

Case 2

Cause

Motor RPM abnormality

Check & 
Remedy

Same as Case 1.

Case 3

Cause

Over current to the motor

Check & 
Remedy

Same as Case 1.

Case 4

Cause

Saddle finisher control PWB 
trouble

Check & 
Remedy

Same as Case 1.

Main 
code

Sub 

code

Title

Saddle finisher rear alignment 
motor abnormality (Saddle finisher 
detection)

F1

20

Display

Lamp/Message

Phenomenon Detail

Rear alignment motor 
trouble

Section

Saddle finisher

Case 1

Cause

Motor lock

Check & 
Remedy

Use SIM 3-3 to check the 
rear alignment motor 
operation.

Case 2

Cause

Motor RPM abnormality

Check & 
Remedy

Same as Case 1.

Case 3

Cause

Over current to the motor

Check & 
Remedy

Same as Case 1.

Case 4

Cause

Saddle finisher control PWB 
trouble

Check & 
Remedy

Same as Case 1.

Main 
code

Sub 

code

Title

Saddle finisher fold sensor trouble

F1

31

Display

Lamp/Message

Phenomenon Detail

Sensor input value 
abnormality

Section

Saddle finisher

Case 1

Cause

Sensor breakage

Check & 
Remedy

Use SIM 3-2 to check the 
sensor operation.

Case 2

Cause

Harness disconnection

Check & 
Remedy

Same as case 1.

Case 3

Cause

Saddle finisher control PWB 
trouble

Check & 
Remedy

Same as Case 1.

Main 
code

Sub 

code

Title

Saddle finisher punch unit 
communication trouble

F1

32

Display

Lamp/Message

Phenomenon Detail

Communication error 
between the saddle finisher 
and the punch unit

Section

Saddle finisher

Case 1

Cause

Improper connection or 
disconnection of the 
connector and the harness 
of the saddle finisher and 
the punch unit.

Check & 
Remedy

Check the connector and 
the harness of the 
communication line.

Case 2

Cause

Control PWB (PCU) trouble

Check & 
Remedy

Replace the PCU PWB.

Case  3

Cause

Saddle finisher control PWB 
trouble

Check & 
Remedy

Replace the saddle finisher 
control PWB.

Case 4

Cause

Malfunction by noises

Check & 
Remedy

—

Common

Cancel 
method

Can be canceled by turning 
OFF/ON the power.

Main 
code

Sub 

code

Title

Saddle finisher punch side 
registration motor trouble

F1

33

Display

Lamp/Message

Phenomenon Detail

Punch side registration 
motor operation trouble

Section

Saddle finisher

Case 1

Cause

Motor lock

Check & 
Remedy

Use SIM 3-3 to check the 
punch side registration 
motor operation.

Case 2

Cause

Motor RPM abnormality

Check & 
Remedy

Same as Case 1.

Case 3

Cause

Over current to the motor

Check & 
Remedy

Same as Case 1.

Case  4

Cause

Saddle finisher control PWB 
trouble

Check & 
Remedy

Same as Case 1.

Summary of Contents for AR-BC260

Page 1: ...t to change without notice SERVICE MANUAL CODE 00ZARBC260A1E DIGITAL FULL COLOR MULTIFUNCTIONAL SYSTEM MODEL AR BC260 1 OUTLINE 1 1 2 CONFIGURATION 2 1 3 SPECIFICATIONS 3 1 4 CONSUMABLE PARTS 4 1 5 UNPACKING AND INSTALLATION 5 1 6 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 1 7 DESCRIPTIONS OF EACH SECTION 7 1 8 SETTING AND ADJUSTMENTS 8 1 9 SIMULATION 9 1 10 MAINTENANCE LIST 10 1 11 TROUBLESHOOTING 11...

Page 2: ... 6 10 Machine power ON 5 6 11 Specifications setup 5 7 12 Image quality check 5 7 13 Function and operation check 5 7 14 Setup and adjustment data recording 5 7 15 Necessary works before moving the machine 5 7 6 EXTERNAL VIEW AND INTERNAL STRUCTURE 1 Name and function of each section 6 1 A External view 6 1 B Internal structure 6 2 C Operation panel 6 3 D Job status screen common to print copy net...

Page 3: ...D Relationship of drum cartridge system counters messages and machine operations 10 11 E Relationship of toner cartridge system counters display messages and machine operations 10 12 11 TROUBLESHOOTING 1 Outline 11 1 2 Functions and purposes 11 1 3 Kinds of self diagnostic messages 11 1 4 Self diagnostic operation 11 1 A Self diagnostic operation and work flow 11 1 5 List 11 2 6 Details 11 3 12 RO...

Page 4: ...roved service maintenance Developing section Mono component development eliminates the need for developer replacement Mono component wax free toner Drum section Cartridge replacement Designed for easy maintenance Fusing section Simplified structure by wax free The unit can be disassembled simply by releasing the lock with the knob Mono component wax free toner Designed for easy maintenance Transfe...

Page 5: ... stage paper feed desk AR RB1 Duplex bypass Inverter unit Requires Desk AR D19N Duplex module Paper feed module 2 stage Requires Duplex bypass Inverter unit AR RB1 AR F13 Saddle finisher Requires Duplex bypass Inverter unit AR RB1 AR LC8 Large capacity tray Requires AR D19N AR PN1A AR PN1B AR PN1C AR PN1D Punch unit for saddle stitch finisher AR F13 AR U11M AR U15M Sharpdesk license kit AR PK4 PS3...

Page 6: ...ity kit 128 256MB expansion memory Local arrangement AR TE3 Exit tray AR SC2 Staple cartridge Basic composition Copier Printer Scanner Remark Supply system SRU AR drum cartridge 4 AR toner cartridge 4 OP Scanner Printer controller board Base memory 128 MB HDD Soft NIC ICU memory 256MB Fax Box OP JOB SHIFTER LCC connection module RSPF Dehumidifier Engine For service kit Network scanner expansion ki...

Page 7: ...s a desk 3 stage 2 stage paper feed desk with duplex and a duplex bypass inverter unit Punch unit AR PN1A PN1B PN1C PN1D OP For saddle finisher Staple cartridge AR SC2 OP For saddle finisher Electrical system Printer controller STD 7410 400 MHz type Scanner interface board STD Installed memory 128MB For printer board Soft NIC STD HDD 3 5 inch STD 40GB PS3 expansion kit AR PK4 OP Requires 512MB mem...

Page 8: ...city paper feed tray unit Option Paper feed tray section 1 Duplex section Option Paper feed tray section 1 Option Paper feed tray section 2 Option Paper feed tray section 3 Option Printer controller Image scanning writing section CCD PWB Page memory Photo conductor section Y Developing section Y Photo conductor section M Developing section M Photo conductor section C Developing section C Photo con...

Page 9: ...ic copying system employing the LED writing head LED available print area 301 mm Developing system Contact non magnetic 1 component development Charging system Saw teeth scorotron corona charging Transfer system Transfer belt structure direct transfer system Cleaning system Counter blade cleaning system Fusing system Pressure roller fusing system Fusing unit life 2 years or 100K Fusing unit replac...

Page 10: ...Copier body photoconductor toner 85 5 kg 188 5 lbs Machine occupying dimensions With manual feed tray paper exit tray extended 1349 x 676 mm 53 1 x 26 6 inch Paper feed system 1 stage tray Paper feed size AB series A3 B4 A4 A4R B5 A5 8 5 x 11 EXTRA Inch series 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11 R 8 5 x 5 5 A4 EXTRA EXTRA setting AB tab setting section A3 B4 A4 A4R B5 B5R A5 EXTRA Inch tab...

Page 11: ... 250 sheets A4 LT recommended paper for color Paper size A3W A3 B4 A4 A4R B5 B5R A5 12 x 18 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11 R Executive R 8 5 x 5 5 8K 16K 16KR Paper weight 64 to 200 g m2 17 to 54 lbs Paper kind Normal paper 1 Remaining quantity detection No Discharged paper full detection Yes Paper exit position system Machine side face up paper exit Paper exit capacity 250 sheets A4 ...

Page 12: ...m 19 ppm A5 8 5 x 5 5 17 ppm 17 cpm 17 cpm 17 cpm 26 ppm 26 cpm 26 cpm 26 cpm A6R Normal paper 13 ppm 13 cpm 13 cpm 13 cpm 13 ppm 13 ppm 13 ppm 13 ppm OHP Speed 1 17 ppm 17 cpm 17 cpm 17 cpm 17 ppm 17 cpm 17 cpm 17 cpm OHP Image quality 13 ppm 13 cpm 13 cpm 13 cpm 13 ppm 13 cpm 13 cpm 13 cpm Heavy paper 1 2 B5 A4 8 5 x 11 A5 5 5 x 5 5 13 ppm 13 cpm 13 cpm 13 cpm 13 ppm 13 cpm 13 cpm 13 cpm Heavy p...

Page 13: ...ons APS Yes AMS Yes ACS Auto Color Selection No Paper type select Yes Free size input Document Yes Paper Yes Coy Protection Technology CPT Yes Auto tray switching Yes Rotation copy Yes A4 8 5 x 11 B5 16K paper size only Rotation sort No Electronic sort E RDH Yes Copy reservation No Program call registration Yes Max 10 items Proof copy No Pre heat Yes Conditions are set by the key operation Auto po...

Page 14: ... start key is pressed scanning is made in black and white Engine operates according to the setting made such as LED of the color start key is turned on or LED of mono start key is turned on Copier specifications ICU PWB Combination Standard Expansion 1 Expansion 2 Standard Slot 1 256MB 256MB 256MB Expansion memory Slot 2 128MB 256MB Total memory capacity 256MB 384MB 512MB Mode Electronic sort Docu...

Page 15: ...setup Image quality setup Color RGB each 8bit Monochrome binary 1bit Binary system Error diffusion Text photo area separation Automatic Moire reduction mode Yes Color enhancement mode N A Density Automatic Monochrome only For color same as density 3 manual Manual 9 steps 1 to 5 0 5 increment Default 3 Resolution Color Monochrome Low 2 100 dpi x 100 dpi 150 dpi x 150 dpi Low 1 150 dpi x 150 dpi 200...

Page 16: ...rator program When the size exceeds the specified level scan is cancelled OC multi scan Documents of two or more pages can be set as one file from the platen Except for JPEG Job history The job history is not recorded Utility Sharpdesk V3 0 or later LDAP Yes JOB restriction The scanner mode is disabled during printing After completion of a print job it is enabled Print controller restriction User ...

Page 17: ... set Document detection Yes No Yes Size detection on the document tray traveling detection Detection size AB 1 AB 3 A3 B4 A4 A4R B5 B5R A5 AB 2 A3 216 x 330 A4 A4R B5 B5R A5 Inch 1 11 x 17 8 5 x 14 8 5 x 11 8 5 x 11 R 8 5 x 5 5 Inch 2 11 x 17 8 5 x 13 8 5 x 11 8 5 x 11 R 8 5 x 5 5 Selection between 8 5 x 13 and 8 5 x 14 can be made by the user setting Document inversion Yes However 8 5 x 5 5 is in...

Page 18: ... AR C260M P J Color identification seal C M Y Bk x 1 each 6 Drum AR C26DR OPC Drum x 1 50k Common AR C260M P J 7 Main Charger Kit AR C26MK Charger Unit x 1 50k Common AR C260M P J Cleaning Blade x 1 Toner Receiving Seal x 1 Part name Model name Content Life 1 Upper heat roller kit AR C26UH Upper heat roller x 1 100K 1 Heat roller 60T gear x 1 Upper heat roller bearing x 2 Thermistor x 1 Upper heat...

Page 19: ... year 3 Figure or X Y Z Indicates the packing month X October Y November Z December 4 5 Figure Indicates the packing day 6 Alphabet Indicates the production division 1 Figure Version No 2 Figure The end digit of the year 3 Alphabet Production code B for SOCC 4 Alphabet Destination code 5 6 Figure Production day 7 Figure or X Y Z Indicates the production month X October Y November Z December 1 Alph...

Page 20: ...voltage is outside the specified range use thicker lead wires to reduce impedance An electrical work is required Use of a step up transformer is also available In this case the capacity must be great enough for the max power consumption of the machine 3 Power frequency waveform The frequency must be within the range of the specified frequency 2 If power waveform is deformed a trouble may occur 4 S...

Page 21: ...ages may be deflected and a trouble may be caused 2 Transit and delivery A Implements facility and manpower It is recommendable to use a forklift for bringing in the machine for safety If no forklift is available man power of four persons is required The machine is considerably heavy and requires safety precau tions for delivery and installation Transit of the machine must be made in packed condit...

Page 22: ...e transfer fixing pads 4 Lock release A Scanner 2 3 mirror unit lock release 1 Remove the scanner fixing screw and remove the caution label B Main body cassette lock release 1 Pull out the main body cassette 2 Remove the rotation plate fixing pad and remove the caution label C Transfer unit pressure release 1 Pull the knob and open the left door 1 1 1 1 1 1 1 1 2 1 3 2 1 2 3 ...

Page 23: ... remove the transfer unit 5 Remove the transfer belt protect sheet 6 Remove the screw and apply a tension to the transfer belt 7 Install the transfer unit to the machine 5 Fusing heat roller pressing F R 1 Pull the knob and open the left door 2 Turn the pressure release lever to press Note If the machine is left for one month or more the heat roller rubber may be deformed In such a case therefore ...

Page 24: ...tion The life of each toner cartridge packed together with the machine is as follows Black toner CA 8 3K 6 equivalent Color toner CA 5 5K 5 equivalent 1 Shake the toner cartridge horizontally several times 2 Remove the tape and remove the protection pad 3 Open the front cover 4 Insert the toner cartridge As shown below fit the cartridge with the insertion port and push it in Note Be sure to instal...

Page 25: ...turn the cartridge lever to the original position 7 Close the front cover 9 AC cord connection 1 Insert the AC power plug into the connector at the rear of the machine and connect the other end to the power outlet 10 Machine power ON 1 Turn on the power switch on the left side of the machine Black Cyan Magenta Yellow 1 2 1 ...

Page 26: ...nsumable parts from the machine Paper Toner cartridge Photoconductor cartridge 3 Lock the following sections Scanner Optical section Paper cassette lift plate SIM No Content 26 6 Used to set the destination SIM No Content 26 2 Used to set the large capacity paper feed tray paper size Used to set the detection paper size and display when using 8 5 x 13 size paper and document Used to set the paper ...

Page 27: ...roximately 550 sheets of SHARP standard paper 64 g m2 or 21 lbs Option AR D17N 10 Stand 3 x 500 sheet paper drawer This stand has three paper trays Each tray can hold approximately 500 sheets of the recommended paper for color 80 g m2 or 21 lbs or approximately 550 sheets of SHARP standard paper 64 g m2 or 21 lbs Option AR D18N 11 Duplex module 2 x 500 sheet paper drawer This stand includes a modu...

Page 28: ...d here The fusing unit is hot Take care in removing misfed paper 16 Toner cartridge The toner cartridge must be replaced when indicated on the operation panel 17 Right side cover Open when a misfeed has occurred in the paper feed area 18 Right cover of paper drawer Open this cover to remove paper misfed in the paper drawer 15 16 17 18 ...

Page 29: ...play between network scanner mode 1 and fax mode 2 COPY key Press to select the copy mode 3 JOB STATUS key Press to display the current job status 4 CUSTOM SETTINGS key Use to adjust the contrast of the touch panel or to set key operator programs 5 Numeric keys Use to enter number values for various settings 6 key ACC C key This is used when the copy network scan 1 and fax 2 functions are used 7 P...

Page 30: ...paper size only in printer mode 2 Mode select key This only appears in the job status screen of fax mode The key is used to switch the job list display between JOB QUEUE and COMPLETE JOB QUEUE Shows stored jobs and the job in progress COMPLETE Shows finished jobs 3 PRINT JOB key Use to display the print job list for printer copy and fax mode 4 SCANNER JOB key This displays a list of only the jobs ...

Page 31: ...e color component image signal sent from the ICU PWB into LED light and radiate it to the OPC drum 12 Doctor blade Regulates the toner quantity on the developing roller 13 Supply roller Supplies toner to the developing roller 14 Developing roller Attaches toner to the photoconductor 15 Cleaning blade Cleans residual toner from the photoconductor 16 OPC drum unit Forms electro static latent images ...

Page 32: ...f the transport roller to paper 48 Gate Switches the paper exit path face up face down 49 Upper heater lamp Heats the heat roller 50 Upper heat roller Heats and presses toner on paper to fuse toner on paper 51 OPC drum Forms latent static electrostatic images with LED light 52 Upper heat roller thermistor Detects the temperature on the heat roller surface 53 Upper heat roller thermostat Detects an...

Page 33: ...ooling fan motor Cools the printer controller 12 PS motor Drives and turns ON OFF the resist roller PSM Stepping motor 13 Process cooling fan motor Exhaust and cools the process section PCFM DC motor 14 Scanner motor Drives the scanner unit SM Stepping motor 15 PS front clutch Transmits power of the paper feed motor to the manual paper feed unit Controls ON OFF MTRC Electromagnetic clutch 16 Paper...

Page 34: ... position HPOS Photo sensor Photo transmission 4 Paper exit tray full detection Detects full of the face down paper exit tray TFD2 Photo sensor Photo transmission 5 Mirror home position sensor Detects the scanner home position MHPS Photo sensor Photo transmission 7 Dehumidifier heater switch Turns ON OFF the dehumidifier heater installed in the scanner reading section and the paper feed section DH...

Page 35: ...s the toner patch density color toner in image density correction operation 2 sensors on PWB PCS_C Photo sensor Photo transmission 34 Lower heat roller thermistor Detects the temperature on the heat roller surface THSD Thermistor 35 Lower heat roller thermostat Detects an abnormally high temperature and turns off the heater lamp HLTS2 Thermostat Thermal switch 36 Machine paper exit sensor 1 Detect...

Page 36: ...y on the transfer belt 10 Process control PB for color Outputs the color toner density on the transfer belt 11 Document detection light receiving PWB Outputs the document size detection signal 12 Operation PWB Outputs the key operation signal 13 INV LVDS PWB Interfaces LCD from the MFPPWB and the touch panel signal and drives the LCD backlight 14 Network PWB Network connection PWB 15 PRT controlle...

Page 37: ... primary side 25 LED DL PWBs Discharges electric charges on the OPC drums 26 Flash PWB PCU Includes the program to drive the PCU PWB 27 High voltage TC PWB Produces the transfer voltage 28 DC power PWB Outputs the voltage on the secondary side and controls the heater lamp 29 High voltage MC PWB Produces a high voltage for the main charger and the developing bias voltage Right side top rear view 23...

Page 38: ...ear Drawer connector 13 4pin DC power PWB HL drive circuit L2 HL1N 2 B2 B3 B4 B6 B1 B3 B4 B5 A2 A6 A2 A6 A4 A4 A7 A1 L2 CN3 3 N2 CN3 1 1 3 2 1 3 HL2N 24V 24V 5V GND2 THSU THSD POD1 FUCHin GND2 24V 24V 24V FUSM_A FUSM_B FUSM_A FUSM_B 24V HLPR HL1 HL1N HL2N L2 HL2 MSWON DC CNT FUSM_A FUSM_B FUSM_A DSWL DSWL FUSM_B 24V 24V FUSM_A FUSM_B FUSM_A DSWL FUSM_B DSWLin DSWLout CN3 CN1 6pin CN8 20pin CN14 10...

Page 39: ...e provided to heat from above and below This is because it is necessary to heat four lay ers of toner from above and below and right and left to fuse it on paper The upper and lower heat rollers are of silicon rubber This is because of the following reasons 1 To provide a greater nip quantity and a higher heating capacity for paper 2 The soft flexible rollers press multi layer toner without defor ...

Page 40: ...e Adjust Lubricate Shift position Upper heat roller Lower heat roller Ready state 160 C 145 C Power save mode 138 C OFF Print mode Normal paper B W 160 C 145 C OHP sheet 170 C 155 C Heavy paper 1 170 C 135 C Heavy paper 2 175 C 145 C Envelope 180 C 145 C Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Fusing section 1 Upper heat roller Replace at 100K or within 2 ...

Page 41: ...he screws and remove the fusing front PG A 3 Remove the connector the screw and the harness and remove the thermistor B d Upper heater lamp 1 Remove the fusing unit from the machine 2 Remove the screw and remove the fusing front cover A Remove the harness cover B 3 Remove the connector the screw and the lamp holder C and remove the upper heater lamp D e Lower heater lamp 1 Remove the fusing unit f...

Page 42: ... F and R 6 Remove the C ring and the bearing and remove the gear A and the heat roller B g Lower heat roller bearing 1 Remove the fusing unit from the machine 2 Remove the screw and open the upper fusing section 3 Remove the lower heat roller unit B 4 Remove the C ring and the bearing A and remove the heat roller B h Paper guide 1 Remove the fusing unit from the machine 2 Remove the screw and remo...

Page 43: ...using unit from the machine 2 Open the upper fusing section 3 Remove the paper exit roller unit 4 Lift the separation pawl and shift it to the right and lift it from the heat roller 5 Remove the POD1 connector 6 Remove the screw and slide and remove the lower separation pawl mounting plate 7 Rotate the separation pawl in direction A and remove if from the mounting plate Remove the spring Note When...

Page 44: ...n 14 2 6 4 21 12 13 10 22 24 8 5 11 9 7 1 3 3 5 7 9 8 10 2 4 6 PCU PWB CALS 24V PCSC GND2 B SEN LED REG SEN 5V NC BTNF CALS GND2 GND2 PCS_C ASEN_LED GND2 REGSEN TS CL BTM B BTM A BTM B BTM A 24V GND FLAME BSEN_LED PCS_K PCSK A SEN LED GND2 BTN F GND2 1 2 8 7 4 3 6 5 2 1 1 5 4 2 8 7 6 4 5 6 7 8 9 10 1 2 3 30 34 24V 4pin CN1 8pin CN2 10pin HV MC PWB PCSC PCSK CALS BTM BLUM BLUD BTNF Drive gear Lift ...

Page 45: ...r drive follower roller 8 Transfer belt cleaning brush Cleans the back surface of the transfer belt 9 Process control sensor Monochrome PCSK Color PCSC Detects the toner patch density in image density correction 10 Transfer waste toner tank Collects waste toner on the transfer belt 11 Transfer belt unit RW Belt motor BTM Drives the transfer belt RW Calibration solenoid CALS Drives the shutter on t...

Page 46: ...ull detection Toner scraped by the belt cleaning blade is transported to the waste toner box by the belt waste toner transport shaft When the waste toner box is full the rotation load of the waste toner transport shaft increases to turn on the waste toner full detection switch with the lever by the torque limiter function e Transfer belt unit up and down In color print the transfer belt is in cont...

Page 47: ... belt Replace at 100K or within 2 years 2 Transfer roller 3 Transfer belt cleaning blade Replace at 100K or within 2 years 4 Transfer discharge sheet 5 Transfer belt cleaning roller 6 Transfer drive roller 7 Transfer follower roller 8 Transfer cleaning brush 9 Sensors 10 Waste toner tank unit When waste toner full is detected 11 Transfer belt unit Replace the unit at 100K or within 2 years 5 3 3 9...

Page 48: ...ful not to scratch the surface of the transfer belt b Belt drive motor 1 Remove the transfer unit from the machine 2 Remove the screw and remove the belt cover gear 3 Remove the connector the screw and the motor c Process control sensor 1 Remove the transfer unit from the machine 2 Remove the connector and the screw and remove the belt drive unit 3 Remove the spring from the hook section 4 Remove ...

Page 49: ... 3 Remove the waste toner tank unit Note for assembly Insert the notches A and B of the waste toner tank unit into the positions in the transfer frame indicated in the figure below f Transfer belt 1 Remove the transfer unit from the machine 2 Remove the connector and the screw and remove the belt drive unit 3 Remove the lower screw Note If the upper screw is removed and folded the electrode is def...

Page 50: ... roller i Transfer follower roller 1 Remove the transfer unit from the machine 2 Remove the connector and the screw and remove the belt drive unit 3 Remove the transfer belt 4 Remove the E ring and the bearing and remove the transfer follower roller j Transfer cleaning blade 1 Remove the transfer unit from the machine 2 Remove the connector and the screw and remove the belt drive unit 3 Remove the...

Page 51: ...Remove the connector and the screw and remove the belt drive unit 3 Remove the transfer belt 4 Remove the terminals 5 Remove the transfer discharge sheets n Transfer lift up unit 1 Remove the screw and remove the left cabinet of the machine 2 Remove the connector 3 Adjust the rail positions so that section A does not make con tact with the acuride section when the transfer lift up unit is lifted u...

Page 52: ...A13 CN9 22pin Y CN6 22pin K CN4 22pin M CN5 22pin C CN7 6pin Y CN1 6pin M CN2 6pin C CN3 6pin K LPHRST STATUS LSYNC PSYNC 24V FG GND2 GND2 TES_ 5V DVRTN DVCLK DVDATA 5V GND2 HV STB HV DATA HV CLK HV REM PCU DM DL LED Y M C K MC LED LED unit HV MC PWB Driver PWB Drum drive unit Drum cartridge Y M C K Toner cartridge Y M C K Developing roller Rear frame Grid Discharge lens ICU ICU CN2 6pin K CN12 34...

Page 53: ...ted in the paper transport direction the above operation depends on the rel ative position and differs in the operating timing 2 5 4 4 7 1 8 9 3 6 5 11 10 No Name Code Signal name Function 1 OPC drum YMCK Forms electrostatic latent images 2 Main charger YMCK MC Charges the OPC drum surface negatively 3 Discharge lens Discharges the OPC drum surface 4 Cleaning blade Cleans the OPC drum surface to r...

Page 54: ... are formed on the OPC drum surface Charges are disposed in direct proportion to the amount of light received 3 Clean and remove residual toner from the OPC drum with the cleaning blade after transfer operations Removed residual toner is transported to the waste toner sec tion of the toner cartridge by the waste toner transport screw 4 The whole surface of the OPC drum is discharged By radiating d...

Page 55: ...e DV roller to the drum In the unexposed areas of the drum the potential on the DV roller created by the bias voltage and therefore the toner to not attracted to those areas of the drum Negatively charged toner is attracted and attached to the exposed area on the OPC drum surface where the negative potential was reduced by LED exposure On the other hand in the areas on the OPC drum where exposure ...

Page 56: ...mulation is executed in order to avoid generation of stripes on a half tone print image Unit name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Drum peripheral section 1 Drum B W Color 2 Charging unit 3 Cleaner blade 4 Toner reception seal 5 Drum cartridge When replacing the unit Developingsection integrated with toner cartridge 6 Toner cartridge Replaced by user when ton...

Page 57: ...ck cannot be released In that case push the drum unit to the rear frame side and release the lock and remove the drum unit c Drum removal 1 Remove the drum unit 2 Remove the retaining clip from the drum shaft A 3 Slide the drum shaft in the arrow direction B 4 Remove the drum in the arrow direction C d Charging unit 1 Remove the drum unit 2 Remove the screw and remove the cover A 3 Remove the MC u...

Page 58: ...se upper in the arrow direction 5 Release the pawl and remove the MC case lower in the arrow direction 6 Remove the screen grid 7 Disengage the pawl and remove the MC cleaner h LED unit removal 1 Remove the rear cabinet 2 Remove the PCU PWB unit 3 Remove the developing unit 4 Remove the drum unit 5 Remove the top cover and disconnect the connector of the ICU 6 Remove the screw A on the rear side a...

Page 59: ... the image process sec tion ICU PWB 2 Electrical section and mechanical section MFP PWB ICU PWB PCU PWB CN13 30pin 30 29 26 25 28 27 24 23 22 19 18 21 20 17 16 15 12 11 14 13 GND2 REVEN GND2 GEVEN GND2 RODD GND2 GODD GND2 BODD GND2 BEVEN GND2 5V 12V 12V GND2 GND2 5V GND2 9 8 10 7 6 5 GND2 CCD_RS CCD_CP GND2 CCD_SH GND2 4 3 2 1 CCD_CLK2 GND2 CCD_CLK1 GND2 CN11 16pin 15 16 14 MHPS GND 5V CN8 5pin 1 ...

Page 60: ...wer of the scanner motor to the copy lamp unit and the mirror base unit 5 Scanner unit home position sensor MHPS Detects the home position of the copy lamp unit 7 Copy lamp CL Radiates light onto documents Xenon lamp 8 Reflector Converges light from the copy lamp 9 No 2 mirror Sends document images to No 3 mirror 10 No 3 mirror Sends document images to the lens 11 Lens Reduces document images phot...

Page 61: ...components and the blue CCD the blue components This operation is called Color Separation The CCD element appeared as one unit but has three separate rows of CCD elements drive each for RGB Scanning of a document in the main scanning direction is per formed by the CCD elements Scanning of a document in the sub scanning direction is performed by shifting the scanner unit posi tion with the scanner ...

Page 62: ...er 2 Remove the connector and the screw and remove the scan ner control PWB unit Remove the screw and remove the scanner control PWB A b CCD unit 1 Remove the screw the glass holder right A the glass holder left B and the table glass C Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Optical section 1 CCD mirror lens reflector 2 Table glass sensors OC 3 SPF glass 4...

Page 63: ... and remove the wire 2 Rotate the lamp unit and lift it and remove the harness holder and the harness Remove the lamp unit d Xenon lamp 1 Remove the lamp unit 2 Remove the harness and the screw and remove the Xenon lamp e Scanner motor 1 Remove the upper cabinet rear unit 2 Remove the connector and the spring 3 Remove the screws and remove the scanner motor unit 4 Remove the screws and remove the ...

Page 64: ...is model is provided with a cassette paper feed tray and a man ual paper feed tray as standard provision As an option either the 3 stage paper feed cassette module AR D18 or the 2 stage duplex paper feed cassette module AR D19 can be installed The paper transport section transports paper from each paper feed port to the PS roller section Paper with images transferred on it in the transfer section ...

Page 65: ...ETMA OFFSETMA OFFSETMB OFFSETMB GND2 GND2 POD2 HPOS GND2 GSS HPOS 5V 5V 5V POD2 5V GND2 24V OSMA OSMA OSMB OSMB 24V 24V NC OSMA OSMA OSMB OSMB CN7 32pin CN9 24pin CN11 34pin CN13 6pin PPD2POW CPFC1 PPD2 LUD1 POD2 OSM HPOS GSS POD1 PED1 CPFC1 PFM PFM PPD1 PPD2 PPD2 PFD1 PCU TRC TRC PSM LUM1 PED1 LUD1 CN20 22pin CN14 10pin 8 8 8 9 9 10 10 11 11 11 11 11 12 13 13 13 14 14 15 15 15 15 15 15 16 16 16 1...

Page 66: ...aper feed drive motor power to the manual paper feed roller 10 Separation roller Separates paper and transmits it to the paper feed unit RW Manual transport clutch Transmits the paper feed motor power to the manual paper feed unit RW Paper feed motor Drives the paper feed section and the manual paper feed unit GND2 GND2 GND2 DSWR DSWRout CN11 34pin 8pin 2pin 14pin CN17 28pin 5V 5V 24V 24V 24V 3 3V...

Page 67: ...t by the paper size set block No Name Code Signal name Function 1 Paper tray paper feed unit Feeds paper from the paper tray to the transport section 2A Paper empty detector PEDx Detects paper empty in the paper tray 2B Paper upper limit detector LUDx Detects the paper upper limit position Keeps the friction between the paper pickup roller and paper at a constant level 3 Paper pickup roller Feeds ...

Page 68: ...per limit position of paper so that the pressure between the top paper and the pickups roller remains constant Lifting is performed by the lift motor and the lift gear The lift position is detected by the paper upper limit detector to control the pressure between the top paper and the pickup roller No Name Code Signal name Function 1 Paper exit sensor POD2 Detects discharged paper 2 Offset motor O...

Page 69: ...ector and the paper width sensor A volume type sensor is used as the paper width sensor The resistance varies according to variation of the paper guide position to detect the paper width The tray position detector detects that the paper tray is set to the maximum length position or to the minimum length position When the paper tray is set to the maximum length position the paper length detector is...

Page 70: ... timing of each load B Disassembly assembly maintenance 1 Paper feed transport sections maintenance target parts Check Clean replace or adjust as necessary Clean Replace Adjust Lubricate Shift position Upper resist roller Lower resist roller PS motor Unit name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Paper feed section 1 Cassette section paper feed rollers Replace ac...

Page 71: ...kup roller Note Do not remove the transfer belt unit 2 Paper feed roller torque limiter 1 Remove the cassette 2 Disengage the pawl and remove the paper feed roller 3 Paper separation roller torque limiter 1 Remove the cassette 2 Disengage the pawl and remove the paper separation roller 4 Cassette paper feed unit 1 Open the front cabinet and remove the drum unit 2 Remove the developing unit ...

Page 72: ... and the connection right cabinet B 2 Remove the screw and remove the paper feed drive motor 6 Paper feed drive unit 1 Remove the harness and the screw and remove the paper feed drive unit b Multi manual paper feed 1 Pickup roller 1 Open the arm cover A Disengage the pawl and remove the pickup roller B 2 Paper feed roller 1 Open the arm cover A open the auxiliary PG B and remove the paper feed rol...

Page 73: ...nd remove the paper feed clutch B 6 Transport roller 1 Remove the bottom lid A remove the connector and the screw and remove the cover B When assembling fit the cover projection with the spring 2 Remove the screw and remove A and B When assembling first attach A then attach C and D 3 Remove the screw and the E ring and remove the angle A and the gear 4 Remove the screw and remove A and the manual ...

Page 74: ...ove the screw and remove the vertical transport guide unit 7 Remove the screw and remove the vertical transport lower unit 8 Remove the paper feed drive motor and remove the connec tor on the rear side Remove the screw and shift the vertical transport unit to the left to remove When assembling engage the four bosses indicated with in the figure below 2 Transport roller 2 1 Remove the vertical tran...

Page 75: ...it 2 Remove the screw and the spring Release the lock Remove the belt and remove the PS unit When assembling attach from the left with avoiding the plate in section A 5 Upper resist roller 1 Remove the vertical transport unit 2 Remove the PS unit 3 Remove the spring A and remove the upper resist roller B 6 Lower resist roller 1 Remove the vertical transport unit 2 Remove the PS unit 3 Remove the u...

Page 76: ...tor and the screw and remove the motor A 2 FD paper exit unit 1 Remove the rear cabinet the rear cabinet upper the left cabi net the rear left cabinet lid the rear left cabinet and the front cabinet upper 2 Remove the motor unit 3 Slide section A to the front side Remove the screw and dis engage the pawl in section B Remove the FD paper exit unit C from the rear side and remove the connector When ...

Page 77: ...the bearing and remove the FD paper exit roller A e Gate solenoid unit 1 Open the left door and remove the rear cabinet and the rear left cabinet 2 Remove the driver PWB unit 3 Remove the connector and the screw and remove the gate solenoid unit f Lift up unit 1 Remove the rear cabinet and the rear right cabinet 2 Remove the power PWB unit 3 Remove the connector and the screw and remove the lift u...

Page 78: ...Transport unit Interface PWB Sensor PWB Paper feed unit Drive unit NO Part name Operations etc 1 Document length sensor L2 Detects the document length of the tray 2 Document length sensor L1 Detects the document length of the tray 3 Document set sensor W0 Detects presence of a document 4 Document width sensor W1 W2 W3 Detects the document width 5 Pickup roller Picks up a document 6 Paper feed roll...

Page 79: ...ocument length with the document length sensors L1 and L2 3 Complex unit copy key ON 4 RSPF motor ON 5 Pickup solenoid ON 6 Pickup roller and paper feed roller rotation 7 The paper entry sensor detects presence of a document 8 PS roller rotation 9 Copy operation Document surface 10 Transport roller rotation 11 Paper exit roller rotation 12 The paper exit gate moves down The document is passed to t...

Page 80: ...en installing note that the grounding wire of the RSPF unit and that of the document detection unit are tightened together External fitting Note Disengage the pawl in the arrow direction Paper feed unit section a Paper feed unit No Part name When calling Remark 1 Pickup roller 2 1 Separation unit Replacement when worn down 2 2 Separation sheet 3 Paper feed roller 4 PS roller 5 Transport roller 6 P...

Page 81: ...tion cover c Document feed section cover d Sensor PWB e Pickup solenoid Note Remove section A of the pickup solenoid from the groove in the solenoid arm f Clutch gear assembly parts 1 2 1 2 3 2 1 1 1 3 2 2 4 A 1 2 3 1 5 2 4 3 6 6 2 5 4 0 from the lead edge of the pawl ...

Page 82: ...oller assembly parts Note When setting the pickup roller assembly 4 check to insure that the rib A is on the rib of the solenoid arm h Pickup roller paper feed roller Interface PWB Document tray section a Document tray 1 4 2 3 A 1 2 3 1 1 4 2 1 1 1 2 1 3 ...

Page 83: ...60 DESCRIPTIONS OF EACH SECTION 7 46 b Lack cover c Document length detection SW Drive frame section a Book sensor b Drive frame unit c Drive frame assembly and drive belt 2 1 3 4 3 4 2 1 1 2 1 2 1 1 1 2 3 4 ...

Page 84: ...solenoid e RSPF motor Transport section a Clutch Note When assembling check to insure that the rib is in the groove A of the clutch and that it is fixed with the E ring b Transport roller gear c Reverse gate d Transport roller 3 2 1 1 2 4 3 2 A 1 1 1 1 1 2 3 1 1 1 ...

Page 85: ...e lower is set to the rib A and the boss B g Paper feed paper guide upper h Paper exit roller i Gate solenoid Note When assembling check to insure that the hook of the paper exit gate is set in the concave section of the solenoid When assembling check to insure that the D cut surface of the bearing faces downward 2 1 1 1 1 1 1 2 B A 1 2 2 1 1 1 Bearing ...

Page 86: ... 10 11 14 15 16 19 20 17 18 LCDS LCDS LCDCP1 LCDCP1 LCDM LCDM GND2 LCDCP2 LCDCP2 LCD VCC LCD VEE GND2 LCDDIS LCDD0 LCDD0 LCDD1 LCDD2 LCDD3 LCDD1 LCDD2 22 23 21 24 25 26 29 30 27 28 GND2 TH LCDD3 GND2 24V CCFT YL XH FMZ YH XL 1 2 3 4 YL FM XH YH XL 2 1 BH HV CCFT CN2 6pin CN1 26pin Operation key PWB 1 2 5 6 3 4 PDSEL0 PDSEL1 PD GND2 PDSEL2 5V PH 1 2 5 6 3 4 7 8 9 12 13 10 11 14 15 16 19 20 17 18 GN...

Page 87: ...cabinet the front cabinet upper the FD paper exit port cabinet and the operation panel plate 2 Remove the connector and the screw and remove the ORS light receiving PWB d Operation key PWB 1 Remove the FD connection cabinet the front cabinet upper the FD paper exit port cabinet and the operation panel plate 2 Remove the screw and remove A and B 3 Remove the screw and the connector and remove the o...

Page 88: ...rew and slide the paper exit tray cabinet right to the right to remove 4 Cabinet disassembly 4 1 Remove the screw and remove the rear cabinet A Remove the screw and remove the DC power CFM unit B and the connector Remove the screw and remove the upper cabinet rear cover C When assembling insert the boss in section D into the hole in the frame 5 Cabinet disassembly 5 1 Remove the manual paper feed ...

Page 89: ... A upward 5 Remove the screws and slide and remove the right lower cab inet B upward 8 Cabinet disassembly 8 1 Remove the rear cabinet 2 Remove the screws and remove the FD connection cabinet A and the front cabinet upper B Remove the screws and slide and remove the rear left cabinet cover C and the rear left cabinet D upward 9 Cabinet disassembly 9 1 Remove the screws and remove the FD paper exit...

Page 90: ...place or adjust as necessary Clean Replace Adjust Lubricate Shift position Unit name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Filters 1 Ozone filter 2 Sub ozone filter Drive section 3 Gears 4 Belts Others 5 Sensors 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 3 3 3 3 3 3 3 3 3 3 4 1 ...

Page 91: ... cover and remove the sub ozone filter c Printer controller PWB 1 Printer controller unit 1 Remove the screws and remove the printer controller unit 2 Network PWB 1 Remove the screws and remove the network PWB 3 HDD 1 Remove the connector and the screws and remove the HDD unit 2 Remove the screws and remove the HDD 4 FLASH PWB 1 Release lock and remove the FLASH PWB 5 Fan 1 Remove the connector an...

Page 92: ...move the PCU PWB unit 3 Remove the connector and the screw and remove the high voltage MC power PWB 3 Power PWB 1 Remove the rear cabinet and the DC power CFM unit 2 Remove the connector and the screw and remove the power PWB 4 Driver PWB 1 Remove the rear cabinet the rear left cabinet lid and the rear left cabinet 2 Remove the screw and the connector and remove the driver PWB 5 AC PWB 1 Remove th...

Page 93: ...t tray cabinet right 2 Remove the screw and remove the box cover Remove the screw and remove the ICU PWB 8 Drum drive unit 1 Remove the rear cabinet 2 Remove the DC power CFM unit 3 Remove the driver PWB unit 4 Remove the PCU PWB unit 5 Remove the screw and the connector and remove the intake duct FAN 6 Remove the screw and the intake duct 7 Remove the high voltage MC PWB 8 Remove the connector sc...

Page 94: ... focus main scanning direction copy magnification ratio adjustment CCD unit position adjustment 48 1 ADJ 8 Sub scanning direction copy magnification ratio adjustment 48 1 ADJ 9 Main scanning direction copy image position adjustment Scanner reading section 50 12 ADJ 10 Copy image position image loss void area adjustment 50 1 50 2 ADJ 11 Copy color balance density adjustment ADJ 11A CCD gamma adjust...

Page 95: ...nter the SIM8 2 mode 5 Select the output mode to be adjusted with the color key and the scroll key 6 Check that the pin numbers of the connectors CNMON and CNMONK are properly assigned to the connector pin numbers of the high voltage adjustment harness 7 Apply a digital multi meter to the connector pins of the high voltage adjustment harness corresponding to the output mode to be adjusted ADJ 1 Hi...

Page 96: ...ut voltage If there is a need to check that the normal voltage is out putted or to adjust by referring to the output voltage use the method below 1 Remove the rear cover of the machine 2 Remove the image process fan motor and the duct 3 Connect the high voltage adjustment harnesses DHAi 3471FCZZ DHAi 3472FCZZ with the connectors CNMON and CNMONK on the high voltage PWB 4 Enter the SIM8 2 mode 5 Se...

Page 97: ...the PCU PWB is repalced The targets of the adjustment are the color image density sensor and the black image density sensor There are following adjust ment methods Color image density sensor adjustment adjustment by the adjustment jig SIM44 13 Black image sensity sensor adjustment SIM44 2 Image density sensor adjustment The color image density sen sor and the black image density sensor are adjuste...

Page 98: ...e SIM 44 13 5 Close the front cover of the machine 6 Press the EXECUTE key The adjustment is performed automatically When the adjust ment is completed the adjustment result is displayed and the the EXECUTE key display returns to the original state 7 Remove the color image density sensor adjustment jig If the adjustment is not completed normally ERROR is dis played In that case check the following ...

Page 99: ...is simulation is used to correct the print density of the adjustment pattern 2 Enter the SIM 61 4 mode SIM 61 4 3 Set the items A B and C according to the table below 4 Select the A4 11 x 8 1 2 paper feed tray 5 Press the EXECUTE key The focus adjustment pattern is printed 6 Check the printed focus adjustment pattern for each color If focus is proper the half tone belts are printed properly When f...

Page 100: ...able below 3 Select the A3 11 x 17 size paper feed tray 4 Select Black K and press the EXECUTE key The grid patter one page is printed 5 Check the printed grid pattern Check for image skew distor tion If the right angle level of the traverse print line is 0 5mm or less for the longitudinal print line of paper there is no need to adjust 6 If the above conditions are not satisfied remove the develop...

Page 101: ...canning direction When color image mis resist is generated in the sub scanning direction When installation or the installing place is changed When maintenance is performed When the OPC drum the photoconductor cartridge the transfer unit or the transfer belt is replaced When U2 trouble occurs When ICU PWB is replaced When EEPROM on ICU PWB is replaced Remark Though SIM 50 22 is not performed under ...

Page 102: ...factory result try the manual adjustment A C A A A A A C C C C C A Rough adjustment pattern B Fine adjustment pattern C Adjustment range 0 2 Main scanning direction image resist Rough adjustment section Fine adjustment section Sub scanning direction adjustment pattern Main scanning direction adjustment pattern Yellow section Magenta section Sub scanning direction image resist Cyan section Main sca...

Page 103: ...anged by 1 the image posi tion is shifted by one pixel 6 Set SIM 64 1 as shown below and make a self print of cross pattern on A3 paper A 1 B 1 to 5 D 1 YMCK all color mode 7 Check the latter part of the A3 copy paper for any color shift in the paper transport direction If there is any color shift change and adjust SIM 48 6 FSM Fuser roller speed setup When the paper transport speed in the transfe...

Page 104: ...value is 20 Example 3 How to calculate the adjustment value New adjustment value Current adjustment value Rough adjustment pattern reading value Fine adjustment pattern read ing value A Current adjustment value B New adjustment value X Fine adjustment pattern reading value Y Rough adjustment pattern reading value The polarity of the calculation differs depending on the polarity of the adjustment p...

Page 105: ...s 20 For an example shown in the figure below it is between 20 and 40 on the positive side Therefore the reading value is 20 Example 3 How to calculate the adjustment value New adjustment value Current adjustment value Rough adjustment pattern reading value Fine adjustment pattern read ing value A Current adjustment value B New adjustment value X Fine adjustment pattern reading value Y Rough adjus...

Page 106: ...X Y 48 4 20 72 2 When Y 0 and X 0 B A X 20 Y 48 6 20 20 82 3 When Y 0 and X 0 B A X 20 Y 48 7 20 20 15 4 When Y 0 and X 0 B A X Y 48 5 20 23 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 60 60 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 60 60 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 60 60 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 60 60 ...

Page 107: ...of 4 perform the following procedure 6 Loosen the paper feed tray cover fixing screw and shift the installing position in the arrow direction Perform procedures from 2 again Perform the above procedures for all paper feed units This adjustment must be performed in the following cases When a U2 trouble occurs When the ICU PWB is replaced When the EEPROM of the ICU PWB is replaced 1 Enter the SIM 50...

Page 108: ...he pulley angle position on the scanner unit B front frame side so that both stoppers on the front frame and the rear frame are in contact with the scanner unit B at the same time 5 Fix the pulley angle on the scanner unit B front frame side If the above procedure does not result in a satisfactory result perform the following procedure Loosen the fixing screw of the scanner unit drive pulley that ...

Page 109: ... is no distortion If there is some distortion in the sub scanning direction perform the following procedures 4 Loosen either of two fixing screws of the scanner unit drive pulley Either one on the front or the rear side will do 5 With the scanner unit drive shaft kept stationary turn the scan ner unit drive pulley manually to change the parallelism of scanner units A and B Change the relative posi...

Page 110: ...anner side and check the installing position of the MB rail 4 Loosen the screw on the right side of the MB rail Repeat procedures 2 to 5 until the image distortions are bal anced 6 Without changing the balance between the front frame side scanner rail change the overall height 7 Set the test chart made in procedure 1 on the document table and make a copy on A3 11 x 17 paper Check that the main sca...

Page 111: ...prevent against the optical axis shift of the CCD unit mark the CCD unit base as shown in the figure below This procedure must be performed when replacing the CCD unit 10 Loosen the two fixing screws of the CCD unit Never loosen the screws marked with If one of these screws is loosened the CCD unit base posi tion and angle may be changed If so it cannot be adjusted in the market and therefore the ...

Page 112: ...alue by 1 corresponds to a change in the copy magnification ratio by about 0 1 Repeat procedures 3 to 5 until the coy magnification ratio is within the specified range 100 0 28 Note Fix the adjustment value of SIM 48 1 adjustment mode F R to 50 This adjustment must be performed in the following cases When the scanner reading section is disassembled When the scanner reading unit is replaced When th...

Page 113: ...f L1 L2 and L3 L1 X x 10 L2 Y x 10 8 Cancel the simulation make a copy and check that the lead edge image loss and void area are within the specified range shown below Lead edge image loss 4 0 1 0mm Lead edge void area 4 0 1 0mm If the above specifications are not satisfied perform the following procedures 9 Enter the SIM 50 1 mode 10 Set a scale in the same manner as procedure 3 and make a copy a...

Page 114: ...lance to the standard state Check that it is set to the center SIM No Display Item Setting Default Content Phenomenon when the set value is changed Phenomenon occurring when the adjustment value is not within the normal value range Note 46 27 A BLACK TEXT SLOPE 50 Black image edge section gamma tilt adjustment Black text and black line reproduction adjustment When the set value is increased the co...

Page 115: ...ot performed Improper half tone image density background copy improper color balance tone jump TC Transfer output correction ENABLE Correction of change due to humidity and correction of the transfer voltage are not performed Half ton image section roughness improper image density insufficient density inside of image outlines RRM RRM speed correction ENABLE Correction of change due to humidity and...

Page 116: ...on is forcibly performed SIM 44 6 Execute the half tone image correction SIM 44 26 The necessary work items for each condition are marked with When replacing a consumable part when repairing or checking without replacement of a consumable part when installing the machine follow the workflow below Standard adjustment flow When servicing When a consumable part is replaced maintenance JOB No Work ite...

Page 117: ... key Press the REPEAT key Press the EXECUTE key Press the OK key Cancel SIM 63 7 Perform the initial setup of half tone image correction SIM 44 21 Execute the half tone image correction Forcible execution SIM 44 26 Are the copy color balance and the density in the specified level YES NO Check the copy color balance and density Manual operation Check in the Text Printed photo mode Use the test char...

Page 118: ...his method however provides a lower adjustment accuracy than the method by using SIT chart Note Check that the SIT chart UKOG 0280FCZZ is closely placed on the original table 2 With the SIT chart UKOG 0280FCZZ fixed close the original cover 3 Enter the SIM 63 03 mode and press the EXECUTE key The automatic adjustment is started During the automatic adjustment the EXECUTE key is highlighted When th...

Page 119: ... while until the operation menu of procedure 5 is displayed When the color balance is customized by the manual color balance SIM 46 21 according to the user s request and then the color balance is registered as the service target by SIM 63 7 select the service target in order to adjust to that color bal ance Note Descriptions on the factory and the service key button in the color balance automatic...

Page 120: ...WB is replaced The color balance adjustment Manual is used to manually adjust each color copy density C Y M K 15 points for each color when the result of the previous automatic adjustment is unsatis factory or when a fine adjustment is required or when the user requests to change customize the color balance a Note for the adjustment This adjustment is performed only for the color patch whose resul...

Page 121: ...nce adjustment Manual with SIM 46 21 When ADJ 11B Color balance adjustment Auto is performed with SIM 46 24 this procedure is automatically performed When EXECUTE key is pressed it is highlighted and the opera tion is started It takes several minutes to complete the operation When the operation is completed the screen returns to the original state After completion of the operation cancel the simul...

Page 122: ...ceman adjusts the color balance requested by the user with SIM 46 21 and registers sets it with SIM 63 7 This color balance target is used when the user performs the color balance adjustment When therefore the service color balance target is changed the color balance target of the color balance adjustment by the user is also changed When however SIM 63 8 is executed the color balance is set to the...

Page 123: ...gamma data must be registered imme diately after completion of the color balance adjustment Manual with SIM 46 21 If a considerable time has passed after completion of the color bal ance adjustment Manual with SIM 46 21 the color balance of the adjustment pattern after a considerable time differs from that before a considerable time Do not use such an adjustment pat tern Whether the service color ...

Page 124: ...justment ADJ 11C is set as the ser vice target Method to set the color balance of the service color and the color balance target for the user color balance adjustment to the same color balance of the factory color balance target This adjustment must not be performed when the copy color bal ance is adjusted to the unique color balance according to the user s request with SIM 46 21 and the unique co...

Page 125: ...r patch section ADJ 11E Copy color balance density adjustment each copy mode Normally unnecessary to adjust Copy mode Adjustment Simulation Color balance density adjustment of each copy mode Collective color balance density adjustment of all copy modes Low density area color balance density adjustment Main Sub Main Sub Main Sub Full color AUTO Auto Text printed photo 46 12 46 21 20 24 46 1 TEXT NO...

Page 126: ...n with alcohol Check that the patches of BK1 and BK2 of the SIT chart UKOG 0280 FCZZ are free from dirt or dust If dirt or dust is found clean with alcohol If any damage is found replace with a new one Since this adjustment is based on the normal document copy mode CCD gamma adjustment CCD calibration ADJ 11A the said adjustment must have been completed before execu tion of this adjustment The cop...

Page 127: ...d The adjustment is made by setting the max density level of Y M and C in each color This adjustment is required in the following cases when the default was changed When a consumable part developer photoconductor drum transfer belt is replaced When the CCD unit is replaced When the scanner reading section is cleaned When U2 trouble occurs When the MFP PWB is replaced When the EEPROM of the MFP PWB...

Page 128: ...on the color patch image adjustment pattern paper 6 Press the EXECUTE key The copy color balance adjustment step 2 is automatically performed After completion of the adjustment the display returns to the original menu This adjustment must be performed in the following cases When the fusing section is disassembled When a fusing trouble occurs When wrinkles are generated on paper in the fusing secti...

Page 129: ...rmed in the following cases When the original size sensor section is disassembled When the original size sensor section is replaced When a U2 trouble occurs When the PCU main PWB is replaced When the EEPROM of the PCU main PWB is replaced 1 Enter the SIM 41 1 mode Gradually tilt the original detection arm unit Loosen the origi nal cover switch actuator adjustment screw so that the high light displ...

Page 130: ...hlighted Then it returns to the nor mal display The manual paper feed guide minimum width position detection level is recognized If the above procedure is not completed normally ERROR is highlighted If the above procedure is completed normally the above data are stored and COMPLETE is highlighted This adjustment must be performed in the following cases When the operation panel is replaced When a U...

Page 131: ...ck to insure that nothing but the black chart is on the table glass Since the RSPF scanning position automatic adjustment is exe cuted at the center in the main scanning direction the peripheral sections must be shielded from external lights etc When acquisition of the RSPF scanning position automatic adjustment value is failed for 3 times and the operation is termi nated abnormally check the foll...

Page 132: ...rew and remove the document detection cover 2 Remove the screw and remove the open close stopper 3 Open the RSPF unit until it is in vertical position 4 Loosen the screw on the hinge L side 5 Close the RSPF unit 6 Adjust the RSPF installing position with the screw on the hinge L side When the screw is loosened the position is shifted to the front F side when the screw is tightened the position is ...

Page 133: ... center of the self print chart SPF 1 Fit the self print chart with the original side guide without clearance 2 For SPF the front surface and the back surface must be scanned HEAD display front surface Set the self print chart on the SPF as shown below TAIL display back surface Set the self print chart on the SPF as shown below ADJ 21 Collective adjustment of image position and magnification ratio...

Page 134: ...area to the higher area without reversing of the change direction The density level of each color is virtually same Patch B may not be printed The performance of the color balance adjustment can be checked more precisely by printing the color balance adjustment sheet with SIM 67 25 and comparing the black patch color balance of each process CMY with the black patch ADJ 22 Printer color balance adj...

Page 135: ... items related to the print engine section must have been adjusted properly D Color balance adjustment mode The printer has the following two color balance adjustment func tions 1 Color balance adjustment This function is used to adjust each of the density levels low mid and high of the four color components cyan magenta yellow and black Use this mode when the color deviation is large 2 Easy calib...

Page 136: ...re is no density point which satisfies the above condition in test pattern array 1 perform the following procedures When the test chart 1 density is higher than the maximum density 4 in the array 1 Put a check mark on 4 in the array 1 When the test chart 1 density is lower than the minimum density 4 in the array 1 Put a check mark on 4 in the array 1 For densities of Test chart 2 to 12 perform the...

Page 137: ...ct Easy calibration adjustments 5 The display below is shown Select A4 or 8 5 x 11 size paper and press the EXECUTE key The test pattern for adjustment is printed and the adjustment menu is displayed The test patterns A and B show the process gray with the cur rent adjustment value as the reference value 0 In the X axis the Magenta density is varied in 7 steps of 3 to 3 Test pattern 2 in 3 to 0 Te...

Page 138: ... The test pattern for the color balance adjustment is printed 6 Check that each patch density on the printed test chart is at the center of the Lower Limit and the Upper limit of the test chart UKOG 0305FCZZ KEY OPERATOR PROGRAMS EXECUTE TEST PRINT SELF PRINT IN PROGRESS C M Y Bk Low Density Mid Density High Density C M Y Bk C M Y Bk Low Density Mid Density High Density C M Y Bk Low Density Mid De...

Page 139: ...unters The operating procedures and the displays differ depending on the form of the operation panel of the machine 2 Code type simulation A Operating procedures and operations Entering the simulation mode 1 P key program ON Asterisk key ON CLEAR C key ON Asterisk key ON Ready for input of a main code of simulation 2 Entering a main code with the 10 key START Black copy key ON 3 Entering a sub cod...

Page 140: ...onditions check Data clear Adjustments or setting counter data change Do you want to change the content Enter the new setting and adjustment values Press the CUSTOM SETTINGS key Press the CUSTOM SETTINGS key Press the EXECUTE button and OK button Operation is made according to the selected mode and item Press the EXECUTE button and OK button Press the EXECUTE button and OK button The display is ma...

Page 141: ...nd its control circuit Operation test check Fusing Operation 3 Used to check the operations of the scanner lamp and its control circuit Operation test check Scanner reading Operation 4 Used to check the operations of the discharge lamp and its control circuit Operation test check Process Photoconductor developing transfer cleaning Others Operation 6 1 Used to check the operations of the loads clut...

Page 142: ... the key operator code User data output Check Display Print Data User data 8 Used to check the number of scan read of the staple and the document feed unit Adjustment Setting Operation data output check display print Counter 9 Used to check the number of uses print quantity of each paper feed section Adjustment Setting Operation data output check display print Paper feed Counter 10 Used to check t...

Page 143: ...feed Specifications 3 Used to set the auditor specification mode Setting must be made according to the use conditions of the auditor Setting Auditor Specifications 5 Used to set the count mode of the total counter and the maintenance counter Setting Specifications Counter 6 Used to set the destination specifications paper fixed copy magnification ratios image process correction machine operation i...

Page 144: ...eck the operation of sensors and detectors in the paper feed section and the related circuits The operation of the paper feed sensors and detectors can be monitored with the LCD display Operation test check Paper feed Operation 33 1 Used to check the operation of the card reader and the sensors and the related circuits The card reader sensor operation can be monitored with the LCD display Operatio...

Page 145: ...ion of color balance adjustment with SIM 46 21 this simulation must be executed Setting Picture quality 22 Used to check each color toner patch image density UITU in half tone image forming section correction process correction This simulation allows to check if correction operation is performed normally Adjustment Setting Operation data output check display print Process Photoconductor developing...

Page 146: ...rinted Adjustment Image process ICU Picture quality Density 19 1 Used to set half tone gamma selection destination setting in the monochrome auto copy mode 2 Used to set the automatic exposure operation mode Monochrome copy mode FAX mode monochrome scanner mode Adjustment Scanner reading Picture quality 20 Used to adjust copy color balance All color copy mode gamma density adjustment All color cop...

Page 147: ... print paper in the copy mode Simple method The same content of SIM 50 1 However this simulation is easier to perform Adjustment Picture quality Image position 5 Used to adjust the image position and print area in the sub scanning direction Print engine section Adjustment ICU Printer Picture quality 6 Used to adjust the document lead edge and image loss quantity of the document feeder unit Adjustm...

Page 148: ...ity Color balance 9 Used to adjust the CCD gamma CCD calibration copy document mode Setting Scanner reading Picture quality Color balance 10 Used to set the copy document mode color balance gamma default Setting Scanner Image scanning Picture quality Color balance 11 Used to set the factory color balance in the automatic color balance adjustment SIM 46 24 Setting Scanner reading Picture quality 64...

Page 149: ...on test check FAX Operation 13 Used to register a dial number for test used in SIM 66 14 15 16 When the FAX is installed Setting FAX Data Registration 14 Used to adjust and check the make time of dial pulse 10pps When the FAX is installed Adjustment FAX Operation 15 Used to adjust and check the make time of the dial pulse 20pps When the FAX is installed Adjustment FAX Operation 16 Used to adjust a...

Page 150: ... the FAX is installed Setting FAX Operation 60 ACR data registration Setting FAX Operation 67 1 Used to check the operations of printer DRAM read write Operation test check Printer Operation 11 Used to set the printer parallel I F SELECT IN signal Setting Printer Operation 14 Used to perform version up of the firmware Printer Version up Firmware Printer Operation 17 Used to clear NVRAM Printer Dat...

Page 151: ... key 1 2 Purpose Operation test check Function Purpose Used to check the sensors and detectors in the scanner section and the related circuits Section Scanner reading Item Operation Operation Procedure The operations of sensors and detectors in the scanner section are displayed 1 5 Purpose Operation test check Function Purpose Used to check the scanner scanning unit and its control circuit Section...

Page 152: ...FFRHPS Binding roller HP sensor FFES Binding paper sensor FFE Binding clock sensor FULS Lift upper limit sensor FLLS Lift lower limit sensor FLE Lift clock sensor FSHPS Slide HP sensor FSTHPS Stapler HP sensor FSS Staple sensor FSUC Stapler connection sensor FMLS Lift middle sensor FSPS Self prime sensor FFDS Front door sensor FCS Upper cover sensor FFDSW Front door switch FJS Joint switch FSSS St...

Page 153: ...sport detection 1 DPPD2 Desk paper transport detection 2 DPPD3 Desk paper transport detection 3 DLUID1 Desk 1cs lift unit installation detection DLUID2 Desk 2cs lift unit installation detection DLUID3 Desk 3cs lift unit installation detection DDOPD Desk door open detection DCSS11 Desk 1cs paper size detection 1 DCSS12 Desk 1cs paper size detection 2 DCSS13 Desk 1cs paper size detection 3 DCSS14 De...

Page 154: ...Function Purpose Used to check the operations of the display lamp LED LCD on the operation panel and the control circuits Section Operation Display procedure Item Operation Operation Procedure The LCD shows the following message The contrast changes in the sequence of Current level MAX MIN Current level MAX MIN in every 2sec During that period each LED is lighted for 12sec 5 2 Purpose Operation te...

Page 155: ...selected load is highlighted 2 Press the EXECUTE key The selected load starts the operation During the operation of the load the EXECUTE key is highlighted If the EXECUTE key is pressed while it is highlighted the operation is stopped CPFC Cassette transport clutch TRC Cassette paper feed clutch MTRC Manual paper feed clutch MPFC Manual transport clutch GSS Paper exit gate select solenoid RRM Resi...

Page 156: ...on Others Item Picture quality Operation Procedure 1 Select the color of image quantity and operation check with the key 2 Press the START key 8 8 1 Purpose Adjustment Operation test check Function Purpose Used to check and adjust the operations of the developing bias voltage of each color and the control circuit Section Process Photoconductor developing transfer cleaning Operation Procedure The d...

Page 157: ...an be adjusted and checked 1 Select the color mode with the K C M and Y keys When EXECUTE key is pressed the display is highlighted and the currently set voltage is outputted Color Item Operation mode Adjustment value Main charger grid voltage Monitor High voltage PWB Pin No Actual voltage Adjustment range Specified value Default Monitor voltage Specified value Connector K A HIGH SPEED High speed ...

Page 158: ...17mm s 168 2 3 9 9 2 Purpose Operation test check Function Purpose Used to check the operation of the sensors and detectors in the inverter duplex section and the control circuit Section Inverter Duplex Item Operation Operation Procedure The operations of sensors and detectors in the inverter duplex section are displayed The active sensors and detectors are highlighted BPPD1 Inverter transport det...

Page 159: ...s the CLOSE key to terminate the simulation 16 16 0 Purpose Clear cancel Trouble etc Function Purpose Used to cancel self diag trouble U2 Item Trouble Error Operation Procedure 1 Press the EXECUTE key YES NO key display 2 When YES key is pressed the following troubles are cleared Cancel with NO key Target trouble codes Descriptions U2 00 EEPROM read write error OPE U2 11 EEPROM check sum error OPE...

Page 160: ...after transfer section waste toner near full detection The numerator indicates the print quantity after waste toner near full detection The denominator indicates the printable quantity after waste toner near full detection Item Set value Content Default 22 2 Purpose Adjustment Setting Operation data output check display print Function Purpose Used to check the total misfeed count and the total tro...

Page 161: ...Comment Transport system POD1 POD1_SD2 POD1 remaining jam Desk 2 feed paper POD1_SD3 POD1 remaining jam Desk 3 feed paper POD1_SDU POD1 remaining jam Desk duplex tray feed paper POD1_SLC POD1 remaining jam LCC paper feed tray POD1_SMF POD1 remaining jam Manual tray feed paper POD2 POD2_N POD2 not reached jam POD2_S POD2 remaining jam Desk DPPD1 DESK1 Desk 1 paper feed jam DPPD1 not reached DPPD1ND...

Page 162: ...yan 26 LED controller output trouble Magenta 27 LED controller output trouble Yellow 28 LED control ASIC connection abnormality 30 ICU PWB matching error 40 Color correction data write error 41 Color correction data transfer error 80 ICU SCN communication trouble 90 ICU PCU communication trouble F1 00 Saddle finisher communication trouble PCU detection 02 Saddle finisher transport motor trouble Sa...

Page 163: ...ns of POD1 not reached jam L1 00 Mirror feed trouble L3 00 Mirror return trouble L4 02 Paper feed motor lock trouble 06 Transfer belt lift motor trouble 07 Transfer belt motor trouble 11 Shift motor trouble L8 01 No full wave signal 02 Full wave signal width abnormality 04 Main switch abnormality detection PF 00 RIM copy inhibit signal reception U0 00 ICU OPE communication trouble ICU OPE detectio...

Page 164: ...check the number of scan read of the staple and the document feed unit Item Counter Operation Procedure Various counter values are displayed This data is used to check the use frequency of each section According to this data maintenance is executed Counter values to be displayed with this simulation Display Content MIRROR SCAN Scan counter RSPF Document feed unit STAPLER Staple counter PUNCHER Pun...

Page 165: ...ND TIME FAX send time RECEIVED TIME FAX receive time ACR SEND Carrier prefix communication times 22 12 Purpose Adjustment Setting Operation data output check display print Function Purpose Used to check the misfeed positions and the number history of misfeed at each position If the misfeed count is considerably great it may be judged as necessary to repair Section Automatic document feeder Option ...

Page 166: ...Machine JAM counter RSPF Automatic document feeder JAM counter TROUBLE Trouble counter Display Content 24 2 Purpose Data clear Function Purpose Used to clear the data of the number of uses print quantity of each paper feed section Section Paper feed Item Counter Paper feed unit Operation Procedure 1 Select the counter to be cleared The selected key highlighted 2 Press the EXECUTE key The display f...

Page 167: ...o clear is shown 3 Select YES or NO to clear the counter YES Clear NO Not clear Display Content COPY BW Copier B W counter COPY COL Copier Color counter SINGLE COLOR Single color 24 7 Purpose Data clear Function Purpose Used to clear the OPC drum membrane decrease correction counter This simulation is performed with the OPC drum is replaced Section Process Photoconductor developing transfer cleani...

Page 168: ...counter with FAX installed Section FAX Item Counter Operation Procedure 1 Select the counter to be cleared 2 Press the EXECUTE key The display for reconfirmation to clear is shown 3 Select YES or NO to clear the counter YES Clear NO Not clear Display Content FAX SEND FAX send counter FAX RECEIVED FAX receive counter FAX OUTPUT FAX print number SEND IMAGES FAX send number counter SEND TIIME FAX sen...

Page 169: ...ntent P10 Built in auditor mode AR EC1 Card counter mode only Japan MODE1 Coin vendor mode 1 MODE2 Coin vendor mode 2 MODE3 Coin vendor mode 3 Diag setting Specified number completed with money left Lack of money during a copy job Specified number completed with no money left BW Color with no money left Color with money left Case 1 Case 2 Case 3 Case 4 26 3 3 MODE1 Operation 1 Operation 2 Operatio...

Page 170: ...oto 2 1 Photo 2 1 Photo 2 1 Photo 2 SIM67 29B 4bit screen graphic mode 0 Graphic 1 0 Graphic 1 0 Graphic 1 0 Graphic 1 0 Graphic 1 SIM43 01 A TH1 control temperature when ready standby 150 150 150 150 150 SIM43 01 B TH2 control temperature when ready standby 135 135 135 135 135 SIM43 01 E Normal paper TH1 set value 145 145 145 145 145 SIM43 01 F Normal paper TH2 set value 135 135 135 135 135 SIM43...

Page 171: ...67 29A 4bit screen photo mode 1 Photo 2 1 Photo 2 1 Photo 2 1 Photo 2 1 Photo 2 SIM67 29B 4bit screen graphic mode 0 Graphic 1 0 Graphic 1 0 Graphic 1 0 Graphic 1 0 Graphic 1 SIM43 01 A TH1 control temperature when ready standby 150 150 150 150 150 SIM43 01 B TH2 control temperature when ready standby 135 135 135 135 135 SIM43 01 E Normal paper TH1 set value 145 145 145 145 145 SIM43 01 F Normal p...

Page 172: ...nochrome copy mode Item Specifications Operation mode Common Operation Procedure Enter the code number corresponding to the condition the toner save YES NO with the 10 key and press the OK Key Item Content Set range Default A COPY 0 NO 1 YES Copy mode toner save mode inhibit 0 NO 1 YES 0 B NO USE C PRINTER 0 NO 1 YES Printer mode toner save mode inhibit 0 NO 1 YES 0 26 35 Purpose Setting Function ...

Page 173: ...MS operation is enabled 26 49 Purpose Setting Function Purpose Used to set the copy speed mode Item Specifications Operation mode Operation Procedure 1 The highlighted key is the currently set key 2 When each key is pressed the selected set value is saved in the EEPROM and the pressed key is highlighted Each set item has one content of setting Item Set value Content Default POSTCARD LOW Postcard c...

Page 174: ...Content Default 0 Disable auto color calibration automatic adjustment of copy color balance and density 1 1 Enable auto color calibration automatic adjustment of copy color balance and density 26 54 Purpose Setting Function Purpose Used to set enable disable of auto color calibration for the printer Item Specifications Operation mode Operation Procedure 1 Select Enable or Disable with the 10 key D...

Page 175: ...e OK key When set to 1 Enable the check box of Black White copy document feeder unit high image quality mode is displayed in the key operation of Function Setting and setting is allowed When a check is made in the check box the operation is made in the high image quality mode 600 dpi in Black White copy with the document feeder unit Item Content Set range Default A 0 YES 1 NO High image quality mo...

Page 176: ...feed tray paper empty detection Tray 1 C1PD1 Paper feed tray remaining paper quantity detection Tray 1 C1SS1 Paper feed tray size detection 1 Tray 1 C1SS2 Paper feed tray size detection 2 Tray 1 C1SS3 Paper feed tray size detection 3 Tray 1 C1SS4 Paper feed tray size detection 4 Tray 1 MPLD1 Manual feed size length detection 1 MPLD2 Manual feed size length detection 2 MTOP1 Manual feed tray pull o...

Page 177: ...tray paper width detector detection level Section Paper feed Item Operation Operation Procedure 1 Set the manual paper feed guide to the maximum size 40 7 Purpose Setting Function Purpose Used to enter the adjustment value of the manual paper feed tray paper width detector detection level Setting Section Paper feed Item Specifications Operation Procedure 1 Select the item setting to be entered wit...

Page 178: ...H1 heavy paper 70 230 170 170 170 170 K TH2 heavy paper 30 200 135 135 135 135 L TH1 heavy paper 2 70 230 175 175 175 175 M TH2 heavy paper 2 30 200 145 145 145 145 N TH1 OHP1 70 230 170 170 170 170 O TH2 OHP1 30 200 155 155 155 155 P TH1 OHP2 70 230 170 170 170 170 Q TH2 OHP2 30 200 155 155 155 155 R TH1 envelope 70 230 180 180 180 180 S TH2 envelope 30 200 145 145 145 145 T TH1 preheating 30 200...

Page 179: ...ons of all process items must be enabled Display Content HV Image forming section correction Process correction High density image density correction HT Half tone image density correction HT PRT 1 Half tone image density correction Printer TC Transfer output correction RRM RRM speed correction MD Photoconductor membrane decrease sensitivity potential correction MD PRT_BK 2 Photoconductor membrane ...

Page 180: ...Base target density level C in high density image correction 1 255 109 M K_PAT TARGET ID Base target density level K in high density image correction 1 255 22 N HV BK_GROUND LIMIT Error judgment level for belt surface detection level difference Allowable range of transfer belt surface detection level difference mix min of black toner image patch position 1 255 29 O PCS_C MARKET TARGET Adjustment t...

Page 181: ... Humidity HEX value MD X STEP M L H Photoconductor drum membrane decrease correction step Max 4 steps Correction voltage CONVERSION Discrimination of Sharp version and other company version of toner cartridge 0 SHARP 1 Other company DESTINATION Destination of toner cartridge stored in the machine memory MODEL TYPE Toner cartridge application model DM AR CRUM DESTINATION X Toner cartridge destinati...

Page 182: ... Image process correction temperature sensor temperature display Temperature AD value PROCESS HUMIDITY Image process correction humidity sensor humidity display Relative humidity AD value Developing temperature 20 0 to 40 0 Humidity 0 0 to 99 9 Board temperature 20 0 to 80 0 44 21 Purpose Setting Function Purpose Used to store color balance adjustment data Half tone image correction initial settin...

Page 183: ...on conditions Section Process Photoconductor developing transfer cleaning Item Data Operation data Machine conditions Operation Procedure 1 Select the color mode with K C M and Y keys 2 Select the set item with the scroll key Item Default setting value Set range Content A 1ST PATCH 40 1 255 Half tone process control 1st step 1st patch print gradation B 2ND PATCH 60 1 255 Half tone process control ...

Page 184: ...ode for copy density adjustment with the scroll key 2 Enter the set value with the 10 key and press the OK key and the set value is stores Display Copy mode Color Min Value Max Value Default A AUTO Auto Auto document kind recognition auto exposure 1 99 50 B TEXT Text 1 99 50 C TEXT PRINTED PHOTO Text Printed photo 1 99 50 D TEXT PHOTO Text Photograph 1 99 50 E PRINTED PHOTO Printed photo 1 99 50 F...

Page 185: ...lue Default A TEXT Text 1 99 50 B TEXT PRINTED PHOTO Text Printed photo 1 99 50 C TEXT PHOTO Text Photograph 1 99 50 D PRINTED PHOTO Printed photo 1 99 50 E PHOTOGRAPH Photograph 1 99 50 F MAP Map 1 99 50 46 5 Purpose Adjustment Function Purpose Used to adjust the image density monochrome mode in the network scan mode Section Scanner reading Item Picture quality Density Operation Procedure 1 Selec...

Page 186: ...ult A LOW DENSITY POINT Color balance adjustment in low density area 1 99 50 B HIGH DENSITY POINT Color balance adjustment in high density area 1 99 50 46 9 Purpose Setting Function Purpose Used to set the exposure adjustment value in each document feeder unit mode Section Automatic document feeder Item Picture quality Operation Procedure 1 Select a mode to be adjusted with the scroll key 2 Enter ...

Page 187: ...ion Image process ICU Item Picture quality Color balance Operation Procedure 1 Select the color to be adjusted with the color key K C M Y Display Min Value Max Value Default A POINT1 245 755 500 O POINT15 245 755 500 46 13 Purpose Adjustment Function Purpose Used to adjust the copy color balance color photograph mode gamma density adjustment for each color Section Image process ICU Item Picture qu...

Page 188: ... the automatic exposure mode with ON OFF keys Display Set mode Content Destination Default AE MODE MODE 1 AUTO 1 The half tone density is higher than that of AUTO 2 mode Japan MODE 2 AUTO 2 MODE 2 AUTO 2 The half tone density is lower than that of AUTO 1 mode Except Japan Display Setting mode Content Default AE STOP MODE OFF The automatic density exposure control is performed on real time The dens...

Page 189: ...e default Press the NO key to cancel Standard value reset items 1 RED setup ratio 2 GREEN setup ratio 3 BLUE setup ratio 4 YELLOW setup ratio 5 MAGENTA setup ratio 6 CYAN setup ratio Display Min Value Max Value Default A POINT1 245 755 500 O POINT15 245 755 500 46 23 Purpose Setting Function Purpose Used to set Enable Disable of half tone high density correction Item Picture quality Color balance ...

Page 190: ...ack line reproduction adjustment 1 99 50 B BLACK TEXT INTERCEPT Black image edge section density overall level adjustment Black text and black line reproduction adjustment 1 99 50 46 28 Purpose Adjustment Function Purpose Used to check pre scanning operation for automatic recognition of document in the color auto copy mode This simulation is used only in production and not used in the market Secti...

Page 191: ... A AUTO Exposure data value Collective 1 to 99 50 B PAPER Print execution cassette selection 1 to 6 1 2 C EXIT TRAY Paper exit tray selection 1 to 2 2 2 46 41 Purpose Adjustment Function Purpose Used to adjust the FAX mode normal mode document scan density when the FAX is installed Section ICU PWB FAX Item Picture quality Operation Procedure 1 Select the print density adjustment mode with the scro...

Page 192: ... 4 Without half tone 1 99 50 F LEVEL5 Super fine Manual level 5 Without half tone 1 99 50 G AUTO HALF TONE Super fine Auto With half tone 1 99 50 H LEVEL1 HALF TONE Super fine Manual level 1 With half tone 1 99 50 I LEVEL2 HALF TONE Super fine Manual level 2 With half tone 1 99 50 J LEVEL3 HALF TONE Super fine Manual level 3 With half tone 1 99 50 K LEVEL4 HALF TONE Super fine Manual level 4 With ...

Page 193: ...each motor RPM Item Operation Operation Procedure 1 Select the motor to be adjusted with the scroll key 2 Enter the adjustment value with the 10 key and press the OK key to set the entered value Item Content Set range Default A RRM BW Resist motor monochrome correction value 1 99 50 B RRM CL Resist motor color correction value 1 99 50 C BTM Belt motor correction value 1 99 44 D FSM S Fusing motor ...

Page 194: ...r firmware version up Desk unit Section Firmware Desk unit Item Operation Operation Procedure 1 Press the EXECUTE key to enter the Flash ROM writing mode 2 Start the download program on the PC side and perform Flash ROM writing 50 50 1 Purpose Adjustment Function Purpose Used to adjust the copy image position and the void area image loss on print paper in the copy mode The similar adjustment can b...

Page 195: ... EXIT TRAY Paper exit tray selection R S 1 2 1 R F DUPLEX Duplex print selection NO YES 1 2 1 NO 50 6 Purpose Adjustment Function Purpose Used to adjust the document lead edge and image loss quantity of the document feeder unit Section Automatic document feeder Operation Procedure 1 Select an adjustment item with the scroll key 2 Enter the adjustment value of the item selected with the scroll key ...

Page 196: ...se Used to adjust the image registration Manual adjustment Item Picture quality Image position Operation Procedure 1 Select the adjustment mode DEN B DEN C with the scroll key Display Content Min value Max value Default A MAIN REGIST C Main scanning direction registration adjustment C 12 88 50 B SUB REGIST C Sub scanning direction registration adjustment C 1 132 50 C MAIN REGIST M Main scanning di...

Page 197: ...ng rough adjustment 1 error CYAN_MAIN_ROUGH2_ERROR Cyan main scanning rough adjustment 2 error MAGENTA_MAIN_ROUGH2_ERROR Magenta main scanning rough adjustment 2 error YELLOW_MAIN_ROUGH2_ERROR Yellow main scanning rough adjustment 2 error CYAN_SUB_ROUGH2_ERROR Cyan sub scanning rough adjustment 2 error MAGENTA_SUB_ROUGH2_ERROR Magenta sub scanning rough adjustment 2 error YELLOW_SUB_ROUGH2_ERROR Y...

Page 198: ...ng is delayed for the paper Change of 1 corresponds to about 10ms The set range is 490 to 490ms 50 27 Purpose Adjustment Function Purpose Used to adjust image loss in the FAX scanner mode Section FAX Scanner Item Picture quality Image position Operation Procedure 1 Select the adjustment mode with the scroll key 2 Enter the adjustment value at the selected point and press the OK key The entered val...

Page 199: ...tray deflection adjustment value Normal paper small size 1 99 50 E MANUAL HEAVY PAPER1 Manual feed tray deflection adjustment value Heavy paper 1 1 99 50 F MANUAL HEAVY PAPER2 Manual feed tray deflection adjustment value Heavy paper 2 1 99 50 G MANUAL OHP1 Manual feed tray deflection adjustment value OHP1 1 99 50 H MANUAL OHP2 Manual feed tray deflection adjustment value OHP2 1 99 50 I MANUAL ENV ...

Page 200: ...nual adjustment of the document mirror scanning position of the document feeder unit is performed Press AUTO key for the automatic adjustment and press MANUAL for the manual adjustment Automatic adjustment 1 The adjustment value stored in the EEPROM is displayed in AUTO ADJUST VALUE 2 When EXECUTE key is pressed the adjustment value is automatically obtained and displayed and saved in the EEPROM a...

Page 201: ... code in color mode 4 5 RSPF WHITE LEVEL 1ST White reference level of the document feeder unit in the first scanning 5 5 RSPF WHITE LEVEL 2nd White reference level of the document feeder unit in the second scanning Display Content Min Value Max Value Default 63 03 Purpose Adjustment Function Purpose Used to adjust the CCD color balance gamma Section Scanner reading Item Picture quality Color balan...

Page 202: ...rvice target of the automatic color balance adjustment SIM 46 24 and the automatic color balance adjustment target of the key operator program to the same balance as the factory target of the automatic color balance adjustment SIM 46 24 Section Scanner reading Item Picture quality Color balance Operation Procedure 1 Press the EXECUTE key 2 Press the YES key With the above procedures the service ta...

Page 203: ...on R S 1 2 1 R G DUPLEX Duplex print selection NO YES 1 2 1 NO H PAPER TYPE Paper kind selection 1 PLAIN 2 HEAVY 1 3 HEAVY 2 4 OHP 1 5 OHP 2 6 ENVELOPE 1 6 1 No Content Pattern generating device Color selection Gradation selection Density selection Condition No color 1 Grid pattern LED K only Line width 2 Dot print LED K only 3 16 gradations Sub scan LED Max 3 colors K only 4 16 gradations Main sc...

Page 204: ... mode the print mode the print quantity and the density can be set optionally Section Printer Item Operation Operation Procedure 1 Select the set item with the scroll key 2 Enter the print conditions with the 10 key and press the OK key to set the entered value Display Content Set range Default A PRINT PATTERN Print pattern specification For details refer to the following 1 23 1 B DENSITY Print gr...

Page 205: ...5 65 01 Purpose Adjustment Function Purpose Used to adjust the touch panel LCD display section detection position Section Operation Display procedure Operation Procedure 1 Touch the four cross marks The coordinates at the pressed point are set 65 02 Purpose Adjustment Setting Operation data output check display print Function Purpose Used to check the result of the touch panel LCD display detectio...

Page 206: ...29 21 6 V34 3200Low 7 2 V29 19 2 V34 3000Hi 4 8 V27t 16 8 V34 3000Low 2 4 V27t 14 4 V34 3000Hi 0 3 FLG 12 0 V34 2800 CED 2100 9 6 V34 2800 CNG 1100 7 2 V34 2800 0 3 V21 4 8 V34 2400 ANSam 2 4 V34 2400 RINGER 14 4 V33 No RBT 66 05 Purpose Operation test check Function Purpose Used to select a signal and send it to the line and the speaker Level Soft SW setting When the FAX is installed Section FAX ...

Page 207: ... TEL RINGER External telephone call 66 09 Purpose Operation test check Function Purpose Used to select a signal and send it to the line and the speaker Level soft SW setting When the FAX is installed Section FAX Item Operation Operation Procedure 1 Select the voice message to be sent 2 Press the EXECUTE key NONE Mute PAUSE Hold on melody MESSAGE1 Message 1 MESSAGE2 Message 2 MESSAGE3 Message 3 MES...

Page 208: ... time of dial pulse 10pps When the FAX is installed Section FAX Item Operation Operation Procedure 1 Enter the make time to be set with the 10 key 2 Press OK key to set 3 Press EXECUTE key to send the pulse dial set with SIM 66 13 Item Set range Default A Make time 0 15 11 Europe 6 Australia New Zealand 66 15 Purpose Adjustment Function Purpose Used to adjust and check the make time of the dial pu...

Page 209: ...to the Flash ROM AR MM9 When the FAX is installed Section FAX Item Data Operation Procedure 1 Press the EXECUTE key YES NO key display 2 Press Yes key to write the ICU PWB SRAM data into the Flash ROM AR MM9 66 20 Purpose Backup Function Purpose Used to write the Flash ROM AR MM9 contents SRAM contents written with SIM 66 19 into the ICU PWB SRAM When the FAX is installed Section FAX Item Data Ope...

Page 210: ... Desktop expansion table the program registration table the program expansion table and the interface memory box registration table are initialized Press NO key to cancel 66 30 Purpose Operation test check Function Purpose Used to check the status change of the TEL LIU sensor When the FAX is installed Section FAX Item Operation Operation Procedure Each display is reversed or normalized according t...

Page 211: ...em Data Writing Operation Procedure 1 Press the EXECUTE key YES NO key display 2 Press Yes key to rewrite the Modem program Press NO to cancel 3 Check sum is executed and the write result is displayed COMPLETE Write complete 81 Check sum error 82 Write error 83 Delete error 84 Verify error NG Because of LOADER NG 66 36 Purpose Operation test check Function Purpose Used to check send receive data c...

Page 212: ... Number1 Thru Num 2 0140 Max 4 Through Number2 Thru Num 3 0150 Max 4 Through Number3 Thru Num 4 1060 Max 4 Through Number4 Thru Num 5 1070 Max 4 Through Number5 Thru Num 6 1080 Max 4 Through Number6 Thru Num 7 0190 Max 4 Through Number7 Thru Num 8 020 Max 4 Through Number8 Thru Num 9 030 Max 4 Through Number9 Thru Num 10 0330 Max 4 Through Number10 Thru Num 11 0360 Max 4 Through Number11 Thru Num ...

Page 213: ... between PC and the printer by use of the printer parallel I F change the setup content of this simulation Display Content Set range Default A SELECT IN 0 OFF 1 ON Centro I F SELECT IN signal YES NO setting 0 1 1 67 14 Purpose Version up Function Purpose Used to perform version up of the firmware Printer Section Firmware Printer Item Operation Operation Procedure 1 When the machine enters the simu...

Page 214: ...s returns to procedure 3 5 Press the OK key The displayed target value is saved to the backup area as the target value For BASE only the sampling result display menu is displayed 67 25 Purpose Adjustment Function Purpose Printer engine color balance manual correction PG print Used to perform a fine adjustment of color from the adjustment of SIM 67 24 Operation Procedure 1 Select a color to be set ...

Page 215: ...inter engine automatic density adjustment scanner target value for servicing display registration is reset to the standard value 67 29 Purpose Setting Function Purpose Used to set the printer screen mode Operation Procedure 1 Select a set item with the scroll key 2 Enter a set value with the 10 key 3 Press the OK key Item Content Set range Default A 4BIT PHOTO AREA 0 PHOTO1 1 PHOTO2 0 1 1 B 4BIT G...

Page 216: ...7 Transfer follower roller 8 Transfer cleaning brush 9 Sensors 10 Waste toner tank unit When waste toner full is detected 11 Transfer belt unit Replace the unit at 100K or within 2 years Fusing section 1 Upper heat roller Replace at 100K or within 2 years 2 Lower heat roller Replace at 100K or within 2 years 3 Heat roller gear 100K 4 Heat roller bearing 100K 5 Separation pawl 100K 6 Thermistor 100...

Page 217: ...ler 2 1 Separation unit Replacement when worn down 2 2 Separation sheet 3 Paper feed roller 4 PS roller 5 Transport roller 6 Paper exit roller Filters 1 Ozone filter 2 Sub ozone filter Drive section 3 Gears 4 Belts Others 5 Sensors Image related sections Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark ...

Page 218: ... Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Drum peripheral section 1 Drum B W Color 2 Charging unit 3 Cleaner blade 4 Toner reception seal 5 Drum cartridge When replacing the unit Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Developingsection integrated with toner cartridge Toner cartridge Replaced by user when toner empt...

Page 219: ...er belt cleaning blade Replace at 100K or within 2 years 4 Transfer discharge sheet 5 Transfer belt cleaning roller 6 Transfer drive roller 7 Transfer follower roller 8 Transfer cleaning brush 9 Sensors 10 Waste toner tank unit When waste toner full is detected 11 Transfer belt unit Replace the unit at 100K or within 2 years 5 5 6 6 7 7 8 8 2 4 4 3 3 9 9 1 1 10 11 2 4 4 2 2 2 4 2 4 2 4 5 5 6 6 7 7...

Page 220: ...oller Replace at 100K or within 2 years 2 Lower heat roller Replace at 100K or within 2 years 3 Heat roller gear 100K 4 Heat roller bearing 100K 5 Separation pawl 100K 6 Thermistor 100K Bearings 8 Gears 9 Paper guides 10 Paper exit roller 11 Paper exit roller 12 Discharge brush 13 Fusing unit Replace the unit at 100K or within 2 years 6 1 9 6 2 5 10 10 11 11 6 6 1 2 4 4 4 4 5 8 9 3 6 6 1 2 5 4 4 4...

Page 221: ...as necessary Clean Replace Adjust Lubricate Shift position Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Optical section 1 CCD mirror lens reflector 2 Table glass sensors OC 3 SPF glass 4 Rails 5 Drive wire pulley pulley belt 4 4 4 5 5 5 4 2 2 1 1 1 1 1 5 5 1 3 ...

Page 222: ...250K 300K 350K 400K Remark Paper feed section 1 Cassette section paper feed rollers Replace according to the counter of each paper feed port or within 2 years 2 Torque limiter 3 Manual feed section paper feed rollers Replace according to the counter of each paper feed port or within 2 years 4 Torque limiter Transport section 5 Transport rollers 6 Transport paper guides Unit Name No Part name When ...

Page 223: ...ce Adjust Lubricate Shift position Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark RSPF section 1 Pickup roller 2 1 Separation unit Replacement when worn down 2 2 Separation sheet 3 Paper feed roller 4 PS roller 5 Transport roller 6 Paper exit roller 2 1 2 2 1 3 4 5 6 ...

Page 224: ...ry Clean Replace Adjust Lubricate Shift position Unit Name No Part name When calling 50K 100K 150K 200K 250K 300K 350K 400K Remark Filters 1 Ozone filter 2 Sub ozone filter Drive section 3 Gears 4 Belts Others 5 Sensors 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 3 3 3 3 3 3 3 3 3 3 4 1 ...

Page 225: ... 1 Maintenance counter Color Message 2 Message 2 Both of maintenance counter Total and maintenance counter Color Message 3 Message 3 Counter name Specified value Message when SIM 21 1 setup value x 110 is exceeded When SIM 26 38 is set to Print Allow When SIM 26 38 is set to Print Inhibit Maintenance counter Total SIM 21 1 setup value x 110 Message 1 Message 1 Maintenance counter Color Message 2 M...

Page 226: ...5 day Counter name End value Message when near end is over When SIM 26 38 is set to Print Allow When SIM 26 38 is set to Print Inhibit Fusing unit print counter 1 000 sheet after near end detection Message 1 Message 1 Accumulated mileage of fusing unit 740 day Message No Message Print job YES NO 1 Now is maintenance timing Code FK YES Counter name Near end value Message when near end is over When ...

Page 227: ...6 38 is set to Print Allow When SIM 26 38 is set to Print Inhibit SIM 26 69 0 SIM 26 69 1 SIM 26 69 0 SIM 26 69 1 Toner cartridge accumulated mileage K 12 339 507 mm Message 1 Message 1 Toner cartridge accumulated mileage C 6 494 477 mm Message 1 Message 1 Toner cartridge accumulated mileage M 6 494 477 mm Message 1 Message 1 Toner cartridge accumulated mileage Y 6 494 477 mm Message 1 Message 1 T...

Page 228: ...ors its own status When the machine detects a trouble it stops operations and dis plays a trouble message A warning message is provided mainly when a consumable part is nearly or completely exhausted When a warning message is provided the machine may be stopped or may not be stopped depending on the message The trouble and warning messages are indicated with the LCD and lamps Some trouble messages...

Page 229: ...ty sensor abnormality Black 41 Toner empty sensor abnormality Cyan 42 Toner empty sensor abnormality Magenta 43 Toner empty sensor abnormality Yellow 44 Black image density sensor trouble Transfer belt surface reflection ratio abnormality 45 Color image density sensor trouble Calibration plate surface reflection ratio abnormality 58 Process humidity sensor breakdown 70 Developing unit improper car...

Page 230: ... the PCU ROM is checked to be found that there is no conformity Section PCU PWB Case 1 Cause PCU PWB trouble Check Remedy Replace the PCU PWB Case 2 Cause PCU PWB mistaken Check Remedy Replace the PCU PWB Main code Sub code Content Main code Sub code Title Transfer charger trouble Black C2 10 Display Lamp Message Phenomenon Detail The difference between the belt surface output and the K color patc...

Page 231: ...se Disconnection of the harness inside the LED head Check Remedy Replace the LED head unit Case 3 Cause ICU PWB abnormality Check Remedy Replace the ICU PWB Main code Sub code Title LED controller initial trouble Cyan E7 21 Display Lamp Message Phenomenon Detail The initial process of the LED controller cannot be completed properly Section LED ICU PWB Case 1 Cause Disconnection of the LED head con...

Page 232: ...d unit Case 3 Cause ICU PWB abnormality Check Remedy Replace the ICU PWB Main code Sub code Title LED controller output trouble Yellow E7 27 Display Lamp Message Phenomenon Detail When printing the print end signal for each page is not properly provided Section LED ICU PWB Case 1 Cause Disconnection of the LED head connector Check Remedy Check connection of the LED head connector Case 2 Cause Disc...

Page 233: ...edy Check grounding of the machine Replace the ICU PWB or the MFP PWB Main code Sub code Title ICU PCU communication trouble ICU detection E7 90 Display Lamp Message Phenomenon Detail Communication establishment error framing parity protocol error Section ICU PCU PWB Case 1 Cause Disconnection of the ICU PCU PWB scanner communication connector Defective harness of the ICU PWB and the PCU PWB Check...

Page 234: ...ase 4 Cause Saddle finisher control PWB trouble Check Remedy Same as Case 1 Main code Sub code Title Saddle finisher staple motor trouble Saddle finisher detection F1 10 Display Lamp Message Phenomenon Detail Stapling operation trouble Section Saddle finisher Case 1 Cause Motor lock Check Remedy Use SIM 3 3 to check the staple motor operation Case 2 Cause Motor RPM abnormality Check Remedy Same as...

Page 235: ...sor breakage Check Remedy Use SIM 3 2 to check the sensor operation Case 2 Cause Harness disconnection Check Remedy Same as case 1 Case 3 Cause Saddle finisher control PWB trouble Check Remedy Same as Case 1 Main code Sub code Title Saddle finisher punch unit communication trouble F1 32 Display Lamp Message Phenomenon Detail Communication error between the saddle finisher and the punch unit Sectio...

Page 236: ... PWB trouble Check Remedy Same as Case 1 Main code Sub code Title Saddle finisher backup RAM trouble F1 37 Display Lamp Message Phenomenon Detail Writing to the backup RAM is started but not completed in 250msec When writing to the backup RAM if the write data do not coincide with the read data writing is performed again However the write data still do not coincide with the read data Section Saddl...

Page 237: ...paper sensor sensitivity adjustment and the guide bar motor oscillating range adjustment Main code Sub code Title Sorter bin shift motor trouble F1 89 Display Lamp Message Phenomenon Detail The lead cam position sensor signal is not acknowledged within 3 4sec 2 4sec from the bin shift motor ON signal The operation is not completed within 30sec from the start of bin s shift operation to its home po...

Page 238: ...on Check Remedy 1 Check connection of the toner empty sensor Connect it properly 2 Check connection of the connector harness to the PCU PWB Connect it properly 3 Check connection of the cartridge Connect it properly 4 Check for disconnection of the harness Replace the harness Case 2 Cause Cartridge trouble Check Remedy Replace the cartridge Main code Sub code Title Toner empty sensor abnormality C...

Page 239: ...nsor 3 Replace the calibration plate solenoid Case 2 Cause When SIM 44 2 is completed 1 Insufficient cleaning of the transfer belt Check Remedy 1 Check the transfer belt surface Main code Sub code Title Color image density sensor trouble Calibration plate surface reflection ratio abnormality F2 45 Display Lamp Message Phenomenon Detail Before starting process control the calibration plate surface ...

Page 240: ...f an improper cartridge Developing unit trouble Check Remedy Replace the developing unit Main code Sub code Title Developing unit CRUM trouble Black F2 74 Display Lamp Message Phenomenon Detail CRUM read write error Section Developing Case 1 Cause Improper connection or disconnection of the connector and the harness between the PCU and the CRUM Check Remedy Check the connector and the harness betw...

Page 241: ...Display Lamp Message Phenomenon Detail 1st step of execution of half tone process control The low density rising point or the high density rising point cannot be calculated from the linear approximation formula of the ratio of the sensor output for the print gradation value obtained from the patch print result The trouble is saved in the trouble history but F2 trouble is not displayed The operatio...

Page 242: ... the harness between the PCU PWB and the image density sensor 2 Clean replace the image density sensor Main code Sub code Title Half tone process control 1st patch error Cyan F2 82 Case 2 Cause When SIM 44 2 gain adjustment is completed Insufficient cleaning of the transfer belt calibration plate solenoid operation trouble Check Remedy Check the drum surface and the belt surface Main code Sub code...

Page 243: ... transfer belt calibration plate solenoid operation trouble Check Remedy Check the drum surface and the belt surface Main code Sub code Title Half tone process control 2nd patch error Cyan F2 85 Display Lamp Message Phenomenon Detail 2nd step of execution of half tone process control When connecting the approximation formula the relationship of sensor output ratios for the print gradation values i...

Page 244: ... transfer belt calibration plate solenoid operation trouble Check Remedy Check the drum surface and the belt surface Main code Sub code Title Half tone process control 2nd patch error Yellow F2 87 Display Lamp Message Phenomenon Detail 2nd step of execution of half tone process control When connecting the approximation formula the relationship of sensor output ratios for the print gradation values...

Page 245: ...k Remedy Check LUD1 its harness and the connector Case 2 Cause Cassette 1 lift up motor trouble Check Remedy Check the lift up unit Main code Sub code Title ICU FAX communication trouble ICU detection F6 00 Display Lamp Message Phenomenon Detail Communication establishment error framing parity protocol error Section FAX Case 1 Cause Slave unit PWB connector connection trouble Slave unit PWB ICU PW...

Page 246: ...code Sub code Title The FAX BOX PWB is not one for the AR BC260 FAX detection F6 97 Display Lamp Message Phenomenon Detail The Modem controller of the FAX BOX is not one for the AR BC260 Section FAX Case 1 Cause The FAX BOX Modem controller PWB information hard detection is not for the AR BC260 A Modem controller PWB for the AR FX5 FX6 or the AR FX8 is used Check Remedy 1 Check the FAX BOX MODEM c...

Page 247: ...e HDD trouble PRT controller detection F9 20 Display Lamp Message Phenomenon Detail The HDD option does not operate normally in the machine with the HDD Section HDD Case 1 Cause Defective connection of the HDD connector Check Remedy Check the HDD connector again Case 2 Cause Defective HDD Check Remedy Replace the HDD Case 3 Cause Defective PRT PWB Check Remedy Replace the PRT PWB Main code Sub cod...

Page 248: ...rcuit Cancel the error with SIM 14 Main code Sub code Title Fusing section low temperature trouble HL1 H4 00 Display Lamp Message Phenomenon Detail The fusing temperature is not reached within the specified time after turning on the power relay Section Fusing Common Check Use SIM 5 2 to check the heater lamp flashing operation Case 1 Cause The heater lamp flashes properly with SIM 5 2 Thermistor t...

Page 249: ...on low temperature trouble HL2 Main code Sub code Title Mirror return trouble L3 00 Display Lamp Message Phenomenon Detail Mirror return is not completed within the specified time Section Case 1 Cause Mirror unit trouble mirror wire breakage Check Remedy Use SIM 1 1 to check the mirror operation Main code Sub code Title Paper feed motor lock trouble L4 02 Display Lamp Message Phenomenon Detail In ...

Page 250: ... 3 Cause Defective control circuit Check Remedy Check the control circuit Main code Sub code Title Shift motor trouble L4 11 Display Lamp Message Phenomenon Detail When initializing the shift motor the change in the shift motor home position sensor characteristics is not detected within the specified time Section Paper feed Case 1 Cause Shift motor trouble disconnection of the harness between the ...

Page 251: ...ROM without security functions is installed for the ICU ROM with security kit functions Check Remedy Check the ROM version and replace it if necessary Main code Sub code Title FAX battery abnormality U1 01 Display Lamp Message Phenomenon Detail FAX backup SRAM battery voltage fall Section FAX Case 1 Cause Battery life Check Remedy Check to insure that the battery voltage is about 2 5V or above Cas...

Page 252: ...ection Case 1 Cause EEPROM is not exchanged when replacing the PCU ICU PWB Check Remedy Check that the EEPROM is properly installed When replacement check that the EEPROM before replacement is inserted to the board after replacement Main code Sub code Title EEPROM read write error SCN U2 80 Display Lamp Message Phenomenon Detail EEPROM version error EEPROM write error Section Case 1 Cause EEPROM t...

Page 253: ...lace the PCU PWB 3 Use SIM 16 to cancel the error Main code Sub code Title ADU alignment plate operation abnormality U4 02 Display Lamp Message Phenomenon Detail The alignment plate does not move from the home position within 1sec when it must move Return to the home position is not detected for 5sec or more Section ADU Case 1 Cause Home position sensor trouble Check Remedy Use SIM 9 2 to detect t...

Page 254: ...dy Check the lift up unit Main code Sub code Title LCC lift motor trouble U6 09 Display Lamp Message Phenomenon Detail The encoder input value does not change in 0 13sec first time 0 5sec second time or later after rotation of the motor The motor is rotated for 18sec or more The encoder changes after the specified time from termination of the motor 2sec and 10 counts or more Section LCC Common Che...

Page 255: ...t trouble Check Remedy Turn OFF ON the power to cancel the error Main code Sub code Title LCC communication trouble Main code Sub code Title Desk incompatibility trouble U6 50 Display Lamp Message Phenomenon Detail Connection of a desk which is not compatible with the AR BC260 is detected Section Desk Case 1 Cause Connection of a desk AR D17 AR D18 AR D19 which is not compatible with the AR BC260 ...

Page 256: ...FIN PC Mainte exe Windows95 98 2000 EEPROM Program ROM EEPROM ROM Program ROM EEPROM ROM Flash ROM Flash ROM Inside CPU Flash ROM Program ROM Flash ROM Program ROM Flash ROM PS Program ROM Flash ROM Boot ROM Flash ROM PCL Program ROM Flash ROM ROM writing socket Program ROM Flash ROM Program ROM Flash ROM Inside CPU Flash ROM 1 1 To be commercialized Program ROM Flash ROM ROM kind File name Conten...

Page 257: ... x 2 32Mbit x 2 Flash ROM B 32Mbit x 2 Flash ROM C 8 16 16Mbit x 2 32bit x 2 ICU MAIN PWB LED 1 LED 1 LED 2 LED 3 LED 2 LED 3 LED 2 LED 3 Write socket of ROM Flash ROM Copy Execution program For ROM to ROM New Version Program DATA ICU PCU OPE SCN FAX Copied from PC Copied from PC Flash ROM A 32Mbit x 2 Flash ROM B 32Mbit x 2 Serial I F connector ICU Program DATA Empty Read socket of ROM ICU Progra...

Page 258: ...m for Flash ROM copy ROM to ROM xOpexxx_src pgm For operation control Flash ROM 32Mbit x 2 Program for operation control Flash ROM Program for Flash ROM copy ROM to ROM Program for scanner control Flash ROM Program for Flash ROM copy ROM to ROM WScnXXX_src pgm For scanner control Flash ROM 32Mbit x 2 Program for scanner control Flash ROM Program for Flash ROM copy ROM to ROM Program for FAX contro...

Page 259: ... ROM B 1 Write side Flash ROM Flash ROM C Note Capacity Content Name Capacity Copied content 32Mbit x 2 Program for PCU Flash ROM Program for Flash ROM Copy ROM to ROM For PCU Flash ROM 8Mbit Program for PCU Flash ROM The Flash ROM on the Read side is the source ROM for PCU which was made by writing the program data from PC to the Flash ROM 32Mbit x 2 Program for ICU Flash ROM Program for Flash RO...

Page 260: ...Download program file Software for writing the program data from a PC to the Flash ROM Mainte exe PCU Flash ROM program file xpcuxxx_d pgm ICU Flash ROM program file xIcuxxx_d pgm Operation control PWB Flash ROM program file xOpexxx_d pgm Scanner control Flash ROM program WScnXXX_d pgm FAX control Flash ROM program Flash Rom for ICU including the program for Main ICU PWB and the Flash ROM copy PC ...

Page 261: ... ROM is written from the computer to the Flash ROM of the ICU PWB 1 Check that the power of the machine is turned off Install the Flash ROM which is to be upgraded copied to the write socket of the ICU PWB 2 Connect the computer with the level converter 3 Connect the serial I F connector on the ICU MAIN PWB with the level converter 4 Turn on the computer to start Windows 5 Turn on the machine 6 Se...

Page 262: ...5200 in the column of bit sec If the above communication speed cannot be set select and set one of the following speeds 9600 19200 38600 57600 In the case of Windows 2000 6 1 Open the Control panel 6 2 Open the System 6 3 Select the Device manager D on the hardware menu 6 4 Click the Port COM LPT and douche click the Communication port COM to be used Double click Double click ...

Page 263: ...ers the download Flash ROM writing mode 10 Select the communication speed on the option menu Set the communication speed same as what is set in procedures 6 and 8 11 Select the data file to be copied written to the Flash ROM installed to the Write socket on the ICU MAIN PWB in proce dure 1 11 1 Double click the Simulation Command List holder 11 2 Double click the Special holder 11 3 Double click t...

Page 264: ...opper shift 3 screws 5 Attach the right upper cabinet of the machine 2 screws NOTE The monitor displays before and after and during the Flash ROM version up copy operation are shown below If the Flash ROM version up operation is not completed normally or if the Flash ROM is not installed to the socket properly a trouble code is displayed In that case per form the countermeasures shown in the table...

Page 265: ... of the copier machine and check the connection again FLASH ROM ISN T INSERTED INTO A CONNCTOR The writing Flash ROM is not inserted into the socket Turn off the copier machine insert the Flash ROM WAITING FOR DATA Waiting for starting the Flash ROM writing software on PC side Boot the software for writing to Flash ROM on PC ERASING FLASH Deleting WRITING FLASH Writing VERIFYING FLASH Verifying FL...

Page 266: ...bit sec of port set menu to 38400 If 38400 cannot be set set either of the following com munication speeds 9600 19200 In the case of Windows 2000 4 1 Open the Control panel 4 2 Open the System 4 3 Open the Device manager on the hardware menu 4 4 Click the Port COM LPT and double click the Communication port COM to be used Double click 38400 Double click ...

Page 267: ...ide by double clicking the Mainte exe file The following window is indicated 8 Select the communication setup in the option menu and set the communication speed same as which is set in procedure 4 9 Select the data file to be written 9 1 Double click the Simulation Command List folder 9 2 Double click the Special Whale Desk folder 9 3 Double click the file Program Download and the fol lowing dialo...

Page 268: ...completed When writ ing is normally completed the following dialog is displayed 12 Turn off the machine power and disconnect the level con verter NOTE When connecting or disconnecting the level converter be sure to turn off the machine power in advance If the level converter is connected or disconnected with the power ON the level converter may be damaged ...

Page 269: ...PWB DCPS DV CRUM K C M Y TES K C M Y PPD1 LIFT UP PWB LUM MTRC TRC PSFM PFM BLUM BLUD PSM VFMS VFMP POD2 PPD2 LUD1 PED1 CPFC1 DVbias K C M Y GB K C M Y MC K C M Y DL PWB K C M Y DM C M Y DMK THSD POD1 THSU TC K C M Y PRO CON GP2S28 PWB CALS BTNF BTM PRO CON GP2TC21 SENSOR MTOP2 MTOP1 MPLD1 MPLD2 MPWS MPED MPFC HUMID SENSOR MC PWB TC PWB PFD1 DSWR PCFM GSS OSM TFD2 REACTOR 200V only DESK DH ICU PWB...

Page 270: ...N SWITCH OFF 1 2 3 11 6 9 10 HL1L HL N HL2L 1 2 3 CN1 3pin VL HL AC SUPPLY HARNESS WH BK BK TO FUSING SECTION L CN4 3pin N XA 3 1 RY N AC Nin 250 BL FAX N D C 250 RD AC Nout K AC Nout 250 BL WH BK 4 1 F P Q E RD G H N 6 BL BL 3 WH 5 WH 2 RD 4 RD 1 AC CONTROL HARNESS 3pin CASSETE GUIDE HARNESS SMP R 1 3 2 PSFM CN2 7pin 4 MSW ON HLPR HL1 1 5 3 24V PH HL2 6 12 MSW ON HL2 HL1 6 4 10 24V 8 HLPR PHD DH ...

Page 271: ...L 1 3 1 RD 6 6pin 4 5 6 PL DM_C_A 2 4 3 24V IL BL DM_Y_B DM_C_A 6 24V IL BR 5 DM_C 1 24V IL 2 PK DM_M_B 2 1 DM_Y DM_K_A 24V IL 2 5 CN2 6pin 1 DM_K_B 3 PH DM_K_B DM_K_A 24V IL 6 4 4 PHR 1 2 3 DM_K 6 24V IL DM_K_B DM_K_A 5 DM_K_B 24V IL DM_K_A DRUM DRIVE UNIT 34 DSWRout 30 D PHD DSWR CN11 34pin 8 PFD HARNESS 8pin 1 2pin 7 CASSETE GUIDE HARNESS RD 2 RD DF11B DS DEP PS 187 2V CN8 20pin 6 DSWLin DSWLou...

Page 272: ..._M DV_RTN_Y DV CRUM Y 5V DV_CLK_Y DV_DATA_Y CRUM HARNESS 4 3 2 1 4 3 2 1 4 3 2 1 BR BL OR GY GY OR BL BR GY OR BL BR GY OR BL BR 3 Solder direct attachment CN1 3pin DL_BK_PWR 1 2 DRINT_K GND2 3 TES_K 1 2 3 1 3 2 TES_C 1 3 2 TES_M 1 3 2 TES_Y DL PWB HARNESS DL PWB HARNESS DL PWB HARNESS E A B C D GND2 DRINT_C 2 1 DL_C_PWR CN3 3pin 3 DL_M_PWR 1 3 GND2 CN5 3pin 2 DRINT_M DL_Y_PWR 1 3 GND2 CN8 3pin 2 ...

Page 273: ...MC Y 187 MC K MC C RD MC M 250 DRUM DRIVE UNIT RD RD HV HARNESS 187 CN1 8pin MC TC FFC 187 187 187 187 7 24V CN2 10pin 6 5 FG 3 2 TC_M TC_C TC_K TC_Y HV_REM 4 1 TC_C TC_K TC_M HV_REM 24V FG TC_Y MC CMY HARNESS 7 CN1 8pin GND2 8 6 5 3 2 HV_CLK HV_DATA HV_REM 4 1 24V 24V IL GND2 GND2 HVSTB HVCLK HVDATA HVREM PHD NC 8 NC 6 3 7 5 2 4 1 8 GND2 HV_STB FG GND FG 9 10 GND FG 10 9 RD GY GY BR BL PL LB MC C...

Page 274: ...in MCONOUT 11 GND FUSM_A 24V 33 29 25 31 27 23 30 26 34 24 32 28 2 31 29 25 4 27 6 8 33 23 18 14 22 12 10 26 34 20 30 24 32 28 16 24VIL GND GND GND 24VIL 24VIL DMY_ACT DMM_ACT GND GND GND FWS DMCMY_A 5Vin FUSM_A FWS NMLPR 5Vin 24Vin DHPR 24Vin DMCMY_B DMY_ACT DMCMY_A DMCMY_B DMC_ACT FUSM_B FUSM_A 24Vin IL DSWL GND2 MCONOUT DMM_ACT MAINPR DSWF FUSM_B 24Vin IL 24Vin IL 24Vin IL GND2 GND2 GND2 GND2 G...

Page 275: ...pin 5VN GND 2 3 4 5 6 7 8 1 24VN 5VN GND GND OR OR RD OR 3 24V KEY2 18 3 LED2 NIMIOP_RS 20 21 4 17 6 24 7 16 14 LED1 KEY3 KEY5 2 19 8 MINIOP_R W 10 13 KEY1 12 5 23 9 KEY4 KEY6 11 15 LED3 22 1 MINIOP_EN MINIOP_D3 MINIOP_D6 MINIOP_D2 MINIOP_D7 MINIOP_D1 MINIOP_D0 MINIOP_D5 MINIOP_D4 5V GND2 GND2 5V 1 GND2 MSW_OFF GND2 DTR_PCU TXD_PCU GND2 GND2 GND2 RXD_PCU SCI_RST_PCU DSR_PCU GND2 GND2 GND2 TXD_IN_P...

Page 276: ...BR BL 28 27 26 30 20 5V C1PD1 C1SS3 C1SS4 29 14 34 22 GND2 23 GND2 13 DSWRout 24V IL MTRC 16 17 GND2 19 25 LUM1a 24 C1SS1 LUM1b 24V IL 15 PPD1 PFD1 DSWR 18 12 11 C1SS2 TRC 5V PFM PHD PPD1 4 LB GY 8 2pin GY 2 PL 7 PS 187 2V OR 2 GND2 GY DF11 DS DEP GND2 1 PPD1 PFD1 PFD1 OR GY 3 1 RD 3 5V OR LB 5V 3 2 8pin PL 1 1 6 5 RD OR PFD HARNESS 2 9 NC OR 5V 21 D E C B A E B C A CN11 34pin DC ONOFF DC_GAIN0 1 ...

Page 277: ...RNESS PPD2_POW OR 1 GND2 3 2 PH PPD2 PWB UN 2 GY PL OR PED1 1 1 CPFC1 3 DF1B EP ES GY RD 1 LUD1 3 2 LB OR PK 2 17 20 18 23 PED1 CPFC1 18 23 LUD1 17 5V 20 3pin 3 SMP R 2 1 SMP R 1 2 CALS 24V CALS 14pin 11 13 10 8 12 7 3 1 5 9 XADR XADRP BTM A SMP R BTM B BTM B 24V BTM 24V BTM A 1 2 3 4 5 6 14 GY GY GY 1 3 5 7 9 10 11 12 14 16 18 20 22 24 2 4 6 8 13 15 17 19 21 23 24V IL BTM A BTM B BTM A BTM B GND2...

Page 278: ... LOWER HARNESS 2 THSD GY 3 2 1 SMP R BL OR POD1 GY PL 2pin FUSM A3 A4 A5 A2 A1 B2 B1 B3 B4 B5 B1 B4 GND2 THSD NC B3 B5 B6 BPD 5V POD1 B2 187 CE 550 SLP R 1pin 1 SRA 4 NC 24V A7 GND2 FUCH A6 NC THSU A1 A3 A2 A4 A5 FUINT 13P RWZV K4GG P4FL 13R RWZV K2GG R4 24V IL PH FUSM B 2 5 FUSM A 6 4 FUSM B FUSM A 24V IL 3 1 CN1 6pin HL2 6 PH MSW_ON 5 HLPR 3 1 4 24V HL1 LB C D E a CN2 7pin 2 1 2pin PS 187 2V RD ...

Page 279: ... 22pin 24V VFMP PWM VFMP_ON 2 4 6 RD BR BL POD2 GND2 GND2 TFD 5V 5V 1 2 3 4 5 14 6 15 16 10 11 12 13 7 5V POD2 GND2 GND2 OSM A 24V POD2 1 5V 3 POD2 2 GND2 PHR 3 1A71L3 8 17 9 18 5V NC OSM B OSM A OSM B NC 5V TFD GND2 GND2 OSMCHin HPOS 5V OFFSETM_A GND2 13 15 17 19 21 14 16 18 20 22 24V IL GY RD PL LB OR PK BR BL 11 10 8 16 15 14 7 4 1 3 6 13 12 2 5 17 18pin SMP R OR PL GY TFD 1 2 1A71L3 PHR 3 3 TF...

Page 280: ...PWSin 24V IL MPFC TEMP NC A LB OR 8 GY 4 GY BL 2 6 D PL 10 G BL E 14pin 14 B C PK GY OR 7 5 A 9 F GY PL BR 1 GY OR 13 3 GY 2 12 BR PK 11 XADR XADRP MANUAL TRAY HARNESS PH 3 GND2 MTOP1 GND2 1 MTOP1 5V MPLD1 GND2 D2X 24V 1 PK 2 RD 2 MTOP2 1 2 MPLD2 H 2 MPWS MPLD2 2 HUD 1 1 179228 2 2 2 5V MPED 3 1 MPLD1 GND2 4 3 MPFC MPED OR 4pin 179228 2 MTOP2 PHNR BU 1 B 3 3V MPFC 1 GND2 3 GY GND2 MPWSin D2X TEMP ...

Page 281: ...4 1 6 2 GND2 LSYNC DCLK GND2 DATA01 DATA02 GND2 DATA10 GND2 GND2 DVALID GND2 DATA00 DATA12 LPHRST STATUS GND2 DATA03 PSYNC DATA13 GND2 DATA11 CN1 6pin XA CN2 22pin XA PK GY OR GY OR GY CN1 2 3 7 6pin CN4 5 6 9 22pin 3 3V N 5V N GND2 GND2 GND2 5V N PHD PHD GY GY GY GY GY DATA02 DATA01 GND2 DCLK DATA00 LSYNC GND2 DATA11 GND2 DVALID GND2 GND2 DATA13 GND2 PSYNC DATA10 DATA03 GND2 GND2 STATUS LPHRST DA...

Page 282: ...PK 5 8 TXD_LCC 23 25 29 3 GND1 20pin PK 3 CN4 12pin 6 30 18 RXD_LCC GND2 FIN RXD_FIN 10 7 19 RES_FIN 16 BL GY 7 5 14 RES_DESK 1 LB CV_COUNT DSR_LCC TXD_FIN TXD_LCC 10 GND2 BR PCU PWB 24V CV_RESERVE CN7 32pin DTR_LCC 27 POD1 OP 9 15 DSR_DESK GND1 SMP R BL 3 CV_SIZE2 24 RES_LCC 1 2 BR LB CV_START 26 RES_FIN DSR_FIN 8 17 LB 9 4 17 18 BR GY 10 DESK UNIT B a G F GND2 LCC GND1 FIN 24V LCC GND1 LCC 24V F...

Page 283: ...GND SPFDETECT SPF_PSOL LAMP SPFOUT CN21 28pin 4 GND 1 16 11 5 24V 2 SPF_CLH 1 2 6 24V GND2 5V 1 3 CN6 6pin 5 OCSW LED1 LED0 4 PH 5 DATA 1 4 SEL CARD 3 5V CLOCK 2 GND 6 GND2 GND2 RODD GND2 GND2 12V CCD_CLK2 GND2 GODD CCD_RS GEVEN GND2 5V 12V BEVEN CCD_SH 5V GND2 GND2 CCD_CP GND2 REVEN BODD GND2 GND2 GND2 CCD_CLK1 GND2 GND2 GND2 5 2 4 6 3 10 SEL 5V CLOCK DATA GND CARD CN9 10pin PHD DHSW HARNESS MW S...

Page 284: ...NC 20 3 4 LCD_S 19 9 16 OP LCD FFC TIGER LCD UNIT 4 10 6 D2 D3 Vss NC FH VDD Vss 5 NC Vss NC D0 2 M D1 Vss 20pin NC DISP LP XCK YD 19 Vcon 20 18 17 7 14 9 16 15 12 3 13 Vss 11 1 8 MFP OP FFC 2 CCFT 1 HV BH CN3 2pin GND2 HV FM 3 XH CN2 5pin 4 XL 1 YH YL 2 TOUCH PANEL 2 SENSE3 BZR_PWM SENSE0 21 PDSEL0 26 25 19 3 20 FRDY 10 5 6 13 CN5 26pin 1 7 SENSE1 COM2 8 SCAN1 SEG0 FMZ PD SCAN4 SENSE2 PDSEL2 SCAN...

Page 285: ...N13 24pin TXD_MFP MFPD1 ICUUP 10 PHD 8 6 SYSWU 14 MFPD0 1 CN10 14pin DTR_MFP 12 12 WEN_OPE MFPD0 1 PHD MFPD2 OPEWU 8 3 15 WEN_MFP 6 MFPD1 MSW_OFF DSR_OPE LVDSCLK DTR_OPE GND2 5 14 5 POF GND2 7 24 MFPD2 RES_OPE OPEUP GND2 11 GND2 21 2 2 GND2 GND2 LVDSCLK GND2 18 TXD_OPE 4 GND GND GND GND GND NC NC NC NC NC PWM GND ENGWU KHSYNC CD3 GND SEL CNTUP RXD_PRT 24_PRT GND SOR54 NC GND SOG76 GND DTR_PRT SOG3...

Page 286: ...Detects belt waste toner full AR BC260 C1SS1 1 cassette paper size detection 1 Detects the paper size which is set by the paper size set block AR BC260 C1SS2 1 cassette paper size detection 2 Detects the paper size which is set by the paper size set block AR BC260 C1SS3 1 cassette paper size detection 3 Detects the paper size which is set by the paper size set block AR BC260 C1SS4 1 cassette paper...

Page 287: ...de drive discharge to offset tray AR F13 FPNM Punch motor AR F13 FPS Bookbinding position sensor AR F13 FPSM Puncher side registration motor AR F13 FRHPS Bookbinding roller HP sensor AR F13 FRJM Alignment motor R AR F13 FSM Slide motor staple unit shift AR F13 FUSM Fusing drive motor Drives the fusing unit AR BC260 GSS Face up down switch gate solenoid Drives the face up down switch gate AR BC260 ...

Page 288: ...60 PSFM Power UN cooling fan motor Cools the power unit AR BC260 PSHPS Punch side registration home position AR F13 PSM PS motor Drives the resist roller and controls ON OFF AR BC260 PUNCH Punch home position AR F13 PWMFAN_ICU Printer controller cooling fan motor Cools the printer controller AR BC260 RJHPS Alignment HP sensor R AR F13 SHPS Slide HP sensor AR F13 SLS Paper surface sensor AR F13 SM ...

Page 289: ...w you to monitor the status of the printer Please read before using Readme This contains information on the contents of the User Software CD ROM how to use the utilities how to view the online manu als and limitations Print Server Card Quick Setup This is a wizard type utility for Windows 95 Windows 98 Win dows Me Windows NT 4 0 Windows 2000 and Windows XP that allows you to conveniently configure...

Page 290: ...DIMM model SHARP 256MB AR SM5 Win95 Win98 WinNT4 0 Win2K WinME WinXP Application GDI Graphic Module Print Spooler Others Whale PostScript Whale PCL5c SPDL Printer Driver 1284 Port Ethernet Port Firmware 1284 NIC PJL PCL5c SPDL c Host I O Manager 1284 PCI Engine I F Manager Print Queue Image BUS ICU Status Roman Font Adobe PostScript PPD Kanji AUTO PostScript L3 Option Whale SPDL c JPN Engine Seria...

Page 291: ... Landscape Rotate 180 degrees On Off Document Style Duplex 1 Sided 2 Sided Book Tablet Pamphlet Style Pamphlet Style Booklet Tiled Pamphlet Invoice on Letter Letter on Ledger A5 on A4 A4 on A3 B5 on B4 16K on 8K 2 Up Pamphlet Letter on Letter Ledger on Ledger A4 on A4 A3 on A3 B4 on B4 16K on 16K 8K on 8K Face up down Yes Automatic Binding Edge Left Right Top Margin Shift 10 mm 0 4 inch 1 20 mm 0 ...

Page 292: ...nter status check at the time of print Yes PS Pass through N A PSspecific function Job Compression N A Bitmap Compression N A Function PCL5 c Function PCL5 c Color Settings Color Mode Automatic Color Grayscale Print Priority Quality or 4 bit Speed or 1 bit Original Type Standard Photos Graphics Drawing Thin Line Web Pages Custom Color Rendering CMM Off Perceptual Match Photo Colorimetric Match Sat...

Page 293: ...50 50 1813 2604 COM10 1237 2850 50 50 1137 2750 Monarch 1162 2250 50 50 1062 2150 Japanese Post Card 1181 1748 50 50 1081 1648 JPN Chokei 3 1417 2775 50 50 1317 2675 JPN Chokei 2 1346 1913 50 50 1246 1813 JPN Chokei 4 1240 2775 50 50 1140 2675 Custom Paper 50 50 A B C D E F A B C D E F A3 Wide 5400 3600 50 36 5300 3528 A3 4960 3507 50 50 4860 3407 A4 3507 2480 50 50 3407 2380 A5 2480 1748 50 50 23...

Page 294: ...NetWare Yes Enable NetBEUI Yes NIC Firmware Version 2 00 NetWare Print Server Name Sharp Printer NetBEUI Workgroup Name Sharp Printer NetBEUI Printer Name Sharp Printer Color Calibration Last Method Manual Calibration Date Time 2002 05 23 18 23 SOFTWARE STATUS Default Settings Copies 1Set Orientation Portrait Default Paper Size Letter 8 x11 Default Paper Type Plain Default Output Tray Offset Tray ...

Page 295: ...100pin CN Engine ICU I F 1284 I F CN IEEE 1284 I F LVX 161284 D8501A 66MHz CPU PowerPC7410 400MHz Serial I2C EEPROM 4Kb MPC107 66MHz 244 x 3 Parallel EEPROM 64KB CMD STS Video CN1 A 0 31 DH 0 31 DL 0 31 SCL SDA CN15 60x Bus 64bit 66MHz SD 0 31 SA 2 23 245 x 4 72pin ROM SO DIMM 8MB ED 0 31 EA 2 23 32 CN4 6 7 Code 1 IOCS1 2 3 8 USB Controller OKI ML60852A 16 USB CN B CN13 D USB I F IOCS5 IOCS0 72pin...

Page 296: ...ffer IC14 17 IOWRZ0 IORDZ SD 31 0 IOCS0 ED 15 0 EXTREZ0 EXTACKZ0 OKI ML60852A IC45 CS A 7 0 D 15 0 XIN DMREQ DMACK_N D D EA 29 22 WR RD INTX6 USBINTZ INTR USBINTZ GPIO3 USB I F CN13 Vbus 10K 10K 5V 6MHz Y2 XOUT 10K 1M No Compatible Nibble Byte ECP No Compatible Byte Nibble ECP 1 Nstrobe HostClk HostClk 19 GND 2 D1 D1 D1 20 GND 3 D2 D2 D2 21 GND 4 D3 D3 D3 22 GND 5 D4 D4 D4 23 GND 6 D5 D5 D5 24 GND...

Page 297: ...ry becomes full with printer data further printing is not possible thus the print data stored to that point is printed This program is used to set the condition for printing The factory default setting is 1 SET 6 Default paper type for bypass tray This program is used to set the default paper type for paper loaded in the bypass tray in printer mode NONE a default paper type is not selected PLAIN H...

Page 298: ...n using this product in a network that uses the TCP IP protocol set this program Also set the IP address using the program IP address setting above Default setting Enable 3 Enable NetWare When using this product in a network that uses the NetWare protocol set this program Default setting Enable 4 Enable NetBEUI When using this product in a network that uses the NetBEUI protocol set this program De...

Page 299: ...uration This program is used to store the CONDITION SETTINGS and the key operator program PRINTER SETTINGS in memory The stored settings will remain in memory even if the main switch is turned off To read the stored settings use the following RESTORE CONFIGURATION program This does not affect Color adjustments in the PRINTER SETTINGS 3 Restore configuration This program is used to read the configu...

Page 300: ...printer color reproduction gamut are equally color mapped Note This process is done by PJL output b UCR Selection The ratio to use black toner is set Setting value Low Black To output gray tint of photo which is difficult to reproduce Standard For photo High Black For CAD and graphs Restriction If Color Rendering item is set to Colorimetric Match or CMM OFF this item is invalid Note This process i...

Page 301: ...to check the firmware version 8 Use SIM 67 17 to clear the controller NVRAM 9 After rebooting try printing from the PC and check that printing is completed normally 10 Execute the printer color balance adjustment 8 AR NS2 installing procedure The expansion memory module 256MB or more is required to use the scanner expansion kit For installing procedures and the memory capacity refer to the descrip...

Page 302: ... only to one machine according to the license con tract When therefore HDD is replaced for repair etc uninstall the font data from the HDD 1 PS font installing procedure a Necessary tools 1 PC with a CD ROM drive and a LAN port or a parallel port 2 LAN cable or parallel cable 3 PS driver CD ROM b Installing procedure 1 Preparation and check Connect the printer and the PC with a LAN or a parallel c...

Page 303: ...nit and print the PS fonts list to check to insure that the added fonts are registered c Font uninstallation procedure 1 Open the DOS prompt 2 Shift to the PS font directory in the CD ROM d cd cidfont Note The PS font data are stored in a hidden folder on the root directory of the PS driver CD ROM If the hidden folder set ting is valid the hidden folder is not displayed on the DOS prompt To displa...

Page 304: ...E REGISTRATION ADJUSTMENT RETURN FROM COPY MODE TIMING E MAIL ALERT AND STATUS NETWORK SCANNER EXPANSION KIT INITIAL STATUS SETTINGS EXPOSURE ADJUSTMENT ROTATION COPY SETTING ADD OR CHANGE EXTRA PRESET RATIOS INITIAL MARGIN SHIFT SETTING ERASE WIDTH ADJUSTMENT SETTING A MAXIMUM NUMBER OF COPIES INITIAL COLOR BALANCE SETTING AUTO COLOR CALIBRATION DISABLING DELETION OF JOB PROGRAMS DISABLING OF BYP...

Page 305: ...on between the transfer belt and the transfer belt cleaning blade 9 Cleaning cloth UKOG 0289FCZZ Used to clean the optical system Wash to reuse 10 Level converter UKOG 0002QSZZ with serial cable Used to download the FLASH ROM program from a PC to the FLASH ROM on the machine Commercially available serial cable can be used UKOG 0003QSZZ without serial cable 11 FLASH ROM download program file Mainte...

Page 306: ...tional one it is apt to keep the soldering iron in contact with the PWB for longer time This may cause land separation or may exceed the heat resistive temperature of components Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed Since lead free solder includes a greater quantity of tin the iron tip may corrode easily Turn ON OFF the soldering iron...

Page 307: ...icant Swedish VARNING Explosionsfara vid felaktigt batteribyte Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren Kassera använt batteri enligt fabrikantens instruktion German Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden Entsorgu...

Page 308: ...ntries Windows 95 Windows 98 Windows Me Windows NT 4 0 Windows 2000 and Windows XP are trademarks or copyrights of Microsoft Corporation in the U S A and other countries IBM and PC AT are trademarks of International Business Machines Corporation Acrobat Reader Copyright 1987 2002 Adobe Systems Incorporated All rights reserved Adobe the Adobe logo Acrobat and the Acrobat logo are trademarks of Adob...

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