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GEN
INFO
General information
1-1
6P23H11
How to use this manual
1
Manual format
The format of this manual has been designed to make service procedures clear and easy to under-
stand. Use the information below as a guide for effective and quality service.
•
Parts are shown and detailed in an exploded diagram and are listed in the component list (see
1
in the figure below for an example page).
•
The component list consists of part names and quantities, as well as bolt and screw dimensions
(see
2
in the figure below).
•
Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and
lubrication point (see
3
in the figure below).
•
Tightening torque specifications are provided in the exploded diagrams (see
4
in the figure below
for an example), and in the related detailed instructions. Some torque specifications are listed in
stages as torque figures or angles in degrees.
•
Separate procedures and illustrations are used to explain the details of removal, checking, and
installation where necessary (see
5
in the figure below for an example page).
NOTE:
For troubleshooting procedures, see Chapter 9,
“
Troubleshooting.
”
LOWR
Lower unit
6-5
62Y5A11
Lower unit
No.
Part name
Q’ty
Remarks
1
Lower unit
1
2
Plastic tie
1
Not reusable
3
Hose
1
4
Check screw
1
5
Gasket
2
Not reusable
6
Dowel pin
2
7
Bolt
4
M10 40 mm
8
Drain screw
1
9
Grommet
1
10
Bolt
1
M10 45 mm
11
Bolt
1
M8 60 mm
12
Thrust washer
1
13
Propeller
1
14
Washer
1
15
Washer
1
16
Cotter pin
1
Not reusable
17
Propeller nut
1
18
Trim tab
1
LOWR
Lower unit
6-19
62Y5A11
Removing the drive shaft
1.
Remove the drive shaft assembly and
pinion, and then pull out the forward
gear.
Disassembling the drive shaft
1.
Install the pinion nut
1
, tighten it finger
tight, and then remove the drive shaft
bearing
2
using a press.
CAUTION:
• Do not press the drive shaft threads
a
directly.
• Do not reuse the bearing, always
replace it with a new one.
Disassembling the forward gear
1.
Remove the taper roller bearing from the
forward gear using a press.
CAUTION:
Do not reuse the bearing, always replace
it with a new one.
2.
Remove the needle bearing from the for-
ward gear.
CAUTION:
Do not reuse the bearing, always replace
it with a new one.
Bearing inner race attachment
3
:
90890-06639
Bearing separator
1
: 90890-06534
Stopper guide plate
2
: 90890-06501
Stopper guide stand
3
:
90890-06538
Bearing puller
4
: 90890-06535
Bearing puller claw 1
5
:
90890-06536
S62Y6740K
Drive shaft holder 4
1
: 90890-06518
Pinion nut holder
2
:
New: 90890-06715
Current: 90890-06505
S68S6360J
1
2
5
2
3
4
1
Summary of Contents for Blue Whale 250 EFI
Page 1: ...Blue Whale 250 SERVICE MANUAL...
Page 97: ...6P23H11 4 14 1 2 3 4 5 6 7 8 9 1 2 3 S6P24380 2 3 Intake manifold...
Page 111: ...6P23H11 4 28 1 2 3 4 5 6 7 8 9 MEMO Fuel injector...
Page 373: ...6P23H11 i 5 1 2 3 4 5 6 7 8 9 Index MEMO...
Page 375: ......
Page 376: ......