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POWR
Power unit
5-67
6P23H11
Assembling the power unit
NOTE:
See the exploded diagram (5-55).
1.
Assemble the piston
1
, connecting rod
2
, piston pin
3
, and new piston pin clips
4
.
NOTE:
•
Face the mark
a
on the connecting rod in
the same direction as the
“
UP
”
mark
b
on
the piston.
•
Always use new piston pin clips, and do not
allow the piston pin clip end to align with the
piston pin slot
c
.
2.
Install the oil rings
5
, second ring
6
,
and top ring
7
to the piston with the
“
2R
”
mark
d
of the second ring and the
“
R
”
mark
d
of the top ring facing upward.
3.
Offset the piston ring end gaps as
shown.
CAUTION:
Do not scratch the pistons or break the
piston rings.
NOTE:
After installing the piston rings, check that
they move smoothly.
4.
Install the upper bearing into the con-
necting rod
2
and the lower bearing into
the connecting rod cap
8
.
NOTE:
•
Install the connecting rod bearings in their
original positions.
•
Insert the projection
e
of the bearing into
the slots on the connecting rod cap and
connecting rod.
5.
Install half of the main bearings
9
into
the cylinder block
0
.
S6P25A70
UP
R
2R
#1,#4
#2
#5
#3
45˚
45˚
#1
#2
#5
#4
#3
E
d
5
6
7
d
Summary of Contents for Blue Whale 250 EFI
Page 1: ...Blue Whale 250 SERVICE MANUAL...
Page 97: ...6P23H11 4 14 1 2 3 4 5 6 7 8 9 1 2 3 S6P24380 2 3 Intake manifold...
Page 111: ...6P23H11 4 28 1 2 3 4 5 6 7 8 9 MEMO Fuel injector...
Page 373: ...6P23H11 i 5 1 2 3 4 5 6 7 8 9 Index MEMO...
Page 375: ......
Page 376: ......