Sea-doo GTX Limited iS 255 2009, Shop Manual

Page: 45 / 555

Section 02 ENGINE
Subsection 01 (ENGINE REMOVAL AND INSTALLATION)
smr2009-016-029_a
1. Engine alignment adaptor
5. Carefully slide the
ALIGNMENT SHAFT (P/N 295
000 141)
into the engine alignment support.
smr2009-016-030_a
1. Alignment shaft
2. Engine alignment support
6. Insert alignment shaft end into alignment shaft
adapter. If the alignment is correct, the align-
ment shaft will slide easily without any deflec-
tion in alignment shaft adapter.
smr2009-016-031_a
1. Alignment shaft
2. Alignment shaft adapter
7. If the alignment is correct, check the longitudi-
nal position of engine. See procedure further.
8. If the alignment is incorrect, loosen engine
mount screws to align engine.
9. Add or removed shims as required.
NOTE: Use shim(s) (P/N 270 000 770) for the
front engine mount and shim(s) (P/N 270 000
762) for the rear engine mounts. Shims location
is between engine mount and engine mount
plate.
NOTICE
Whenever shims are used to correct
alignment, never install more than 5 shims.
smr2009-016-032_a
REAR STARBOARD ENGINE MOUNT SHOWN
1. Engine mount
2. Engine mount screws
3. Shim
4. Engine mount plate
10. When engine alignment is correct, check the
longitudinal position of engine.
Engine Longitudinal Position Verification
With alignment shaft installed, check the location
of the marks (previously drawn at the beginning of
the engine alignment procedure).
Engine is properly positioned longitudinally when
the end of the alignment shaft support is between
both shaft marks.
– If one mark is visible, the engine is properly po-
sitioned.
– If both marks are visible, the engine must be
moved forward.
– If no mark is visible, the engine must be moved
rearward.
smr2009-016-201_a
PROPER POSITION
1. Alignment shaft support end
2. Mark at 742 mm (29-7/32 in)
22
smr2009-016