Section 02 ENGINE
Subsection 11 (CYLINDER BLOCK)
CRANKSHAFT PIN RADIAL CLEARANCE
SERVICE LIMIT
0.09 mm (.0035 in)
Crankshaft Axial Clearance
When assembling the cylinder-block, measure the
crankshaft axial clearance.
1
R1503motr41A
2
1. Dial gauge
2. Crankshaft
CRANKSHAFT AXIAL CLEARANCE
NEW
0.08 mm - 0.22 mm
(.003 in - .009 in)
SERVICE LIMIT
0.35 mm (.014 in)
Crankshaft Installation
For installation, reverse the removal procedure.
Pay attention to following details.
NOTE:
Before installing the crankshaft, make
sure that the timing chain is on the crankshaft
and the chain guide has been installed first. Those
parts cannot be installed when the crankshaft is
in place.
NOTICE
Crankshaft and balancer shaft marks
have to be aligned.
R1503motr17A
1
2
1. Mark on balancer shaft
2. Mark on crankshaft
For correct installation of the connecting rods, re-
fer to
PISTONS AND CONNECTING RODS
in this
subsection.
NOTICE
It is absolutely necessary to follow
this procedure. Otherwise severe engine dam-
age can occur.
Insert thrust washers
no. 4
as soon as crankshaft
is in place as per following illustration.
NOTICE
Never forget thrust washers on cen-
ter of crankshaft to control axial adjustment.
R1503motr09A
1
THRUST WASHER INSERT DIRECTION
1. Thrust washer
NOTICE
Thrust washers have to be flush with
the cylinder block sealing surface.
smr2009-026
163
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